Gorilla Playsets Woodbridge Assembly Manual

Woodbridge
Gorilla Playsets • 190 Etowah Industrial Court Canton, GA 30114
(800) 882-0272 • www.gorillaplaysets.com
ASSEMBLY MANUAL
Copyright © 2011 Gorilla Playsets
All Rights Reserved
Latest Revision: October 24, 2011
TABLE OF CONTENTS
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Warranty and Safety Guidelines……………………………………….......……...Pages 4-11
Kit Contents and Tool List…………..………………………………………........Pages 11-31
Framing the play set………………………………………..............................…... Steps 1-7
Constructing Deck and Upper Panel Boards…………………..………...…....... Steps 8-11
Constructing Rock Wall and securing to fort..………………………….…….... Steps 12-16
Constructing and attaching Ladder…………....……………….…………...…... Steps 17-18
Installing Panel Slats………………………...…..……..……...….…….............. Steps 19-20
Installing Tic Tac Toe supports………………..……................................................ Step 21
Assembling Swing……….……………………..…….....................................… Steps 22-28
Assembling Roof and Upper Panel Slats………………….…............……...... Steps 29-41
Attaching Tic Tac Toe Panel………………………………………………….............. Step 42
Assembling Sunburst……………...…………………………….….................... Steps 43-45
Securing supports then adding Picnic Table and Benches……….....……..... Steps 46-50
Bottom Panel Slats…………………………………………….…….…….................. Step 51
Arched Side Top Panel Boards…………………………………………..……........... Step 52
Installing Dormers and Chimney…...…................................................................. Step 53
Installing Climbing Rope…………………………………………….................…...... Step 54
Attaching Accessories …………....…………………….................................... Steps 55-61
PART II Clatter Bridge Assembly ..................................................................... Steps 1-31
Customer Registration Card…………………….....…..…………..….…………... Last Page
PLEASE READ OWNER’S MANUAL CAREFULLY
BEFORE STARTING ASSEMBLY!
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IMPORTANT – PLEASE READ
3
As fresh lumber acclimates to its new environment, the natural tendencies of the tree can show itself in the form of checks, or “cracks” in the lumber. In almost all cases this is normal and it will not affect the structural integrity of your play set.
Cosmetic defects that do not affect the structural integrity of the product, or natural defects of wood such as warping, checking or any other physical properties of wood that do not present a safety hazard, are not covered by this warranty. Defects that develop because the product is exposed to extreme climate conditions are not covered by this warranty. Defects that develop as a result of faulty or improper installation of the product are also not covered by this warranty.
Most cracks are not warrantable, however if you believe that the integrity of your play set is compromised by this natural occurrence, please follow the warranty claim procedure found at www.gorillaplaysets.com. Click on the “Customer Care” tab on the left hand side of the page, then click on “Warranty Claim” and follow the instructions.
We appreciate your purchase and know that you will enjoy your play system for many years to come.
IF YOU HAVE MISSING OR DAMAGED PARTS OR NEED ASSISTANCE ASSEMBLING, PLEASE CALL Gorilla Playsets
TM
MANUFACTURING DIRECT. (800) 882-0272 FACTORY HOURS – MON.–FRI., 8AM-5PM EST DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECT. THE RETAILER DOES NOT STOCK COMPONENTS.PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED.
CONTACT INFO:
Gorilla Playsets
190 Etowah Industrial Court Canton, GA 30114 Tel. (800) 882-0272 Fax. (678) 880-3329 custsrv@gorillaplaysets.com
Check for revised instructions at www.gorillaplaysets.com/category-s/92.htm
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Thank you for choosing Gorilla Playsets®
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We’ve included everything you need, except tools, to build your very own professional looking play set. When complete, your new play set should far exceed the quality of play set kits from other build-your-own companies. Our engineers and design team have over 30 years of playground experience. What we’ve developed is a play set that doesn’t compromise quality for simplicity. Yet you’ll appreciate how quick and easy construction really is! Our play set kits are designed for children ages 3 to 11. Gorilla Playsets® believes every child should have a play set and with our kits they can! You can rest assured your new play set is safe, durable and designed to hold up to the elements. As parents ourselves, we know how important the security and well- being of our children is, and this shows in all of our products.
