(protective conductor and equipotential bonding conductor) ...50
12.1Measurements with Constant Test Current ..............................51
12.2Protective Conductor Resistance Measurement with Ramp Curve
– Measurements on PRCDs with Current-monitored Protective
Conductor Using PROFITEST PRCD Test Adapter as Accessory 52
13Measurement with Accessory Sensors .......................... 53
13.1Current Measurement with Current Clamp Sensor ...................53
14
Special Functions – EXTRA Switch Position ..............................54
14.1Voltage Drop Measurement (at ZLN) – U Function ................. 55
14.2Measuring the Impedance of Insulating Floors and Walls
(standing surface insulation impedance) – ZST Function ......... 56
14.3Testing Meter Start-Up with Earthing Contact Plug
– kWh Function (not SECULIFE IP) .............................................57
14.4Leakage Current Measurement
with PRO-AB Leakage Current Adapter as Accessory
Function (PROFITEST MXTRA & SECULIFE IP only) .............58
– I
14.5Testing of Insulation Monitoring Devices – IMD Function
* Detailed operating instructions for download from our website at
www.gossenmetrawatt.com
1 Card with registration key for the
Software
2Applications
This instrument fulfills the requirements of the applicable EU
guidelines and national regulations. We confirm this with the CE
marking. The relevant declaration of conformity can be obtained
from GMC-I Messtechnik GmbH.
The PROFITEST MASTER and SECULIFE IP measuring and test instruments allow for quick and efficient testing of protective measures
in accordance with DIN VDE 0100, part 600:2008
voltage installations; tests – initial tests), as well as
(Austria), NIV/NIN SEV 1000 (Switzerland) and other country-specific regulations.
The test instrument is equipped with a microprocessor and complies with IEC 61557/DIN EN 61557/VDE 0413 regulations:
Part 1: General requirements
Part 2: Insulation resistance
Part 3: Loop resistance
Part 4:
Part 5: Earth resistance
Part 6: Effectiveness of residual current devices (RCD) in TT, TN
Part 7: Phase sequence
Part 10:Electrical safety in low-voltage systems up to 1000 V AC
Part 11:Effectiveness of type A and type B residual current moni-
Resistance of earth connection and equipotential bonding
and IT systems
and 1500 V DC – Equipment for testing, measuring or
monitoring of protective measures
tors (RCMs) in TT, TN and IT systems
(Erection of low-
ÖVE-EN 1
The test instrument is especially well suited for:
•System setup
• Initial start-up
• Periodic testing
• Troubleshooting in electrical systems
All of the values required for approval reports (e.g. for ZVEH) can
be measured with this instrument.
All acquired data can be archived, in addition to the measurement
and test reports which can be printed out at a PC. This is of special significance where product liability is concerned.
The applications range of the test instruments covers all alternating and three-phase current systems with nominal voltages of
230 V / 400 V (300 V / 500 V) and nominal frequencies of 16
50 / 60 / 200 / 400 Hz.
The following can be measured and tested with the instruments:
• Voltage / frequency / phase sequence
• Loop impedance / line impedance
• Residual current devices (RCDs)
• Insulation monitoring devices (IMDs) (only
• Residual current monitoring devices (RCMs) (only MXTRA)
Refer to section 21.3 regarding testing of electrical machines in
accordance with DIN EN 60204.
Refer to section 21.4 regarding periodic testing in accordance
with DGUV provision 3 (previously BGV A3).
2.1Using Cable Sets and Test Probes
• 2 or 3-pole measuring adapter included
• 2-pole measuring adapter with 10 m cable as optional accessory: PRO-RLO II (Z501P)
• KS24 cable set as optional accessory (GTZ3201000R0001)
Measurements per DIN EN 61010-031 may only be performed in
environments in accordance with measuring categories III and IV
with the safety cap attached to the test probe at the end of the
measurement cable.
In order to establish contact inside 4 mm jacks, the safety caps
have to be removed by prying open the snap fastener with a
pointed object (e.g. the other test probe).
2.2Overview of Features Included
with PROFITEST MASTER & SECULIFE IP Device Variants
PROFITEST ...
(Article Number)
PRO
TECH+
XTRA
(M535B)
(M535A)
M
MBASE+
(M535C)
Testing of residual current devices (RCDs)
measurement without tripping RCD
U
B
Tripping time measurement
Measurement of tripping current I
Selective, SRCDs, PRCDs, type G/R
F
✓
✓✓✓✓
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
AC/DC sensitive RCDs, type B, B+ and EV/MI ——✓✓
Testin g of IMDs———✓
Testing of RCMs———✓—
✓
Testing for N-PE reversal
Measurement of loop impedance Z
L-P E
/ Z
L-N
Fuse table for systems without RCDs
Without tripping the RCD, fuse table——✓✓
With 15 mA test current
Selective earthing resistance RE (mains operation)
with 2-pole adapter, probe, earth electrode
and current clamp sensor (3-wire measuring
✓
✓✓✓
method)
Selective earthing resistance RE (battery operation)
with probe, earth electrode and current clamp
sensor (4-wire measuring method via PRO-RE
—✓—✓—
adapter and current clamp sensor)
Earth loop resistance R
with 2 clamps (current clamp sensor direct
and current clamp transformer via PRO-RE/2
(battery operation)
ELOOP
—✓—✓—
adapter)
Measurement of equipotential bonding R
automatic polarity reversal
Insulation resistance R
variable or rising test voltage (ramp)
Voltage U
/ U
L-N
L-P E
/ U
INS
N-PE
,
/ f
,
LO
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
Special measurements
Leakage current (with clamp) I
, I
L
AMP
Phase sequence
Earth leakage resistance R
E(ISO)
Voltage drop (U)
Standing-surface insulation Z
ST
Meter start-up (kWh-Test)
Leakage current with PRO-AB adapter (IL)
Residual voltage test (Ures)—
Intelligent ramp (ta + I)
Electric vehicles at charging stations
(IEC 61851)
Report generation of fault simulations on
PRCDs with PROFITEST PRCD adapter
Features
Selectable user interface language
2
Memory (database for up to 50,000 objects)
Automatic test sequence function
RS 232 port for RFID/barcode scanner
USB port for data transmission
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓—
—
——
——
—
——
——✓✓—
———
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
Interface for Bluetooth®—— ✓✓
PC database and report generating software
IZYTRONIQ BUSINESS Starter
Measuring category:
CAT III 600 V / CAT IV 300 V
DAkkS calibration
1
The so-called live measurement is only advisable if there is no bias current within
the system. Only suitable for motor circuit breaker with low nominal current
2
currently available languages: D, GB, I, F, E, P, NL, S, N, FIN, CZ, PL
✓
✓✓✓
✓
✓✓✓
✓
✓✓✓
M
M
(M535D)
SECULIFE IP
✓
✓—
✓—
✓
—
(M535E)
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
6GMC-I Messtechnik GmbH
3Safety Features and Precautions
Attention!
!
Note
Attention!
!
!
XY123
2018-07
D-K
15080-01-01
Consecutive number
Registration number
Date of calibration (year – month)
Deutsche Akkreditierungsstelle GmbH – calibration lab
This instrument fulfills all requirements of applicable European and
national EC directives. We confirm this with the CE mark. The relevant declaration of conformity can be obtained from GMC-I
Messtechnik GmbH.
The electronic measuring and test instrument is manufactured
and tested in accordance with safety regulations IEC 61010-1/
DIN EN 61010-1/VDE 0411-1 and EN 61557.
Safety of the operator, as well as that of the instrument, is only
assured when it is used for its intended purpose.
Read the operating instructions thoroughly and carefully before using
your instrument. Follow all instructions contained therein. Make sure that
the operating instructions are available to all users of the instrument.
Tests may only be executed by a qualified electrician.
Grip and hold the test plug and test probes securely when they
have been inserted, for example, into a socket. Danger of injury
exists if tugging at the coil cord occurs, which may cause the test
plug or test probes to snap back.
