Gorman-Rupp Pumps 62E31-B User Manual

PUBLICATION NUMBER OM−04020 February 14, 1994 Rev. A 05/07/96
60 SERIES PUMPS
THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO
GORMAN-RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA Printed in U.S.A.
e1994 The Gorman-Rupp Company
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RECORD YOUR PUMP MODEL AND SERIAL NUMBER
Please record your pump model and serial number in the spaces provided below. Your Gorman-Rupp distributor needs this information when you require parts or service.
Pump Model:
Serial Number:
OM−04020 60 SERIES PUMPS

INTRODUCTION

Thank You for purchasing a Gorman-Rupp 60
Series Pump. Read this manual carefully to learn how to safely install and operate your pump. Fail­ure to do so could result in personal injury or dam­age to the pump.
A set of three manuals accompanies your pump. Each set consists of three parts; the Installation/ Operation Manual contains essential information on installing and operating the pump. However, since pump installations are seldom identical, some of the information only summarizes general recommendations and practices required to in­spect, position, and arrange the pump and piping.
The Parts List Manual provides performance curve(s), a pump model cross-section drawing, and parts list for your pump.
The Maintenance and Repair Manual provides troubleshooting and maintenance instructions re­quired to properly diagnose operational problems, and to service the pump components. Contact the factory for the authorized repair facility closest to you.
This pump is a 60 Series centrifugal pump, with straight-in suction without a suction check valve. The pump is designed to handle petroleum prod- ucts and other liquids that do not contain solids. For specific service, contact your Gorman-Rupp distributor or the Gorman-Rupp Company.
The basic pump is not furnished with a mounting base and power source; however, these items are available from the factory as optional equipment. The pump is designed to be driven by an explo­sion-proof motor.
Because pump installations are seldom identical, this manual cannot possibly provide detailed in­structions and precautions for every aspect of each specific application. Therefore, it is the re­sponsibility of the owner/installer of the pump to ensure that applications not addressed in this manual are performed only after establishing that neither operator safety nor pump integrity are com­promised by the installation. Pumps and related equipment must be installed and operated ac­cording to all national, local and industry stan­dards.
If there are any questions regarding the pump which are not covered in this manual or in other lit­erature accompanying the unit, please contact your Gorman-Rupp distributor or the Gorman­Rupp Company:
The Gorman-Rupp Company
P.O. Box 1217
Mansfield, Ohio 44901−1217
or:
Gorman-Rupp of Canada Limited
70 Burwell Road
St. Thomas, Ontario N5P 3R7
CONTENTS
SAFETY − SECTION A INSTALLATION − SECTION B
GENERAL INFORMATION PAGE B − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUMP DIMENSIONS PAGE B − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREINSTALLATION INSPECTION PAGE B − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POSITIONING PUMP PAGE B − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUNDING PAGE B − 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUCTION AND DISCHARGE PIPING PAGE B − 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUCTION LINES PAGE B − 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISCHARGE LINES PAGE B − 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ALIGNMENT PAGE B − 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION − SECTION C
GENERAL INFORMATION PAGE C − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRIMING PAGE C − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING PAGE C − 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE I − 1INTRODUCTION
OPERATION PAGE C − 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STOPPING PAGE C − 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING TEMPERATURE CHECK PAGE C − 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM−0402060 SERIES PUMPS
RECORDING MODEL AND
WARRANTY INFORMATION
SERIAL NUMBERS
The warranty provided with your pump is part of
Please record the pump model, serial number, volt­age, and motor frame size in the spaces provided below. Your Gorman-Rupp distributor needs this information when you require parts or service.
Pump Model:
Serial Number:
The following are used to alert personnel to procedures which require special attention, to those which could damage equipment, and to those which could be dangerous to personnel:
Immediate hazards which WILL result in severe personal injury or death. These instructions describe the procedure re­quired and the injury which will result from failure to follow the procedure.
Gorman-Rupp’s support program for customers who operate and maintain their equipment as de­scribed in this and the other accompanying litera­ture. Please note that should the equipment be abused or modified to change its performance be­yond the original factory specifications, the war­ranty will become void and any claim will be de­nied.
Hazards or unsafe practices which COULD result in minor personal injury or product or property damage. These instructions de­scribe the requirements and the possible damage which could result from failure to follow the procedure.
NOTE
Hazards or unsafe practices which
Instructions to aid in installation, operation, and maintenance or which clarify a procedure.
COULD result in severe personal injury or death. These instructions describe the procedure required and the injury which could result from failure to follow the procedure.
PAGE I − 2 INTRODUCTION
OM−04020 60 SERIES PUMPS
SAFETY − SECTION A
The following information applies throughout this manual to Gorman­Rupp 60 Series basic pumps.
Because pump installations are seldom identical, this manual cannot possibly provide detailed instructions and pre­cautions for each specific application. Therefore, it is the owner/installer’s re­sponsibility to ensure that applications not addressed in this manual are per­formed only
after establishing that nei­ther operator safety nor pump integrity are compromised by the installation.
Before attempting to install, operate, or service this pump, familiarize yourself with this manual, and with all other liter­ature shipped with the pump. Unfamil­iarity with all aspects of pump operation covered in this manual could lead to de­struction of equipment, injury, or death to personnel.
6. Vent the pump slowly and cau­tiously.
7. Drain the pump.
This pump is designed to handle petro­leum products or other similar hydro­carbon liquids. Do not attempt to pump corrosive materials, or any liquids which may damage the pump or endan­ger personnel as a result of pump fail­ure.
This pump is designed to be used with volatile and/or flammable liquids; be certain proper safety practices are fol­lowed before operating or servicing the pump. Provide adequate ventilation, prohibit smoking, wear static-resistant clothing and shoes. Clean up all fuel spills immediately after occurrence.
Before attempting to open or service the pump:
1. Familiarize yourself with this man­ual.
2. Shut off the incoming power and lock it out or take other action to ensure that the pump will remain inoperative.
3. Allow the pump to completely cool if overheated.
4. Check the temperature before opening any covers, plates, or plugs.
5. Close the suction and discharge valves.
Do not operate the pump against a closed discharge valve for long periods of time. If operated against a closed dis­charge valve, pump components will deteriorate, and the liquid could come to a boil, build pressure, and cause the pump casing to rupture or explode.
After the pump has been installed, make certain that the pump and all piping con­nections are tight, properly supported and secure before operation.
PAGE A − 1SAFETY
60 SERIES PUMPS OM−04020
4. Check the temperature before opening any covers, plates, gauges, or plugs.
5. Vent the pump slowly and cau-
This pump is designed to be used with volatile and/or flammable liquids; over­heating may produce dangerous fumes.
tiously.
6. Refer to instructions in this manual before restarting the pump.
Take precautions to ensure the area sur­rounding the pump is adequately venti­lated. Allow the pump to completely cool and use extreme caution when venting the pump, or when removing covers, plates, plugs, or fittings.
Do not install and operate a non-explo­sion proof motor in an explosive atmo­sphere. Install, connect, and operate the motor in accordance with The Na­tional Electric Code and all local codes. If there is a conflict between the instruc­tions in the manual accompanying the
Overheated pumps can cause severe burns and injuries, and produce explo­sive fumes. If overheating of the pump occurs:
1. Stop the pump immediately.
2. Ventilate the area.
3. Allow the pump to completely cool.
unit and The National Electric Code or the applicable local code, The National or local code shall take precedence. All electrical equipment supplied with this pump conformed to applicable federal regulations and national codes in effect on the date of manufacture.
PAGE A−2 SAFETY
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