Gossen MetraWatt ProFiTEST C-GB int. Operating Instructions Manual

PROFiTEST®C-GB int.
Test Instrument per DIN VDE 0100
3-349-074-03
17/12.14
Operating Instructions
Test Plug
Control and Display Unit
Contact Surface
Jack for External Battery Charger
Fuse 1
Fuse 2
3-Phase Measuring Adapter
L1
L2
L3
black
blue(N)
(PE)
Article No. Z521A
PROFiTEST®C Measuring and Test Instrument
Replacement Fuses
Battery Compartment for 4 IEC LR14 Housing Rear Panel
Article No. Z501N
C
a
r
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y
i
n
g
S
t
r
a
p
C
l
a
s
p
F1H250V F2H250V
300V CAT III
Netz Mains
Infrared Interface
Interface Adapter (for plug-on instructions see page 4)
Attention!
!
Removing the Test Plug from the Measuring Adapter
Disconnect L1, L2 and L3 from the mains before removing the test plug from the 3-phase measuring adapter. The measuring adapter can only be separated from the test plug with an appropriate tool.
Exclusion of Liability
When testing systems with RCCBs, the latter may switch off. This may occur even though the test does not normally provide for it. Leakage currents may be present which, in combination with the test current of the test instrument, exceed the shutdown threshold value of the RCCB. PCs which are operated in proximity to such RCCB systems may switch off as a consequence. This may result in inadvertent loss of data. Before conducting the test, precautions should therefore be taken to ensure that all data and programs are adequately saved and the computer should be switched off, if necessary. The manufacturer of the test instrument assumes no liability for any direct or indirect damage to equipment, computers, peripheral equip­ment or data bases when performing the tests.
GMC-I Messtechnik GmbH 3
PE
U
L
RCD
FI
Netz
Mains
START
Key for the Selection of
LCD
P
E
L
a
m
p
Ne
t
z
/
M
a
i
n
s
L
a
m
p
R
CD
/
F
I
L
a
m
p
U
L
L
a
m
p
Left Switch Contact:
Displays Basic Functions,
Toggle Switch
Middle Switch Contact:
Start Measurement
Basic Functions and Sub-Functions
Right Switch Contact:
Displays Basic Functions,
Scrolling from Right to Left
Scrolling from Left to Right
The scroll bar indicates which menu function is currently active.
Battery Level Display (continuous)
PROFiTEST®C Control and Display Unit
(menu-driven operation)
The desired menu functions can be displayed with the and keys:
LCD Significance LCD Significance
No mains connection 2-pole mains connection or interrupted N
conductor
L at the plug is connected to L at the outlet.
3-pole mains connection
L at the plug is connected to L at the outlet.
2-pole mains connection or interrupted N conductor
L at the plug is connected to N at the outlet. Error for polarized plug/outlet systems
3-pole mains connection
L at the plug is connected to N at the outlet. Error for polarized plug/outlet systems
Error:
PE conductor is apparently interrupted.
Perform contact test!
NPEL
NPEL
x NPEL
NPEL
x
NPEL
NPEL
x
LCD after Switching on the Instrument
Please proceed as follows if the LCD display is not legible, i.e. too bright or too dark, after switching on the test instrument:
1 Simultaneously press the two right-hand keys to delete the memory
which might be faulty. 2 Wait a few seconds to allow the display to be updated. 3 Readjust the contrast if necessary, see page 9.
Instructions for the Plug-on of the Accessory Adapter
Interface converter IrDa-USB (Z501J)
Connect the adapter with the IR interface of the test instrument, see
drawing on page 2: Insert the guide rail of the adapter in the opening
provided on top of the tester so that the adapter is located in the mid-
dle of the housing, resting on the two rubber cushions. Then push the
adapter down to ensure that it is safely fastened.
PC software WinProfi for communication with PROFiTEST
®
C
The free PC starter software WinProfi* is used for communication with your PROFiTEST
®
C test instrument. WinProfi is available on our homepage
with the following content and functions:
up-to-date test instrument software – for loading another language – for loading software version updates,
Exchange of measured data between test instrument and PC
The following interface adapter is required for communication between test instrument and PC:
IrDa-USB Converter (Z501J): IrDa (tester) – USB (PC)
Up-to-date PC software (free of charge starter or demo software for data management, report and list generation) is available from our homepage for download.
* WinProfi can be used currently up to Windows 7 (32 bit)
Data Backup
Measurement data and electrical circuit assignments can be safely stored in a RAM as long as the associated battery supplies the required voltage. We advise you to regularly transmit your stored data to a PC in order to prevent potential loss of data in the test instrument. We assume no responsibility for any data loss.