The measuring and test instrument may not be placed into service:
• If the battery compartment lid has been removed
• If external damage is apparent
• If connector cable or measuring adapters are damaged
•If the instrument no longer functions flawlessly
• After a long period of storage under unfavorable conditions
(e.g. humidity, dust, temperature)
Exclusion of Liability
When testing systems with RCCBs, the latter may switch off. This may
occur even though the test does not normally provide for it. Leakage currents may be present which, in combination with the test
current of the test instrument, exceed the shutdown threshold
value of the RCCB. PCs which are operated in proximity to such
RCCB systems may switch off as a consequence. This may result
in inadvertent loss of data. Before conducting tests, precautions
should therefore be taken to ensure that all data and programs
are adequately saved, and the computer should be switched off if
necessary. The manufacturer of the test instrument assumes no
liability for any direct or indirect damage to equipment, computers, peripheral equipment or data bases when performing tests.
Opening of Equipment / Repair
The equipment may be opened only by authorized service personnel to ensure the safe and correct operation of the equipment
and to keep the warranty valid.
Even original spare parts may be installed only by authorized service personnel.
In case the equipment was opened by unauthorized personnel,
no warranty regarding personal safety, measurement accuracy,
conformity with applicable safety measures or any consequential
damage is granted by the manufacturer.
Any warranty claims will be forfeited when the warranty seal has
been damaged or removed.
Meaning of Symbols on the Instrument
Warning concerning a point of danger
(Attention, observe documentation!)
Protection class II device
Charging socket for extra-low direct voltage (charger Z502R)
Attention!
Only rechargeable batteries may be inserted when the charger is connected.
This device may not be disposed of with the trash. Further information regarding the WEEE mark can be
accessed on the Internet at www.gossenmetrawatt.com by entering the search term “WEEE”.
EC mark of conformity
Any warranty claims will be forfeited when the warranty
seal has been damaged or removed.
Calibration Seal (blue seal):
See also “Recalibration” on page 100.
Data Backup
We advise you to regularly transmit your stored data to a PC in
order to prevent potential loss of data in the test instrument.
We assume no responsibility for any data loss.
4Initial Start-Up
4.1Preparation for use
Before putting the test instrument into service and using it for the
first time, the lamination sheets must be removed from the two
sensor surfaces (finger contacts) of the test plug in order to
ensure that contact voltage is reliably detected.
4.2Installing or Replacing the Battery Pack
Before opening the battery compartment, disconnect the
instrument from the measuring circuit (mains) at all poles!
See also section 20.2 on page 91 concerning charging
the Kompkt Akku Pack Master (Z502H) and the battery
charger Z502R.
Use Kompakt Akku Pack Master (Z502H), if possible, which is either
included in the standard equipment or available as an accessory, with
heat-sealed battery cells. Do not use any battery holders which can
be filled with individual batteries. This ensures that always a complete set of batteries is replaced and all rechargeable batteries are
inserted with correct polarity in order to prevent leakage from the
batteries.
Only use commercially available battery packs if you charge them externally. The quality of these sets cannot be verified and this may, in
unfavourable cases, lead to heating and deformation (during the
charging in the device).
Dispose the battery packs or the individual rechargeable batteries
in an environmentally sound fashion when their service life has
nearly expired (approx. 80% charging capacity).
➭ Loosen the slotted screw for the battery compartment lid on
the back and remove the lid.
➭ Remove the discharged battery pack or the battery holder.
When Using a Battery Holder:
It is imperative that you pay attention to the correct polarity when inserting the rechargeable batteries. If a battery has been inserted with incorrect polarity, it is not
detected by the instrument and may lead to battery leakage.
Individual rechargeable batteries may only be charged
externally.
➭ Slide the new battery pack/filled battery holder into the battery
compartment. The holder can only be inserted to its proper
position.
➭ Replace the lid and re-tighten the screw.
GMC-I Messtechnik GmbH7
4.3Switching the Instrument On/Off
Attention!
!
BAT
The test instrument is switched on by pressing the ON/START key.
The menu which corresponds to the momentary selector switch
position is displayed.
The instrument can be switched off manually by simultaneously
pressing the MEM and HELP keys.
After the period of time selected in the SETUP menus has elapsed,
the instrument is switched off automatically (see “Device Settings”, section 4.6.
4.4Battery Test
If battery voltage has fallen below the permissible
lower limit, the pictograph shown at the right
appears. “Low Batt!!!” is also displayed along with a battery symbol. The instrument does not function if the batteries have been
depleted excessively, and no display appears.
4.5Charging the Battery Pack in the Tester
Use only the charger Z502R to charge the Kompakt AkkuPack Master (Z502H) which has already been inserted into
the test instrument.
Make sure that the following conditions have been fulfilled before connecting the charger to the charging socket:
– Kompakt Akku-Pack Master (Z502H) has been
installed, no commercially available battery packs,
no individual rechargeable batteries, no standard
batteries
– The test instrument has been disconnected from the
measuring circuit at all poles
– The instrument must remain off during charging.
Refer to section 20.2.1 with regard to charging the battery pack
which has been inserted into the tester.
If the batteries or the battery pack have not been used or
recharged for a lengthy period of time (> 1 month), thus resulting
in excessive depletion:
Observe the charging sequence (indicated by LEDs at the charger) and initiate a second charging sequence if necessary (disconnect the charger from the mains and from the test instrument
to this end, and then reconnect it).
Please note that the system clock stops in this case and must be
set to the correct time after the instrument has been restarted.
8GMC-I Messtechnik GmbH
4.6Device Settings
SETUP
LED and LCD test menu
Rotary switch balancing
Brightness/contrast menu
Software revision level
Calibration date
Display: date / time
Display: automatic shutdown
Display: automatic shutdown
of display illumination after 15 s.
of the tester after 60 s.
Time, language, profiles
1
2
3
4
and battery test menu
0b
0a
0
Return to main menu
MAINS LED: test green
MAINS LED: test red
UL/RL LED: test red
RCD-FI LED: test red
Cell test
Inverse cell test
Hide all pixels
Show all pixels
Acoustic signal test
1
Return to main menu
Increase brightness
Bluetooth
®
submenu
DB-MODE submenu
Brightness/contrast submenu
Set time
Profiles for
Default settings
distribution structures
User interface
language
3
3a
3b
3c
3d
3e
Set date
On-time
for display illumination / tester
0b
Return to submenu
0a
Display Illumination On-time
Bluetooth® and Brightness Plus Contrast SettingsTime, On-Time and Default Settings
Menu Selection for Operating Parameters
LED testsLCD and Acoustic Signal Tests
Test Instrument On-Time
Select inspector
(change via IZYTRONIQ)
3g
3f
5
No automatic shut-down,
continuously on
3h
logged-in inspector
GMC-I Messtechnik GmbH9
LED and LCD test menu
Rotary switch balancing
Brightness/contrast menu
Software revision level
Calibration date
Display: date / time
Display: automatic shutdown
Display: automatic shutdown
of display illumination after 15 s.
of the tester after 60 s.Time, language, profiles
1
2
3
4
and battery test menu
0b
0a
0
Return to main menu
Bluetooth
®
submenu
Brightness/contrast submenu
Set time
Profiles for
Default settings
distribution structures
User interface
language
3
3a
3b
3c
3d
3e
Set date
On-time
for display illumination / tester
Set time
Menu Selection for Operating Parameters
Bluetooth® and Brightness Plus Contrast SettingsSet Time, Language, Profiles, Acoustic Signal
Set date
Select time
Increase
Increase
hours
Activate
settings
minutes
3a
Increase
seconds
Return to submenu
Decrease
Decrease
hours
minutes
Decrease
seconds
Select date
Increase
Increase
day
Activate
settings
month
3b
Increase
year
Return to submenu
Decrease
Decrease
day
month
Decrease
year
Enter and select a new inspector
(change/deletion via IZYTRONIQ only)
3h
3f
5
logged-in inspector
DB-MODE submenu
3g
10GMC-I Messtechnik GmbH
Significance of Individual Parameters
Note
Note
Attention!
!
0a
0b
2
2
3c
3e
3f
Return to previous menu
Increase brightness
Decrease brightness
Increase contrast
Decrease contrast
3g
➭ Press ESC in order to return to the main menu.
Test Instrument On-Time
The period of time after which the test instrument is automatically
shut off can be selected here. This selection has a considerable
influence on the service life and the charging status of the batteries.
On-Time for LCD Illumination
The period of time after which LCD illumination is automatically
shut off can be selected here. This selection has a considerable
influence on the service life and the charging status of the batteries.
