Gossen MetraWatt METRISO G1000, METRISO G500, METRISO G500MM Operating Instructions Manual

Page 1
METRISO G500/G1000 and METRISO G500MM
Insulation and Resistance Measuring Instruments
3-349-609-03
2/4.11
Operating Instructions
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2 GMC-I Messtechnik GmbH
Features Overview of Both Instrument Variants Scope of delivery:
– Complete operating instructions (English and German) – Data sheet
Battery Compartment Lid and Location of the Fuses (housing bottom)
METRISO G1000 G500 G500MM
Article number M550C M550D (M550E)
Measurements
R
ISO
U = 1000 V 3 ——
R
ISO
U = 50, 100, 250, 500 V 33
3
R 10 ... 10 k 33
3
R
LO
0.01 ... 10 33
U 0 ... 1000 V 3 ——
U 0 ... 500 V 33
3
Display functions
Backlit display 33
3
Limit value LED (green/red) for: Additional acoustic signal, limit value per VDE 0100
R
INS RLORINS RLO
R
INS
LED for dangerous contact voltage
(when switched off)
33
3
LCD symbol for external voltage 33
3
Battery level display 33
3
Special Functions
Discharge capacitive devices under test 33
3
Safety shutdown (UBatt < 8 V) 33
3
Features
Measuring categories CAT II 1000 V / CAT III 600 V 3 ——
Measuring category CAT I I I 600 V 33
3
10 M test resistance 33—
DKD calibration certificate 33
3
a b
Replacement Fuse
Fuse
Battery Compartment Lid
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GMC-I Messtechnik GmbH 3
Inserting the Battery Holder (side view) Connections (housing top)
1
Z550A accessory as option: Test probe with a key for triggering measurement, and an additional key for illuminating the measuring point, including shielded plug-in connector cable (available presumably as of 2
nd
quarter 2011)
Battery Holder
Battery Compartment Lid
Battery Holder Contacts
Battery
Contact Spring
User Interface
Compartment
+
COM
+
COM
SHIELD
Shielded
Cable
Te st
Resistor
Te st Resistor
Measuring
Test Probe with Control Keys
1
10 M
Connector with
Shielded Cable,
Option KS-C (Z541F)
(G500/G100G500/G1000)
Connections
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4 GMC-I Messtechnik GmbH
User Interface (Example METRISO G1000)
LCD panel
Start measurement Parameters transfer
Exit
Activate instrument
Continuous
Scroll down:
Red LED: limit value exceeded
Red LED:
– External voltage with device switched off
Setup menu SEt
Function selector switch
Guide for carrying strap
Guide for carrying strap
M Vk
TRMS
AC
DC
Rlo>10%
MAN
DATA
STORE
ZERO
G
ISO
2500V
1000 V
Tk
1
0
0
k
1
G
1
0
k
1
M
1
0
G
0
1
0
0
0
V
1
2
0
0
G
1
0
0
M
1
0
M
Green LED: limit value adhered to
SETUP: parameter selection
V: voltage type selection
Rlo: polarity reversal
Scroll up:
SETUP: parameter selection
V: voltage type selection
Rlo: polarity reversal
– Discharge voltage for Riso/Rins
for Riso/Rins & R
menu
from standby state
measurement
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GMC-I Messtechnik GmbH 5
Digital Display Symbols
1 Battery level indicator 2 Digital display with decimal point and polarity display 3 MAN: Low-resistance measurement:
manual measuring range selection active
4 Rlo: Low-resistance measurement (G1000/G500):
special case for automatic low-resistance measure ment with measurement in both directions of current flow: both measured values are displayed where Rlo > 10%
5 Low-resistance measurement (G1000/G500):
polarity reversal display (reversed current flow direction)  or 
6 Analog display pointer: bar graph or pointer,
see A.diSP parameter on page 12
Triangle at display: indicates overranging 7 DC/AC: Selected current type 8
ISO xxxV:
Insulation resistance measurement: selected test voltage
9 V: Unit of measure
10 ZERO:
Cable compensation for low-resistance measurement is active,
see rLEAd parameter on page 11
11 DATA: Blinks during measurement
Static: measured value is stable
12 Warning regarding dangerous voltage:
U > 50 V AC/DC
13 Acoustic signal (beeper) active for exceeded limit
values, see bEEP parameter on page 12
14 ON Instrument is continuously on
(except with switch in OFF position), see APOFF parameter on page 12
M Vk
TRMS
AC
DC
Rlo>10%
MAN
DATA ZERO
G
ISO
2500V
1000 V
Tk
1
00
k
1
G
1
0
k
1
M
1
0
G
0
1
0
0
0
V
1
2
0
0
G
1
0
0
M
1
0
M
6
7
8
1 3
10
9
13
12
4 52
11
On
14
Battery full
Battery OK
Battery weak
Battery (almost) dead, U < 8.5 V
Battery level indicator
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Contents Page Contents Page
1 Applications ...............................................................................7
2 Safety Features and Precautions ..............................................8
3 Initial Start-Up ...........................................................................9
3.1 Battery test ......................................................................................9
3.2 Installing or Replacing Batteries .....................................................9
3.3 Query and Set Device Parameters
– SETUP Function ..........................................................................10
3.3.1 Paths to the Various Parameters ............................................................... 10
3.3.2 Querying Parameters – InFo Menu (as moving letters) ..............................11
3.3.3 Entering Parameters – SEt Menu ...............................................................11
3.3.4 Default Settings .........................................................................................13
4 General Operation ....................................................................14
4.1 Switching On, Monitoring and Switching Off ................................14
4.2 Measured Value Display ................................................................15
5 Measuring Insulation Resistance
– R
iso/Rins
Function .................................................................16
5.1 Connection ....................................................................................16
5.2 Performing the Measurement .......................................................16
5.3 Ending the Measurement ..............................................................17
6 Measuring Direct, Alternating and
Pulsating Voltage – V Function ................................................18
7 Measuring Resistance – k/ Function ................................19
8 Measuring Low-Value Resistance
(up to 10 Ohm)
– R
LO
Function (METRISO G500/G1000) ..................................20
8.1 Measurement with Automatic Polarity Reversal
– AUTO Function ............................................................................21
8.2 Measurement with Manual Polarity Reversal
– MAN Function ............................................................................22
8.3 Taking Measurement Cables and Extension Cables into Account
(up to 10 ) – ZERO Function (Roffset) .........................................23
9 Test Resistor for Insulation Measurement for Checking the
Insulation Measuring Instrument ............................................ 23
10 Characteristic Values .............................................................. 24
11
List of Abbreviations and their Meanings ..................................... 29
12 Maintenance ........................................................................... 29
12.1 Battery and Rechargeable Battery Operation ................................ 29
12.2 Fuses ............................................................................................. 29
12.2.1Fuse Link – FUSE Message ........................................................................29
12.3 Housing ......................................................................................... 30
13 Recalibration ........................................................................... 31
14 Appendix ................................................................................. 31
14.1 Sample Connection Layouts for Insulation Resistance Measurement 31
14.2 Optional Accessories (not included) ..............................................34
15 Repair and Replacement Parts Service
Calibration Center and Rental Instrument Service ............................. 35
16 Product Support ...................................................................... 35
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GMC-I Messtechnik GmbH 7
1 Applications
These instruments fulfills all requirements of applicable European and national EC directives. We confirm this with the CE mark. The relevant declaration of conformity can be obtained from GMC-I Messtechnik GmbH.
