Gorilla Playsets Blue Ridge Mountaineer Assembly Manual

Blue Ridge



Gorilla Playsets

190 Etowah Industrial Court  Canton, GA 30114

Mountaineer

ASSEMBLY MANUAL

Copyright © 2010 Gorilla Playsets

All Rig hts Reserved

10/FEB/2010 – Version 1.5.1



[phone]

IMPORTANT – PLEASE READ

As fresh lumber acclimates to its new environment, the natural
tendencies of the tree can show itself in the form of checks, or
“cracks” in the lumber. In almost all cases this is normal and it will
not affect the structural integrity of your play set.

Cosmetic defects that do not affect the structural integrity of the
product, or natural defects of wood such as warping, checking or any
other physical properties of wood that do not present a safety
hazard, are not covered by this warranty. Defects that develop
because the product is exposed to extreme climate conditions are
not covered by this warranty. Defects that develop as a result of
faulty or improper installation of the product are also not covered by
this warranty.

Most cracks are not warrantable, however if you believe that the
integrity of your play set is compromised by this natural occurrence,
please follow the warranty claim procedure found at

www.gorillaplaysets.com

. Click on the “Customer Care” tab on the left
hand side of the page, then click on “Warranty Claim” and follow the
instructions.

We appreciate your purchase and know that you will enjoy your play
system for many years to come.

2

STOP…PLEASE READ!!

IF YOU HAVE MISSING OR DAMAGED PARTS OR
NEED ASSISTANCE ASSEMBLING, PLEASE

CALL

Gorilla Playsets MANUFACTURING

DIRECT.

[phone]

FACTORY HOURS – MON.–FRI., 8AM-5PM EST

DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE
RETAILER DIRECT. THE RETAILER DOES NOT STOCK COMPONENTS.

PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A
SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED.

CONTACT INFO:
Gorilla Playsets

190 Etowah Industrial Court

Canton, GA 30114

Tel. [phone]
Fax. [phone]

[e-mail]

Check for revised instructions at

www.gorillaplaysets.com/category-s/92.htm

3

Blue Ridge Mountaineer

TABLE OF CONTENTS
Warranty and Safety Guidelines………………………….……………………….pg 4-11
Kit Contents and Tool List…………..……………………….……………………pg 11-29
Framing the play set...………………………………………...……………..…...steps 1-7
Constructing deck and upper panel boards………………..……………..…..steps 8-10

Constructing rock wall and securing to fort…………………………....…....steps 11-15

Constructing and attaching ladder..….……..………….…………………….steps 16-17
Installing panel slats and Tic-Tac-Toe Panel..…..………..…………...…………step 18

Assembling Swing……………………………..………..…..………..….........steps 19-26

Assembling roof and sunburst...………………..………..….....………..…...steps 27-34

Hanging swings………..……………………………..………..…..……..…….......step 35

Securing supports then adding picnic table and benches…………..……..steps 36-39
Rope Ladder Installation………………………………………………………steps 40-41

Rad Ride Assembly……………………………….……………...………..............step 42

Installing dormers and chimney……………………………………………………step 43
Installing angle supports……………………………………………………………step 44
Installing slide………………………………………………………………………..step 45
Installing climbing ropes, safety handles, and telescope……………..……steps 46-48
Installing Flag Kits…………………………………………………………………...step 49

Customer Registration Card………………………......…….…………..…………...pg 79

PLEASE READ OWNER’S MANUAL CAREFULLY BEFORE

STARTING ASSEMBLY!

4

Thank you for choosing Gorilla Playsets® for your new

backyard playground!

We’ve included everything you need, except tools, to build your very
own professional looking play set. When complete, your new play set
should far exceed the quality of play set kits from other build-your-own
companies. Our engineers and design team have over 30 years of
playground experience. What we’ve developed is a play set that doesn’t
compromise quality for simplicity. Yet you’ll appreciate how quick and
easy construction really is! Our play set kits are designed for
ages 3 to 11.

Gorilla Playsets®

believes every child should have a play

children

set and with our kits they can! You can rest assured your new play set is
safe, durable and designed to hold up to the elements. As parents
ourselves, we know how important the security and well- being of our
children is, and this shows in all of our products.

Each play set features our step-by-step 3D illustrated manual,
patented powder coated swing beam bracket, heavy-duty swing belts
with chains, slide(s), accessories, plus all the required hardware and pre­milled lumber.