Submenu: Rotary Switch Balancing
Proceed as follows in order to precision adjust the rotary switch:
1 Press the TESTS Rotary Switch / Battery Test softkey in order to
access the rotary switch balancing menu.
2 Then press the softkey with the rotary switch symbol.
3 Turn the rotary switch clockwise to the next respective measuring
function (IDN first after SETUP).
4 Press the softkey which is assigned to the rotary switch at the LCD.
After pressing this softkey, the display is switched to the next measuring function. Labeling in the LCD image must correspond to the
actual position of the rotary switch.
level bar in the LCD image of the rotary switch should be
The
located in the middle of the black field, and is supplemented at
the right-hand side with a number within a range of -1 to 101.
This value should be between 45 and 55. In the case of -1 or 101,
the position of rotary knob does not coincide with the measuring
function selected at the LCD.
5 If the displayed value is not within this range, readjust the
position by pressing the readjust softkey. A brief acoustic
signal acknowledges readjustment.
Data and sequences are lost
when the language, the profile or
DB mode is changed, or if the instrument is reset to default values!
Back up your structures,
measurement data and sequences to a PC before
pressing the respective key.
The prompt window shown at
the right asks you to confirm
deletion.
User Interface Language (CULTURE)
➭ Select the desired country setup with the appropriate country
code.
Default Settings (GOME SETTING)
The test instrument is returned to its original default settings when
this key is activated.
Attention: all existing structures, data and sequences are deleted, see
note above!
Adjusting Brightness and Contrast
➭ Press ESC in order to return to the main menu.
Submenu: Battery Level Query
If battery voltage has dropped to 8.0 V or less, the UL/RL LED lights
up red and an acoustic signal is generated as well.
GMC-I Messtechnik GmbH11
If labeling in the LCD image of the rotary switch does not
correspond with its actual position, a continuous acoustic signal is generated as a warning when the readjust
softkey is pressed.
6 Return to point 2 and continue. Repeat this procedure until all
rotary switch functions have been tested, and if necessary
readjusted.
Measuring Sequence
If battery voltage drops to below 8.0 V
during the course of a measuring
sequence, this is indicated by means of
a pop-up window only. Measured values are invalid. The measurement results cannot be
saved to memory.
DB MODE – Presenting the Database in Text Mode or ID Mode
Creating Structures in TXT MODE
By default, the database in the test instrument is set to text mode,
„TXT“ is indicated in the header. You can create structural elements in the test instrument und add designations in plain text,
e. g. Customer XY, Distributor XY and Electrical Circuit XY.
Creating Structures in ID MODE
Note
Note
3h
When Bluetooth® is
active (= ON), the
Bluetooth
®
icon
appears in the
header instead of BAT, and
an interface icon appears
instead of MEM.
A closed interface icon indicates
an active Bluetooth connection
with data transmission.
Figure 1
Figure 2
Figure 3Figure 4
Alternatively, you can work in the ID mode. „ID“ is indicated in the
header. You can create structural elements in the test instrument
which can be labelled with ID numbers at your discretion.
Activate the Bluetooth® interface at the test instrument
during data transmission only. Interface power consumption reduces battery service life when activated continuously.
In the test instrument, structures can either be created in
text mode or in ID mode.
In the report software, however, designations and ID
numbers are always allocated.
If no texts or ID numbers have been allocated when creating the
structures in the test instrument, report software generates the
missing entries automatically. They can be subsequently edited in
the report software and transferred back to the test instrument if
required.
Switching
Bluetooth® On/Off (
MTECH+/MXTRA/
SECULIFE IP
only)
If several test instruments are within range during authentication,
the respective name should be changed in order to rule out the
possibility of a mix-up. Blanks may not be used. The default pin
code, namely “0000”, can be changed, but this is unnecessary as
a rule. As shown in figure 3, the MAC address of the test instrument is displayed in the footer as hardware information.
Render your test instrument visible prior to authentication, and
subsequently invisible for security reasons.
Steps Required for Authentication
Make sure that the test instrument is within range of the PC
(roughly 5 to 8 meters). Activate Bluetooth
(see figure 1) and at your PC.
The function selector switch must be in the SETUP position to this end.
Make sure that the test instrument (see figure 3) and your PC are
visible for other Bluetooth
®
devices:
In the case of the test instrument, the word “visible” must be dis-
played underneath the eye symbol.
Use your Bluetooth
®
PC driver software to add a new Bluetooth®
device. In most cases, this is accomplished with the help of the
“Add new connection” or “Add Bluetooth® device” button.
The following steps may vary, depending on which Bluetooth
driver software is used. Basically, a PIN code must be entered at
the PC. The default setting for the PIN code is “0000”, and is displayed in the main Bluetooth
®
menu (see figure 1) at the test instrument. Subsequently, or previously, an authentication message
must be acknowledged at the test instrument (see figure 4).
If authentication has been successful, a corresponding message
appears at the test instrument. Furthermore, the authenticated
PC is displayed in the “Trusted Devices” menu at the test instrument (see figure 2).
The MTECH+, MXTRA or the SECULIFE IP should now also be listed
as a device in your Bluetooth
®
PC driver software. Further information is also provided here regarding the utilized COM port. With
the help of your Bluetooth® PC driver software, you’ll need to find
out which COM port is used for the Bluetooth
port is frequently displayed after authentication, but if this is not
the case, this information provided by your Bluetooth
software.
The report software includes a function for automatically ascertaining the utilized COM port after successful authentication has been completed (see screenshot below).
®
at the test instrument
®
®
connection. This
®
PC driver
PC
If the test instrument is within range of your PC (5 to 8 meters),
wireless data exchange can now be initiated with the help of
report software by clicking Bluetooth
®
in the “Extras” menu. The
number of the correct COM port (e.g. COM40) must be entered
to report software when data exchange is started (see screenshot
below).
Alternatively, the COM port number can be selected automatically by clicking
the “Find Bluetooth Device” item in the menu.
If your PC is equipped with a Bluetooth® interface, wireless communication is possible between the MTECH+, MXTRA or SECULIFE IP
and report user software for the transfer of data and test structures.
One-time only authentication of the respective PC with the test
instrument is a prerequisite for wireless data exchange. The function selector switch must be in the SETUP position to this end.
The correct Bluetooth
software before each data transmission sequence.
12GMC-I Messtechnik GmbH
®
COM port must also be selected in report
Firmware Revision and Calibration Information (example)
➭ Press any key in order to return to the main menu.
Firmware Update with the Firmware Update Tool
The layout used for the entire range of the test instruments makes
it possible to adapt instrument software to the latest standards
and regulations. Beyond this, suggestions from customers result
in continuous improvement of the test instrument software, as
well as new functions.
In order to assure that you can take advantage of all of these benefits without delay, the Firmware Update Tool allows you to
quickly and completely update your test instrument software onsite (see section 24).
The user interface can be set to either English, German or Italian.
Selecting, Adding or Deleting an Inspector
See also section 5.7 page 16 regarding the entry of a text.
As a registered user, you’re entitled to download the
Firmware Update Tool and the current firmware version
free of charge from the myGMC page.
GMC-I Messtechnik GmbH13
5General Notes
Note
Note
Attention!
!
5.1Connecting the Instrument
For systems with earthing contact sockets, connect the instrument to the mains with the test plug to which the appropriate,
country-specific plug insert is attached. Voltage between phase
conductor L and the PE protective conductor may not exceed
253 V!
Poling at the socket need not be taken into consideration. The
instrument detects the positions of phase conductor L and neutral conductor N and automatically reverses polarity if necessary.
This does not apply to the following measurements:
– Voltage measurement in switch position U
– Insulation resistance measurement
– Low-value resistance measurement
The positions of phase conductor L and neutral conductor N are
identified on the plug insert.
If measurement is to be performed at three-phase outlets, at distribution cabinets or at permanent connections, the measuring
adapter must be attached to the test plug (see also table 16.1).
Connection is established with the test probes: one at PE or N
and the other at L.
The 2-pole measuring adapter must be expanded to 3 poles with
the included measurement cable for the performance of phase
sequence testing.
Contact voltage (during RCCB testing) and earthing resistance
can be, and earth-electrode potential, standing surface insulation
resistance and probe voltage must be measured with a probe.
The probe is connected to the probe connector socket with a
4 mm contact protected plug.