Each play set features our step-by-step 3D illustrated manual, patented powder coated swing beam bracket, heavy-duty swing belts with chains, slide(s), accessories, plus all the required hardware and pre-milled lumber.
Quality Lumber
At Gorilla Playsets, we use only the nest, hand selected lumber available. You can be assured that our lumber is strong, durable, and conforms to the national standards for use in children’s play equipment. It’s this quality that allows us to offer a 10 year warranty on the lumber used in our play sets.
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Limited Manufacturers Warranty
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Gorilla Playsets® (“Gorilla”) warrants its play sets to be free from defects in workmanship and materials, under normal use and conditions at its original installation, for 10 years for structural wood components and for one year for all other components (e.g., hardware, plastics, tarps, rope ladder, etc.) except Super Scoop SlidesTM and Super Tube Spiral SlidesTM.
TM
Gorilla warrants its Super Scoop Slides in workmanship and materials, under normal use and conditions, for the lifetime of the product.
Cosmetic defects or natural defects of wood (e.g., warping, seasonal checking or cracking, knots, or knot holes, etc.) that do not affect the structural integrity of the product are not covered by this warranty. Defects that develop because the product is exposed to extreme climate conditions, excessive water exposure, lumber that has been damaged by wood boring bees, or defects that develop as a result of faulty or improper installation of the product, are not covered by this warranty. Fading, discoloration, or molding of any wood part or accessory, cracks in plastic components, surface rust on hardware, and chips on powder coated materials are not considered defects in material as long as they do not affect the functionality or structural integrity of the part or component.
It is the owner’s responsibility to properly maintain the play set. Instructions for proper maintenance can be found on Gorilla’s website. Imperfections or defects that develop because of a failure to properly maintain the play set are not covered by this warranty.
and Super Tube Spiral SlidesTM to be free from defects
Gorilla will repair or, at its discretion, replace any part within the stated warranty period that is defective in workmanship or materials. This decision is subject to verication of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla. Any warranty claim must include proof of purchase, including the date of purchase. In addition, within the rst 30 days from the date of purchase, Gorilla will replace any parts discovered to be missing from or damaged in the original packaging.
This warranty is valid only if the product is used for the purpose for which it was designed and installed at a residential, single-family dwelling. This warranty is void if the product is used in a commercial or institutional setting. This warranty does not cover (a) products that have been damaged by acts of God, negligence, misuse, or accident, or that have been modied or repaired by unauthorized persons; (b) the cost of labor; or (c) the cost of shipping the product, any part, or any replacement product or part.
GORILLA DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESSED, IMPLIED, STATUTORY, OR OTHERWISE, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. GORILLA WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty is valid only in the United States of America, is nontransferable and does not extend to the owners of the product subsequent to the original purchaser. Some states do not allow limitations on implied warranties or exclusion of incidental or consequential damages, so these restrictions may not be applicable to you. This warranty gives you specic legal rights. You
may also have other rights which vary from state to state.
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IMPORTANT SAFETY GUIDELINES
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This product is intended for residential use only and not intended for use in any public setting. A safety surface such as mulch or recycled tire should be used under the play set to prevent injury from falls. Also a 6 foot safety zone should be used around the entire play set.
As with any home project, good judgment and respect for power tools will greatly reduce the risk of injury. Gorilla recommends you follow all tool manufacturers’ safety guidelines. Always wear eye protection and safety gloves to prevent injury. In several phases of construction two people may be required for lifting and securing of lumber. While play set is being constructed, please keep children off the equipment until the project is complete. Bolts and screw heads should be checked regularly for tightness. The ground ladder, rope ladder, slide, swings and other areas where children spend a majority of their playtime should be checked more frequently.
Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from the building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used.
WEIGHT LIMITS FOR GORILLA PLAYSETS
• FORT PLATFORMS: 800 LBS. TOTAL WEIGHT
• SWING BELTS: 225 LBS.
• GLIDER SWINGS: 70 LBS. PER CHILD. UP TO 140 LBS TOTAL.
• TRAPEZE: 125 LBS.
• FULL BUCKET SWING: 75 LBS.
• HALF BUCKET SWING: 75 LBS.
• INFANT SWING: 35 LBS.
• TIRE SWING: 125 LBS. TOTAL WEIGHT
• ROPE LADDER: 75 LBS.
• ROCK WALL: 150 LBS.
• RADICAL RIDE 5 SLIDE: 150 LBS.