For data processing and management we recommend the following PC software programs:
PC.doc-WORD
™/
EXCEL™ (report and list generation)
PC.doc-ACCESS
(test data management)
ELEKTROmanager/PROTOKOLLmanager for PROFiTEST
®
...
+
GMC-I Messtechnik GmbH 5
Contents Page Contents Page
1 Applications .................................................................................... 6
2 Safety Features and Precautions .................................................... 6
3 Initial Start-Up ................................................................................7
3.1 Switching the Instrument on and Testing the Batteries .......................................7
3.2 Installing and Replacing Batteries .....................................................................7
3.3 User Guide in a Different Language ..................................................................7
3.4 Selecting a Menu and Configuring Basic Settings .............................................8
3.5 Downloading a Software Update, Managing Report Data ..................................10
4 General Operation ......................................................................... 13
4.1 Connecting the Instrument .............................................................................13
4.1.1 Checking Earthing Contact Outlets for Correct Connection ...............................13
4.2 Automatic Settings, Monitoring and Shutdown ................................................13
4.3 Measurement Value Display ...........................................................................14
4.4 Database Functions .......................................................................................14
4.4.1 Creating a Data Record – Data Function .........................................................14
4.5 Saving Measurement Values – STORE Functions ............................................15
4.5.1 Querying Data Records – View Function .........................................................16
4.5.2 Deleting a Memory Address – Data Function ..................................................16
4.5.3 Delete All Memory Addresses – Data Function ................................................17
4.6 Online Help ...................................................................................................18
4.7 Print Function ...............................................................................................18
5 Measuring Line Voltage, Frequency, Phase Angle
and Phase Sequence .................................................................... 19
5.1 2-Pole Connection with Test Plug ..................................................................19
5.2 3-Pole Connection with Test Plug and 3-Phase Measuring Adapter (accessory) ............ 19
5.3 Voltage Measurement ...................................................................................19
6 Testing RCDs ................................................................................20
6.1 Measuring Contact Voltage (in relation to nominal residual current) with
1
/3 Nominal Residual Current ..................................................................20
6.2 Measuring Contact Voltage and Trip Test with Nominal Residual Current ..........21
6.3 Special Tests for Systems and RCCBs ............................................................22
6.3.1 Testing Systems and RCCBs with Rising Residual Current ...............................22
6.3.2 Testing RCCBs with 5 Times I
N
(10 mA, 30 mA and 100 mA) ........................23
6.3.3 Testing RCCBs with 150 mA ..........................................................................23
6.3.4 RCCB Non-Trip Test with 50% I
N
for 2 Seconds Prior to Actual Tripping ........24
6.4 Testing Special RCCBs ..................................................................................24
6.4.1 Systems with Selective RCCBs ......................................................................24
6.4.2 Type G RCCBs .............................................................................................. 25
7 Testing Breaking Conditions for
Overcurrent Protective Devices, Measuring Loop Impedance and Calculating Short-Circuit Current (Z
Loop
function) ........................ 26
7.1 Measuring with Negative or Positive Half-Wave .............................................. 27
7.2 Measuring Loop Impedance with a 15 mA Test Current
Without Tripping RCCBs ................................................................................27
7.3 Evaluating the Measurement Values ............................................................... 28
7.4 Measuring Line Impedance ...........................................................................28
8 Earthing Resistance (RE function) ................................................. 29
8.1 Performing Measurements ............................................................................ 29
8.2 Setting Limit Values ...................................................................................... 30
8.3 Evaluating the Measurement Values ............................................................... 30
9 Characteristic Values ................................................................... 31
9.1 Lamp Functions ........................................................................................... 33
10 List of Abbreviations and their Meanings ..................................... 33
11 Appendix ....................................................................................... 34
11.1 Table of Loop Impedance Values .................................................................. 34
11.2 Table of Earthing Resistance Values ..............................................................34
11.3 Table of Minimum Display Values for Short-Circuit Current for the Determination of Current Ratings for Various Fuses and Circuit Breakers for Systems with a Nominal Voltage of U
N
=230/400 V ...................................35
12 Maintenance ................................................................................. 36
12.1 Self-Test ..................................................................................................... 36
12.2 Battery Operation ..........................................................................................36
12.3 Fuses ...........................................................................................................37
12.4 Housing .......................................................................................................37
12.5 Recalibration ................................................................................................38
13 Repair and Replacement Parts Service,
Calibration Center and Rental Instrument Service ....................... 38
14 Product Support ............................................................................ 39
1 Applications
The PROFiTEST®C measuring and test instrument allows for rapid and efficient testing of protective measures in accordance with DIN VDE 0100, ÖVE-EN 1 (Austria) and NIV/NN SEV 1000:2010 (Switzerland), as well as other country-specific regulations. The microprocessor controlled device complies with regulations set forth in IEC 61557/EN 61557/VDE 0413. Part 1: General requirements Part 3: Loop resistance measuring instruments Part 6: RCDs in TT and TN systems Part 7: Phase sequence indicators
The test instrument is especially suited for:
•Set-up
Initial start-up
Periodic testing
Troubleshooting in electrical systems All of the values required for approval reports (e.g. for ZVEH) can be
measured with a test set consisting of the PROFiTEST
®
C and the
METRISO
C. Measurement values can be transmitted to a PC, and printed out or archived with the infrared data interface which has been integrated into the PROFiTEST
®
C. This is very important, especially where product liability is concerned. The applications range of the PROFiTEST
®
C includes all alternating and 3-phase current systems with
230 V line voltage and 16
2
/3Hz, 50 Hz and 60 Hz line frequencies.