5.2Automatic Settings, Monitoring and Shut-Off
The test instrument automatically selects all operating conditions
which it is capable of determining itself. It tests line voltage and
frequency. If these lie within their valid nominal ranges, they
appear at the display panel. If they are not within nominal ranges,
prevailing voltage (U) and frequency (f) are displayed instead of U
and f
.
N
Contact voltage which is induced by test current is monitored for
each measuring sequence. If contact voltage exceeds the limit
value of > 25 V or > 50 V, measurement is immediately interrupted. The U
If battery voltage falls below the allowable limit value the instrument
cannot be switched on, or it is immediately switched off.
The measurement is interrupted automatically, or the measuring
sequence is blocked (except for voltage measuring ranges and
phase sequence testing) in the event of:
• Impermissible line voltages (< 60 V, > 253 V / > 330 V /
> 440 V or > 550 V) for measurements which require line voltage
• Interference voltage during insulation resistance or low resistance measurements
• Overheating at the instrument.
As a rule, excessive temperatures only occur after approximately 50 measurement sequences at intervals of 5 seconds,
when the rotary selector switch is set to the Z
position.
If an attempt is made to start a measuring sequence, an
appropriate message appears at the display panel.
The instrument only switches itself off automatically after completion of an automatic measuring sequence, and after the predetermined on-time has expired (see sectionl 4.3). On-time is reset to
its original value as defined in the setup menu, as soon as any key
or the rotary selector switch is activated.
The instrument remains on for approximately 75 seconds in addition to the preset on-time for measurements with rising residual
current in systems with selective RCDs.
The instrument always shuts itself off automatically!
LED lights up red.
L/RL
L-PE
oder Z
L-N
5.3Measurement Value Display and Memory
The following appear at the display panel:
• Measurement values with abbreviations and units of measure
• Selected function
• Nominal voltage
• Nominal frequency
• Error messages
Measurement values for automatic measuring sequences are
stored and displayed as digital values until the next measurement
sequence is started, or until automatic shut-off occurs.
If the upper range limit is exceeded, the upper limit value is displayed and is preceded by the “>” symbol (greater than), which
indicates measurement value overrun.
The depiction of LEDs in these operating instructions
may vary from the LEDs on the actual instrument due to
product improvements.
5.4Testing Earthing Contact Sockets for Correct Connection
The testing of earthing contact sockets for correct connection
prior to protective measures testing is simplified by means of the
instrument’s error detection system.
The instrument indicates improper connection as follows:
• Impermissible line voltage (< 60 V or > 253 V):
The MAINS/NETZ LED blinks red and the measuring
sequence is disabled.
• Protective conductor not connected or potential to earth 50 V at 50 Hz (switch position U – single-phase measurement):
If the contact surfaces are touched (finger contact*) while PE is
being contacted (via the country-specific plug insert, e.g.
SCHUKO, as well as via the PE test probe at the 2-pole
adapter) PE appears (only after a test sequence has been
started). The U
N
the test plug must be touched directly with the finger/palm without
any skin protection applied, see also section 4.1.
* for reliably detecting the contact voltages, both sensor surfaces at
• Neutral conductor N not connected (during mains dependent
measurements):
The MAINS/NETZ LED blinks green.
• One of the two protective contacts is not connected:
This is checked automatically during testing for contact current U
leads to one of the following displays, depending upon poling
. Poor contact resistance at one of the contacts
IN
of the plug:
– Display at the connection pictograph:
PE interrupted (x), or underlying protective
conductor bar interrupted with reference
to keys at the test plug
Cause: voltage measuring path interrupted
Consequence: measurement is disabled
– Display at the connection pictograph:
Overlying protective conductor bar interrupted with reference to keys at the test
plug
Cause: current measuring path interrupted
Consequence: no measured value display
See also “LED Indications, Mains Connections and
Potential Differences” beginning on page 76.
Reversal of N and PE in a system without RCCBs cannot
be detected and is not indicated by the instrument.
In a system including an RCCB, the RCCB is tripped
during “contact voltage measurement without RCCB
tripping” (automatic Z
PE are reversed.
and RCD/FI LEDs light up red as well.
L/RL
measurement), insofar as N and
L-N
14GMC-I Messtechnik GmbH
5.5Help Function
1
2
2
3
4
4
5
6
2
4
3
5
6
The following information can be displayed for each switch position and basic function after it has been selected with the rotary selec-
tor switch:
• Wiring diagram
• Measuring range
• Nominal range of use and measuring uncertainty
• Nominal value
➭ Press the HELP key in order to query online help:
➭ If several pages of help are available for the respective mea-
suring function, the HELP key must be pressed repeatedly.
➭ Press the ESC key in order to exit online help.
5.6Setting Parameters or Limit Values using RCD Measurement as an Example
1 Access the submenu for setting the desired parameter.
2 Select a parameter using the orscroll key.
3 Switch to the setting menu for the selected parameter with the scroll
key.
4 Select a setting value using the orscroll key.
5 Acknowledge the setting value with the key. This value is transferred to
the setting menu.
6 The setting value is not permanently accepted for the respective measure-
ment until
menu. You can return to the main menu by pressing ESC instead of
without accepting the newly selected value.
✓ is pressed, after which the display is returned to the main
✓,
Parameter Lock (plausibility check)
Individually selected parameter settings are checked for plausibility before transfer to the measurement window.
If you select a parameter setting which doesn’t make sense in
combination with other parameter settings which have already
been entered, it’s not accepted. The previously selected parameter setting remains unchanged.
Remedy: Select another parameter setting.
GMC-I Messtechnik GmbH15
5.7Freely Selectable Parameter Settings or Limit Values
Note
Note
Select the EDIT menu.
Select value / U/M.
Select value / U/M.
Accept value / U/M.
Delete characters.
✓ Save value (to list).
Select the EDIT+ menu.
Select value / U/M.
Select value / U/M.
Accept value / U/M.
Delete characters.
✓ Save value (to list).
5.7.1Changing Existing Parameters
Individual parameters can be changed for certain measuring functions, i.e. adjusted within predetermined limits.
The EDIT menu doesn’t appear until after switching to the
right-hand column and selecting the editable parameter .
Example for RLO Measuring Function – Parameter: LIMIT RLO
1 Open the submenu for setting the desired parameter (no fig-
ure, see section 5.6).
2 Select the editable parameter (identified with the icon)
with the or scroll key.
3 Select the edit menu by pressing the key.
5.7.2Adding New Parameters
For certain measuring functions, additional values within predefined limits can be added in addition to the fixed values.
The EDIT menu doesn’t appear until after switching to the
right-hand column.
Example for Measuring Function IN – Parameter: I
1 Open the submenu for setting the desired parameter (no fig-
ure, see section 5.6).
2 Select the edit menu by pressing the key.
N
4 Select the respective characters with the left or right cursor
key. The character is accepted by pressing the key. The
value is acknowledged by selecting
key.
Observe the predefined limits for the new setting value.
Enter any places to the right of the decimal point as well.
16GMC-I Messtechnik GmbH
✓ and then pressing the
3 Select the respective characters with the left or right cursor
key. The character is accepted by pressing the key. The
value is acknowledged by selecting
key. The new parameter is added to the list.
Observe the predefined limits for the new setting value.
Enter any places to the right of the decimal point as well.
✓ and then pressing the
5.82-Pole Measurement with Fast or Semiautomatic Polarity
Note
L1-N
L2-N
L3-N
L1-L2
L2-L3
L1-L3
N-PE
L1-PE
L2-PE
L3-PE
L+N-PE
L1-N
L2-N
L3-N
L1-L2
L2-L3
L1-L3
Z
L-PE
Z
L-N
L1-PE
L2-PE
L3-PE
R
iso
L1-PE
L2-PE
L3-PE
N-PE
L1-N
L2-N
L3-N
L1-L2
L2-L3
L1-L3
U
L1-N
L2-N
L3-N
L1-L2
L2-L3
L1-L3
N-PE
L1-PE
L2-PE
L3-PE
L+N-PE
L1-N
L2-N
L3-N
L1-L2
L2-L3
L1-L3
Z
L-PE
Z
L-N
L1-PE
L2-PE
L3-PE
R
iso
L1-PE
L2-PE
L3-PE
N-PE
L1-N
L2-N
L3-N
L1-L2
L2-L3
L1-L3
U
U
Reversal
Fast, semiautomatic polarity reversal is possible for the following
measurements:
• Voltage U
• Loop impedance Z
• Internal line resistance measurement Z
• Insulation resistance, R
LP-E
L-N
INS
Fast Polarity Reversal at the Test Plug
The polarity parameter is set to AUTO.