METRISO G500/G1000 insulation and resistance measuring instru­ments allow for quick and efficient testing of protective measures in accordance with DIN VDE 0100, ÖVE-EN 1 (Austria), SEV 3755 (Switzerland), and regulations specific to additional countries.
The device is equipped with a microprocessor and complies with IEC/EN 61557 / VDE 0413 regulations:
Part 1: General requirements Part 2: Insulation resistance measuring instruments Part 4: Instruments for the measurement of resistance at
earthing conductors, protective conductors and bond­ing conductors
Part 10: Combined measuring equipment for testing, measuring
or monitoring protective measures
As well as requirements per VDE 0701-0702: Repair, modification and inspection of electrical appliances.
The test instrument is especially well suited for:
• Systems set-up
• Initial start-up
• Periodic testing
• Troubleshooting in electrical systems
The following measurements and tests can be performed with the insulation measuring instruments:
• Insulation resistance
•Low-resistance
• Voltage
The following can also be tested by using a shielded measure­ment cable:
• Floor covering electrostatic discharge capability
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2 Safety Features and Precautions
The electronic measuring and test instrument is manufactured and tested in accordance with safety regulations IEC/EN 61010-1 / VDE 0411-1 and EN 61557. When used for its intended pur­pose, safety of the operator, as well as that of the instrument, is assured.
Read the operating instructions thoroughly and carefully before using your instrument. Follow all instructions contained therein.
The measuring and test instrument may not be placed into ser­vice:
• If the battery compartment lid has been removed
• If external damage is apparent
• If connector cable or measuring adapters are damaged
• If the instrument no longer functions flawlessly
• After extraordinary stresses due to transport
• After long periods of storage under unfavorable conditions (e.g. humidity, dust or extreme temperature)
Meaning of Symbols on the Instrument
Warning concerning a source of danger (attention: observe documentation!)
Protection class II device
CAT II Device assigned to measuring categories
G1000: CAT II 1000 V / CAT III 600 V G500/G500MM: CAT III 600 V
EC mark of conformity
The device and included batteries may not be dis­posed of with the trash. Further information regarding the WEEE mark can be accessed on the Internet at www.gossenmetrawatt.com by entering the search term “WEEE”.
!
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GMC-I Messtechnik GmbH 9
3 Initial Start-Up
3.1 Battery test
Four different battery symbols, ranging from fully depleted to fully charged, continuously indicate the momentary charge level in the upper left-hand corner of the display
If battery voltage has fallen below the allowable lower limit, the pictograph shown at the right appears. The instrument does not function if the batteries have been depleted excessively, and no display appears.
3.2 Installing or Replacing Batteries
New batteries must be inserted for initial start-up, or if only one filled segment remains in the battery symbol.
Attention!
!
Before opening the battery compartment (see page 5 for location), disconnect the instrument from the measuring circuit (mains) at all poles.
Eight 1.5 V size AA batteries in accordance with IEC LR 6 are required for operation of the insulation measuring instrument. Use new alkaline manganese batteries only.
Rechargeable NiCd or NiMH batteries may also be used. These can only be recharged externally. We recommend rechargeable NiMH batteries.
Always replace batteries in complete sets. Dispose of batteries in an environmentally sound fashion.
Ð Loosen both slotted screws for the battery compartment lid
on the back, and remove the lid.
Ð Remove the battery holder and insert eight 1.5 V size AA bat-
teries with correct polarity in accordance with the symbols.
Attention!
!
Make sure that all of the batteries are inserted with correct polarity. If just one battery is inserted with reversed polar-
ity, it will not be recognized by the instrument and may result in leakage from the batteries.
Ð Push the battery holder into the battery compartment such
that the battery holder’s contacts touch the contact springs at the bottom of the battery compartment (see drawing on page 3). If the battery holder is not inserted as specified, the instrument cannot be supplied with power.
Ð Replace the battery compartment lid and retighten the
screws.
Attention!
!
The instrument may only be placed into service if the battery compartment lid is securely fastened!
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3.3 Query and Set Device Parameters
– SETUP Function
Ð Turn the rotary switch to the SETUP position.
info appears at the display.
Ð Press ENTER to query battery voltage or firmware version. Ð Then select the desired operating parameters with the scroll
keys and acknowledge by pressing the ENTER key.
The desired information is displayed in the scroll mode (moving letters).
