Gossen MetraWatt R2080, R2100, R2180 Operating Instructions Manual

Operating Instructions

R2080, R2100, R2180

Compact Controller 96 x 96 mm

3-349-219-15

2/9.02

Contents Page Page

Safety Features and Precautions . . . . . . . . . . . . . . . . .3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Repair and Replacement Parts Service . . . . . . . . . . . . .4

Product support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Identification of Controller R2080 . . . . . . . . . . . . . . . . .5

Identification of Controller R2100 . . . . . . . . . . . . . . . . .6

Identication of Controller R2180 . . . . . . . . . . . . . . . . . .7

Mechanical Installation / Preparation . . . . . . . . . . . . . .8

Differences between R2080/R2100/R2180 and

GTR0208/GTR0210/GTR0218 . . . . . . . . . . . . . . . . . . . 9

Connection R2080 . . . . . . . . . . . . . . . . . . . . . . . . . .10

Connection R2100 . . . . . . . . . . . . . . . . . . . . . . . . . .11

Connection R2180 . . . . . . . . . . . . . . . . . . . . . . . . . .12

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . .13

Performance After Activating Auxiliary Voltage . . . . . .13

Display – Setpoint Selection – Operation . . . . . . . . . .14

Operating Flowchart . . . . . . . . . . . . . . . . . . . . . . . . .15

Parameters Configuration . . . . . . . . . . . . . . . . . . . . .16

Limit Value Monitoring . . . . . . . . . . . . . . . . . . . . . . . .17

Adjusting Control Performance – Manual Self-Tuning .18

Self-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Setpoint Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Saving and Loading Device Settings . . . . . . . . . . . . . .28

Manual Operation with Binary Input . . . . . . . . . . . . . .29

PWR Out Offset with Binary Input . . . . . . . . . . . . . . . .29

Heating Current Monitoring . . . . . . . . . . . . . . . . . . . . 30

Heating Circuit Monitoring . . . . . . . . . . . . . . . . . . . . . 30

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Meanings of symbols on the instrument

Indicates EC conformity

Continuous doubled or
reinforced insulation

Warning concerning a source of danger
Attention: observe documentation!

Functional earth terminal,
earthing for functional purposes only
(no safety function)

2 GOSSEN METRAWATT GMBH

Safety Features and Precautions

The R2900 controller is manufactured and tested in accordance with safety regulations IEC 61010-1 /
DIN EN 61010-1 / VDE 0411-1.
If used for its intended purpose, safety of the user and of the device is assured.

Read the operating instructions completely and carefully before using the device, and follow all instructions included
therein. The operating instructions should be made available to all users.

Observe the following safety precautions:

– The device may only be connected to electrical systems which comply with the specified nominal range of

use (see circuit diagram and serial plate), and which are protected with a fuse or circuit breaker with a
maximum nominal current rating of 16 A.

– The installation must include a switch or a circuit breaker which serves as a disconnecting device.

The controller may not be used:

– If visible damage is apparent
– If it no longer functions flawlessly
– After lengthy periods of storage under unfavorable conditions (e.g. humidity, dust, temperature)
In such cases the device must be removed from service and secured against any possible inadvertent use.

Maintenance

Housing

No special maintenance is required for the housing. Keep outside surfaces clean. Use a slightly dampened
cloth for cleaning. Avoid the use of solvents, cleansers and abrasives.

Repair and Parts Replacement

Repairs and the replacement of parts conducted at a live open instrument may only be carried out by trained
personnel who are familiar with the dangers involved.

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Repair and Replacement Parts Service

When you need service, please contact:

GOSSEN METRAWATT GMBH
Service-Center
Thomas-Mann-Straße 20
D-90471 Nürnberg
Telefon [phone]/256
Telefax [phone]
E-Mail [e-mail]

This address is only valid in Germany.
Please contact our representatives or subsidiaries for service in other countries.