Fast and convenient switching amongst all polarity variants, or
switching to the parameter settings submenu, is possible by
pressing the I
key at the instrument or the test plug.
N
6Measuring Voltage and Frequency
Select Measuring Function
Switch Between Single and 3-Phase Measurement
Press the softkey shown at the left in order to switch
back and forth between single and 3-phase measurement. The selected phase measurement is displayed inversely (white on black).
6.1Single-Phase Measurement
Connection
Semiautomatic Polarity Reversal in Memory Mode
The polarity parameter is set to AUTO.
If testing is to be conducted with all polarity variants, automatic
polarity changing takes place after each measurement when the
“Save” button is pressed.
Polarity variants can be skipped by pressing the I
instrument or the test plug.
key at the
N
A probe must be used in
order to measure probe voltage U
6.1.1 Voltage Between L and N (U
a
nd N and PE
(U
) with Country-Specific Plug Insert, e.g.
N-PE
SCHUKO
Press the softkey shown at the left in order to switch
back and forth between the country-specific plug
insert, e.g. SCHUKO, and the 2-pole adapter. The
selected connection type is displayed inversely
(white on black).
S-PE
L-N
.
),
L and PE
(U
L-P E
)
GMC-I Messtechnik GmbH17
If you look at the country-specific plug insert, e.g.
SCHUKO, from the front, you can see the embossed letters „L“ and „N“. During voltage measurement there is no
automatic polarity reversal. You can thus determine to
which terminal in the mains socket the phase is applied. If
(line) voltage is displayed for UL-PE, the phase is applied
to terminal L indicated on the plug. If (line) voltage is displayed for N-PE, the phase is applied to the terminal for N
in the socket.
6.1.2 Voltage between L – PE, N – PE and L – L
Note
2
1
Clockwise
Counter-Clockwise
with 2-Pole Adapter Connection
Press the softkey shown at the left in order to switch
back and forth between the country-specific plug
insert, e.g. SCHUKO, and the 2-pole adapter. The
selected connection type is displayed inversely
(white on black).
Refer to section 5.8 regarding 2-pole measurement with fast or
semiautomatic polarity reversal.
6.23-Phase Measurement (line-to-line voltage) and Phase
Sequence
Connection
The measuring adapter
(2-pole) is required in
order to connect the
instrument, and can be
expanded to a 3-pole
measuring adapter with
the included measurement cable.
➭ Press softkey U3~.
A clockwise phase
sequence is required at all 3-phase electrical outlets.
• Measurement instrument connection is usually problematic with
CEE outlets due to contact problems.
Measurements can be executed quickly and reliably without contact problems with the help of the Z500A variable plug adapter
set available from GMC.
• Connection for 3-wire measurement, plug L1-L2-L3 in clockwise
direction as of PE socket
Direction of rotation is indicated by means of the following displays:
See section 18 regarding all indications for the mains
connection test.
Voltage Polarity
If the installation of single-pole switches to the neutral conductor
is prohibited by the standards, voltage polarity must be tested in
order to assure that all existing single-pole switches are installed
to the phase conductors.
18GMC-I Messtechnik GmbH
7Testing RCDs
Note
Attention!
!
I
N
3
-------
I
N
(measurement up to 1000 ms)
t
a
I
a
t
S
The testing of residual current devices (RCDs) includes:
• Visual inspection
•Testing
• Measurement
Use the test instrument for testing and measurement.
Test Standard
The following must be substantiated per DIN VDE 0100 part 600:
2008:
– Contact voltage occurring at nominal residual current may not
exceed the maximum allowable value for the system.
– Tripping of the RCCB must occur within 400 ms (1000 ms for
selective RCDs) at nominal residual current.
Measuring Method
The following must be substantiated by generating a fault current
downstream from the RCD:
• That the RCD is tripped no later than upon reaching its nominal fault current value
• That the continuously allowable contact voltage value U
agreed upon for the respective system is not exceeded
This is achieved by means of:
• Contact voltage measurement, 10 measurements with fullwaves and extrapolation of I
N
• Substantiation of tripping within 400 ms or 200 ms with IN
• Substantiation of tripping with current rising residual current:
This value must be between 50% and 100% of I
about 70%).
N
L
(usually
Important Notes
•The PROFITEST MASTER allows for simple measurements at all
types of RCDs. Select RCD, SRCD, PRCD etc.
• Measurement must be executed at one point only per RCD
(RCCB) within the connected electrical circuits. Low-resistance continuity must be substantiated for the protective conductor at all other connections within the electrical circuit (R
or U
).
B
• The measuring instruments often display a contact voltage of
0.1 V in TN systems due to low protective conductor resistance.
• Be aware of any bias currents within the system. These may
cause tripping of the RCDs during measurement of contact
voltage U
ments with rising current:
Display = I
, or may result in erroneous displays for measure-
B
- I
F
bias_current
• Selective RCDs identified with an can be used as the sole
means of protection for automatic shutdown if they adhere to
the same shutdown conditions as non-selective RCDs (i.e.
t
< 400 ms). This can be substantiated by measuring shut-
a
down time.
• Type B RCDs may not be connected in series with type A
RCDs.
Bias Magnetization
Only AC measurements can be performed with the 2pole adapter. Suppression of RCD tripping by means of
bias magnetization with direct current is only possible via
a country-specific plug insert, e.g. SCHUKO, or the 3pole adapter.
LO
• No premature tripping with the test instrument, because testing is begun with 30% residual current (if no bias current
occurs within the system).
RCD/FI Table Type of Differential
Current
Suddenly occurring
Alternating
current
Slowly rising
Suddenly occurring
Pulsating direct current
Slowly rising
Direct current
Direct current
up to 6 mA
* PROFITEST MTECH+, PROFITEST MXTRA & SECULIFE IP
Correct RCD/RCCB
Function
Typ e AC
Typ e A, F
Typ e B*/
B+*
Typ e
EV*/MI*
✔✔✔✔
✔✔✔
✔✔
✔
Measurement With or Without Probe
Measurements can be performed with or without a probe.
Measurements with probe require that the probe and reference
earth are of like potential. This means that the probe must be
positioned outside of the potential gradient area of the earth electrode (R
The distance between the earth electrode and the probe should
be at least 20 m.
The probe is connected with a 4 mm contact protected plug.
In most cases this measurement is performed without probe.
Testing for the absence of voltage at the probe can be performed
with the U
) in the RCD safety circuit.
E
The probe is part of the measuring circuit and may carry
a current of up to 3.5 mA in accordance with VDE 0413.
function (see also section 6.1 on page 17).
PROBE
GMC-I Messtechnik GmbH19
7.1Measuring Contact Voltage (with reference to nominal
Attention!
!
Note
I
N
Nominal residual
Type 1: RCD, SRCD, PRCD etc.
Nominal current: 6 ... 125 A
Type 2: AC , A/F , B/B+ *
EV/MI
* Type B/B+/EV/MI = AC/DC sensitive
current:
10 ... 500 mA
Phase displacement: 0°/180°
X times tripping current:
Negative/positive half-wave
Negative/positive direct current
1, 2, 5 (I
N
max. 300 mA)
Waveform:
Connection:
without/with probe
System type:
TN/TT, IT
Contact voltage:
Time to trip:
< 25 V, < 50 V, < 65 V
residual current) with
1
/3 Nominal Residual Current and
Tripping Test with Nominal Residual Current
Select Measuring Function
Connection
1) Measuring Contact Current Without Tripping the RCD
Measuring Method
The instrument uses a measuring current of only 1/3 nominal
residual current for the determination of contact voltage U
which occurs at nominal residual current. This prevents tripping of
the RCCB.
This measuring method is especially advantageous, because
contact voltage can be measured quickly and easily at any electrical outlet without tripping the RCCB.
The usual, complex measuring method involving testing for the
proper functioning of the RCD at a given point, and subsequent
substantiation that all other systems components requiring protection are reliably connected at low resistance values to the
selected measuring point via the PE conductor, is made unnecessary.