• WAVE SLIDE: 150 LBS.
• CLATTER BRIDGE: 250 LBS.
Gorilla recommends that the weight limits for all components must not be exceeded. Failure to adhere to these and other safety guidelines could result in damage to the play set and injury to the users.
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Safety and Maintenance Tips for Your New Play Set:
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NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.
• This play set is designed for the use of 4 occupants who have a combined weight not exceeding 800 pounds on the elevated oor, 3 occupants who have a combined weight of 525 pounds on the swing area, for a total Unit capacity of 7 occupants who have a combined weight of 1325. (this weight is not including the picnic table area)
• On-site adult supervision is required.
• Teach children not to walk close to, in front of, behind, or between moving swings or other moving playground equipment.
• Teach children to sit in and never stand on swings
• Teach children not to twist the chains and ropes and not to loop them over the swing beam, since this may reduce the strength of the chain or rope.
• Teach children not to jump from swings or other playground equipment in motion.
• Teach children not to push empty seats. The seat may hit them and cause serious injury.
• Teach children to sit in the center of the swings with their full weight on the seats.
• Teach children not to use the equipment in a manner other than intended.
• Teach children to always go down slides feet rst. Never slide headrst.
• Teach children to look before they slide to make sure no one is at the bottom.
• Teach children to never run up a slide, as this increases their chances of falling.
• The parents should have the children dress appropriately with well-tting shoes. Loose clothing such as scarves and ponchos should not be worn. Always take off, tie up or tuck in cords and drawstrings on children’s clothing. These things can get caught on playground equipment and strangle a child.
• Teach children not to climb when the equipment is wet.
• Teach children to never jump from a fort deck. They should always use the ladder, ramp or slide.
• Teach children to never crawl or walk across the top of monkey bars.
• Teach children to never crawl on top of a fort roof.
• Verify that any suspended climbing ropes, chains, or cables are secured at both ends and that they cannot be looped around an adult hand.
• Teach children not to attach items to the playground equipment that are not specically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
• Teach children to never wrap their legs around swing chain.
• Teach children to never slide down the swing chain.
WARNING: Children must NOT use this play set until unit has been completely assembled and inspected by an adult to insure set has been properly installed.
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Safety and Maintenance Tips for Your New Play Set:
8
(continued)
Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries.
• Hardware that is loose, worn or that has protrusions or projections.
• Exposed equipment footings.
• Scattered debris, litter, rocks, or tree roots.
• Splinters, large cracks, and decayed wood components.
• Deterioration and corrosion on structural components, which connect to the ground
• Missing or damaged equipment components, such as handholds, guardrails, swing seats.
• Check all nuts and bolts frequently during the usage season and tighten as required. (But not so tight that you crack the wood) We recommend you check the swing beam and hardware often due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.
• Remove plastic swing seats and take indoors or do not use when the temperature drops below 32°F.
• Oil all metallic moving parts monthly during the usage period.
• Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place. Replace when necessary. It is especially important to do this at the beginning of each new season.
• Check swing seats, ropes, cables and chains monthly during usage season for evidence of deterioration. Replacement should be made of any swing seat that has developed cracks in the plastic seats. Ropes, cables and chains should be removed and replaced if excessive wear is found. Contact Gorilla for warranted replacement parts.
• For rusted areas on metallic members such as monkey bars, hand supports brackets, etc.; sand and repaint, using a non lead-based paint meeting the requirements of Title 16 CRF Part 1303.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sanding may be necessary to maintain a safe playing environment. If you are treating your play set with stain regularly, it will help prevent severe checking/splitting and other weather damage.
• Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your set. Please note this is a requirement of your warranty.
• Creating and maintaining the play set on a level location is very important. As your children play, your play set will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the play set is level and true once each year or at the beginning of each play season.
• Rake the play ground surface periodically to prevent compaction and maintain appropriate depths. Disposal Instructions: When the play set is no longer desired, it should be disassembled and disposed of in such away that no unreasonable hazards will exist at the time the unit is discarded.
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Play Set Surfacing Recommendations:
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Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/cpscpub/pubs/325.pdf
1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
Certain manufactured synthetic surfaces also are acceptable; however, test data on shock absorbing performance should be requested from the manufacturer.
