Gossen Metrawatt METRISO PRO Operating Instructions

Operating Instructions
METRISO PRO
Analog Insulation, Low Resistance and Voltage Measurement Instrument
3-349-815-03
1/9.14
Overview of Included Features Scope of Delivery
a b
Replacement Fuse
Fuse Link
Battery Compartment Lid
METRISO PRO
Article number M550R
Measurements:
U = 50, 100, 250, 500, 1000 V
R
INS
R
LO
U 10 ... 1000 V
Display Functions:
Scale illumination
Limit value LED (green/red) for: additional acoustic signal, limit values per VDE 0100
Caution LED for dangerous contact voltage
– When switched off – For active test voltage
FUSE LED
For blown fuse
Battery level display
Special Functions:
Discharge capacitive devices under test
Safety shutdown (UBatt < 8 V)
0.17 ... 4
R
INS RLO
3
3
3
3
3
3
3
3
3
1 Insulation and resistance measuring instrument 1 Factory calibration certificate 1 Set of batteries (8 pieces in battery holder) 1Carrying strap 1 Alligator clip 1 KS17-4 cable set 1 Condensed operating instructions 1 Supplement Safety Information – Detailed operating instructions for download from our website
at www.gossenmetrawatt.com
Battery Compartment Lid and Location of the Fuses (housing bottom)
Features:
Measuring category CAT II 1000 V / CAT III 600 V / CAT IV 300 V
Test resistor: 10 M
Factory calibration certificate
2 GMC-I Messtechnik GmbH
3
3
3
Inserting the Battery Holder (side view) Connections (housing top)
Battery Holder
Battery Compartment Lid
Battery Holder Contacts
Battery
Contact Spring
User Interface
Compartment
Shielded
Cable
Te st
Resistor
Tes t Resistor
Test Pro b e w i th Control Keys
1
Connector with
Shielded Cable,
Option KS-C (Z541F)
(G500/G10
G500/G1000)
Measuring Connections
+
COM
+
COM
10 M
GUARD
SHIELD
Guard connection see section 5.4
GMC-I Messtechnik GmbH 3
1
Z550A accessory as option: test probe with measurement key and an additional key for illuminating the measuring point, including shielded, plug-in connector cable
User Interface
Red LED: limit value violated
Red LED:
– Interference voltage with device off
Function Selector Switch
Guide for Carrying Strap
Guide for Carrying Strap
Green LED: limit value complied with
– Blinking indicates standby mode
Control Panel Keys (see description on page 5)
Display Panel (see description on page 5)
Refer to page 10 for a description of the LEDs.
– Test voltage active
4 GMC-I Messtechnik GmbH
a b c d
e
1
2
4
5
6 3
Control Panel Keys – Adjusting Screw
a START: Starts insulation resistance measurement depending
on rotary selector switch setting (see measuring ranges
and
Analog Display Symbols
), or low-resistance measurement with automatic polarity
reversal (see low-resistance measuring range Reactivates the instrument from the standby mode.
b CONTIN./ZERO *
Starts long-term measurement for insulation and low resis­tance (low resistance: polarity in one direction only). Each measurement takes up to 3 minutes; the instrument is then switched to standby. Reactivates the instrument from the standby mode.
c Bat. TEST: Starts the battery test (see battery level display
and section 3.1).
d 10k-1T/100k-100M
Switches between measuring ranges for insulation resistance measurement (see measuring ranges tion 5.2).
Reactivates the instrument from the standby mode.
and ➁, as well as sec-
Mechanical Zero Point – Adjusting Screw (e)
If necessary, use the adjusting screw (e) to set the pointer to the mechanical zero point (measuring range lower limit for all measur­ing ranges, except battery level indicator) with the switch in the
OFF position.
Electrical Zero Point – ZERO Function (Roffset)
ZERO function (Roffset): for subtracting cable resistance from the measurement results with the help of the CONTIN. and 10k-1T/ 100k-100M keys (see section 7.3).
* the supplementary labelling „ZERO“ depends on the product series
GMC-I Messtechnik GmbH 5
➂).
1 Insulation resistance measuring range: 10 k ... 1 T
LED
lights up orange: this measuring range is activeblinks orange: open cable ends (special case with
LED 50 V test voltage: full-scale pointer deflection of 1 G)
2 Insulation resistance measuring range: 100 k ... 100 M
lights up orange: this measuring range is active
LED
3 Low-resistance measuring range: 0 ... 5 
LED blinks orange if the range is exceeded
4 Voltage measuring range: 0 ... 1000 V
LED ➃ lights up orange: low-resistance measurement is active LED lights up orange: voltage measurement is active
5 Battery level indicator :
Left-hand range limit: batteries low or weakly charged Right-hand range limit: batteries full or fully charged
6 Fuse link and electronic fuse:
FUSE ZERO/FUSE Voltage measurement is still possible. – Funktion ZERO (Roffset):
LED ZERO/FUSE offset blancing, see section 7.3.
blinks red: blown fuse
lights up red permanently after
Contents Page Contents Page
1 Applications ...............................................................................7
2 Safety Features and Precautions ..............................................8
3 Initial Start-Up ...........................................................................9
3.1 Battery Test .....................................................................................9
3.2 Installing or Replacing Batteries .....................................................9
4 General Operation ....................................................................10
4.1 Switching On, Monitoring and Switching Off ................................10
4.2 Analog Display ...............................................................................11
5 Insulation Resistance Measurement
– Riso/Rins Function ...............................................................12
5.1 Connection ....................................................................................12
5.2 Executing the Measurement .........................................................12
5.3 Ending the Measurement – Safe Discharging ...............................14
5.4 Measurements with the Guard Cable ............................................14
6 Measuring Direct, Alternating and
Pulsating Voltage – V Function ................................................15
Measuring Low-Resistance of up to 5
7
– RLO Function ........................................................................16
7.1 Measurement with Automatic Polarity Reversal ...........................17
7.2 Measurement with Manual Polarity Reversal ................................17
7.3 Taking Measurement Cables and Extension Cables into Account (up
to 5 ) – ZERO Function (Roffset) .................................................18
List of Abbreviations and their Meanings ..................................... 23
10
11 Maintenance ........................................................................... 24
11.1 Battery and Rechargeable Battery Operation ................................24
11.2 Fuses .............................................................................................24
11.2.1Fuse Link – ZERO/FUSE LED ......................................................................24
11.2.2Electronic Fuse – ZERO/FUSE LED ............................................................. 25
11.3 Housing .........................................................................................25
12 Recalibration ........................................................................... 26
13 Appendix ................................................................................. 26
13.1 Sample Connection Layouts for Insulation Resistance Measurement 26
13.2 Attaching the Test Probe Holder to the Carrying Strap ................. 29
13.3 Technical Data for Measurement Cables
(scope of delivery: KS17-4 safety cable set) .................................30
13.4 Optional Accessories (not included) ..............................................31
14 Repair and Replacement Parts Service
Calibration Center* and Rental Instrument Service ...................... 31
15 Product Support ...................................................................... 32
8 Test Resistor for Insulation Measurement for Checking the
Insulation Measuring Instrument .............................................18
9 Technical Data ........................................................................19
6 GMC-I Messtechnik GmbH