Quality Lumber

At Gorilla Playsets, we use only the finest, hand selected lumber
available. You can be assur ed t hat our lu mb er is st ron g, d urable, and
con f o r ms to the n ati o n al stan d ar d s fo r u se i n ch i ld ren ’s p lay eq u i p m en t.
It ’ s thi s q u al i ty that al lo ws u s to o ffer a 1 0 y ear wa r ran ty o n the lumb er
used in our play sets.

5

Limited Manufacturers Warranty

Gorilla Playsets® (“Gorilla”) warrants its play sets to be free from defects in workmanship and materials,
under normal use and conditions at its original installation, for 10 years for structural wood components
and for one year for all other components (e.g., hardware, plastics, tarps, rope ladder, etc.).
Cosmetic defects or natural defects of wood (e.g., warping, seasonal checking or crackin g, knots, or
knot holes, etc.) that do not affect the structural integrity of the prod uct are not cover ed by this warranty.
Defects that develop because the product is exposed to extreme climate conditions, or that develop as a
result of faulty or improper installation of the product, are not covered by this warranty. Fading or
discoloration of any part or accessory, cracks in plastic components, surface rust on hardware, and chips
on powder coated materials are not considered defects in material as long as they do not affect the
functionality or structural integrity of the part or component.
It is the owner’s responsibility to properly maintain the play set. Instructions for proper maintenance
can be found on Gorilla’s website. Imperfections or defects that develop because of a failure to properly
maintain the play set are not covered by this warranty.
Gorilla will repair or, at its discretion, replace any part within the stated warranty period that is
defective in workmanship or materials. This decision is subject to verificati on of the defect, which, at
Gorilla’s discretion, may be accomplished by submitting photog raphs or by delivery of the defective part to
Gorilla. Any warranty claim must include proof of purchase, including the date of purchase.
This warranty is valid only if the product is used for the purpose for which it was designed and installed
at a residential, single-family dwelling. This warranty is void if the product is put to commercial or
institutional use. This warranty does not cover (a) products that have been damaged by acts of God,
negligence, misuse, or accident, or that have been modified or repaired by unauthorized persons; (b) the
cost of labor; or (c) the cost of shipping the product, any part, or any replacement product or part.

GORILLA DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS,
IMPLIED, STATUTORY, OR OTHERWISE, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE. GORILLA WILL NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES

transferrable and do e s not extend to th e owne rs of the product subsequent to the original purchaser, and
only applies to the product as originally installed (in other words, installing the product and then later
disassembling and reinstalling the product at the same or another location voids the warranty). Some
states do not allow limitations on implied warranties or exclusion of incidental or consequential damages,
so these restrictions may not be applicable to you. This warranty gives you specific legal rights. You may
also have other rights which vary from state to state.

I MPORTANT SAFETY GUIDELINES

This product is intended for residential use only and not intended for use in any public setting. A safety
surface such as mulch or recycled tire should be used under the play set to prevent injury from falls. Also
a 6 foot safety zone should be used around the entire play set.
As with any home project, good judgment and respect for power tools will greatly reduce the risk of
injury. Gorilla recommends you follow all tool manufacturers’ safety guidelines. Always wear eye
protection and safety gloves to prevent injury. In several phases of construction two people may be
required for lifting and securing of lumber. While play set is being constructed, please keep children off
the equipment unt il the proj e ct is complete. Bolts and screw heads should be checked regularly for
tightness. The ground ladder, rope ladder, slide, swings and other areas where children spend a majority
of their playtime sh ould be checked more frequen tl y.
Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from
the building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being
used.

. This warranty is valid only in the United States of America, is non-

6

WEIGHT LIMI TS FOR GORILLA PLAYSETS

• FORT PLATFORMS: 800 LBS. TOTAL WEIGHT

• SWING BELTS: 175 LBS.

• GLIDER SWINGS: 70 LBS. PER CHILD

• TRAPEZE: 125 LBS.

• FULL BUCKET SWING: 50 LBS.

• TODDLER BUCKET SWING: 50 LBS.

• INFANT SWING: 35 LBS.

• TIRE SWING: 125 LBS. TOTAL WEIGHT

• ROPE LADDER: 75 LBS.

• ROCK WALL: 15 0 LBS.

• ALL SLIDES: 125 LBS.

Gorilla recommends that the weight limits for all components must not be exceeded.
Failure to adhere to these and other safety guidelines could result in damage to the play
set and injury to the users.

7

Safety and Maintenance Tips for Your New Play Set:

NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings

reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with
your children.

