Gorilla Playsets GOR1126 Installation & Assembly

Page 1
Children’s Picnic Table
ASSEMBLY MANUAL
Copyright 2015Gorilla Playsets
All Rights Reserved
Latest Revision: April 20, 2015
Page 2
9
#8 x 1-3/4"
WOOD SCREW
QTY: 10
#8 X 2"
WOOD SCREW
QTY: 38
8
7
6
5
5/16" T-NUT
QTY: 12
5/16 X 2"
HEX BOLT
QTY: 12
5/16" WASHER
QTY: 12
#2 SQUARE
DRIVE BIT
QTY: 1
4
3
2
1
USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.
Page 3
PICTURE
DESCRIPTION
2 X 4 X 23-13/16" TABLE LEG
2 X 4 X 21" TABLE STRINGER
2 X 4 X 21-1/2" ANGLE SUPPORT
QTY.
4
1
2
2 X 4 X 21-3/8" TOP LEG SUPPORT
2 X 4 X 42" CENTER LEG SUPPORT
2 X 4 X 42" SEAT SUPPORT
2
1
2
Page 4
PICTURE
DESCRIPTION
2 X 6 X 47-5/8" TABLE SEAT
5/4 X 5 X 47-5/8"" CENTER TABLE TOP
5/4 X 5 X 47-5/8" TABLE TOP
QTY.
2
1
4
UMBRELLA ASSEMBLY
1
Page 5
STEP 1: LEG ASSEMBLY
1: FIND TWO 2 X 4 X 23-13/16" TABLE LEGS. NOTE THE HOLE PATTERN ON THE LEGS AND POSITION THEM SO THAT THE END WITH ONE HOLE WILL BE AT THE TOP. THE ORIENTATION OF THE LEGS SHOULD LOOK LIKE THE SIDES OF THE LETTER "A".
2: DETERMINE WHICH SIDE WILL BE FACING THE INSIDE OF THE TABLE AND PLACE A T-NUT IN EACH OF THE HOLES. SET THE T-NUTS WITH A HAMMER UNTIL THEY ARE FLUSH/ALMOST FLUSH WITH THE FACE OF THE BOARD.
3: FIND A 2 X 4 X 21-3/8" TOP LEG SUPPORT BOARD AND LINE UP THE HOLES WITH THE HOLES AT THE TOP OF THE TABLE LEGS AND FASTEN WITH 5/16 X 2" HEX BOLTS AND 5/16" WASHERS.
4: FIND A 2 X 4 X 42" SEAT SUPPORT AND LINE UP THE HOLES IN THE SEAT SUPPORT WITH THE HOLES IN THE TABLE LEGS. FASTEN THE SEAT SUPPORT TO THE TABLE LEGS WITH 5/16 X 2" HEX BOLTS AND 5/16" WASHERS.
5: REPEAT THIS PROCESS TO CREATE ANOTHER SET OF LEGS FOR THE OTHER SIDE OF THE TABLE.
2 X 4 X 23-13/16"
TABLE LEG
T-NUT
2 X 4 X 42"
SEAT SUPPORT
2 X 4 X 21-3/8" TOP LEG SUPPORT
5/16 X 2-1/4"
HEX BOLT
5/16" WASHER
Page 6
STEP 2: CENTER LEG SUPPORT
1: FIND THE 2 X 4 X 42" CENTER LEG SUPPORT. TAKE NOTE OF THE TWO HOLES DRILLED IN EACH END OF THE BOARD. ALSO THE ROUNDED OVER EDGE ON THE LARGE HOLE AT THE CENTER OF THE BOARD SHOULD FACE UP.
2: CENTER THE LEG SUPPORT UNDERNEATH THE SEAT SUPPORTS OF THE LEG ASSEMBLIES CREATED IN THE PREVIOUS STEP. EACH END OF THE BOARD SHOULD BE FLUSH WITH THE OUTSIDE SURFACE OF THE 2 X 4 X 42" SEAT SUPPORT. ATTACH THE LEG SUPPORT TO THE SEAT SUPPORTS WITH 2" WOOD SCREWS IN THE PRE-DRILLED HOLES.
END OF CENTER LEG SUPPORT FLUSH TO OUTSIDE SURFACE OF SEAT SUPPORT.
2 X 4 X 42"
CENTER LEG SUPPORT
ROUNDED HOLE EDGE FACES UP.
2" WOOD SCREW
Page 7
STEP 3: TABLE TOP
1: FIND ONE 5/4 X 5 X 47-5/8" CENTER TABLE TOP BOARD AND FOUR 5/4 X 5 X 47-5/8" TABLE TOP BOARDS. THE CENTER BOARD WILL HAVE A HOLE DRILLED ON-CENTER IN THE MIDDLE OF THE BOARD, AND ALL OF THE BOARDS WILL HAVE PRE-DRILLED HOLES IN EACH END.
2: CENTER THE HOLES IN THE CENTER TABLE TOP BOARD OVER THE CENTER OF THE TOP LEG SUPPORTS AND ATTACH WITH 2" WOOD SCREWS IN THE PRE-DRILLED HOLES. MAKE SURE THE HOLE AT THE CENTER OF THE BOARD HAS THE ROUNDED OVER EDGE FACING UP.
3: PLACE THE FOUR TABLE TOP BOARDS ON TOP OF THE TOP LEG SUPPORTS. SPACE THEM EVENLY SO THAT THE BOARDS AT THE END OF THE TABLE TOP ARE FLUSH TO THE ENDS OF THE TOP LEG SUPPORT. ATTACH EACH BOARD WITH 2" WOOD SCREWS IN THE PRE-DRILLED HOLES.