IN
N-PE Reversal Test
Additional testing is conducted in order to
determine whether or not N and PE are
reversed. The pop-up window shown at
the right appears in the event of reversal.
Set Parameters for I
N
Execute a data backup before starting measurement and
switch off all consumers in order to prevent the loss of
data in data processing systems.
Start Measurement
Amongst other values, contact voltage U
ing resistance R
The measured earthing resistance value RE is acquired
with very little current. More accurate results can be
obtained with the selector switch in the R
The DC + function can be selected here for systems with RCCBs.
appear at the display panel.
E
and calculated earth-
IN
position.
E
Unintentional Tripping of the RCD due to Bias Current within the System
If bias currents should occur, they can be measured with the help
of a current clamp transformer as described in section 13.1 on
page 53. The RCCB may be tripped during the contact voltage
test if extremely large bias currents are present within the system,
or if a test current was selected which is too great for the RCCB.
After contact voltage has been measured, testing can be performed to determine whether or not the RCCB is tripped within
the selected time limits at nominal residual current.
Unintentional Tripping of the RCD due to Leakage Current in the Measuring Circuit
20GMC-I Messtechnik GmbH
Measurement of contact voltage with 30% nominal residual current does not normally trip an RCCB. However, the trip limit may
be exceeded as a result of leakage current in the measuring circuit, e.g. due to interconnected power consumers with EMC circuit, e.g. frequency converters and PCs.
2) Tripping Test after the Measurement of Contact Voltage
Note
Attention!
!
I
F
Nominal residual current:
Type 1: RCD, SRCD, PRCD etc.
Nominal current: 6 ... 125 A
Type 2: AC , A/F , B/B+ *
EV/MI
* Type B/B+/EV/MI = AC/DC sensitive
10 ... 500 mA
sine
Negative/positive half-wave
Waveform:
Connection:
without/with probe
System type:
TN/TT, IT
Negative/positive direct current
➭ Press the
The tripping test need
only be performed at
one measuring point for
each RCCB.
If the RCCB is tripped at nominal residual current,
the MAINS/NETZ LED blinks red (line voltage disconnected) and
time to trip ta and earthing resistance RE appear at the display
panel.
If the RCCB is not tripped at nominal residual current,
the RCD/FI LED lights up red.
I
key.
N
Contact Voltage Too High
If contact voltage U
nal residual current I
the U
If the limit value of the contact voltage U
during the measuring sequence, a safety shut-down occurs for
Germany (65 V apply for Austria per ÖVE/ÖNORM E 8001-1
standard, see section 5.3).
LED lights up red.
L/RL
, which has been measured with 1/3 nomi-
IN
and extrapolated to IN, is > 50 V (> 25 V),
N
exceeds 50 V (25 V)
IN
7.2Special Testing for Systems and RCCBs
7.2.1 Testing Systems and RCCBs with Rising Residual Current
(AC) for Type AC, A/F, B/B+ and EV/MI RCDs
Measuring Method
The instrument generates a continuously rising residual current of
(0.3 to 1.3) I
The instrument stores the contact voltage and tripping current
values which were measured at the moment tripping of the RCCB
occurred, and displays them.
One of contact voltage limit values, U
can be selected for measurement with rising residual current.
within the system for the testing of RCDs.
N
=25V or UL= 50 V/65 V,
L
Select Measuring Function
Connection
Safety Shut-down: At up to 70 V, a safety shut-down is
tripped within 3 seconds in accordance with IEC 61010.
Contact voltages of up to 70 V are displayed. If contact voltage is
greater than 70 V, U
Limit Values for Allowable, Continuous Contact Voltage
The limit for allowable, continuous contact voltage is UL=50V for
alternating voltages (international agreement). Lower values have
been established for special applications (e.g. medical applications: U
=25V).
L
If contact voltage is too high, or if the RCCB is not
tripped, the system must be repaired (e.g. earthing resistance is too high, defective RCCB etc.)!
3-Phase Connections
For proper RCD testing at three-phase connections, the tripping
test must be conducted for one of the three phase conductors
(L1, L2 and L3).
Inductive Power Consumers
Voltage peaks may occur within the measuring circuit if inductive
consumers are shut down during an RCCB trip test. If this is the
case, the test instrument may display the following message: No
measured value (– – – ). If this message appears, switch all power
consumers off before performing the trip test. In extreme cases,
one of the fuses in the test instrument may blow, and/or the test
instrument may be damaged.
GMC-I Messtechnik GmbH21
> 70 V is displayed.
IN
Set Parameters for I
F
Start Measurement
Note
Attention!
!
Note
Note
Contact voltage:
Tripping limit values:
S
I
N
Negative direct current
Positive direct current
Waveform:
180°: Start with neg. half-wave
0°: Start with pos. half-wave
5 times tripping current
X times tripping current:
7.2.3 Testing RCCBS with 5 IN
The measurement of time to trip is performed here with 5 times
nominal residual current.
Measurements performed with 5 times nominal fault current are required for testing type and G RCCBs in the
manufacturing process. They are used for personal
safety as well.
Measurement can be started with the positive half-wave at “0°” or
with the negative half-wave at “180°”.
Both measurements must nevertheless be performed. The longer
of the two tripping times is decisive regarding the condition of the
tested RCCB. Both values must be less than 40 ms.
Select Measuring Function
Set the Parameter – Start with Positive or Negative Half-Wave
Measuring Sequence
After the measuring sequence has been started, the test current
generated by the instrument is continuously increased starting at
0.3 times nominal residual current, until the RCCB is tripped. This
can be observed by viewing gradual filling of the triangle at I.
If contact voltage reaches the selected limit value (U
or 25 V) before the RCCB is tripped, safety shut-down occurs.
The UL/RL LED lights up red.
Safety Shut-down: At up to 70 V, a safety shut-down is
tripped within 3 seconds in accordance with IEC 61010.
If the RCCB is not tripped before the rising current reaches nominal residual current IN, the RCD/FI LED lights up red.
If bias current is present within the system during measurement, it is superimposed onto the residual current
which is generated by the instrument and influences
measured values for contact voltage and tripping current. See also section 7.1.
=65V, 50V
L
Evaluation
According to DIN VDE 0100, Part 600, rising residual current
must, however, be used for measurements in the evaluation of
RCDs, and contact voltage at nominal residual current IN must
be calculated from the measured values.
The faster, more simple measuring method should thus be taken
advantage of (see sectionl 7.1).
Set the Parameter – 5 Times Nominal Current
The following restrictions apply to the selection of tripping
current multiples relative to nominal current:
500 mA: 1 x, 2 x IN
Start Measurement
7.2.2 Testing Systems and RCCBs with Rising Residual Current
(AC) for Type B/B+ and EV/MI RCDs (only MTECH+, MXTRA
& SECULIFE IP)
In accordance with VDE 0413, part 6, it must be substantiated
that, with smooth direct current, residual operating current is no
more than twice the value of rated residual current I
ously rising direct current, beginning with 0.2 times rated residual
current IN, must be applied to this end. If current rise is linear, rising current may not exceed twice the value of I
of 5 seconds.
Testing with smoothed direct current must be possible in both
test current directions.
22GMC-I Messtechnik GmbH
. A continu-
N
within a period
N
7.2.4 Testing of RCCBs which are Suited for
Note
Note
Note
I
N
Neg. half-wave
Pos. half-wave
Negative direct current
Positive direct current
Waveform:
X times tripping current:
50% IN*
* Non-tripping test
with 50% I
N
S
I
N
I
F
or
Type 1:
Pulsating DC Residual Current
In this case, RCCBs can be tested with either positive or negative
half-waves. The standard calls for tripping at 1.4 times nominal
current.
Select Measuring Function
Set the Parameter – Positive or Negative Half-Wave
7.3Testing for Special RCDs
7.3.1 System, Type RCD-S Selective RCCBs
Selective RCDs are used in systems which include two series
connected RCCBs which are not tripped simultaneously in the
event of a fault. These selective RCDs demonstrate delayed
response characteristics and are identified with the symbol.
Measuring Method
The same measuring method is used as for standard RCCBs (see
sections 7.1 on page 20 and 7.2.1 on page 21).
If selective RCDs are used, earthing resistance may not exceed
half of the value for standard RCCBs.
