Gossen MetraWatt METRISO C Operating Instructions Manual

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METRISO®C-GB int.
Insulation, Resistance and Contact Current Measuring Instrument
3-349-087-03
12/11.08
Operating Instructions
Page 2
METRISO®C Measuring and Test Instrument METRISO®C Control Panel and Display
LIMIT
U>25V
Netz
Mains
START
Operating and
Contact surface
Socket for external charger
Keys for the selection of basic
LCD
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Left switch contact:
Displays basic functions,
Toggle Switch
Middle switch contact:
Starts measurement
functions and sub-functions,
Right switch contact:
Displays basic functions,
scrolling from right to left scrolling from left to right
Battery level display
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Indicator lamps
Shield jack
Measurement jack, COM
Meas. jack + pole
article no. Z501N
(menu-driven operation)
The desired measuring functions can be dis­played with the help of the and keys.
The scroll bar indicates which menu is currently open.
Fuse
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display unit
Infrared interface
Temperature and humidity measuring adapter Z541A
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GMC-I Messtechnik GmbH 3
LCD after Switching on the Instrument
Please proceed as follows if the LCD display is not legible, i.e. too bright or too dark, after switching on the test instrument:
1 Simultaneously press the two right-hand keys to delete the memory
which might be faulty. 2 Wait a few seconds to allow the display to be updated. 3 Readjust the contrast if necessary, see page 8.
Instructions for the Plug-on of the Following Accessory Adapters
Interface converter IrDa-USB (Z501J)
Temperature and humidity measuring adapter (Z541A) Connect the adapter with the IR interface of the test instrument, see
drawing on page 2: Insert the guide rail of the adapter in the opening
provided on top of the tester so that the adapter is located in the mid-
dle of the housing, resting on the two rubber cushions. Then push the
adapter down to ensure that it is safely fastened.
PC software WinProfi for communication with METRISO
®
C
The PS3 CD-ROM includes the software WinProfi with the following con­tent and functions:
up-to-date test instrument software – for loading another language – for loading software version updates,
Exchange of measured data between test instrument and PC
Preparation, print-out and filing of test reports at the PC
The following interface converter is required for communication between test instrument and PC:
IrDa-USB Converter (Z501J): IrDa (tester) – USB (PC)
Data Backup
Measurement data and electrical circuit assignments can be safely stored in a RAM as long as the associated battery supplies the required voltage.
We advise you to regularly transmit your stored data to a PC in order to prevent potential loss of data in the test instrument. We assume no responsibility for any data loss.
For data processing and management we recommend the following PC software programs:
PS3 (documentation, management, report generation and monitoring of deadlines)
PC.doc-WORD/EXCEL (report and list generation)
PC.doc-ACCESS (test data management)
+
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Contents Page Contents Page
1 Applications .....................................................................................5
2 Safety Features and Precautions ....................................................5
3 Initial Start-Up .................................................................................6
3.1 Battery Test ....................................................................................................6
3.2 Installing and Replacing Batteries .....................................................................6
3.3 User Guide in a Different Language ..................................................................6
3.4 Selecting a Menu and Configuring Basic Settings .......................................... 6
3.5 Downloading a Software Update, Managing Report Data ...................................9
4 General Operation .........................................................................12
4.1 Automatic Settings, Monitoring and Shutdown ................................................12
4.2 Measurement Value Display ..........................................................................12
4.3 Online Help ...................................................................................................12
5 Measuring Insulation Resistance ..................................................13
5.1 Insulation Measurement with Adjustable Test Voltage ......................................14
5.2 Measurement with Rising Test Current ...........................................................14
5.3 Setting the Limit Value ..................................................................................14
6 Database Functions .......................................................................15
6.1 Creating a Data Record – Data Function .........................................................15
6.2 Saving Measurement Values – STORE Function ..............................................16
6.3 Querying Data Records – View Function .........................................................16
6.3.1 Deleting a Data Record from within a Memory Address – View Function ...........17
6.3.2 Deleting a Memory Address – Data Function ..................................................17
6.3.3 Delete All Memory Addresses – Data Function ................................................18
6.4 Print Function ...............................................................................................18
7 Measuring Alternating Voltage ......................................................19
8 Measuring Temperature and Humidity with Adapter Z541A
(Accessory Adapter) ......................................................................19
9 Measuring Low-Value Resistance (to 100 Ω) ................................20
9.1 Compensation for Measurement and Extension Cables (up to 10 Ω) .................21
9.2 Setting the Limit Value .................................................................................. 21
10 Measuring Contact Current ...........................................................22
10.1 Setting the Limit Value .................................................................................. 22
11 Characteristic Values .................................................................... 23
12 List of Abbreviations and their Meanings .....................................25
13 Maintenance .................................................................................25
13.1 Self-Test .................................................................................................. 25
13.2 Battery Operation ......................................................................................... 26
13.3 Changing the Batteries of the Temperature and Humidity Measuring
Adapter Z541A ............................................................................................ 26
13.4 Fuses .......................................................................................................... 26
13.5 Housing ....................................................................................................... 27
14 Repair and Replacement Parts Service
DKD Calibration Center* and Rental Instruments Service ............. 27
15 Product Support ............................................................................28
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GMC-I Messtechnik GmbH 5
1 Applications
This instrument fulfills the requirements of the applicable European and national EC guidelines. We confirm this with the CE marking. The relevant dec­laration of conformity can be obtained from GMC-I Messtechnik GmbH. The METRISO®C test instrument allows for quick and efficient testing of protective measures in accordance with DIN VDE 0100, ÖVE-EN 1 (Aus­tria), SEV 3755 (Switzerland) and other country specific regulations. The instrument is equipped with a microprocessor and complies with IEC/ EN 61557/VDE 0413. Part 1: General requirements Part 2: Insulation resistance measuring instruments Part 4: Measuring instruments for the measurement of resistance at
earth conductors, protective conductors and bonding conductors
as well as requirements in accordance with VDE 0701-0702: Repair, modification and testing of electrical devices
The test instrument is especially well suited for:
Systems installation
Initial start-up
Periodic testing
Troubleshooting in electrical systems All required measurements can be performed for approval reports (e.g. for
ZVEH) with the help of a set consisting of the PROFiTEST
®
C and the
METRISO
®
C. Measurement values can be transmitted to a PC for printing and archiving via the integrated IR data interface at the METRISO
®
C. This is especially
important where product liability is concerned.