3.3.1 Paths to the Various Parameters
info
SETUP
bAtt: uers ion
1nFo SET
Query Parameter
rlead APoFF blight bEEP A.d iSP
0..d iSP
START
ENTER
Acknowledge
START
ENTER
Set Parameter
Main Menus
ESC
stby OFF
START
ENTER
ESC
stby OFF
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GMC-I Messtechnik GmbH 11
List of all parameters (alphabetical order)
3.3.2 Querying Parameters – InFo Menu (as moving letters)
bAtt – Query Battery Voltage
1nFo bAtt: 12.05 V.
vErSion – Query Firmware Version
1nFo bAtt:
uErS ion: 1.0.0
3.3.3 Entering Parameters – SEt Menu
rLEAd – Offset Resistance for Low-Resistance Measurement (
METRISO G500/G1000
)
Measurement cable ohmic resistance can be subtracted from the measurement results automatically. Offset must be determined and saved to memory via the rLEAd parameter to this end.
Ð Connect the measurement cables to the + and COM jacks. Ð Short circuit the two test probes connected to the measure-
ment cables (including extension cables).
Ð Select the rLEAd parameter and acknowledge by pressing the
ENTER key. Select ZERO and acknowledge by pressing the START key in order to trigger measurement of offset resistance:
1nFo
SET rlead
zero / Clear 
Low-resistance measurement as described in section 8.1 is con­ducted in both directions with automatic polarity reversal.
Note
If the test probes are not short circuited, the SHort LEAdS prompt appears at the display.
The measurement results, i.e. the resistance of the two measure­ment cables, are subtracted from future low-resistance measure­ments as an offset value, and ZERO appears in the footer.
After selecting the CLEAr parameter and acknowledging by pressing the ENTER key, you’re provided with the opportunity of performing future measurements without using the offset. If this is the case, ZERO is no longer displayed. In this case, measurement cable resistance is included in the measurement.
Parame­ter
Page: Header
0.d iSP
13: 0.diSP – Show/Hide Leading Zeros
A.d iSP
12: A.diSP – Analog Display: Select Display Mode
APoFF
12: APoFF – Specified Time for Automatic Shutdown and Continuous ON
bAtt
11: bAtt – Query Battery Voltage
bEEP
12: bEEP – Acoustic Indication of Exceeded Limit Values
blight
12: bLiGt – Switching LCD Illumination On/Off
Com
For service purposes only
1nfo
11: Querying Parameters – InFo Menu (as moving letters)
liled
13: LiLEd – Optical Indication of Limit Value Violations
SET
11: Entering Parameters – SEt Menu
uErS ion
11: vErSion – Query Firmware Version
rlead
11: rLEAd – Offset Resistance for Low-Resistance Measurement (METRISO G500/G1000)
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
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APoFF – Specified Time for Automatic Shutdown and Continuous ON
Shutdown time APoFF can be specified with this parameter. The instrument is switched off automatically if the measured value remains unchanged for a long period of time and if none of the keys or the rotary switch have been activated before specified APoFF time (entered in minutes) has elapsed.
The selected on-time has as substantial influence on battery ser­vice life.
If the on setting is selected, the instrument is set for long-term measurement and
ON appears at the display to the right of the
battery symbol. In this case, the instrument can only be switched off manually.
1nFo  SET rlead ... ... APoFF
10 ... 59 min on 
(10 minutes = default setting)
bLiGt – Switching LCD Illumination On/Off
Automatic deactivation of display illumination after xx seconds (after the last time the rotary switch is actuated) can be selected in order to extend the battery service life. As soon as a new measur­ing function is selected or started, illumination is reactivated. When set to oFF, illumination is permanently deactivated.
1nFo
SET rlead  ... ...  bligt
15 / 30 / 45 / 90 s off

(15 seconds = default setting)
bEEP – Acoustic Indication of Exceeded Limit Values
This parameter allows you to decide whether or not exceeded limit values will be indicated acoustically.
on = acoustic indication activated
1nFo
SET rlead  ...  bEEP
on / off

(on = default setting)
A.diSP – Analog Display: Select Display Mode
One of two different display modes can be selected for the analog display:
bArG: bar graph
Po int: pointer
1nFo
SET rlead ... A.d iSP
bArG / Po int

(po int = default setting)
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
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GMC-I Messtechnik GmbH 13
0.diSP – Show/Hide Leading Zeros
This parameter determines whether or not leading zeros will appear in the measured value display.
1nFo  SET rlead ... 0.diSP
0000.0: with leading zeros (default value)
0.0 : leading zeros suppressed

LiLEd – Optical Indication of Limit Value Violations
This parameter allows you to decide whether or not limit value vio­lations will be indicated optically.
on = optical indication activated
1nFo
SET rlead  ... ...  liled
on / off 
(on = default setting)
3.3.4 Default Settings
Previously entered changes can be undone, and default settings can be restored. This may be advisable under the following cir­cumstances:
• After the occurrence of software or hardware errors
• If you are under the impression that the instrument does not work correctly
Ð Disconnect the device from the measuring circuit. Ð Briefly remove the batteries (see also section 3.2). Ð Press and hold the key,
and reinsert the batteries.
After hearing two acoustic signals, the instrument has been restored to its default settings.
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
START
ENTER
ESC
stby OFF
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4 General Operation
The test leads are connected to the “+” and “COM” jacks. When measuring electrostatic
discharge capacity for floor coverings, the shielded cable should also be connected to the COM and SHIELD jacks (KS-C accessory set, “cable set con­sisting of measurement cable and high-resistance measure­ment cable for measurements in the G range”, see diagram). Be sure to observe color coding.
4.1 Switching On, Monitoring and Switching Off
If battery voltage falls below the allowable limit value (U < 8 V) the instrument cannot be switched on, or it is immediately switched off.
Measurement cannot be started in the resistance measuring ranges in the event of external voltage.
The instrument only switches itself off automatically after comple­tion of an automatic measuring sequence, and after the predeter­mined on-time has expired (APOFF parameter in SETUP switch position, see page 12). On-time is reset to its original value as defined in the setup menu, as soon as any key or the rotary func­tion switch is activated.
If the instrument is switched off automatically with the rotary switch in any position other than OFF, it can be reactivated by pressing the stby OFF key.
The instrument can be switched off manually by turning the rotary switch to the OFF position.
Optical Indicators
1
Prerequisite: The LiLEd parameter is set to on (see page 13).
2
Function testing should be executed regularly (see following section on testing LEDs).