The following can be measured and tested with the PROFiTEST
®
C:
Voltage
Frequency
Phase sequence
Loop impedance
•RCDs
Earthing resistance
Seal of Approval
2 Safety Features and Precautions
The PROFiTEST®C electronic measuring and test instrument has been manufactured and tested in accordance with safety regulations IEC/ EN 61010-1/VDE 0411-1 and EN 61557.
If used for its intended purpose, the safety of the operator and the instrument are assured.
Read the operating instructions carefully and thoroughly before using your instrument, and observe all instructions included therein. Make sure that the oper­ating instructions are available to all users of the instrument.
Tests may only be performed under the supervision of a qualified electrician. The user must be instructed by a qualified electrician concerning performance and evaluation of the test.
Note
Manufacturers and importers of electrical medical devices must provide documentation for the performance of maintenance by trained personnel.
The measuring and test instrument may not be used:
If the battery compartment cover has been removed
If external damage is apparent
With damaged connector cables and measuring adapters
If it no longer functions flawlessly
After excessive stress due to transport
After lengthy periods of storage under unfavorable conditions (e.g. humidity, dust, extreme temperatures)
Meanings of Symbols on the Instrument
Warning concerning a point of danger (Attention: observe documentation!)
Protection class II device
CAT II I Measuring category II I device
9 V DC charging socket for NA102 charging adapter (article no. Z501N)
!
GMC-I Messtechnik GmbH 7
3 Initial Start-Up
3.1 Switching the Instrument on and Testing the Batteries
The instrument can be switched on by pressing any key. Five battery symbols ranging from depleted to fully charged continuously indicate the current battery level in the main menu.
If the above message appears during initial start-up – non-defined data in memory – the contents of the memory must be entirely deleted.
3.2 Installing and Replacing Batteries New batteries must be installed before initial start-up, or when only one solid segment remains in the battery symbol.
The contents of the memory remain intact during battery replacement (back-up time: approximately 5 to 10 minutes).
Attention!
!
The instrument must be disconnected from the measuring circuit (mains) at all poles before the battery compartment is opened. Pull the test plug!
Four 1.5 V baby cells in accordance with IEC LR14 are required for operation of the PROFiTEST
®
C. Use alkaline-manganese batteries only.
Rechargeable NiCd or NiMH batteries may be used as well. Be absolutely sure to refer to chapter 12.2, page 36, regarding the charging cycle and the charging adapter. Always replace the batteries in complete sets. Dispose of batteries in an environmentally sound fashion.
Loosen the two slotted screws at the battery compartment cover on
the housing rear panel and remove the cover.
Insert four 1.5 V baby cells making certain the they are poled in
accordance with the symbols. Insert the two batteries which are half covered by the housing first.
Replace the cover and retighten the screws.
Attention!
!
The instrument may not be operated if the battery compartment cover has not been installed and properly tightened!
3.3 User Guide in a Different Language
By performing a software update it is possible to load another language for the user guide than the one included in the scope of supplies. Any lan­guage currently available is proposed for choice when WinProfi is being installed, see chapter 3.5.
START
+
3.4 Selecting a Menu and Configuring Basic Settings
Press the or the key in order to display the desired measuring function, the desired device settings or the database functions.
Default Settings – Last Used Settings
A selection can be made here as to whether the menus will be displayed according to the default settings, or if the last opened menus should be displayed.
Activate the setup key.Press the default key:
on
Settings such as I
N
, half-waves etc., as well as Ton (= 20 sec.) are reset to the default settings when the instrument is switched on.
off
The last used settings remains when the instrument is switched
on.