The following measurements and tests can be performed with the METRISO
®
C:
Insulation resistance
Low-value resistance
Contact current
Voltage and frequency
Temperature and humidity (with accessories)
The following can also be measured with a shielded measurement cable:
Conductivity of floor coverings for electrostatic discharge
2 Safety Features and Precautions
The METRISO®C electronic measuring and test instrument is manufac­tured and tested in accordance with safety regulations IEC/EN 61010-1/ VDE 0411-1 and EN 61557. If used for its intended purpose, the safety of the operator and the instrument is assured.
Read the operating instructions carefully and thoroughly before using your instrument, and observe all instructions included therein.
The measuring and test instrument may not be used:
If the battery compartment cover has been removed
If external damage is apparent
With damaged connector cables or measuring adapters
If it no longer functions flawlessly
After excessive stress due to transport
After lengthy periods of storage under unfavorable conditions (e.g. humidity, dust, extreme temperatures)
While the batteries are being charged
Meanings of Symbols on the Instrument
Warning concerning a point of danger (Attention: observe documentation!)
Protection class II device
CAT II Measuring category I I device
9 V DC charging socket for NA102 charging adapter (
part no.Z501N)
Approval mark by VDE test authority
Indicates EC conformity
This device may not be disposed of with the trash. Further informa­tion regarding the WEEE mark can be accessed on the Internet at www.gossenmetrawatt.com under the search term ’WEEE’
.
!
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3 Initial Start-Up
3.1 Battery Test
Five battery symbol segments ranging from depleted to fully charged continuously indicate the current battery level at the main menu.
3.2 Installing and Replacing Batteries New batteries must be installed before initial start-up, or when only one
solid segment remains in the battery symbol.
Attention!
!
The instrument must be disconnected from the measuring circuit (mains) at all poles before the battery compartment is opened.
Four 1.5 V baby cells in accordance with IEC LR14 are required for operation of the METRISO
®
C. Use alkaline-manganese batteries only. Rechargeable NiCd or NiMH batteries can be used as well. Be absolutely sure to refer to chapter 13.2, page 26, regarding the charging cycle and the charging adapter. Always replace the batteries in complete sets. Dispose of batteries in an environmentally sound fashion. Loosen the two slotted screws at the battery compartment cover on
the housing rear panel and remove the cover.
Insert four 1.5 V baby cells making certain they are poled in
accordance with the symbols. Insert the two batteries which are half covered by the housing first.
Replace the cover and retighten the screws.
Attention!
!
The instrument may not be operated if the battery compartment cover has not been installed and properly tightened!
3.3 User Guide in a Different Language
By performing a software update it is possible to load another language for the user guide than the one included in the scope of supplies. Any lan­guage currently available is proposed for choice when WinProfi is being installed, see chapter 3.5.
3.4 Selecting a Menu and Configuring Basic Settings
Press the or the key in order to display the desired measuring function, the device settings or the database functions.
START
START
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GMC-I Messtechnik GmbH 7
Default Settings – Last Used Settings
A selection can be made here as to whether the menus will be displayed according to the default settings, or if the last opened menus should be displayed.
Activate the Setup key.Press the Default key, if required:
on Settings such as T
on
(= 20sec) are reset to the default settings
each time the instrument is switched on.
off The last used settings remain when the instrument is switched
on.
Press the key to quit the setup menue.
Setting On-Time, Manual Shutdown
Activate the Setup key.Press the T
on
key and then the 10sec, 20sec, 30sec or 60sec key depend­ing upon the desired duration after which the test instrument should switch off automatically. Additional setting options can be displayed with the help of the and scroll keys. The “>>>>>” setting indicates that no automatic shutdown will occur. The selected setting has a considerable influence on battery service life.
Press the key to quit the setup menue.
The instrument can be switched off manually by simultaneously activating the two outermost softkeys.
Page 8
Background Illumination and Contrast
Activate the Display key.In order to extend battery service life, display illumination can be
switched off entirely. Press the corresponding softkey to this end.
If LCD illumination is activated (= ON), it is automatically switched off several seconds after the last key has been activated in order to extend battery service life. As soon as a key is activated again, illumination is switched back on.
Contrast can be optimized with the two keys at the far right.Press the START key to quit the setup menue. The data are saved to
memory.
Setting the Clock
Activate the Time key.The cursor appears at the first digit in the date. Enter the desired
numeral with one of the softkeys. Numerals which do not appear in the window can be displayed with the help of the or the key. Each time a numeral is selected, the cursor moves to the next position to the right.
Date and time are saved as soon as the last numeral has been
entered.