Asphalt and concrete are unacceptable. They do not have any shock absorbing properties. Similarly, grass and turf should not be used. Their ability to absorb shock during a fall can be reduced considerably through wear and environmental conditions.
Certain loose-ll surfacing materials are acceptable. Surfacing materials are acceptable, such as the types and depths shown in the table.
Fall Heights and Materials
Type Of Material 6 in. depth 9 in. depth 12 in. depth
Double-Shredded bark mulch 6’ Fall Height 10’ Fall Height 11’ Fall Height
Wood Chips 6’ Fall Height 7’ Fall Height 12’ Fall Height
Fine Sand 5’ Fall Height 5’ Fall Height 9’ Fall Height
Shredded Tires* 10-12’ Fall Height N/A N/A
Fine Gravel 6’ Fall Height 7’ Fall Height 10’ Fall Height
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
It should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.
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2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential
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under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’ in all directions from the perimeter of the equipment.
Swings should have a fall zone extending a minimum of 6’ from the outer edge of the support structure on each side. The fall zone in front and back of the swing should extend out a minimum distance of twice the height of the swing as measured from the ground to the top of the swing support structure.
LEVELING YOUR FORT DURING ASSEMBLY
• Complete the steps which will be the basic frame of the fort {i.e. four corner posts with base (sand box boards) and deck supports}
• Position in the most level area chosen for the play set, keeping in mind the location and size of the swing beam, ladder, slides, etc. that extend off the fort.
• Once the frame is in the nal position, check for vertical and horizontal levelness to determine which side(s) will need to be dug into the ground to level the play set.
• With a shovel, score the ground around the outside edges of the sandbox boards on the ‘high’ side of the fort. This is the area that will be dug in. Make sure to score deep enough; the scored lines will be your digging template.
• Push the frame off and away from the scored area, far enough to dig and remove dirt to reach the appropriate depth.
• Dig a channel along the scored line(s) for the base of the fort (corner post and sandbox boards) to rest into. Dig the channel(s) to the same level depth. The bottom of the channel(s) should be level to each other so your frame doesn’t teeter or rock because the channel(s) are uneven.
• Once you have removed enough grass and dirt, slide/push the frame into the channel(s). Place a level on the vertical and horizontal boards of the frame to determine if enough soil, or too much, was removed.
• Repeat this process until the basic frame is plumb and level and in its nal position before completing the rest of the assembly.
• Measure to make sure fort is square.
Important: if you require a channel depth of more than 6”, then we recommend you have your play set area professionally graded before completing assembly.
Example Play area:
The diagonal measure­ments should be the same from corner post to corner post. If not, adjust corner posts so that the distance is equal.
= Area to be scored and channeled for levelness
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General Info to Review Before Installation
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• Depending on your experience, assembly of Gorilla Playsets can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly.
• Identify all of the parts for your play set. Empty each box and lay out boards so you can see each part. Your instruction book will have detailed drawings that will make it easy for you to recognize individual parts. Keep all hardware and metal parts separate from wooden pieces.
• After everything is laid out, check carefully to ensure all parts are present. Make sure there are no broken boards.
• Find an area to sort your hardware. It is best to open the hardware on a solid surface so that you do not lose any pieces in the grass. This will save time and familiarize you with all the different pieces in the hardware bag.
• Important note: Wood has some natural defects such as knots, surface cracks, etc… We reject parts that are structurally defective. We use a high quality lumber in our structures; however, you should inspect each part for splinters or rough spots and sand them smooth to prevent injury.
• After familiarizing yourself with all of the components, read all instructions thoroughly. Reading instructions after you have studied the parts will help you understand more clearly the installation process, and help to eliminate unnecessary mistakes.
• Pay close attention to the diameter and length of each bolt and screw.
• Never tighten hardware completely at rst. It helps to have some adjustment for bolt alignment while you are attaching parts together. After everything is square, tighten each joint.
• After the main unit is assembled it is critical that the oor is level and square. If the main frame is not level, the walls and oor will be out of square.
• After you complete installation, make sure every bolt, screw, and nut is tight, and every board is secure. Wood will expand and contract with the seasons.
• Check all bolt connections and swing hangers every two weeks.
• Place the set on level ground, not less than 6ft from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
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This page is a list of denitions and explanations used throughout our
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instructions to aid you in the assembly of your play set.