CENTER HOLES IN BOARDS OVER THE CENTER OF THE 2 X 4 X 25-3/8" TOP LEG SUPPORT.
5/4 X 5 X 47-5/8"
TABLE TOP
5/4 X 5 X 47-5/8"
CENTER TABLE TOP
ROUNDED OVER HOLE EDGE ON TOP.
2" WOOD SCREW
TOP LEG SUPPORT
Page 8
STEP 4: TABLE STRINGER
1: FIND THE 2 X 4 X 21" TABLE STRINGER. NOTE THE ANGLED ENDS OF THE BOARD, AND THE HOLE IN THE CENTER.
2: POSITION THE TABLE STRINGER SO THAT THE HOLE IN THE CENTER OF THE BOARD LINES UP WITH THE HOLE IN THE CENTER OF THE PICNIC TABLE, AND THE ANGLED ENDS ARE FACING DOWN.
3: FROM THE TOP OF THE TABLE ATTACH THE TABLE STRINGER WITH TWO 1-3/4" WOOD SCREWS PER BOARD.
1-3/4" WOOD SCREWS (2 PER BOARD)
2 X 4 X 21" TABLE STRINGER
Page 9
STEP 5: ANGLE SUPPORTS
1: FIND TWO 2 X 4 X 21-1/2" ANGLE SUPPORTS. NOTE THE ANGLED ENDS OF THE BOARDS.
2: POSITION THE ANGLE SUPPORTS SO THAT THE LONG ANGLED END OF THE BOARD IS RESTING AGAINST THE BOTTOM OF THE TABLE TOP. THE BOTTOM END WILL REST UPON ON THE CENTER LEG SUPPORT AND WILL BE FLUSH TO THE SEAT SUPPORT. CENTER THE BOTTOM END ON THE TWO PRE­DRILLED HOLES IN THE SEAT SUPPORT.
3: USE 2" WOOD SCREWS IN THE PRE-DRILLED HOLES ON THE LONG ANGLED END OF THE ANGLE SUPPORT AND IN THE PRE-DRILLED HOLES IN THE SEAT SUPPORT.
2" WOOD SCREW
2 X 4 X 21-1/2" ANGLE SUPPORT
SEAT SUPPORT
CENTER LEG SUPPORT
Page 10
STEP 6: SEATS
1: FIND THE 2 X 6 X 47-5/8" TABLE SEATS. NOTE THE PRE-DRILLED HOLES ON EACH END.
2: CENTER THE SEATS AT THE ENDS OF THE SEAT SUPPORTS AND ATTACH WITH 2" WOOD SCREWS IN THE PRE-DRILLED HOLES.
2" WOOD SCREW
2 X 6 X 47-5/8"
TABLE SEAT
Page 11
UMBRELLA ASSEMBLY
23
1: SCREW THE UPPER PORTION OF THE UMBRELLA ONTO THE LOWER PORTION OF THE UMBRELLA.
2: RAISE THE ROSETTE OF THE UMBRELLA, THEN INSERT THE PIN INTO THE HOLE.
WHEN NOT IN USE THE UMBRELLA SHOULD BE IN THE DOWN POSITION. IN THE WINTER REMOVE THE SET SCREW COLLAR FROM THE LOWER SECTION OF THE UMBRELLA AND STORE THE UMBRELLA AWAY IN SAFE LOCATION.
IF YOUR AREA EXPERIENCES HIGH WINDS OR FREQUENT STORMS YOU MAY WISH TO REMOVE THE UMBRELLA WHEN NOT IN USE. ANY DAMAGE INCURRED DUE TO HIGH WINDS, STORMS, NEGLECT OR MISUSE IS NOT COVERED BY YOUR WARRANTY.
THREAD THE UPPER PORTION OF THE UMBRELLA ONTO THE LOWER PORTION.
WARNING! - TEACH YOUR CHILDREN NOT TO PLAY WITH THE UMBRELLA. THE UMBRELLA IS NOT TO BE USED AS A PIVOT TO SWING AROUND. DO NOT CLIMB OR SLIDE DOWN UMBRELLA MAST. IF THE UMBRELLA BECOMES DAMAGED REMOVE IT AND REPLACE IT WITH A NEW ONE.
ROSETTE
PIN
MAST
SLIDE THE ROSETTE OF THE UMBRELLA UP THE MAST. WHEN THE HOLE IS REVEALED, INSERT THE PIN INTO THE HOLE UNTIL IT COMES OUT THE OTHER SIDE.
Page 12
WARRANTY REGISTRATION CARD - PICNIC TABLE
®
Go to www.gorillaplaysets.com/category-s/112.htm to ll out our online registration and save a stamp! If you do not have internet access, ll out this form and return it to us to complete your
registration.
Name: ___________________________________________________________________
Address: __________________________________________________________________
City, State, Zip: ____________________________________________________________
Email: ___________________________________________________________________
Date of Purchase: __________________________________________________________
Place of Purchase: __________________________________________________________
City, State, Zip: ____________________________________________________________
Please, check the boxes below. Your age?  18-2  26-3  31-3  36-4  41-4  46-  1-  6-6  61-6  66+
How old are your children?  2-3  4-  6-  8+
How would you rate the quality of our product?  Excellent  Above average  Average  Below average  Poor
Would you recommend this product?  Yes  No
Comments:
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
Thank you for registering with Gorilla Playsets™! The information you provided will be kept condential and will ONLY be used to better serve our customers. Remove this page from the
manual and mail to the address below. Thank you from everyone here at Gorilla Playsets™!
Mail to:
Gorilla Playsets 190 Etowah Industrial Court Canton, GA 30114 or fax: (678) 880-3329
Page 68
Loading...