For this reason, the instrument displays twice the measured value
for contact voltage.
Select Measuring Function
Set Parameter – Selective
Set the Parameter – Test With and Without “Non-Tripping Test”
Non-Tripping Test
If, during the non-tripping test which lasts for 1
second, the RCD trips too early at 50% I
before the actual tripping test starts, the pop-up
window shown at the right appears.
The following restrictions apply to the selection of tripping
current multiples relative to nominal current:
500 mA: Double and five-fold nominal current are not
possible in this case.
N
, i.e.
Start Measurement
According to DIN EN 50178 (VDE 160), only type B
RCCBs (AC-DC sensitive) can be used for equipment
with > 4 kVA, which is capable of generating smooth DC
residual current (e.g. frequency converters).
Tests with pulsating DC fault current only are not suitable
for these RCCBs. Testing must also be conducted with
smooth DC residual current in this case.
Measurement is performed with positive and negative
half-waves for testing RCCBs during manufacturing. If a
circuit is charged with pulsating direct current, the function of the RCCB can be executed with this test in order
to assure that the RCCB is not saturated by the pulsating
direct current so that it no longer trips.
GMC-I Messtechnik GmbH23
Tripping Test
Note
I
N
I
F
or
Type 1:
➭ Press the IN key. The RCCB is tripped. Blinking bars appear
at the display panel, after which time to trip t
sistance R
The tripping test need
only be performed at
one measuring point for
each RCCB.
are displayed.
E
Selective RCDs demonstrate delayed response characteristics. Tripping performance is briefly influenced (up to
30 s) due to pre-loading during measurement of contact
voltage. In order to eliminate pre-charging caused by the
measurement of contact voltage, a waiting period must
be observed prior to the tripping test. After the measuring
sequence has been started (tripping test), blinking bars
are displayed for approximately 30 seconds. Tripping
times of up to 1000 ms are allowable. The tripping test is
executed immediately after once again pressing the I
key.
and earthing re-
A
N
Measuring Method
The following can be measured, depending upon the measuring
method:
•Time to trip t
(The PRCD-K must be tripped at 50% nominal current.)
• Tripping current I: testing with rising residual current I
: tripping test with nominal residual current I
A
Select Measuring Function
Connection
Set the Parameter – PRCD with Non-Linear Elements
N
F
7.3.2 PRCDs with Non-Linear Type PRCD-K Elements
The PRCD-K is a portable RCD with electronic residual current
evaluation laid out as an in-line device which switches all poles (L,
N and PE). An undervoltage trigger and protective conductor
monitoring are additionally integrated into the PRCD-K.
The PRCD-K is equipped with an undervoltage trigger, for which
reason it has to be operated with line voltage, and measurements
may only be performed in the on state (PRCD-K switches all
poles).
Terminology (from DIN VDE 0661)
Portable protective devices are circuit breakers which can be connected between power consuming devices and permanently
installed electrical outlets by means of standardized plug-andsocket devices.
A reusable, portable protective device is a protective device which
is designed such that it can be connected to movable cables.
Please be aware that a non-linear element is usually integrated
into PRCDs, which leads to immediate exceeding of the greatest
allowable contact voltage during U
than 50 V).
PRCDs which do not include a non-linear element in the protective conductor must be tested in accordance with section 7.3.3
on page 25.
measurements (UI greater
I
Objective (from DIN VDE 0661)
Portable residual current devices (PRCDs) serve to protect persons and property. They allow for the attainment of increased levels of protection as provided by protective measures utilized in
electrical systems for the prevention of electrical shock as defined
in DIN VDE 0100, part 410. They are to be designed such that
they can be installed by means of a plug attached directly to the
protective device, or by means of a plug with a short cable.
Start Measurement
24GMC-I Messtechnik GmbH
7.3.3 SRCD, PRCD-S (SCHUKOMAT, SIDOS or comparable)
Note
I
N
I
F
or
Type 1:
I
N
Type 1:
180°: Start with neg. half-wave
0°: Start with pos. half-wave
Waveform:
Negative direct current
Positive direct current
RCCBs from the SCHUKOMAT SIDOS series, as well as others
which are of identical electrical design, must be tested after
selecting the corresponding parameter.
Monitoring of the PE conductor is performed for RCDs of this
type. The PE conductor is monitored by the summation current
transformer. If residual current flows from L to PE, tripping current
is cut in half, i.e. the RCCB must be tripped at 50% nominal residual current I
Whether or not PRCDs and selective RCDs are of like design can
be tested by measuring contact voltage U
of greater than 70 V is measured at the PRCD of an other-
U
IN
wise error-free system, the PRCD more than likely contains a nonlinear element.
N
.
. If a contact voltage
IN
7.3.4 Type G or R RCCB
In addition to standard RCCBs and selective RCDs, the special
characteristics of the type G RCCB can also be tested with the
test instrument.
The type G RCCB is an Austrian specialty and complies with the
ÖVE/ÖNORM E 8601 device standard. Erroneous tripping is minimized thanks to its greater current carrying capacity and shortterm delay.
Select Measuring Function
PRCD-S
The PRCD-S (portable residual current device – safety) is a special, portable, protective device with protective conductor detection or protective conductor monitoring. The device serves to protect persons from electrical accidents in the low-voltage range
(130 to 1000 V). The PRCD-S must be suitable for commercial
use, and is installed like an extension cable between an electrical
consumer – as a rule an electrical tool – and the electrical outlet.
Select Measuring Function
Set Parameter – SRCD / PRCD
Set Parameter – Type G/R (VSK)
Contact voltage and time to trip can be measured in the G/RRCD switch position.
It must be observed that time to trip for type G RCCBs
may be as long as 1000 ms when measurement is made
at nominal residual current. Set the limit value correspondingly.
➭ Then select 5 x I
for the G/R setting) and repeat the tripping test beginning with
the positive half-wave at 0° and the negative half-wave at
180°. The longer of the two tripping times is decisive regarding the condition of the tested RCCB.
in the menu (this is selected automatically
N
Start Measurement
GMC-I Messtechnik GmbH25
Set the Parameter – Start with Positive or Negative Half-Wave
Set the Parameter – 5 Times Nominal Current
Note
Note
5 times tripping current
S
UINR
E
IN1 30 mA30mV0
·
03V,== ==
The following restrictions apply to the selection of
tripping current multiples relative to nominal current:
500 mA: 1 x, 2 x IN
Start Measurement
7.4Testing Residual Current Circuit Breakers in TN-S Systems
Connection
RCCBs can only be used in TN-S systems. An RCCB would not
work in a TN-C system because PE is directly connected to the
neutral conductor in the outlet (it does not bypass the RCCB).
This means that residual current would be returned via the RCCB
and would not generate any differential current, which is required
in order to trip the RCCB.
As a rule, the display for contact voltage is also 0.1 V, because
the nominal residual current of 30 mA together with minimal loop
resistance results in a very small voltage value:
In both cases, tripping time must be between 10 ms (minimum
delay time for type G RCCBs!) and 40 ms.
Type G RCCBs with other nominal residual current values must
be tested with the corresponding parameter setting under menu
item I
adjusted.
. In this case as well, the limit value must be appropriately
N
The RCD parameter setting for selective RCCBs is not
suitable for type G RCCBs.
26GMC-I Messtechnik GmbH
7.5Testing of RCD Protection in IT Systems with High Cable
Note
System
type:
I
N
I
F
or
Times to trip
6 mA
60 mA
200 mA
10.0 s
0.3 s
0.1 s
Capacitance (e.g. in Norway)
The desired system type (TN/TT oder IT) can be selected for RCD
test type U
A probe is absolutely essential for measurement in IT systems,
because contact voltage U
cannot otherwise be measured.
After selecting the IT system setting, connection with probe is
selected automatically.
(IN, ta), and for earthing measurement (RE).
IN
which occurs in these systems
IN
Set the Parameter – Select System Type
Start Measurement
7.6Testing of 6 mA Residual Current Devices RDCDD / RCMB
DIN VDE 0100-722 (Installation Specifications for Charging Stations for Electric Vehicles) stipulates that each socket for the
charging of an electric vehicle must be protected by a separate
residual current device (RCD).
Furthermore, an additional protection is required for multiphase
charging of smooth direct residual current. Protection may either
be provided by a type B RCD, an RDC-DD (Residual Direct Current – Detecting Device) or an RCMB (Residual Current Monitoring Module).