Offset Holes- Throughout the installation procedures we will refer to parts with offset
holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board. In the procedures you will be instructed to attach the boards with the holes offset up or with the holes offset down. This refers to which side of the board the hole/holes should be closer to. Offset holes up= hole/holes will be closer to the top of the board. Offset holes down= hole/holes will be closer to the bottom of the board. Note: some parts do not have offset holes, but instead the holes are on center. Therefore there will not be any reference to how to offset these parts.
EXAMPLE OF OFFSET HOLES UP
EXAMPLE OF OFFSET HOLES DOWN
Counter-sunk holes- Many of the parts that will be used have counter-sunk holes.
A counter-sunk hole is one that surrounds one side of a thru hole, but does not extend through the wood it’s self. When using a counter-sunk hole the bolt will be inserted through the thru hole and either the head of the bolt and washer or nut and washer will occupy the counter sunk hole.
Counter-Sunk Hole
Thru Hole
Lag Screws- Lag screws are used in the construction of our play sets to enhance the structural integrity of the unit. There will not be predrilled holes in the post for lag screw installation. Lag screws are self-tapping, though if you are using a manual socket wrench it may be necessary to tap the head of the lag screw with a hammer. You should also be sure to tighten the lags completely. Power tools such as an impact wrench or power drill should have enough torque to drive the lag screws without using a hammer, but make sure not to over tighten as this can cause the threads to “strip out” in the post.
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Common Installation Practice Installing T-nuts
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When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut ush into the wood
Corner Post
T-nut
This picture shows the T-nut insert and installed ush to the wood.
Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is ush to the wood.
This picture shows an end view of the T-nut insert and installed ush to the wood.
WARNING: DO NOT EMBED THE TOP
OF THE T-NUT INTO THE
FACE OF THE WOOD.
Cross Section end views, you are looking at an Xray view of the post and T-nut. The barrel of the T-nut is in the corner post the line is the face of the wood.
Page 13
3'1
5
16
4'11"
"
3 4
3'
1
"
8
1
9'10
1
3'
2
1
15'11 "
1
"
"7'1
4
22'2"
8
5
23'10
5'10"
"
2
"
1
8
"7'11
2
2'6
3'2"
"
"
3 4
3'11
10'1
1 8
"
Please familiarize yourself with the manual, parts/components and general
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construction process of your new playset before getting started.
SITE PLAN:
Ladder
Rope Ladder
Swing Belts (2)
Rock Wall
Trapeze Arm (1)
Clatter Bridge
Clatter Bridge
Tower
Radical Ride 5 Tube Slide
Wave Slide
Playset height: 12’ 3-1/2” , Height of Clatter bridge Tower 9’ 9-1/4” Deck height: 4’ 9-1/2”, Swing Beam Height 7’ 7-3/8”
Approximate assembly time: Approximately 16 hours.
(6) foot unobstructed safety perimeter around playset recommended
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REQUIRED TOOL LIST:
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___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ 1/8” Drill Bit ___ 3/8” Drill Bit ___ 1” Spade/Paddle Bit ___ ½” Wrench and Socket ___½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket
___ Level
___ Tape Measure ___ Extension Cord (if using standard drill) ___ Hammer ___ Pencil ___ Locking Pliers (Vise Grips)
___ Shovel
KIT CONTENTS
Swings, Slides, Accessories:
___ (Qty ) Description ___ (2) Swingbelts w/ Chains ___ (1) 10ft. Wave Slide
___ (1) Rope Ladder
___ (1) Tic Tac Toe Panel ___ (1) Assembly Manual ___ (10) Rock Wall Grips (assorted colors) ___ (1) Trapeze Swing ___ (1) Telescope ___ (1) Steering Wheel ___ (2) Safety Handles
___ (1) Flag Kit (1 pair)
___ (1) 10 ft Rope ___ (2) 96” sections of chain ___ (1) Radical Ride 5 Tube Slide
___ (1) 802 Tarp
Fort and Swing Beam Hardware:
See following pages and pages 96-98 in PART II Clatter Bridge.
Wood Components:
See following pages and pages 96-98 in PART II Clatter Bridge.
If you are missing parts or have questions regarding the installation of our quality
product PLEASE call us directly at the factory (1-800-882-0272). Our trained staff will
Monday thru Friday 8AM – 5PM EST
E-mail: custsrv@gorillaplaysets.com
READ! VERY IMPORTANT!
be happy to assist you.