KS-C (Z541F)
+
C
O
M
S
H
I
E
L
D
LED Status Function – Cause
Limit value indication
1
Measured insulation resistance does not violate the limit
value.
– Measured low-resistance Rlo does not violate the limit
value (METRISO G500/G1000).
Limit value indication
1
Measured insulation resistance has fallen short of the se-
lected limit value.
– Measured low-resistance Rlo does has exceeded the per-
missible limit value (METRISO G500/G1000).
External voltage when off and during discharge
2
Dangerous voltage of greater than 50 V is present at the
measurement inputs:
Initialization of the insulation resistance and
low-resistance measurements is disabled.
The discharging cycle has not yet been completed,
e.g. residual voltage at capacitive devices under test
LCD Status Functions
Display
External voltage when off, and during discharge Dangerous voltage of greater than 50 V is present at the
measurement inputs:
Initialization of the insulation resistance and
low-resistance measurements is disabled. – Test voltage applied during insulation measurement – The discharging cycle has not yet been completed,
e.g. residual voltage at capacitive devices under test
Limit
Green
Limit
Red
!
Red
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GMC-I Messtechnik GmbH 15
Testing the LED which Indicates the Detection of External Voltage when Switched Off – OFF Switch Position
Ð Apply a voltage of greater than 50 V (+ and COM jacks). Ð Turn the rotary switch to the V position. Ð Read the voltage value at the LCD. Ð Turn the rotary switch to the OFF position.
Test results: If applied voltage is unchanged and the LED which indicates the detection of external voltage lights up red, the LED is OK. In this case, the LED reliably indicates external voltage even when the instrument is switched off. We recommend executing this test at regular intervals.
Limit Values for Insulation and Low-Resistance Measurements
Acoustic Signals
Exceeded limit values can also be indicated acoustically by set­ting the beeP parameter to on (see page 12).
The loudspeaker symbol appears in this case.
4.2 Measured Value Display
The following appear at the LCD panel:
• Measured value in digital format
• Measured value in analog format as bar graph or pointer
• Unit of measure
Measured values for automatic measuring sequences are retained at the display as digital values until the next measure­ment sequence is started, or until automatic shut-off occurs.
If the upper range limit is exceeded, 0L appears at the display, thus indicating overranging.
If the lower range limit is fallen short of, ur appears at the display, thus indicating underranging.
Either a bar graph or a pointer can be selected for the analog dis­play (see AdiSP parameter on page 12).
METRISO G1000 G500
G500MM
(M550C) (M550D) (M550E)
Limit R
ISO
/ R
INS
50 k @ U
ISO/UINS
= 50 V 33
3
100 k @ U
ISO/UINS
= 100 V 33
3
500 k @ U
ISO/UINS
= 250 V 33
3
1M @ U
ISO/UINS
= 500 V 33
3
1M @ U
ISO/UINS
= 1000 V 3 ——
Limit R
LO
2 33
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5 Measuring Insulation Resistance
– R
iso/Rins
Function
5.1 Connection
Note
Checking the Measurement Cables
Before performing insulation measurement, the test probes on the measurement cables should be short-cir­cuited in order to assure that the instrument displays a value very close to 0 (see section 8). This makes it possible to detect interrupted measurement cables, which simulate high insulation resistance.
Ð Connect the device under test to the + and COM jacks. Sample connection layouts for insulation resistance measurement
are included in section 14.1. Insulation resistance can only be measured at voltage-free
objects. If mains voltage or external voltage is applied to the mea­surement inputs, measurement cannot be started. This is indi­cated by the high-voltage symbol which appears at the display.
5.2 Performing the Measurement
Note: Condensation must be ruled out when performing measure-
ments at close to the freezing point. Ð Select the measuring function and the desired test voltage
with the rotary switch, e.g. R
iSO
100V.
The momentarily selected test voltage (nominal voltage) appears in the bottom right-hand corner of the display.
Ð Start an individual measurement by briefly pressing the START
key, or initiate continuous measurement by briefly pressing the CONTIN key.
L1 L2
N PE
L3
R
B
R
E
+
COM
R
ISO
+ COM SHIELD
Rx
0V !
!
R
ISO
R
INS
MAN
DATA
ISO
500V
1
0
0
k
1
G
1
0
k
1
M
1
0
G
1
0
0
G
1
0
0
M
1
0
M
---
START
ENTER
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GMC-I Messtechnik GmbH 17
DATA blinks at the display until the measured value has settled in.
Attention!
!
Do not touch the instrument’s terminal contacts during insulation resistance measurements!
If nothing has been connected to the terminal contacts, or if a resistive load component has been connected for measurement, your body would be exposed to a current of approximately 1 mA at a voltage of 1000 V. The resulting electrical shock is not life endangering. However, the noticeable shock may lead to injury (e.g. resulting from a startled reaction etc.).
Note
Three-Phase Systems
All conductors (L1, L2, L3 and N) must be measured against PE!
Note
The instrument’s batteries are exposed to excessive stress during insulation resistance measurement. For this reason it’s advisable to perform individual rather than continuous measurements.
5.3 Ending the Measurement
Individual measurement: Measurement is ended automatically as
soon as the measured value has settled in.
Continuous measurement is ended by briefly pressing the ESC key.
In either case, the measured value is retained at the 7-segment display. When discharging begins, the unit of measure for the bar graph changes from to V. The length of the bar graph is contin­uously reduced as voltage at the device under test drops.
Special Case: Capacitive Devices Under Test
Caution!
If measurement is performed at a capacitive object such as a long cable, it becomes charged with up to approx. 1000 V (test voltage)! Touching such objects is life en­dangering!
When an insulation resistance measurement has been performed on a capacitive object it is automatically discharged by the instru­ment. Contact between the object and the instrument must nev­ertheless not be interrupted. Do not disconnect until:
•The caution LED (> 50 V) is no longer illuminated
•The high-voltage symbol is no longer displayed
• The analog bar graph has dropped to a value of less than 50 V
M
MAN
DATA
ISO
500 V
1
0
0
k
1
G
1
0
k
1
M
1
0
G
1
0
0
G
1
0
0
M
1
0
M
3.25
U
ISO/INS
M
MAN
DATA
ISO
500 V
3.25
U
I
S
O
/
I
N
S
R
ISO/RINS
= const.