1 Applications

These instruments fulfills all requirements of applicable European and national EC directives. We confirm this with the CE mark. The relevant declaration of conformity can be obtained from GMC-I Messtechnik GmbH.
The METRISO PRO insulation and resistance measuring instru­ment allows for quick and efficient testing of protective measures in accordance with DIN VDE 0100, ÖVE-EN 1 (Austria), SEV 1000 (Switzerland), and regulations specific to other countries as well.
The device is equipped with a microprocessor and complies with IEC/EN 61557 / VDE 0413 regulations:
Part 1: General requirements Part 2: Insulation resistance measuring instruments Part 4: Instruments for measuring resistance at
ductors, protective conductors and equipotential bonding
Part 10: Combined measuring equipment for testing, measuring
or monitoring protective measures
as well as requirements per VDE 0701-0702: Repair, modification and testing of electrical devices
earthing con-
The test instrument is especially well suited for:
•Systems setup
• Initial start-up
• Periodic testing
• Troubleshooting in electrical systems
The following measurements and tests can be performed with the insulation measuring instruments:
• Insulation Resistance
• Low-resistance
• Voltage
The following can also be tested by using a shielded measure­ment cable:
• Floor covering electrostatic discharge capability
GMC-I Messtechnik GmbH 7

2 Safety Features and Precautions

!
The electronic measuring and test instrument is manufactured and tested in accordance with safety regulations IEC/EN 61010­1/VDE 0411-1 and EN 61557. When used for its intended pur­pose, safety of the operator, as well as that of the instrument, is assured.
Read the operating instructions thoroughly and carefully before using your instrument. Follow all instructions contained therein.
The measuring and test instrument may not be placed into ser­vice:
• If the battery compartment lid has been removed
• If external damage is apparent
• If connector cable or measuring adapters are damaged
• If the instrument no longer functions flawlessly
• After extraordinary damage due to transport
• After a long period of storage under unfavorable conditions (e.g. humidity, dust or extreme temperature)
Opening of Equipment / Repair
The equipment may be opened only by authorized service per­sonnel to ensure the safe and correct operation of the equipment and to keep the warranty valid.
Even original spare parts may be installed only by authorized ser­vice personnel.
In case the equipment was opened by unauthorized personnel, no warranty regarding personal safety, measurement accuracy, conformity with applicable safety measures or any consequential damage is granted by the manufacturer.
Meanings of Symbols on the Instrument
Warning concerning a point of danger (attention, observe documentation!)
Protection class II device
CAT II / III Device assigned to measuring category
CAT II 1000 V / CAT III 600 V / CAT IV 300 V
EC mark of conformity
The device and included batteries may not be dis­posed of with the trash. Further information regarding the WEEE mark can be accessed on the Internet at www.gossenmetrawatt.com by entering the search term “WEEE”.
8 GMC-I Messtechnik GmbH

3 Initial Start-Up

Note
Attention!
!
Attention!
!
Attention!
!

