Gossen-Metrawatt PROFITEST 204 User Manual
PROFITEST 204
Tester for DINEN60204 and VDE0113
• Clear-cut operating menus
• Illuminated display
• Two 4 m measurement cables
(4-wire connection)
• Remote control for efficient use
• Limit value adjustment
• Convenient memory and
report generating functions
• Data interfaces for PC and printer
• Can be expanded for quick, on-site alphanumeric
data entry and reports printing
• Can be retrofitted for high-voltage testing
3-348-802-03
12/6.07
QUALITY MANAGEMENT SYSTEM
DQS certified per
DIN EN ISO 9001:2000
Reg. No.1262
Applications
The PROFITEST 204 tester has been designed for quick, safe
testing of electrical and electronic equipment and systems at
machinery in accordance with DIN EN 60204-1 and VDE 0113
with nominal voltages of up to 1000 V.
The following periodic tests must be performed in accordance
with the standard:
– Testing for continuity at connections within the
protective conductor system with 10 A test current
– Insulation resistance test
– Voltage tests (optionally HP or HV)
– Testing for residual voltage
Beyond this, the following tests and measurements
may be performed as well:
– Leakage current test
– Voltage measurement
– Frequency measurement
All values required for approval reports can be measured with this
instrument.
Display
The LCD window consists of an illuminated dot matrix display at
which menus, device settings and measurement results, as well
as online help can be displayed.
Help Key
Information regarding the current menu item can be queried with
this key. Online help texts appears at the LCD window.
Function Selector Switch
Testing, report generating and data management functions are
selected with the rotary switch.
Limit Values
Limit values can be assigned for use with each measurement,
allowing for individualized adaptation of the various tests to
prevailing local conditions, as well as to the latest requirements
set forth in the standards.
Data Memory
Depending upon the number of systems for which data logging is
performed (max. 254), up to 2800 measurements can be saved
to memory.
Remote Control
The test probe with integrated control panel allows for remote
control of protective conductor and insulation resistance measurements, as well as storage of the respective values to memory.
Integrated lamps indicate measurement progress status.
All PROFITEST 204 operating functions can also be controlled via
the RS 232 interface. Signal and display values can be remote
queried as well.
RS 232 Interface for Input Module and PC
This port provides for data transmission and the supply of
electrical power to the optionally available SECUTEST⏐SI input
module.
Other devices (e.g. a PC) can also be connected to this port with
the help of an interface cable.
GMC-I Gossen-Metrawatt GmbH
PROFITEST 204
Tester for DIN EN 60204 and VDE 0113
CENTRONICS Parallel Port
Any commercially available printer can be connected to this data
interface (except for PostScript printers). Detailed report forms
which have been uploaded to the instrument can be read out via
this port.
Characteristic Values
Meas.
Quantity
Protective
Conductor
Resistance
R
SL
Δ
U
Insulation
Resistance
R
ISO
Measuring
Range
0 … 85 mΩ
85 … 999 m
1.00 … 9.99 Ω
10.0 … 25.0
2)
0 … 9.99 V*
10.0 … 12.0 V 0.1 V 12 V — —
0 … 999 kΩ
1.00 … 9.99 MΩ 10 kΩ
10.0 … 99.9 MΩ 100 kΩ
100 … 499 MΩ
500 … 999 M
1 … 3G
Nominal Range
of Use
10 … 330 mΩ
Ω 1mΩ
Ω 100 mΩ
—
—
0.050 … 50 MΩ
Ω 1MΩ 500/1000 V ±(10% rdg. +2 d)
Ω 10 MΩ 1000 V ±(20% rdg. +2 d)
—
Resolution
100 μΩ
10 m
0.01 V
1kΩ
1MΩ
Nom. Voltage
U
N
Ω
100/250/500/
500/1000 V
—
—
1000 V
250 V
OpenCircuit
Voltage
U
0
12 V 10 A
12 V — — ±(3% rdg. + 10 d)
12 V 10 A 12 A
max.
1.3 • U
Report Generating Functions
The following report generating functions are available:
– Upload report forms to the test instrument with the help of a
PC and included PROTOCOL software
– Select one of three report forms stored to the instrument
– Read out measurement data via the CENTRONICS parallel
port to commercially available printers
– Transmit measurement data to a PC and process with EXCEL
Nom.
Short-
Int.
Meas. Error Intrinsic Error Overload
Resist.
R
I
±(3% rdg. + 5 d)
±(8.6% rdg.+6 d)
—
——
±(5.5% rdg.+4 d)
of
0.05M
Ω...50MΩ
—
—
±(2% rdg. + 3 d)
±(10% rdg. + 3 d)
±
(3% rdg. +2 d)
±(8% rdg. +2 d)
±(5% rdg. +2 d)
Capac-
Dura-
ity
tion
Fuse:
16 A/1000 V
Breaking
Capacity:
5kA
1200 V cont.
N
Current
I
N
1mA
1)
Circuit
Current
I
K
12 A
max.