Product support

When you need support, please contact:

GOSSEN METRAWATT GMBH
Hotline Produktsupport
Telefon [phone]
Telefax [phone]
E-Mail [e-mail]

4 GOSSEN METRAWATT GMBH

Identification of Controller R2080

Feature
Electronic PDPI controller R2080
Controller types

2-step controller medium time response A01
2-step controller with limit contact medium time response A02
3-step controller medium time response A04
2-step controller short time response A11
2-step controller with limit contact short time response A12
3-step controller short time response A14
without feedback with 1 limit contact A21
without feedback with 2 limit contacts A22

Designation

Measuring ranges

Thermocouple type L Fe-CuNi 0 … 200 °CC01

type J Fe-CuNi 0 … 200 °CC04

type K NiCr-Ni 0 … 400 °CC08

type R Pt13Rh-Pt 0 … 1600 °CC12

Resistance thermometer Pt100 0 … 100 °CC20

Output type 1

Relay D1
Tra ns is tor D2

type S Pt10Rh-Pt 0 … 1600 °CC13

st

switching point

0 … 400 °CC02
0 … 600 °CC03

0 … 400 °CC05
0 … 600 °CC06
0 … 800 °CC07

0 … 600 °CC09
0 … 800 °CC10

0 … 1200 °CC11

0 … 200 °CC21

0 … 400 °CC22
–100 … +100 °CC24
–100 … +200 °CC25

Features A3, A13, C23 and E3 of controller GTR0208
cannot be replaced.
Feature B2 is not compatible with GTR0208.

Auxiliary voltage is generally AC 110 … 230 V.
A switch to deactivate the control outputs is always

available (see feature F1 of controller GTR0208).
Generally, the actual value and the setpoint value and/
or heating current are indicated.
As a rule, setpoint limiting is available.

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Identification of Controller R2100

Feature
Electronic PDPI controller R2100
Controller types

2-step controller A1
3-step controller A2

Time response

medium XB0
short XB1
long XB2

Measuring range

Thermocouple type L Fe-CuNi 0 … 400 °CC01

type J Fe-CuNi 0 … 400 °CC03
type K NiCr-Ni 0 … 400 °CC05

type R Pt13Rh-Pt 0 … 1600 °CC09

Resistance thermometer Pt100 0 … 100 °CC20

Direct current 0 … 5 mA C30

Output type 1

Relay D1
Transistor D2

Limit contact

none G0
MIN / MAX G1

Rupture protection

direct action XH0
reverse action XH1

type S Pt10Rh-Pt 0 … 1600 °CC10

0 … 20 mA, display 0.00 … 2.00 C32

st

switching point

0 … 800 °CC02

0 … 600 °CC06
0 … 800 °CC07

0 … 1200 °CC08

0 … 200 °CC21
0 … 400 °CC22

–100 … +200 °CC24

0 … 20 mA C31

Designation

Features C23 and E5 of controller GTR0210 cannot be
replaced.

Auxiliary voltage is generally AC 110 … 230 V.
A switch to deactivate the control outputs and a
switching facility for the display is always available
(see features F1 and F2 of controller GTR0210).

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Identication of Controller R2180

Feature
Electronic PDPI controller R2180
Controller types

2-step controller A1
3-step controller A2
2-step controller with MAX limit contact A3
2-step controller with MAX / MIN limit contact A4

Time response

short B1
medium B2
long B3

Measuring range

Thermocouple °C type L Fe-CuNi 0 … 199 °CC01

0 … 399 °CC02

0 … 599 °CC03

type J Fe-CuNi 0 … 199 °CC04

0 … 399 °CC05

0 … 599 °CC06

32 … 392 °FC13
32 … 752 °FC14

32 … 1112 °FC15

type K NiCr-Ni 0 … 399 °CC07

0 … 599 °CC08

0 … 799 °CC09

0 … 1200 °CC10

32 … 752 °FC16
32 … 1112 °FC17
32 … 1472 °FC18
32 … 2192 °FC19

type R Pt13Rh-Pt 0 … 1600 °CC11

32 … 2912 °FC20

type S Pt10Rh-Pt 0 … 1600 °CC12

32 … 2912 °FC21

Designation

Feature

Resistance thermometer Pt100 –99,9 … + 99,9 °CC30
(2-wire connection) –99,9 … +199,9 °CC31

Resistance thermometer Pt100 –99,9 … + 99,9 °CC50
(3-wire connection) –99,9 … +199,9 °CC51

Output type 1

Relay D1
Tra ns is tor D2

st

switching point

0 … +99,9 °CC32
0 … +199,9 °CC33
0 … +399,9 °CC34

–148 … + 212 °FC37
–148 … + 392 °FC38

32 … 212 °FC39
32 … 392 °FC40
32 … 752 °FC41

0 … +99,9 °CC52
0 … +199,9 °CC53
0 … +399,9 °CC54

–148 … + 212 °FC57
–148 … + 392 °FC58

32 … 212 °FC59
32 … 392 °FC60
32 … 752 °FC61

Designation

Features C35, C42, C55, C62 and E1 of controller
GTR0218 cannot be replaced.
Auxiliary voltage is generally AC 110 … 230 V.