Customer service hours:
Page 15
5/16 X 4"
16
EYEBOLT LAG
QTY: 3
5/16" X 3-1/2"
HEX LAG
SCREW
QTY: 24
3/8 X 3-1/2"
HEX LAG SCREW
QTY: 24
9
8
7
6
#2 SQUARE
DRIVE BIT
QTY: 1
5
4
3
2
1
3/8 x 9"
CARRIAGE BOLT
QTY: 1
3/8 x 7"
CARRIAGE BOLT
QTY: 14
CARRIAGE BOLT
USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
3/8 x 6-1/2"
QTY: 4
3/8 x 3-1/2"
CARRIAGE BOLT
QTY: 2
PLASTIC
BOLT CAP
QTY: 21
#8 X 1"
17
WOOD SCREW
QTY: 8
#14 X 1-1/4"
PAN HEAD SCREW
QTY: 16
#14 x 1"
PAN HEAD SCREW
QTY: 4
#8 X 1-1/4"
WOOD SCREW
QTY: 16
#8 X 1-1/2"
WOOD SCREW
QTY: 390
#8 X 2"
WOOD SCREW
QTY: 165
#8 X 2-1/2"
WOOD SCREW
QTY: 83
#8 X 3"
WOOD SCREW
QTY: 12
9
8
7
6
5
5/16" TEE NUT
QTY: 36
TORQUE WASHER
QTY: 19
3/8" LOCK NUT QTY: 21
3/8" WASHER
QTY: 45
4
3
2
1
5/16 X 4-1/2"
HEX BOLT
QTY: 28
USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
5/16 X 1-1/2"
HEX BOLT
QTY: 8
5/16" WASHER
QTY: 60
PICTURE DESCRIPTION QTY.
18
1 X 4 X 25" PANEL SLAT
1-4-2500-PS
1 X 4 X 26" FRONT PANEL SLAT
1-4-2600-FPS
1 X 4 X 51" REAR PANEL SLAT
2
2
2
1-4-5100-RPS
1 X 5 X 25" PANEL SLAT
1-5-2500-PS
1 X 5 X 55" ROOF FINISHER
1-5-5500-RF
1 X 5 X 55" ROOF STARTER
1-5-5500-RS
1
2
2
1 X 6 X 4-1/2" BOTTOM WINDOW SUPPORT
1-6-0450-BWS
6
DESCRIPTIONPICTURE QTY.
19
1 X 6 X 14-1/4" FRONT PANEL SLAT
1-6-1425-FPS
1 X 6 X 16" TIC TAC TOE SUPPORT
1-6-1600-TTTS
1 X 6 X 17" PANEL SLAT
8
2
15
1-6-1700-PS
1 X 6 X 26" FRONT PANEL SLAT
1-6-2600-FPS
1 X 6 X 27-3/4" PANEL SLAT
1-6-2775-PS
1 X 6 X 29-1/2" BOTTOM WINDOW SUPPORT
8
11
2
1-6-2950-BWS
1 X 6 X 51" REAR PANEL SLAT
1-6-5100-RPS
4
DESCRIPTIONPICTURE QTY.
20
1 X 6 X 55" ROOF BOARD
18
1-6-5500-RB
55" ROOF PEAK
1-6-5500-RP
2 X 4 X 13" ANGLE SUPPORT
2-4-1300-AS
2 X 4 X 15" PICNIC TABLE SUPPORT
2-4-1500-PTS
1
4
2
2 X 4 X 17" LADDER STEP
2-4-1700-LS
2 X 4 X 18" ANGLE SUPPORT
2-4-1800-AS
2 X 4 X 30" PICNIC TABLE VERTICAL SUPPORT
2-4-3000-PTVS
5
4
2
PICTURE DESCRIPTION QTY.
21
2 X 4 X 31" BENCH SUPPORT
1
2-4-3100-BS
2 X 4 X 47-1/2" SAFETY/END PANEL BOARD
2-4-4750-SBEP
2 X 4 X 51" PICNIC TABLE SEATS AND TOP
3
7
2-4-5100-PTST
2 X 4 X 51" ROOF SUPPORT LEFT AND RIGHT
2-4-5100-RSL 2-4-5100-RSR
2 X 4 X 58" SWING BEAM CROSS MEMBER
2-4-5800-CM
2 X 4 X 66" LADDER LEFT AND RIGHT SIDES
2
LEFT
2
RIGHT
1
1
LEFT
2-4-6600-LLS 2-4-6600-LRS
2 X 4 X 66" ROCK WALL SIDE
2-4-6600-RWS
1
RIGHT
2
DESCRIPTIONPICTURE QTY.