1.6 mA
Leakage
Current
ΔI
Voltage
U DC/AC
Frequency
f
1)
up to 330 mΩ maximum
2)
related to 10 A nominal current
0.00 … 9.99 mA 0.2 … 9.9 mA 0.01 mA — — — — 2 k
0.0 … 99.9 V
1.00 … 1.2kV 0.01kV
8.0 …99.9 Hz
100 … 999 Hz 1 Hz
1.0 … 1000 V
10 … 1000 Hz
0.1 V
0.1 Hz
Ω±(8.6% rdg. +9 d) ±(5% rdg. + 5 d) 250 V cont.
————20M
————20M
Ω±(8.6% rdg. +9 d) ±(5 % rdg. + 5 d) 1200 V cont.100 … 999 V 1 V
Ω±(8.6% rdg. +2 d) ±(2 % rdg. + 1 d) 1200 V cont.
2 GMC-I Gossen-Metrawatt GmbH
PROFITEST 204
Tester for DIN EN 60204 and VDE 0113
Applicable Regulations and Standards
IEC 204–1
DIN EN 60204–1
VDE 0113 Part 1
IEC 61010–1
DIN EN 61010–1
VDE 0411 Part 1
DINEN60529
DIN VDE 0470–1
VDI/VDE 3540 Reliability of measuring, control and regulating devices
DIN 43 751 Part 1, 2 Digital measuring instruments
DIN EN 61326
VDE 0843 Part 20
Regulations and Standards for Use of the Tester
IEC 204–1
DIN EN 60204–1
VDE 0113 Part 1
DIN EN 60439–1
VDE 0660 Part 500
DIN IEC 60–1, HD 588.1
VDE 0432 Part 1
DIN EN 60335–1
DIN VDE 0700–1
DIN VDE 0701–1/5.93 Repair, modification and testing of electrical devices
DIN VDE 0701–200/6.88 Mains powered electronic devices and accessories
DIN VDE 0701–240/4.86 Safety requirements for data processing systems and
DIN VDE 0701–260 Hand-held electric tools
DIN VDE 0472 Testing cables and insulated conductors
DIN VDE 0404–2/7.88 Devices for technical safety testing of electrical
Machine safety:
Electrical equipment at machinery
Part 1: General requirements
Safety requirements for electrical equipment
for measurement, control and laboratory use
– General requirements
Protection provided by enclosures (IP code)
– Climatic categories for devices and accessories
Electrical equipment for measurement, control and
laboratory use – EMC requirements
Machine safety:
Electrical equipment at machinery
– General requirements
Low-voltage switchgear assemblies
High-voltage test methods
Safety tests for household appliances
Part 1: Safety of electrical devices for
household use and similar purposes
– General requirements
for household use and similar, general applications
office machinery
equipment – Devices for periodic testing
Reference Conditions
Line Voltage 230 V ± 1%
Line Frequency 50 Hz
± 0.1%
Waveshape Sine (deviation between effective
and rectified value < 1%)
Ambient Temperature + 23
Relative Humidity 40%
°C ± 2K
… 60%
Load Impedance Ohmic
Nominal Ranges of Use
Line Voltage 207 V … 253 V
Line Frequency 45 Hz
Line Voltage Waveshape Sine
Temperature Range
… 65 Hz
0°C … +40°C
Ambient Conditions
Storage Temperature – 20 °C … +60°C
Operating Temperature – 5
Accuracy 0
°C … +40°C
°C … +40°C
Relative Humidity Max. 75%,
no condensation allowed
Elevation to 2000 m
Power Supply
Line Voltage 207 V … 253 V
Line Frequency 45 Hz
Power Consumption
… 65 Hz
204:
approx. 180 VA
w/o accessories
204HP: max. 700 VA
204HV: max. 100 VA
Max. Leakage Current 0.5 mA basic device and 204HP or HV
Current Consumption Max. 6 A basic device and 204HP or HV
RS 232 Data Interface
Type RS 232C, serial, per DIN 19241
Data Format 9600, 8, N, 1
Connector
9-pin subminiature socket connector
Electrical Safety
Safety Class 204: II
Nominal Voltage 230 V
Test Voltage, 204 5.55 kV 50 Hz
Test Voltage, 204HP/HV Mains /PE / key switch /
Measuring Category II
Contamination Degree 2
Safety Shutdown if instrument overheats
Fuses 204:
204HP/HV: I
per IEC 61010-1/
EN 61010-1 and VDE 0411-1
external signal lamps to
high voltage measuring terminals:
204HP: 5kV AC 50Hz
204HV: 8kV AC 50Hz
Mains to PE:
1.5 kV AC
Mains to external signal lamps:
2.3 kV AC (type test)
Mains: T 1.6 / 250
Test probe: T16 / 1000
204HP/HV:
Mains: F 3.15 / 250
GMC-I Gossen-Metrawatt GmbH 3
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