0
2
5
V
5
0
V
5
0
0
V
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6 Measuring Direct, Alternating and
Pulsating Voltage – V Function
You can measure direct voltage, as well as sinusoidal alternating voltage with frequencies ranging from 45 to 65 Hz with this test instrument.
Ð Select the V measuring function with the rotary switch. Ð Select the desired voltage type with the scroll keys:
direct voltage (DC), alternating voltage (AC TRMS) or pulsating voltage (DC + AC TRMS)
Ð Connect the measurement cables to the + and COM jacks. Ð Contact the measuring point with both test probes.
The measured value is displayed directly (without pressing the START key) in analog format at the bar graph and in digital format at the 7-segment display.
Ð After completing the measurement, switch the instrument off
by turning the rotary switch to the OFF position.
The ESC, START and CONTIN. keys are disabled in this case.
Note
Input impedance for the voltage measuring range is 10 M.
L1 L2
N PE
L3
R
B
R
E
Max.
1.2 kV
U
+
COM
+ COM SHIELD
V
TRMS
AC
DC
0
1
0
0
0
V
390
11
0
V
2
3
0
V
DC / AC
DC
AC
V
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GMC-I Messtechnik GmbH 19
7 Measuring Resistance – k/ Function
Ð Connect the device under test to the + and COM jacks.
Resistance can only be measured at voltage-free objects. If mains voltage or external voltage is applied to the measurement inputs, measurement cannot be started.
This is indicated by the high-voltage symbol which appears at the display.
Ð Select measuring function k or with the rotary switch. Ð Start an individual measurement by briefly pressing the START
key, or initiate continuous measurement by briefly pressing the CONTIN key.
DATA blinks at the display until the measured value has settled in.
k
+
C
O
M
Rx
Rx
0V !
!
DATA
20.4
0
1
0
0
0
START
ENTER
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20 GMC-I Messtechnik GmbH
8 Measuring Low-Value Resistance (up to 10 Ohm)
– RLO Function (METRISO G500/G1000)
According to the regulations, the measurement of low-value resis­tance at protective conductors, earth conductors or equipotential bonding must be performed with (automatic) polarity reversal of the test voltage, or with current flow in one or the other direction.
Connection
Note
Low-value resistance can only be measured at voltage­free objects.
Ð Connect the device under test to the + and COM jacks. Ð Select the Rlo measuring function with the rotary switch.
Attention!
!
The measurement cannot be started until the test probes are in contact with the device under test. If voltage is present at the device under test (U > 10 V), the display is switched to voltage measurement. The dis­play is not returned to low-resistance measurement until voltage is less than approximately 8 V. If resistance is greater than 10 , OL pears at the display.
Measurement Types
You can choose one of two different types of measurement:
• Measuring sequence with automatic polarity reversal (reversal of current flow direction)
• Manual measurement with specified current flow direction
+
COM
R
LO
+ COM SHIELD
R < 10
R
LO
Rx
0V !
!
R
LO
AUTO

¬
---
Rlo
START
ENTER
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GMC-I Messtechnik GmbH 21
Note
Continuous measurement, which can normally be selected with the CONTIN key, is disabled during low­resistance measurement.
8.1 Measurement with Automatic Polarity Reversal – AUTO Function
Automatic polarity reversal is selected as a default value. MAN does not appear at the display.
Ð Start measurement in both current flow directions by briefly
pressing the START key.
After the measuring sequence has been started, the instrument performs measurement with automatic polarity reversal, first with current flow in one direction (), and then in the other (). DATA blinks at the display until the measured value has settled in. The larger (worst) measured value is displayed.  appears at the display.
Difference > 10%
If, during measurement with automatic polarity reversal, the differ­ence between  and  is greater than 10%, the resistance values for both polarities (current flow directions) are displayed separately (separated by an underscore). Rlo>10% appears at the display.
Limit Value Indication
If the measured value is less than or equal to 2 , the Limit LED lights up green. If the measured value is greater than 2 , the LED lights up red. As a prerequisite, the LiLED parameter must be set to “on” (see page 13).
Resistances which do not demonstrate a stable value until after a “settling in period” should not be measured with automatic polar-
ity reversal. Measurement with automatic polarity reversal may lead to varying and/or inflated measurement values, and thus to an ambiguous reading.

¬
Rlo>10%:
&
AUTO: 
DATA
00.1
DATA
00.7
Rlo
07.0.1
Rlo>10%

Rlo 
DATA
Limit
< Limit R
LO
= OK 3

Rlo 10% ?  Rlo > 10% ? &
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22 GMC-I Messtechnik GmbH
8.2 Measurement with Manual Polarity Reversal – MAN Function
In order to determine whether or not the obtained results are inde­pendent of current flow direction, measurement can be per­formed separately for both directions.
Ð Press the
 scroll keys to this end, depending upon the de-
sired current flow direction: MAN and  or MAN and  appear at the display.
Ð Start individual measurement by briefly pressing the START
key.
DATA blinks at the display until the measured value has settled in.
Differing results indicate voltage at the device under test (e.g. thermovoltage or unit voltages).
Measurement results can be distorted by parallel connected impedances at load current circuits and by equalizing current, especially in systems which make use of “overcurrent protection devices” (previous neutralization) without an isolated protective conductor. Resistances which change during measurement (e.g. inductance), or a poor contact, can also cause distorted mea­surements.
Examples of resistances whose values may change during mea­surement include:
– Incandescent lamp resistance with changing values caused
by warming due to measuring current
– Resistances with a large inductive component In order to assure unambiguous measurement results, causes of
error must be located and eliminated.
DATA
ZERO
00.1
DATA
ZERO
00.7
Rlo 
Rlo 

¬
MAN: Rlo  MAN: Rlo 
MAN
MAN
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GMC-I Messtechnik GmbH 23
8.3 Taking Measurement Cables and Extension Cables into
Account (up to 10 ) – ZERO Function (Roffset)
Measurement cable ohmic resistance can be subtracted from the measurement results automatically. Proceed as follows:
Ð With the switch in the SETUP position and the SET menu at the
display, select the rLEAd parameter. Refer to page 11 for fur- ther instructions.