Press the START key to quit the setup menue. The data are saved to
memory.
low high
Contrast
off on
LCD Illumination
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GMC-I Messtechnik GmbH 9
3.5 Downloading a Software Update, Managing Report Data
If you require an updated test instrument software, it can be downloaded with the help of WinProfi PC software. The data file with the desired soft­ware version is transmitted to the test instrument via the serial interface. The previously installed language is overwritten.
Note
This software includes all of the functions required for communica­tions between the METRISO
®
C and the PC. A description of the program is included in the online user’s manual which can be accessed from WinProfi.
Programm WinProfi
A Install WinProfi to the PC and Start the Program
First install the software to your PC.
Insert the CD into the CD drive, for example drive E. Execute the file E:\GMCDEMO
Click the globe icon.Follow the instructions which appear at the monitor.
The program is added to your START menu after installation.
Establish a connection between your PC and the
PROFiTEST
®
0100S-II test instrument by using interface converter
IrDa-USB.
Start WinProfi.Switch on the test instrument.Set the on-time period of the METRISO
®
C to „>>>>>“, to give you enough time for adjusting the settings in WinProfi before the test in­strument switches off again automatically, see chapter 3.3.
Display or print out online user’s manual
The online manual contains information concerning the software which is not included in these operating instructions.
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B Prerequisites for Software Update or Data Exchange
Find the interface to which the METRISO
®
C is connected.
Note
Always start this function first, before performing an update or chang­ing report templates. After starting this function, WinProfi loads the
report files specifically necessary for the connected instrument. Due to the fact that WinProfi has been created for use with several types of test instruments, incorrect test reports may otherwise be loaded, or erroneous options may be made available.
Query information regarding current software version
C Transmission of a Software Update to the Test Instrument
PC: Select the Update All function from the Update menu. Follow the
instructions which appear at the monitor.
Depending upon the utilized PC, transmission takes from 1 to 2 minutes.
The NETZ/MAINS LED of the METRISO
®
C test instrument lights up green and indicates
that the instrument is ready to receive data. If the PC and the test instrument are correctly synchronized, the same LED lights up yellow. During programming sequences, the LIMIT and U>25V LEDs light up red and the NETZ/MAINS LED lights up yellow in alternating order. Upon completion of data transmission, the NETZ/MAINS LED briefly lights up green, afterwards all LEDs go out. The message „Transmission done“ appears on the computer screen
Attention!
!
The instrument may not, under any circumstances, be switched off during transmission, nor may the connection between the in­strument and the PC be interrupted!
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GMC-I Messtechnik GmbH 11
D Managing Report Data
Connect the METRISO
®
C test instrument with your PC via the IrDa-
USB converter
Start WinProfi.Switch on the test instrument.Set the on-time period of the METRISO
®
C to „>>>>>“, to give you enough time for adjusting the settings in WinProfi before the test in­strument switches off again automatically, see chapter 3.3.
Send or receive a data file
•Print data
Edit or transmit report templates
6
3
5
2
1
4
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4 General Operation
The test cables are connected to the “+” and “COM” jacks.
The shielded cable should also be connected to the COM and SHIELD jacks for the measurement of electrostatic discharge capacity at floor cover­ings. (Accessory equipment KS-C „Cable set consisting of measurement cable and high-resis­tance measurement cable for METRISO C, for measurements in the GΩ range“, see connection diagram). Observe color codes when connecting the cables!
4.1 Automatic Settings, Monitoring and Shutdown
The instrument cannot be placed into operation, or it is shut down auto­matically, if battery voltage has fallen to below the lower limit value.
Measurement is automatically interrupted and/or the measuring function is disabled if voltage exceeds the allowable limit in the resistance range (U > 25 V). The instrument switches itself off automatically, at the earliest after the current (automatic) measuring sequence has been completed, and after the predefined on-time has elapsed (see chapter 3.4). On-time is reset to the duration selected in the setup menu each time a key is activated.
Lamp Functions
4.2 Measurement Value Display
The following is displayed at the LCD:
Measurement values with abbreviated quantity type and units of measure
The selected function
When automatic measuring sequences are used, the measurement values are displayed in digital format until the next measuring sequence is started, or until the instrument switches itself off automatically. If the measuring range upper value is exceeded, the upper value is dis­played preceded by the greater than symbol “>” in order to indicate over­ranging.
4.3 Online Help
Appropriate online help texts can be displayed at the LCD for each of the basic functions and sub-functions, after the respective function has been selected in the corresponding menu. Press the
key to query online help.
Press any key to exit the help function.
Lamp Status Function
red
Potential difference 150 V between finger contact and measurement input
Netz
Mains
blinking red
Line voltage or interference voltage is present at the measurement inputs (insulation resistance and low resistance measurement are disabled)
LIMIT
red
– Measured insulation resistance is less than the selected limit
value.
– The measured low-value resistance is less than the allowable
limit value.
U>25V
red
A voltage of greater than 25 V is present at the measurement inputs. The discharging process is not yet complete.
COM
SHIELD
+
KS-C (Z541F)
i
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GMC-I Messtechnik GmbH 13
5 Measuring Insulation Resistance
Insulation resistance can only be measured at voltage-free objects. If mains voltage or an interference voltage is applied to the measurement cables, insulation resistance is not measured and the Netz/Mains lamp lights up.
Note
Testing of Measurement Cables
We recommend short-circuiting the measurement cables with the test probes before carrying out the insulation measurement to check whether the instrument indicates almost zero W (see chap­ter 9). This helps to discover interruptions in the measurement cables which simulates a high insulation resistance.
Press the R
ISO
key.
The currently selected test voltage (nominal voltage) is displayed between
R
ISO
and U
ISO
.