3.1 Battery Test

A battery test should be conducted after inserting the batteries, or if none of the measuring range LEDs lights up during insulation resistance measurement. Press and hold the Bat. TEST key to this end. Pointer deflection within the scale for the battery test indi­cates the condition of the batteries with an average load amount­ing to a test voltage of 1000 V. The rotary selector switch position is not taken into consideration. The left-hand scale limit repre­sents minimum required supply voltage, and the right-hand limit represent maximum available supply power.
If the pointer is only deflected into the minimum supply power range, several measurements can still be executed with test voltages of less than 1000 V, because the bat­tery test is conducted with a load which amounts to a test voltage of 1000 V.
The instrument does not function if the batteries have been depleted excessively, and alarm indication does not work either.

3.2 Installing or Replacing Batteries

New batteries must be inserted for initial start-up, or if only mini­mal supply power is indicated.
Eight 1.5 V size AA batteries in accordance with IEC LR 6 are required for operation of the insulation measuring instrument. Use new alkaline manganese batteries only.
Rechargeable NiCd or NiMH batteries may also be used. These can only be recharged externally. We recommend rechargeable NiMH batteries.
Always replace batteries in complete sets. Dispose of batteries in an environmentally sound fashion.
Ð Loosen both slotted screws for the battery compartment lid
on the back, and remove the lid.
Ð Remove the battery holder and insert eight 1.5 V size AA bat-
teries with correct polarity in accordance with the symbols.
Make sure that all of the batteries are inserted with correct polarity. If just one battery is inserted with reversed polar­ity, it will not be recognized by the instrument and may result in leakage from the batteries.
Ð
Push the battery holder into the battery compartment such that the battery holder’s contacts touch the contact springs at the bottom of the battery compartment (see drawing on page 3). If the battery holder is not inserted as specified, the instrument cannot be supplied with power.
Ð Replace the battery compartment lid and retighten the
screws.
Before opening the battery compartment (see page 5 for location), disconnect the instrument from the measuring circuit (mains) at all poles.
GMC-I Messtechnik GmbH 9
The instrument may only be placed into service if the battery compartment lid is securely fastened!

4 General Operation

KS-C (Z541F)
+
C
O
M
S
H
I
E
L
D
G
U
A
R
D
Limit
Green
Limit
Red
!
Red
The test leads are connected to the “+” and “COM” jacks. When measuring electrostatic
discharge capacity for floor coverings, the shielded cable should also be connected to the COM and SHIELD jacks (KS-C accessory set, “cable set con­sisting of measurement cable and high-resistance measure­ment cable for measurements in the G range” (see diagram). Be sure to observe color coding.

4.1 Switching On, Monitoring and Switching Off

The instrument is switched on as soon as the rotary switch is turned to any position other than OFF.
If battery voltage falls below the allowable limit value (U < 8 V), the instrument cannot be switched on, or it is immediately switched off.
Measurement cannot be started in the resistance measuring ranges in the event of interference voltage.
The instrument is switched to the standby mode after 3 minutes, if neither the rotary switch nor any keys have been activated dur­ing this time.
A brief acoustic signal is generated before the instrument switches itself off automatically with the rotary switch in a position other than OFF. Moreover, 6 brief acoustic signals indicate every 10 minutes that the device is still on standby. The device should be switched off by setting the rotary selector switch to OFF in order to save (rechargeable) batteries.
The instrument can be activated once again by pressing the START key.
The instrument can be switched off manually by turning the rotary switch to the OFF position.
For purposes of transport and maintenance, we recommend turn­ing the rotary selector switch to the OFF position in order to avoid switching the test instrument on inadvertently.
Start-Up Test
When the instrument is switched on, i.e. as soon as the rotary switch is turned to any position other than OFF, all LEDs light up briefly: limit, caution, blown fuse, insulation resistance measuring ranges, voltage measurement and scale illumination.
Optical Indicators
LED Status Function – Cause
Limit value indication
–Measured insulation resistance does not violate the limit
value.
– Measured low-resistance Rlo does not violate the limit
value.
Limit value indication
Measured insulation resistance has fallen short of the limit
value.
Measured low-resistance Rlo has exceeded the permissible
limit value.
Detection of interference voltage in the off state
If dangerous voltage of greater than 50 V is present at the measure-
ment inputs:
Initialization of the insulation resistance and
low-resistance measurements is disabled.
Presence of test voltage is indicated.
1
Function testing should be executed at regular intervals (see following section re­garding testing the LEDs).
1
10 GMC-I Messtechnik GmbH
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