During future low-resistance measurements for which cable resis­tance is to be taken into account, ZERO appears at the display and cable resistance R
Offset
is subtracted. Perform low-resistance
measurement as described above in the preceding pages.
9 Test Resistor for Insulation Measurement for
Checking the Insulation Measuring Instrument
According to section 5.3.1.2 of VDE 0105-100 (EN 50110-1), the following applies: “These measuring instruments must be tested before, and if applicable after use.” The two outermost jacks on the connection panel must be con­nected to each other internally via a 10 M test resistor to this end.
The sum of test resistor and cable resistance (for both cables), including test probes, amounts to 10 M ±5%. This value allows for quick self-testing.
Ð Connect the measurement cables to the + and COM jacks. Ð Insert the test probes into the above described jacks. Ð Select the R
iSO/iNS
measuring function with the rotary switch,
as well as the desired test voltage, e.g. R
iSO
100V.
Ð Press the start key and view the measurement results.
+
COM
10M
+ COM SHIELD
R
ISO/RINS
10 M
METRISO G1000
METRISO G500
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24 GMC-I Messtechnik GmbH
10 Characteristic Values
1)
Display range up to 600 V
2)
Display range up to 1.2 kV
3)
the indicated accuracy is only achieved with the shielded high-resistance measur­ing cable KS-C (article no. Z541F)“
Meas.
Qty.
U
iSO
Range Measuring Range
Reso­lution
Te st
Current
Intrinsic Uncertainty
Measuring
Uncertainty
Overload Capacity
RISO
50 V
100 V
G500(MM): 250 V / 500 V
G1000: 250 V / 500 V / 1000 V
100 k 10.0 k ... 99.9 k 0.1 k
I
N
= 1 mA
I
K
3.6 mA
(5% rdg. + 3 d) (7% rdg. + 3 d)
METRISO G500(MM):
600 V AC/DC TRMS
METRISO G1000:
1000 V AC/DC TRMS
1 M 100 k ... 999 k 1 k
10 M 1.00 M ... 9.99 M 10 k
100 M 10.0 M ... 99.9 M 100 k
1 G 100 M ... 999 M 1 M
10 G 1.00 G ... 9.99 G 10 M
100 G 10.0 G ... 99.9 G 100 M (8% rdg. + 3 d) 3)(10% rdg. + 3 d)
3)
200 G 100 G ... 199 G 1 G (25% rdg. + 5 d) 3)(50% rdg. + 20 d)
3)
U
AC/DC
METRISO G500
METRISO MM500
100 V 10.0 V ... 99.9 V 0.1 V
(2.5% rdg. + 3 d) (5% rdg. + 3 d) 600 V AC/DC TRMS
500 V 100 V ... 510 V
1)
1 V
METRISO G1000
100 V 10.0 V ... 99.9 V 0.1 V
(2.5% rdg. + 3 d) (5% rdg. + 3 d) 1000 V AC/DC TRMS
1000 V 100 V ... 999 V
2)
1 V
RLO
METRISO G500
METRISO G1000
10 0.17 ... 9.99
0.01
I
N
200 mA (2.5% rdg. + 3 d) (5% rdg. + 3 d)
METRISO G1000:
1000 V AC/DC TRMS
METRISO G500:
600 V AC/DC TRMS
R
Display range as of
01.0
100 10.0 ... 99.9 0.1
I
N
1 mA (2.5% rdg. + 3 d) (5% rdg. + 3 d)
METRISO G1000:
1000 V AC/DC TRMS
METRISO G500(MM):
600 V AC/DC TRMS
1 k 100 ... 999 1
10 k 1.00 ... 9.99 k 10 
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GMC-I Messtechnik GmbH 25
Reference Conditions
Reference temperature+ 23 C 3 K Relative humidity 40 ... 75% Measured quantity
frequency 45 Hz ... 65 Hz Measured quantity
waveform Sine, deviation between TRMS and
rectified value < 1% Battery voltage 9.5 V 0.1 V Test resistance 10 M1%
Electrical Safety
Standard VDE regulation VDE 0411, part 1, 1994-03 Protection class II Pollution degree 2 Measuring category G1000: CAT II 1000 V / CAT III 600 V
G500/G500MM: CAT III 600 V Fuses Fuse link FF315mA/1000V, effective in all resis-
tance measuring ranges, 1 additional
replacement fuse in the battery compart-
ment
Power Supply
Batteries 8 ea. 1.5 V mignon cells (8 ea. size AA)
(alkaline manganese per IEC LR14)
or 8 rechargeable NiMH batteries (must be
recharged externally) Nominal range of use 8.5 ... 12 V
Battery test Battery capacity display with battery sym-
bol in 4 segments: . Querying of momentary battery voltage via menu function.
Battery saver circuit Automatic shutdown of display illumination
after 15 second s (after the last time the rotary switch is actuated) can be set via the blight parameter. The test instrument is automatically switched to the standby mode* when the measured value remains unchanged and none of the controls are activated during this time.
* Specified time “APoFF” (entered in minutes)
adjustable via SETUP menu (default setting approx. 10 min).
Service life For R
ISO
(1000 V / 1 M) and RLO with 20 second on-time and 1 measurement each for a duration of 5 seconds – With batteries (alkaline manganese):
900 measurements
– With rechargeable batteries (2000 mAh):
850 measurements
Safety shutdown If supply voltage is too low, the instrument
is switched off, or cannot be switched on. When the rotary switch is set to the OFF position, the instrument is completely dis­connected from the batteries (after approximately 10 seconds).