Select another test voltage if necessary by pressing U
ISO
and then the
desired test voltage.
Connect the device under test to the + and COM jacks.Start the measurement by pressing the START key.
Attention!
!
Do not touch the connector terminals at the instrument during performance of insulation resistance measurement!
Note
Three-Phase Current Systems
All conductors (L1, L2, L3 and N) must be measured against PE!
If the connector terminals are free, or if they have been connected to an ohmic power consumer for the performance of a measurement, a current with a value of approximately 1 mA would flow over your body at a voltage of 1000 V. This electrical shock is not life endangering. However, the plainly perceptible shock may result in injury (as a result of startling etc.).
Capacitive Devices Under Test
Attention!
!
If measurement is performed at a capacitive object, e.g. a long cable, it is charged to a level of as great as 1000 V!
In this case, contact with the object is life-endangering!
After completion of insulation resistance measurement at capacitive objects, the device under test is automatically discharged via the instrument after the START key has been released. Contact with the object must therefore be maintained.
Do not disconnect the device under test until U
ISO
< 25 V appears at the display.
Note
The instrument’s batteries are depleted rapidly during the measurement of insulation resistance. Only hold the START key depressed until the display value has stabilized.
Page 14
5.1 Insulation Measurement with Adjustable Test Voltage
A DC test voltage within a range of 50 to 1000 V can be selected with the U
VAR
function for measurements at sensitive components and in
systems equipped with voltage limiting components.
Select the U
VAR
function from the U
ISO
menu with the or the
key and acknowledge with the U
VAR
key.
In order to enter the desired value:
Display the desired numerals, and if required the decimal point, with the help of the and keys. Select the desired numerals with the appropriate softkeys. Each time an entry is made, the cursor moves one place to the right. After a maximum of three numerals have been entered, exit the data entry window by pressing the → soft- key. If the selected voltage is not within the valid range, the cursor jumps back to the entry position for the first digit. After the value has been completely entered and acknowledged with the START key, U
VAR
is displayed between R
ISO
and U
ISO
.
The remainder of the measurement procedure is identical to the test
sequence used for predefined nominal voltages.
5.2 Measurement with Rising Test Current
The “U ” function can be used for the detection of weak points in insulation, as well as for the determination of response voltage at voltage limiting devices.
Select the U function from the U
ISO
menu with the or the
key and acknowledge with the U
key.
As long as the START key is depressed, test voltage is continuously increased. Insulation measurement begins:
As soon as maximum voltage is reached (= variable test voltage, see chapter 5.1) or
As soon as the START key is released (when the desired voltage appears at the display) or
As soon as a measurable test current is detected (e.g. after a discharge voltage sparkover).
Test voltage, any response or discharge voltages values and insulation resistance are all displayed.
5.3 Setting the Limit Value
A limit value for insulation resistance can be selected with the LIMIT key. If measured values are detected below the limit value, the red LIMIT LED lights up.
START
START
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GMC-I Messtechnik GmbH 15
6 Database Functions
The displayed measurement data for each measurement can be saved to an internal database, with or without a comment. A data record must be created and allocated to a specific memory address in order to be able to assign the individual measurement values to different buildings, distribu­tion cabinets and measuring circuits.
6.1 Creating a Data Record – Data Function
Press the Data key.
First create the desired memory address with the help of the softkeys.
After acknowledging with the START key (press at center), the cursor appears at the first data entry position (BUILDING).
With the help of the softkeys, entries can be made to the BUILDING,
DISTRIBUTOR CABINET, RCD No. and CIRCUIT fields one after the other, and
a designation can be entered for the electrical circuit.
Entering Data:
Display the desired alphanumeric character by pressing the or the key, and then select the character with the corresponding softkey. Control characters can be entered in the same way and have the fol­lowing meanings:
←: Move cursor to the left (without deleting data) →: Move cursor to the right (without deleting data) ↵: Same function as the START key
After each character is selected, the cursor moves one position to the right. If or the START key is activated (press at center), the cursor moves to the next entry field. After the fields BUILDING, DISTRIBUTOR CABINET, RCD No. and CIRCUIT have been completed, and after acknowl­edgement has been confirmed with the softkey, the data fields are displayed as inverse images. After the ↵ softkey has been activated once again, a designation for the selected electrical circuit can be en­tered.
Note
These entries are required by the PC software in order to enter measurement values into the database, and to generate reports with this information automatically.
Page 16
6.2 Saving Measurement Values – STORE Function
Start the respective measurement. The STORE key is displayed after
the measurement instead of the INFO key. The STORE key is not displayed until after a given amount of time has elapsed for measurements which are performed without the START key. For example, the store key is not displayed after voltage measurements until a given amount of time has elapsed, so that the operator can first query the help text with the INFO key.
The displayed measurement values are stored to the currently
selected database memory address by briefly acknowledging with the STORE key. The key is briefly displayed as an inverse image during storage to memory.
Pressing and holding the STORE key allows for the entry of a comment,
and storage of the current measurement.
Entering a comment:
Display the desired alphanumeric character with the or the key and select the desired character with the corresponding softkey. Control characters are entered in the same way and have the following meanings:
←: reverse and delete, ↵: same as the START key
After each character has been selected, the cursor moves one posi­tion to the right. Already entered characters can be deleted in reverse by pressing and holding any softkey (except for ). After entry of up to 15 characters, save the measurement values and the comment by acknowledging with the START key (press at center) . The following message appears: “Data are stored”.