A switch to deactivate the control outputs is always
available (see feature F1 of controller GTR0218).

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Mechanical Installation / Preparation

The RXX0 controller is intended for installa­tion to a control panel. The installation lo­cation should be vibration-free to the
greatest possible extent. Aggressive vapors
shorten the service life of the controller.
Requirements set forth in VDE 0100 must
be observed during the performance of all
work. Work on the device may only be car­ried out by trained personnel who are fa­miliar with the dangers involved.

Set the housing into the panel cutout from
the front, and secure it from behind at the
left and right-hand sides with the two in­cluded screw clamps.
Push the screw clamps first all the way up
to the limit stop in direction 1 and subse­quently in direction 2 for this purpose.
Typical tightening torque amounts to
10 Ncm, and a value of 20 Ncm should not
be exceeded.

In general, unobstructed air circulation
must be assured when one or several de­vices are installed. The ambient tempera­ture underneath the devices may not ex­ceed 50 °C.

96

+0,8

92

Panel cutout

1

2

96

R2080, R2180 and R2100 G0

50

5

1

2

+0,8

92

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70

R2100 G1 only

5

Differences between R2080/R2100/R2180 and GTR0208/GTR0210/GTR0218

Controllers R2080, R2100 and R2180 do not supersede analog devices GTR0208, GTR0210 and GTR0218 in
a fully compatible manner. Please note the following deviations:

Temperature sensor Pt100

As a rule, controllers R2080, R2100 and R2180 are provided with a 3-wire-connection.
Consequently, for Pt100 (but not in the case of a thermocouple), terminals 18-19 at controllers R2080 / R2100
or terminals 12-13 at controller R2180 must be shunted.

Sensor rupture protection

Controllers R2080, R2100 and R2180 are able to detect a broken sensor and/or polarity reversal of the sensor,
whereupon the actuating outputs are deactivated and an alarm is triggered at the same time.

If the actuating outputs are to assume a certain status, it must be set with parameter Y SE.

Protective conductor connection

According to EMC requirements controllers R2080, R2100 and R2180 must be provided with a protective con­ductor connection.

Cooling output

In the case of 3-step controllers R2080 / R2180, the 2

Limit contact

In the case of controller types R2080 / R2180 with limit contact, the configuration of the R2080 / R2180 must
be changed from CnF1 = 0xx0 to 0xx4 while using the break contact (reverse action principle). Switching point
distance ∆w can only be set as a relative MAX alarm to a value above zero for the R2080 / R2180.

Heating current display / monitoring

Heating current transformer GTY 2570 127 R0x can no longer be used in connection with R2080.
Instead, 3-input and/or 4-input current transformers GTZ 4121 must be fitted for acquiring heating current.
This offers the additional feature of not only indicating the heating current but also monitoring antivalence pro-

vided the R2080 has been appropriately set. In this case, an alarm is triggered if current is too low while heating
is activated or if current is not „off“ while heating is deactivated (see also page 30).

RC elements

In contrast to GTR0210, no RC elements for spark suppression have been fitted in controllers R2080, R2100
and R2180. It is therefore recommended retrofitting the controlled actuators (contactors, solenoid valves, etc.)
with the associated RC elements.

nd

switching point cannot be used as an NC contact.

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Connection R2080

Binary

Input

Transistor Output for Controlling SSRs 110 - 230

D2 – + I – + II

421241118149

D1

I

II

Switching Output

19 18 17 27 26

Sensor

A01, A11,
A21

15

A02, A04,
A12, A14,
A22

86 85 1 2/3

Auxiliary

Voltage

V∼

NL

Heating
Current

Tra ns f.

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