22
2 X 4 X 70" CENTER DECK SUPPORT
2-4-7000-CDS
2 X 4 X 70" DECK SUPPORT
1
2
2-4-7000-DS
2 X 4 X 78" PANEL SUPPORT
2-4-7800-PS
2 X 6 X 16" SUN
2-6-1600-S
2 X 6 X 47-1/2" ARCHED SIDE TOP BOARD
2-6-4750-ASTB
2 X 6 X 47-1/2" END SANDBOX ­PANEL BOARD
2-6-4750-ESPB
1
2
2
3
2 X 6 X 56-1/2" SUNBURST BOARD
2
2-6-5650-SB
DESCRIPTIONPICTURE QTY.
23
2 X 6 X 67-1/4" SUNBURST BOARD
2-6-6725-SB
2 X 6 X 70" FRONT FACE BOARD
2-6-7000-FFB
2 X 6 X 70" FRONT TOP PANEL BOARD
2
1
1
2-6-7000-FTPB
2 X 6 X 70" REAR FACE BOARD
2-6-7000-RFB
2 X 6 X 70" REAR TOP PANEL BOARD
2-6-7000-RPTB
2 X 6 X 70" SANDBOX BOARD
2-6-7000-SB
1
1
2
2 X 6 X 78" ROPE LADDER RUNNER
1
2-6-7800-RLR
PICTURE DESCRIPTION QTY.
24
4 X 4 X 47-1/2" SWING BEAM MOUNT
4-4-4750-SBM
4 X 4 X 78" ROPE LADDER SUPPORT
4-4-7800-RLS
1
1
5/4 X 2 X 16" SMALL RAY
125-2-1600-SR
5/4 X 2 X 18" SMALL RAY
125-2-1800-SR
5/4 X 2 X 23" LARGE RAY
125-2-2300-LR
5/4 X 3 X 18-3/4" LADDER BACK
125-3-1875-LB
5/4 X 3 X 23-7/8" ROCK WALL CAP
125-3-2387-RWC
5/4 X 4 X 40-1/4" DECK SPACER
125-4-4025-DS
4 4 2
1
1
2
5/4 X 6 X 23-7/8" BOTTOM ROCK WALL BOARD
1
125-6-2387-BRW
5/4 X 6 X 23-7/8" ROCK WALL BOARD
11
125-6-2387-RWB
PICTURE DESCRIPTION QTY.
25
5/4 X 6 X 47-3/8" DECK BOARD
11
125-6-4737-DB
5/4 X 6 X 10" ROOF PEAK SUPPORT
125-6-1000-RPS
4 X 4 X 108" PLASTIC COATED CORNER POST
2
4
4 X 4 X 108" PLASTIC COATED SWING LEG
4 X 6 X 120" PLASTIC COATED SWING BEAM
2
1
PICTURE DESCRIPTION QTY.
26
RADICAL
RIDE 5
TUBE
SLIDE
10'
EXTREME
WAVE
SLIDE
1
1
ROPE
LADDER
ASSEMBLY
SWINGS
W/CHAINS
TRAPEZE
BAR
W/CHAINS
1
2
1
PICTURE DESCRIPTION QTY.
27
SWING
PLATE
1
CLIMBING
ROCKS
A-FRAME
SWING
LEG
BRACKET
10
1
NOT SHOWN
HARDWARE
BOX
INSTRUCTIONS
1
EA.
PICTURE DESCRIPTION QTY.
28
IRON
DUCTILE
SWING
HANGERS
6
TELESCOPE
10' ROPE
1
1
PICTURE DESCRIPTION QTY.
29
90 GREEN
BRACKET
4
SPRING CLAMP
SAFETY
HANDLES
(PAIR)
6
1
PICTURE DESCRIPTION QTY.
30
UNASSEMBLED
CHIMNEY
UNASSEMBLED
DORMER
1
2
BOXED TIC-TAC-TOE SPINNER PANEL
1
FLAG KIT
1
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