Exit the setup menu by pressing the key.
Setting On-Time, Manual Shutdown
Activate the setup key.Press the T
on
key and then the 10sec, 20sec, 30sec or 60sec key depend­ing upon the desired duration after which the test instrument should switch off automatically. The “>>>>>” setting indicates that automatic shutdown will occur. The selected setting has a substantial influence on battery service life.
Exit the setup menu by pressing the key.
The instrument can be switched off manually by simultaneously activating the two outermost softkeys.
START
GMC-I Messtechnik GmbH 9
Background Illumination and Contrast
Activate the Display key.In order to extend battery service life, display illumination can be
switched off entirely. Press the corresponding softkey to this end.
If LCD illumination is activated (= ON), it is automatically switched off several seconds after the last key has been activated in order to extend battery service life. As soon as a key is activated again, illumination is switched back on.
Contrast can be optimized with the two keys at the far right.The setup menu is exited by pressing the START key, and the selected
settings become effective.
Setting the Clock
Activate the Time key.The cursor appears at the first digit in the date. Enter the desired
numeral with one of the softkeys. Numerals which do not appear can be displayed with the help of the
or the key. Each time a numeral is selected, the cursor
moves to the next position to the right.
Date and time are saved as soon as the last numeral has been
entered.
The setup menu is exited by pressing the START key, and the selected
settings become effective.
low high
Contrast
off on
LCD Illumination
3.5 Downloading a Software Update, Managing Report Data
If you require an updated test instrument software, it can be downloaded with the help of WinProfi* PC software. The data file with the desired soft­ware version is transmitted to the test instrument via the serial interface. The previously installed language is overwritten.
Note
This software includes all of the functions required for communica­tions between the PROFiTEST
®
C and the PC. A description of the program is included in the online user’s manual which can be accessed from WinProfi.
WinProfi Software
* WinProfi can be used currently up to Windows 7 (32 bit)
A Install WinProfi to the PC and Start the Program
Download the WinProfi software from our homepage:
http://www.gossenmetrawatt.com (Products Software Software for Testers WinProfi)
Unzip the zip file „winprofi.zip“.Install the software on your PC by executing file
Setup_WinProfi_Vx.xx.exe.
Select the desired language for the WinProfi software and for the user
interface of the test instrument.
Follow the instructions which appear at the monitor.
The program is added to your start menu after installation.
Establish a c onnection between your PC and the PROFi TEST
®
C
test instrument by using the IrDa-USB converter.
Start WinProfi.Switch on the test instrument.Set the on-time period of the PROFi TEST
®
C to „>>>>>“ to give you enough time for adjusting the settings in WinProfi before the test in­strument switches off again automatically, see chapter 3.4.
Display or print out online user’s manual
The online manual contains information concerning the software which is not included in these operating instructions.
GMC-I Messtechnik GmbH 11
B Prerequisites for Software Update or Data Exchange
Find the interface to which the PROFi TEST
®
C is connected.
Note
Always start this function first, before performing an update or chang­ing report templates.
After starting this function, WinProfi loads the report files specifi­cally necessary for the connected instrument. Due to the fact that WinProfi has been created for use with several types of test instru­ments, incorrect test reports may otherwise be loaded, or errone­ous options may be made available.
Query information regarding current software version.
C Transmission of a Software Update to the Test Instrument
PC: Select the Update All function from the Update menu. Follow the in-
structions which appear at the monitor.
Depending upon the utilized PC, transmission takes from 1 to 2 minutes.
The NETZ/MAINS LED of the PROFiTEST
®
C test instrument lights up green and indi-
cates that the instrument is ready to receive data. If the PC and the test instrument are correctly synchronized, the same LED lights up yellow. During programming sequences, the U
L
and RCD/FI LEDs light up red and the NETZ/MAINS LED lights up yellow in alternat­ing order. Upon completion of data transmission, the NETZ/MAINS LED briefly lights up green, afterwards all LEDs go out. The message „Transmission done“ appears on the computer screen.
Attention!
!
The instrument may not, under any circumstances, be switched off during transmission, nor may the connection between the in­strument and the PC be interrupted!
D Managing Report Data
Establish a connection between your PC and the PROFiTEST
®
C
test instrument by using the IrDa-USB converter.
Start WinProfi.Switch on the test instrument.Set the on-time period of the PROFi TEST
®
C to „>>>>>“ to give you enough time for adjusting the settings in WinProfi before the test in­strument switches off again automatically, see chapter 3.4.
Send or receive a data file
•Print data
Edit or transmit report templates
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5
2
1
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