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26 GMC-I Messtechnik GmbH
Electromagnetic Compatibility (EMC)
Interference emission EN 61326-1:2006 class B Interference immunity EN 61326-1:2006
Ambient Conditions
Accuracy temperature range 0 ... +40C
Operating temperature -10 ... +50 C Storage temp. range -25 ... +70 C (without batteries) Relative humidity Up to 75%
(max. 85% during storage/transport),
no condensation allowed Elevation Max. 2000 m Calibration interval 1 year (recommended)
Displays
Digital display With additional bar graph or pointer
depending on selection with a.disp parameter, backlit (transflective); leading zeros can be suppressed at the digital display depending on 0.disp parameter; overranging indicated with 0L at display; dimensions: 65 x 36 mm
Limit LED LED lights up red to indicate an exceeded
limit value LED lights up green to indicate adherence to the limit value
LED LED lights up red to indicate the presence
of an external voltage (with device switched off) or a residual voltage after insulation testing (U > 50 V)
at LCD Detection of external voltage at the LCD
with the device switched on where U DC > 50 V and U AC > 40 V (50 Hz) for all mea­suring functions
!
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GMC-I Messtechnik GmbH 27
Mechanical Design
Dimensions 225 x 130 x 140 mm Weight Approx. 1.4 kg with batteries Protection Housing: IP 52, measurement cables and
connectors: IP 40 per DIN VDE 0470, part 1 / EN 60529, housing category 2
Extract from table on the meaning of IP codes
Display Values in Consideration of Measuring Uncertainty
Table for determining minimum display values for insulation resis­tance in consideration of the instrument’s measuring uncertainty.
Table for determining maximum display values for low-value resis­tance in consideration of the instrument’s measuring uncertainty.
IP XY
(1
st
digit X)
Protection Against
Foreign Object Entry
IP XY
(2nd digit Y)
Protection Against
Penetration by Water
2 12.5 mm dia. 2 Dripping (at 15° angle) 3 2.5 mm dia. 3 Spraying water 4 1.0 mm dia. 4 Splashing water 5 Dust protected 5 Jet-water 6 Dust-proof 6 Powerful water jets
Limit Value
Minimum
Display Value
Limit Value
Minimum
Display Value
020 k 025 k 100 k 111 k 100 M 111 M 200 k 219 k 200 M 219 M 500 k 541 k 500 M 541 M
0.20 M 0.25 M
0.50 M 0.57 M
1.00 M 1.11 M 1.00 G 1.11 G
2.00 M 2.19 M 2.00 G 2.19 G
5.00 M 5.41 M 5.00 G 5.41 G
10.0 M 11.1 M 10.0 G 11.1G
20.0 M 21.9 M 20.0 G 22.6 G
50.0 M 54.1 M 50.0 G 55.9 G
Limit Value
Maximum
Display Value
Limit Value
Maximum
Display Value
0.15 0.11
0.20
0.16 5.00 4.72
0.50 0.44 10.0 9.47
1.00 0.92 20.0 17.7
2.00 1.87 50.0 44.7
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28 GMC-I Messtechnik GmbH
Voltage at Device Under Test During Insulation Resistance Measurement
Measuring voltage Ux at the device under test depending upon its resistance Rx at nominal voltage UN = 100, 250, 500 and 1000 V (G1000 only):
100
Ux/V
R
x
/k
U
N
= 100 V
0
20
40
60
80
100
100
Ux/V
R
x
/k
U
N
= 250V
0
50
100
150
200
250
0
100
200
300
400
500
500
U
N
= 500V
Ux/V
R
x
/k
0
200
400
600
800
1000
1
U
N
= 1000V
Ux/V
R
x
/M
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GMC-I Messtechnik GmbH 29
11 List of Abbreviations and their Meanings
Voltage
U
ISO
Test voltage or nominal voltage
U AC/DC Measured voltage (sinusoidal alternating voltage)
Resistance
LIMIT Limit value for insulation resistance or low-value resis-
tance Offset Correction value for measurement cable resistance R
ISO
Insulation resistance R
LO
Low-value resistance (cable resistance)
Fuse
FUSE “Blown fuse” message
12 Maintenance
12.1 Battery and Rechargeable Battery Operation
When only one filled segment remains in the battery symbol, install a new set of batteries or charge the rechargeable batteries.
Check to make sure that no leakage has occurred at batteries or rechargeable batteries at short, regular intervals, or after the instrument has been in storage for a lengthy period of time. If leakage has occurred, the electrolyte must be carefully and com­pletely removed with a damp cloth before installing new batteries.
Replacing the Batteries
See section 3.2 and section 12.3.
12.2 Fuses
If a fuse has blown due to overload, a corresponding message error appears at the LCD panel. The instrument’s voltage measur­ing ranges are nevertheless still functional.
12.2.1 Fuse Link – FUSE Message
This fuse is active in all resistance measuring ranges except for voltage measurement. A replacement fuse is included in the bat­tery compartment (FF315mA/1000V).
Attention!
!
Disconnect the instrument from the measuring circuit be­fore opening the battery compartment lid in order to re­place the fuse (refer to page 5 for location)!
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30 GMC-I Messtechnik GmbH
Checking the Fuse
If a resistance measuring range is selected with the rotary switch with a blown or defective fuse in the instrument, and if the instru­ment is turned on with the switch in this position, fuse appears at the LCD. Prerequisite: The + and COM measurement jacks are not short circuited.
After eliminating the cause of error and replacing the defective fuse, the fuse message is cleared after the instrument has once again been switched on.
Attention!
!
Severe damage to the instrument may occur if incorrect fuses are used. Only original fuses from GMC-I Messtechnik GmbH as­sure required protection by means of suitable blowing characteristics. Short-circuiting of fuse terminals or the repair of fuses is prohibited! The instrument may be damaged if fuses with incorrect ampere ratings, breaking capacities or blowing charac­teristics are used!
Replacing the Fuse
Ð Open the battery compartment lid by loosening the two
screws.
Ð Remove the defective fuse and insert a new one. A replace-
ment fuse is included in the battery compartment.
Ð Insert the new fuse. Ð Replace the battery compartment lid and retighten the
screws.
12.3 Housing
No special maintenance is required for the housing. Keep outside surfaces clean. Use a slightly dampened cloth or a plastic cleaner for cleaning. Avoid the use of cleansers, abrasives or solvents.
Return and Environmentally Sound Disposal
The instrument is a category 9 product (monitoring and control instrument) in accordance with ElektroG (German electrical and electronic device law). This device is not subject to the RoHS directive.