Note
The test reports included with the analysis software (e.g. PS3) have separate fields for measured values R
ISON
(without load) and
R
ISOL
(with load). Enter an “N” as the first character for measure-
ment of R
ISON
(i.e. without load), so that the analysis software is able to determine which value is to be stored for the report. Otherwise, measured values are automatically stored as R
ISOL
, i.e.
with load.
6.3 Querying Data Records – View Function
Select View.You can scroll forward through the memory addresses with the
key, or backwards with the key.
After selecting a memory address, the individual data records can be
queried with the Prev. and Next softkeys, which have been stored to memory under consecutive numbers.
START
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GMC-I Messtechnik GmbH 17
In case a measurement value is missing for the currently selected current circuit, perform the measurement and the value will be immediately stored.
6.3.1 Deleting a Data Record from within a Memory Address – View Function
Activate the Del key. No security request appears.
Data record numbering is changed as soon as an individual data record is deleted.
6.3.2 Deleting a Memory Address – Data Function
➭ Select Data. ➭ Enter blanks to the data fields BUILDING, DISTRIBUTOR CABINET, RCD No.
and CIRCUIT. After all of these fields have been entirely overwritten with blanks,they are displayed as inverse images.
Acknowledge with the START key (press at center). All data from the
selected memory address are deleted.
START
Page 18
6.3.3 Delete All Memory Addresses – Data Function
Up to 250 data records can be stored to memory. The memory is full when the bar graph to the right of “MEMORY:” is entirely filled in. The entire memory, i.e. all data records from all memory addresses, can be deleted at once. We recommend uploading and saving your data to a PC before deletion.
Select Data.
Enter memory address “000”. After acknowledgement by pressing
button START (press at center) a safety request appears.
By simultaneously activating O and K all data that have been saved
are deleted from memory. The bar graph to the right of the parameter „MEMORY:“ is empty. To the left, memory address „001“ is displayed. New data can now be entered for the first address, or the database can be exited (press or START 9 times).
If the above message appears upon switching on the test instrument, all data can be saved to a PC before finally deleting the database in order to rectify the error.
6.4 Print Function
Functions the symbols of which appear in gray or are displayed only in a faint raster screen, will not be available until after the next software update.
3x
+
+
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GMC-I Messtechnik GmbH 19
7 Measuring Alternating Voltage
Sinusoidal alternating voltage within a frequency range of 40 to 200 Hz can be measured with the test instrument.
Press the U~/f key.Contact the measuring points with the measuring probes.
Note
The input impedance for the voltage measuring range is 5 MΩ.
8 Measuring Temperature and Humidity with Adapter Z541A
(Accessory Adapter)
Temperatures within a range of –10.0 ° C to +50.0 ° C, as well as relative humidity from 10.0% to 90.0% can be measured with the temperature­humidity combination adapter. Connect the temperature-humidity adapter to the IR interface of the
test instrument (see drawing on page 2) by inserting the guide pin of the adapter in the opening provided at the top of the test instrument such that the adapter is located on the two rubber pads in central position to the housing. Then push the adapter down to fix it tightly.
Press the T/F
REL
key. The adapter is activated via the interface.
Select the desired temperature unit of measure, °C or ° F, wi t h th e
corresponding key. Temperature and humidity are displayed directly.
We recommend moving the test instrument with the adapter to and
fro for a few seconds to enable the adapter to adjust to the prevailing room climate more quickly. The air current can thus penetrate through the opening into the adapter housing more quickly. It would otherwise take several minutes to achieve this condition.
When changing to another function, the adapter is deactivated.The measured values are only updated every 5 seconds to spare the
adapter batteries.
Display at the Test Instrument
The „———“ symbol shown on the display can be attributed to the fol- lowing causes:
incidence of sunlight – depleted batteries in adapter Z541A – adapter defective or not properly positioned
Adapter Z541A should not be exposed to intensive sunlight to prevent inadvertent activation via infrared (battery life!).
Page 20
9 Measuring Low-Value Resistance (to 100 Ω)
According to the regulations, measurement of low-value resistance at protective conductors, earth conductors and bonding conductors must be performed with (automatic) measuring voltage polarity reversal, or with the flow of current in one direction (+ pole to PE), or the other (– pole to PE).
Attention!
!
Low-value resistance may only be measured at voltage-free objects.
Attention!
!
In order to be able to start the measurement, contact must first be established between the test probes and the device under test. If voltage is present at the device under test, or if resistance is greater than 100 Ω, no measurement is performed.
Automatic Polarity Reversal – AUTO± Function
With automatic polarity reversal, the instrument performs measurement first in one direction and then in the other, after the measuring sequence has been started. The largest measured resistance value is always displayed. This presupposes that AUTO± is displayed underneath R
LO
. If either of the values RLO/+ or RLO/– is displayed instead of AUTO±, press the +/− key in the menu bar and then AUTO±.
Resistance values which do not demonstrate stabilized values until after settling in, should not be measured with automatic polarity reversal. Measurement with automatic polarity reversal may result in varying, excessively high measured values and thus to an ambiguous read-out.
Measurement with + Pole to PE, or – Pole to PE
In order to determine whether or not test results are independent of the direction of flow, measurement can be performed separately in both directions. Press the +/− key in the menu bar to this end, and then either + or – depending upon the desired direction of flow.
Differing results indicate that voltage is present at the device under test (e.g. thermoelectromotive force or elemental voltage). Measurement results may be distorted by parallel connected impedances from load current circuits and equalizing current, especially in systems equipped with “overcurrent protective devices” (formerly neutralization) without a separate protective conductor. A change in resistance during measurement (e.g. inductance), or poor contact may also result in distorted measurements.