Select Measuring Function
Set the Parameter – Type RDC
Set the Parameter – Time to trip
The RCD-DD is tested with nominal residual currents of 6 to
200 mA.
Start Measurement
GMC-I Messtechnik GmbH27
Set the Parameter – Type RCMB
Note
300 mA
6 mA
60 mA
0.04 s
10.0 s
0.3 s
Times to trip
Z
L-PE
Set the Parameter – Time to trip
The RCMB is tested with nominal residual currents of 6 to
300 mA.
Start Measurement
8Testing of Breaking Requirements
Overcurrent Protective Devices,
Measurement of Loop Impedance and
Determination of Short-Circuit Current
(functions Z
Testing of overcurrent protective devices includes visual inspection and measurement. Use the PROFITEST MASTER or SECULIFE IP
to perform measurements.
Measuring Method
Loop impedance Z
ascertained in order to determine if the breaking requirements for
protective devices have been fulfilled.
Loop impedance is the resistance within the current loop (utility
station – phase conductor – protective conductor) when a shortcircuit to an exposed conductive part occurs (conductive connection between phase conductor and protective conductor). Shortcircuit current magnitude is determined by the loop impedance
value. Short-circuit current I
value set forth by DIN VDE 0100, so that reliable breaking of the
protective device (fuse, automatic circuit breaker) is assured.
Thus the measured loop impedance value must be less than the
maximum allowable value.
Tables containing allowable display values for loop impedance
and minimum short-circuit current display values for ampere ratings for various fuses and circuit breakers can be found in the
help texts and in section 21 beginning of page 92. Maximum
device error in accordance with VDE 0413 has been taken into
consideration in these tables. See also section 8.2.
In order to measure loop impedance Z
test current of 3.7 to 7 A (60 to 550 V) depending on line voltage
and line frequency. At 16 Hz, the test has a duration of no more
than 1200 ms.
If the limit value of the contact voltage exceeds 50 V during this
measurement, a safety shut-down occurs for Germany (65 V
apply for Austria per ÖVE/ÖNORM E 8001-1 standard, see section
5.3).
The shut-down value can be set between 25 V and 65 V, see for
example section 5.7.
The test instrument calculates short-circuit current IK based on
measured loop impedance
current calculation is made with reference to nominal line voltage
for line voltages which lie within the nominal ranges for 120 V,
230 V and 400 V systems. If line voltage does not lie within these
nominal ranges, the instrument calculates short-circuit current I
based on prevailing line voltage and measured loop impedance
Z
.
L-P E
Select Measuring Function
and IK)
L-PE
is measured and short-circuit current IK is
L-P E
may not fall below a predetermined
K
, the instrument uses a
L-P E
Z
and line voltage. Short-circuit
L-P E
K
Connection:
Schuko / 3-Pole Adapter
28GMC-I Messtechnik GmbH
Connection:
Note
Note
Note
Note
Start
t1t3
Measurement
t2
Operation
RCD Disabled!
t
I
F
/mA
Suppression of RCCB tripping for RCCBs
which are sensitive to pulsating current
Z
L-PE
Tripping characteristics:
Diameter*: 1.5 to 70 sq. mm
Cable types*: NY...- H07...
Number of wires*: 2 to 10-strand
Nominal current:
2 ... 160 A,9999 A
A, B/L, C/G, D, E, H, K, GL/GG & Factor
Sine
15 mA sinusoidal
Waveform:
DC-L offset and positive half-wave
Contact voltage:
DC-H offset and positive half-wave
2-pole
Measurement with country-specific
plug insert (e.g. Schuko)
Note
Selecting test probe and Lx-PE
reference or AUTO is only relevant for
report generation.
Semiautomatic measurement
See also section 5.8 regarding the
AUTO parameter.
Polarity selection
measurement
2-Pole Adapter
8.1.1 Measurement with Positive Half-Waves
(only MTECH+/MXTRA/SECULIFE IP)
Measurement by means of half-waves plus direct current makes it
possible to measure loop impedance in systems which are
equipped with RCCBs.
For DC measurement with half-waves you can choose between
two alternatives:
DC-L: lower premagnetization current allowing for faster mea-
Loop impedance should be measured for each electrical
circuit at the farthest point, in order to ascertain maximum loop impedance for the system.
Observe national regulations, e.g. the necessity of conducting measurements without regard for RCCBs in Austria.
3-Phase Connections
Measurement of loop impedance to earth must be performed at
all three phase conductors (L1, L2, and L3) for the testing of overcurrent protective devices at three phase outlets.
8.1Measurements with Suppression of RCD Tripping
Measuring Method with Suppression of RCD Tripping
The test instruments PROFITEST MTECH+, PROFITEST MXTRA and
SECULIFE IP make it possible to measure loop impedance in TN
systems with type A, F
300, 500 mA nominal residual current).
The test instrument
generates a direct
current to this end,
which saturates the
RCCB’s magnetic
circuit.
The test instrument
then superimposes
a measuring current which only
demonstrates halfwaves of like polarity. The RCCB is no
longer capable of
detecting this measuring current, and
is consequently not tripped during measurement.
A four conductor measuring cable is used between the instrument and the test plug. Cable and measuring adapter resistance
is automatically compensated for during measurement and does
not effect measurement results.
Set Parameters
* Parameters used for report generation only which do not influence the measurement
and type AC RCCBs (10, 30, 100,
Sine (full wave) Setting for electric circuits without RCD
15 mA sinusoidal Setting only for motor protection switch
with low nominal current
DC+half-waveSetting for electric circuits with RCD
A loop impedance measurement by using the method of
suppression of RCD tripping can only be performed with
GMC-I Messtechnik GmbH29
type A and F RCDs.
Bias Magnetization
Only AC measurements can be performed with the 2pole adapter. Suppression of RCD tripping by means of
bias magnetization with direct current is only possible via
a country-specific plug insert, e.g. SCHUKO, or the 3pole adapter (neutral conductor necessary).
Start Measurement
Limit value:
I
K
< limit value
UL R
L
Semiautomatic
Measurement
8.2Evaluation of Measured Values
The maximum allowable
loop impedance Z
which may be displayed
L-P E
after allowance has
been made for maximum operating measurement error (under
normal measuring conditions) can be determined with the help of
Table 1 on page 92.
Intermediate values can
be interpolated.
The maximum allowable
nominal current for the
protective device (fuse
or circuit breaker) for a line voltage of 230 V after allowance has
been made for maximum measuring error can be determined with
the help of Table 6 on page 93 based upon measured short-circuit current (corresponds to DIN VDE 0100 Part 600).
Special Case: Suppressing Display of the Limit Value
The limit value cannot be
ascertained. The inspector is prompted to evaluate the measured values himself, and to
acknowledge or reject
them with the help of the
softkeys.
Measurement passed:
key
✔
Measurement failed:
X key
The measured value can
only be saved after it has
been evaluated.
8.3Settings for Short-circuit current Calculation – Parameter I
K
Short-circuit current IK is used to test shutdown by means of an
overcurrent protective device. In order for an overcurrent protective device to be tripped on time, short-circuit current IK must be
greater than tripping current Ia (see table 6 in section 21.1). The
variants which can be selected with the “Limits” key have the following meanings:
I
: IaThe measured value displayed for IK is used without
K
I
: Ia+% The measured value displayed for Z
K
any correction to calculate Z
by an amount equal to the test instrument’s measuring
L-PE
.
L-P E
is corrected
uncertainty in order to calculate IK.
I
: 2/3 ZIn order to calculate IK, the measured value displayed
K
I
: 3/4 Z Z
K
for Z
all possible deviations (these are defined in detail by
VDE 0100, part 600, as Z
is corrected by an amount corresponding to
L-P E
2/3 x U0/Ia).
3/4 x U0/Ia
s(m)
s(m)
Z Loop impedance
K
Short-circuit current
I
U Voltage at the test probes, “UN” is displayed if voltage Umax.
deviates from nominal voltage by 10%
fFrequency of the applied voltage,
N” is displayed if frequency fmax. deviates from nominal fre-
“f
quency by 1%
Ia Tripping current (see data sheet for circuit breakers / fuses)
%Test instrument inherent error
30GMC-I Messtechnik GmbH
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