We identify our electrical and electronic devices (as of August 2005) in accordance with WEEE 2002/96/EC and ElektroG using the symbol shown at the right per DIN EN 50419.
These devices may not be disposed of with the trash. Please contact our service department regarding the return of old
devices (see address in section 15).
If you use batteries or rechargeable batteries in your instrument or accessories which no longer function properly, they must be duly disposed of in compliance with the applicable national regulati­ons. Batteries or rechargeable batteries may contain harmful substan­ces or heavy metal such as lead (PB), cadmium (CD) or mercury (Hg).
They symbol shown to the right indicates that batteries or rechargeable batteries may not be disposed of with the trash, but must be delivered to collection points specially provided for this purpose.
Pb Cd Hg
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GMC-I Messtechnik GmbH 31
13 Recalibration
The measuring tasks performed with your instrument, and the stressing it’s subjected to, influence aging of its components any may result in deviation from the specified levels of accuracy.
In the case of strict measuring accuracy requirements, as well as in the event of use at construction sites with frequent stress due to transport and considerable temperature fluctuation, we recom­mend a relatively short calibration interval of once per year. If your instrument is used primarily in the laboratory and indoors without considerable climatic or mechanical stressing, a calibration inter­val of once every 2 to 3 years is sufficient as a rule.
During recalibration* at an accredited calibration laboratory (DIN EN ISO/IEC 17025), deviations from traceable standards demon­strated by your measuring instrument are documented. Ascer­tained deviations are used to correct displayed values during later use of the instrument.
We would be happy to perform DKD or factory calibration for you at our calibration laboratory. Further information is available at our website:
www.gossenmetrawatt.com ( Services DKD Calibration Center or FAQs Question and Answers Regarding Calibra­tion).
Recalibration of your instrument at regular intervals is essential for the fulfillment of requirements according to quality management systems per DIN EN ISO 9001.
* Examination of the specification, as well as adjustment, are not included in calibra-
tion. However, in the case of our own products, any required adjustment is per­formed and adherence to the specification is confirmed.
14 Appendix
14.1 Sample Connection Layouts for Insulation Resistance Measurement
Insulation Resistance Measurement per DIN VDE 0100, Part 600
L1
L2
L3
N
PE
Between each active conductor and ground
L1
L2
L3
PEN
Between each active conductor and the PEN conductor
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32 GMC-I Messtechnik GmbH
Insulation Resistance Measurement in Different Types of Systems
L1
L2
L3
N
PE
Between each active conductor (phase and neutral conductors) and ground
L1
L2
L3
PEN
Between each active conductor and the PEN conductor
TN–S
• With or without consumer
• N – PE, separately
TN–C
• With or without consumer
• N – PE, together
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GMC-I Messtechnik GmbH 33
TT
• With or without consumer
3-phase current (switched at all poles)
Caution:
– Open the overcurrent protective device – Disconnect the N conductor – Jumper the L and N conductors – Insulation measurement between L conductors and N to PE – Device switch can be open – if single-pole
In the distributor: individual and combined measurements
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34 GMC-I Messtechnik GmbH
14.2 Optional Accessories (not included)
ISO Calibrator 1 (material no. M662A)
Calibration adapter for testing the accuracy of instru­ments used for measuring insulation resistance and low-resistance for test voltages up to 1000 V (per VDE 0413, parts 1, 2, 4 and 10)
KS-C (material no. Z541F)
Cable set consisting of measurement cable and shielded high-resistance measurement cable for mea­surements in the G range
1081 probe (material no. GTZ3196000R0001)
Triangular probe for floor measurements per EN 1081, DIN VDE 0100-600 (Standing-Surface Insulation)
KS24 (material no. GTZ3201000R0001)
Cable set consisting of a 4 m long extension cable with a permanently attached test probe at one end and a contact protected socket at the other end, and 2 alli­gator clips which can be plugged onto the test probe
Z550A (material no. Z550A)
Optional plug-on measurement cable with a triggering key on the test probe and an additional key for illumi­nating the measuring point, including shielded, plug-in connector cable (available presumably as of 2nd quar­ter 2011)
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GMC-I Messtechnik GmbH 35
15 Repair and Replacement Parts Service
Calibration Center* and Rental Instrument Service
If required please contact:
GMC-I Service GmbH
Service Center
Thomas-Mann-Str. 20 90471 Nürnberg, Germany Phone: +49 911 817718-0 Fax: +49 911 817718-253 e-mail: service@gossenmetrawatt.com www.gmci-service.com
This address is only valid in Germany. Please contact our representatives or subsidiaries for service in
other countries.
* Calibration laboratory for measured electrical quantities
DKD – K – 19701, accredited in accordance wit DIN EN ISO/IEC 17025:2005
Accredited quantities: direct voltage, direct current value, direct current resistance, alternating voltage, alternating current value, AC active power, AC apparent power, DC power, capacitance, frequency, temperature
Competent Partner
GMC-I Messtechnik GmbH is certified in accordance with DIN EN ISO 9001:2008.
Our DKD calibration laboratory is accredited by the Deutscher Kalibrierdienst (German Calibration Service) under registration number DKD–K–19701 in accordance with DIN EN ISO/ IEC 17025:2005.
We offer a complete range of expertise in the field of metrology: from test reports and proprietary calibration certificates right on up to DKD calibration certificates.
Our spectrum of offerings is rounded out with free test equipment management.
An on-site DKD calibration station is an integral part of our service department. If errors are discovered during calibration, our spe­cialized personnel are capable of completing repairs using original replacement parts.
As a full service calibration laboratory, we can calibrate instru­ments from other manufacturers as well.
16 Product Support
If required please contact:
GMC-I Messtechnik GmbH
Product Support Hotline
Phone: +49 911 8602-0 Fax: +49 911 8602-709 e-mail support@gossenmetrawatt.com
Page 36
Edited in Germany  Subject to change without notice  PDF version available on the Internet
GMC-I Messtechnik GmbH Südwestpark 15 90449 Nürnberg, Germany
Phone:+49 911 8602-111 Fax: +49 911 8602-777 e-mail: info@gossenmetrawatt.com www.gossenmetrawatt.com
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