The following are examples of resistance values which may change during measurement :
Resistance values for incandescent light bulbs due to warming
caused by test current
Resistance with an excessively high inductive component In order to assure unambiguous measurement results, it is necessary to recognize and eliminate any cause of error.
The instrument’s batteries are depleted rapidly during resistance measurement. Only press the START key as long as necessary during measurement with current flow in a single direction.
START
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GMC-I Messtechnik GmbH 21
9.1 Compensation for Measurement and Extension Cables (up to 10 Ω)
Measurement and extension cable ohmic resistance can be subtracted automatically from the measurement results. Proceed as follows:
Activate the +/− key in the menu bar.Short circuit the two test probes at the ends of the measuring cables,
with interconnected extension cables if used.
Activate the Offset key. Cable resistance is displayed to the right of
Offset.
Connect the device under test.Start low-resistance measurement with the START key. The display
value R
LO
represents the measured value, from which the cable
resistance value R
Offset
has already been subtracted.
9.2 Setting the Limit Value
A resistance limit value can be selected with the “LIMIT” function. If a measured value exceeds this limit value, the red LIMIT LED lights up.
Page 22
10 Measuring Contact Current
Substantiation of the absence of voltage can be provided by means of contact current measurement (DIN VDE 0701 part 240).
Press the I
B
key.
Contact the measuring point with the + Pole and the COM jack with a
protective conductor potential.
Voltage at the Device Under Test: U
B
< 25 V
Briefly press the START key in order to start the measurement. Contact current I
B
is measured and displayed.
Voltage at the Device Under Test: U
B
> 25 V
Briefly press the START key in order to start the measurement. Contact voltage U
B
is measured and displayed.
If the START key is press and held, I
B
is measured and displayed.
10.1 Setting the Limit Value
A limit value for contact current can be selected with the LIMIT key. If a measured value exceeds this limit value, the red LIMIT LED lights up.
START
START
START
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GMC-I Messtechnik GmbH 23
11 Characteristic Values
1)
With external adapter Z5414A as accessory
2)
DC nominal voltage = UN +(0 … 15%)
3)
At nominal resistance RN = 1000 Ω/V
Reference Conditions
Ambient Temperature + 23 ° C ±2 K Relative Humidity 40 ... 60% Battery Voltage 5.5 V ±1% Meas. Qty. Frequency 50 Hz ±0.2 Hz Live Voltage Waveshape sine, deviation between RMS and
rectified values < 1%
Power Supply
Batteries 4 ea. 1.5 V baby cells (4 x C-Size)
(alkaline-manganese per IEC LR14)
or 4 ea. NiCd rechargeable batteries Nominal Range of Use 4.6 ... 6.5 V Battery Test symbolic display
Battery Saver Circuit Display illumination can be switched off.
The test instrument switches itself off automati­cally 10 to 60 seconds after the last key opera­tion. On-time can be selected by the user.
Service Life
for R
ISO
(1000 V/1 MΩ), RLO with 20 s on-time and one measurement each with a duration of 5 s – with one set of batteries (alkaline-manganese):
1,600 measurements
– with one set of storage batteries (2200 mAh):
1,000 measurements
Safety Shutdown The instrument is switched off, or cannot be
switched on, if supply voltage has dropped to below the critical level.
Charging Socket
Inserted rechargeable batteries can be recharged inside the instrument by connecting the NA102 battery charger (Z501N) to the charging socket.
Measured
Quantity
Display Range Test Current Measuring Range
Nominal Values /
Impedance
Intrinsic Uncertainty
Measuring
Uncertainty
R
ISO
000 kΩ ... 99.9 GΩ
1 mA
3)
20 kΩ … 10.0 GΩ UN = 100 V
2)
±(5% rdg. + 3 d) ±(7% rdg. + 3 d)
0.20 MΩ … 10.0 GΩ U
N
= 250/500/1000 V
2)
±(5% rdg. + 3 d) ±(7% rdg. + 3 d)
> 10.0 GΩ … 99.9 GΩ U
N
= 100/250/500/1000 V
2)
±(8% rdg. + 3 d) ±(10% rdg. + 3 d)
U
ISO
000 V ... 1.20 kV
50 … 1.00 kV 5 MΩ
±(2.5% rdg. + 3 d) ±(5% rdg. + 3 d)
U~
00.0 V ... 500 kV 10 … 500 V 5 MΩ±(2.5% rdg. + 3 d) ±(5% rdg. + 3 d)
f
15.0 … 400 Hz 45 … 200 Hz 5 MΩ±(0.5% rdg. + 2 d) ±(1% rdg. + 2 d)
R
LO
0.00 ... 9.99 Ω IN = 200 mA 0.15 … 10 Ω U
0
= 4.5 V
±(2.5% rdg. + 3 d) ±(5% rdg. + 3 d)
> 10.0 ... 99.9 Ω > 10 ... 100 Ω±(8% rdg. + 3 d) ±(10% rdg. + 3 d)
I
B
0.00 μA … 9.99 mA 0.1 … 10 mA AC 2 kΩ±(5% rdg. + 3 d) ±(6% rdg. + 3 d)
T
1)
–10.0 … + 50.0 ° C0 … + 40 ° C ±2 °C
F
rel
1)
10.0 … 90.0 % 20 … 80 % ±5%
Phase Test LED PE > 100 V 100 … 500 V > 100 MΩ/50 Hz
Page 24
Overload Capacity
R
LO
Electronic protection disables start-up if interference voltage is present.
U~ 500 V~ continuous
Electrical Safety
Standard IEC 1010-1:1990, IEC 1010-1/A2:1995
EN 61010-1:1993, EN 61010-1/A2:1995 VDE Requirement VDE 0411 Part 1, 1994-03 Safety Class II Polution degree 2 Measuring Category Insulation measurement – 1000 V DC –
no overvoltage
Voltage measurement – 500 V – CAT II Fuses FF0.315-1000G
Electromagnetic Compatibility EMC
Interference Emission EN 61326:2002 Class B Interference Immunity
EN 61326:
2002 EN 61000-4-2: 1995/A1: 1998 Feature A EN 61000-4-3: 1995/A1: 1998 Feature B
Ambient Conditions
Nominal Temperature 0 ... +40 ° C Operating Temperature –10 ... +50 ° C Storage Temperature –20 ... +60 ° C (without batteries) Relative Humidity to 75% (max. 85% for storage and transport),
no condensation allowed
Elevation max. 2000 m Deployment indoors; outdoors only under the specified
ambient conditions
Mechanical Design
Display multiple dot matrix display
128 x 64 pixels (65 mm x 38 mm), illuminated
Dimensions 275 mm x 140 mm x 65 mm Weight approx. 1.2 kg with batteries
Protection
Housing IP 52 per DIN VDE 0470 Part 1/EN 60529 with pressure compensating diaphragm made of microporous ePTFE, non-aging, diam. 8 mm in battery compartment cover
Extract from table on the meaning of IP codes
Data Interface
Type infrared interface (SIR/IrDa)
bidirectional, half-duplex
Format 9600 baud, 1 start bit, 1 stop bit, 8 data bits,
no parity, no handshake
Range max. 10 cm, recommended: < 4 cm
Display Values including Allowances for Measuring Error
Table for the determination of minimum display values for insulation resistance by making allowances for the instrument’s measuring error.
IP XY
(1
st
digit X)
Protection against
foreign object entry
IP XY
(2nd digit Y)
Protection against
entry of water
2 12.5 mm
2 drops (with enclosure tilted 15°)
3 2.5 mm
3 spraying water
4 1.0 mm
4 splashing water 5 dust protected 5 water jets 6 dust-tight 6 powerful water jets
Limit Value
Minimum
Display Value
Limit Value
Minimum
Display Value
020 kΩ 025 kΩ 100 kΩ 111 kΩ 100 MΩ 111 MΩ 200 kΩ 219 kΩ 200 MΩ 219 MΩ 500 kΩ 541 kΩ 500 MΩ 541 MΩ
0.20 MΩ 0.25 MΩ
0.50 MΩ 0.57 MΩ
1.00 MΩ 1.11 MΩ 1.00 GΩ 1.11 GΩ
2.00 MΩ 2.19 MΩ 2.00 GΩ 2.19 GΩ
5.00 MΩ 5.41 MΩ 5.00 GΩ 5.41 GΩ
10.0 MΩ 11.1 MΩ 10.0 GΩ 11.1GΩ
20.0 MΩ 21.9 MΩ 20.0 GΩ 22.6 GΩ
50.0 MΩ 54.1 MΩ 50.0 GΩ 55.9 GΩ
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GMC-I Messtechnik GmbH 25
Table for the determination of maximum display values for low resistances by making allowances for the instrument’s measuring error.
12 List of Abbreviations and their Meanings
Voltage
U Test voltage or nominal voltage U
ISO
Rising test voltage for insulation testing
U~ Measured voltage (sinusoidal alternating voltage)
Temperature / Atmospheric Humidity
T / ϑ Temperature F
REL
Relative atmospheric humidity
Resistance, Contact Current
LIMIT Limit value for insulation resistance, low-value resistance or
contact current
Offset Correction value of resistance for measurement cables R
INS
Insulation resistance
R
LO
Low-value resistance (cable resistance)
13 Maintenance
13.1 Self-Test
The self-test is started from the main menu with the Tes t key. The test
has a duration of several seconds.
The following information is displayed in the two headers:
Typ e/ Ca l: Device type / date of last calibration Version: Software version and issue date
Self-tests for the items Chksum through LED are performed automatically, one after the other, and are checked off or marked with a horizontal dash if they are not passed.
Chksum1/2: Status display for internal testing (Each test must be
completed with a check mark. If not, the measuring and test instrument may no longer be used. Please contact our service center in this case.)
Relays: Each relay is switched twice. LED: The U, LIMIT and NETZ/MAINS lamps each blink twice in red.
The PE lamp cannot be tested automatically!
As soon as the tests in the left-hand column have been completed, the following tests must be started manually:
Limit Value
Maximum
Display Value
Limit Value
Maximum
Display Value
0.15 Ω 0.11 Ω
0.20 Ω 0.16 Ω 5.00 Ω 4.72 Ω
0.50 Ω 0.44 Ω 10.0 Ω 9.47 Ω
1.00 Ω 0.92 Ω 20.0 Ω 17.7 Ω
2.00 Ω 1.87 Ω 50.0 Ω 44.7 Ω
Page 26
Illum: Press the Test key twice in order to activate and deactivate
display illumination.
Display: Press the Test key after each test pattern appears in order to
check the display elements.
Keytest: Perform the key test by pressing each of the softkeys once,
and by pressing the start key once in each of its three positions. The keys appear filled in at the key pictograph after they have been tested.
Individual tests can be skipped by pressing the skip key before starting the respective test. These tests are then identified with a horizontal dash, as is also the case for tests which have not been passed.
13.2 Battery Operation
When only one solid segment remains in the battery symbol, the batteries must be replaced, or recharged if rechargeable batteries are used.
Check the batteries at short, regular intervals or after lengthy periods of storage to make sure no leakage has occurred. If leakage has occurred, the electrolyte must be carefully and completely removed from the instrument with a damp cloth before new batteries are installed.
Charging the Batteries
Attention!
!
Use only the NA102 battery charger (article no. Z501N) with safe electrical isolation and a nominal secondary voltage of 9 V DC to recharge the batteries. Before connecting the battery charger to the charging socket at the device, make sure of the following points: – Rechargeable batteries have been installed (not normal batteries). – The instrument has been disconnected from the measuring
circuit at all poles.
– The voltage selector at the charger has been set to 9 V.
Connect the NA102 battery charger to the charging socket with the
3.5 mm jack plug. Set the voltage selector switch at the NA102 to 9 V. Switch the test instrument on. The test instrument recognizes the fact that a battery charger has been connected and starts the charging cycle. The 5 segments of the battery symbol are continuously displayed in a sweeping pattern from left to right for the entire duration of the charging cycle.
Depleted batteries require a charging cycle of approximately 14 hours. If the batteries are exhausted to a great enough extent, the test instrument can no longer be switched on. If this is the case, leave the test instrument connected to the activated battery charger for about 30 minutes, and then proceed as described above.
13.3 Changing the Batteries of the Temperature and Humidity Measuring Adapter Z541A
Separate the bottom part of the housing from the top to change the bat­teries. Untighten the screw at the bottom of the housing and remove the
housing lid.
Insert two 1,5 V round cells of type LR1 (size N) in the battery com-
partment according to the indicated polarity symbols.
Replace the housing lid (the opening at the bottom of the housing and
the thread of the screw must be on top of each other) and press the lid until it engages. Retighten the screw carefully.
13.4 Fuses
If a fuse has blown due to an overload, an appropriate error message appears at the LCD. However, the instrument’s voltage measuring ranges are still functional.
Attention!
!
Disconnect the instrument from the measuring circuit before ope­ning the cap for replacing the fuse!
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GMC-I Messtechnik GmbH 27
Replacing Fuses
Remove the cap for the respective fuse with the help of a suitable tool
(e.g. screwdriver) by pressing and turning counterclockwise.
Attention!
!
Incorrect fuses may cause severe damage to the test instrument.
Only original fuses from GMC-I Messtechnik GmbH assure the required protection by means of suitable breaking characteristics (article no. 3-578-222-02). Bridging or repairing fuses is prohibited! The instrument may be damaged if fuses with other current ratings, blowing or breaking characteristics are used!
Remove the defective fuse and replace it with a new replacement
fuse. Replacement fuses are located in the battery compartment.
Insert the new fuse and the cap together, and lock into place by
turning clockwise.
Replace the battery compartment cover and secure it with the
screws.
13.5 Housing
No special maintenance is required for the housing. Keep outside surfaces clean. Use a slightly dampened cloth or a special purifier for syn­thetic material for cleaning. Avoid the use of cleansers, abrasives and sol­vents.
Device Return and Environmentally Compatible Disposal
The instrument is a category 9 product (monitoring and control instru­ment) in accordance with ElektroG (German Electrical and Electronic Device Law). This device is not subject to the RoHS directive. We identify our electrical and electronic devices (as of August
2005) in accordance with WEEE 2002/96/EG and ElektroG with the symbol shown to the right per DIN EN 50419 . These devices may not be disposed with the trash. Please contact our service department regarding the return of old devices.
14 Repair and Replacement Parts Service
DKD Calibration Center* and Rental Instruments Service
If required please contact:
GMC-I Service GmbH
Service Center
Thomas-Mann-Straße 20 90471 Nürnberg, Germany Phone: +49 911 8602-0 Fax: +49 911 8602-253
E-mail service@gossenmetrawatt.com This address is for Germany only. Abroad, our representatives or establishments are at your disposal.
* Calibration Laboratory for Electrical Quantities DKD– K –19701
accredited per DIN EN ISO/IEC 17025:2005
Accredited measured quantities: direct voltage, direct current values, DC resistance, alternating voltage, alternating current values, AC active power, AC apparent power, DC power, capacitance, frequency, temperature
Competent Partner
GMC-I Messtechnik GmbH is certified in accordance with DIN EN ISO 9001:2000. Our DKD calibration laboratory is accredited by the Deutscher Kalibrierdienst (German Calibration Service) in accordance with DIN EN ISO/IEC 17025:2005 by under registration number DKD–K–19701.
We offer a complete range of expertise in the field of metrology: from test
reports and proprietary calibration certificates right on up to DKD calibration certificates.
Our spectrum of offerings is rounded out with free test equipment manage­ment. An on-site DKD calibration station is an integral part of our service
department. If errors are discovered during calibration, our specialized personnel are capable of completing repairs using original replacement parts. As a full service calibration laboratory, we can calibrate instruments from other manufacturers as well.
Page 28
Edited in Germany Subject to change without notice A pdf version is available on the Internet
GMC-I Messtechnik GmbH Südwestpark 15 90449 Nürnberg •
Germany
Telefon+49 911 8602-111 Telefax +49 911 8602-777 E-Mail info@gossenmetrawatt.com www.gossenmetrawatt.com
15 Product Support
If required please contact:
GMC-I Messtechnik GmbH
Product Support Hotline
Phone: +49 911 8602-0 Fax: +49 911 8602-709 E-Mail support@gossenmetrawatt.com
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