• This play set is designed for the use of 4 occupants who have a combined weight not

excee ding 800 pounds on th e elevated floor, 3 occupants w ho have a combined weight of

525 pounds on the swing area, for a total Unit capacity of 5 occupants who have a combined
weight of 1325. (this weight is not including the picnic table area)

• On-site adult supervision is required.

• Teach chi ldren not to walk close to, in front of, behind, or between moving swings or other

m oving playground equipment.

• Teach chi ldren to sit in and never stand on sw ings

• Teach chi ldren not t o twist the chains and ropes and not to loop the m over the swing beam ,

since this may reduce the strength of the chain or rope.

• Teach chi ldren not to jump from swings or other playground equipment in mo tion.

• Teach chi ldren to not push empty seats. The seat may hit them and cause serious i njury.

• Teach chi ldren to sit in the center o f the swings with their full weight on the seats.

• Teach chi ldren not t o use the equi pment in a m anner other than intended.

• Teach chi ldren to al wa ys go down sli des feet first. Never slide headfirst.

• Teach chi ldren to look before they slide to make sure no one is at the bottom.

• Teach chi ldren to ne ver run up a slide, as this increases thei r chances of fal ling.

• The parents should have the children dress appropriately with well-f itting shoes. Loose

clothing such as scarves a nd ponchos should not be worn . Always take off, tie up or tuck in
cor ds and drawstrings on children’s clothing. These things can get caught on playgro und
equipment and strangle a child.

• Teach chi ldren not t o climb when the equipment is wet.

• Teach chi ldren to ne ver jump fr om a f ort deck. They should always u se the ladder , ramp or

slide.

• Teach chi ldren to ne ver crawl or walk across the top of monkey bars.

• Teach chi ldren to ne ver crawl on top of a fort roof.

• Verify that any suspende d climbing ro pes, chains, or cables are secured at both ends and

that they cannot be looped around an adult hand.

• Teach chi ldren not to attach items to the playground equipment that are not specificall y

desig ned for use with the equi pme nt, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables an d chain as t hey may cause a strangulation hazard.

• Teach chi ldren to ne ver u se Monkey Bar when sw ings or glider are installed.

• Teach chi ldren to ne ver wr a p t heir legs around swing chain.

• Teach chi ldren to ne ver slide down the swing chain.

WARNING: Children must NOT use this play set until unit has been completely
assembled and inspected by an adult to insure set has been properly installed
and anchored.

8

Safety and Maintenance Tips for Your New Play Set: (continued)

Playgrounds should be inspected on a regular b a sis. If any of the following conditions are
noted, they should be removed, correcte d, or repaired immediately to prevent injurie s.

• Hardw a re that is loose, worn or that has protrusions or projections

• Exposed equ ipment footings

• Scattered debris, litter, rocks, or tree roots

• Spl inters, large cracks, and decayed wood components.

• Deteriora tion and corrosion on structural components, which connect to the ground

• Missing or damaged equipment components, such as handholds, guardrails, swing

seats.

• Check all nuts and bolts frequ ently d uring the usage season and tighten as requir e d.

(But not so tight that yo u crack the wood) We recommend you check the swing beam
and hardwa re often due to wood expansion and contraction. It is particularly important
that this procedure be followed at the beginning of each season.

• Remove p lastic swing seats and take indoors or do not use when the temperature drops

below 32°F.

• Oil all metallic moving parts monthly during the usage period.

• Check all coverings for bolts and sharp edges twice monthly during usage season to be

certai n they are in place. Replace when necessary. It is especially important to d o this at
the beginning of each new season.

• Check swing seats, ropes, cables and chains monthly during usage season for evidence

of deterioration. Replacement should be made of any swing seat that has developed
cracks in the plastic seats or has exposed metal in the edges of the swing seat. If ther e
are already exposed metal inserts on the edge of the seat, imm ediately remove the
seats and chains to pre vent seri ous injury. Ropes, cables and chains should be removed
and replaced if ex cessive wear is f ound. Contact Gori lla for warranted rep lacement
parts.

• For rusted areas on metallic m e mbers such as monkey bars, hand supports brackets,

etc.; sand and repaint, using a non lead-based paint meeting the r equirements of T itle
16 CRF Part 1303.

• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season

causin g splinters to appear. Light sanding may be necessary to maintain a safe playing
environment. If you are treating your play set with stain regularly, it will help prevent
severe checking/splitting and other weather damage.

• Once or twice a year, depending on your climate conditions, yo u must apply some type

of protection (sealant) to the wood o f yo ur unit. Prior to the application of sealant,
lightly sand any “rough” spots on your set. Please note this is a requirement of your
warranty.

• Creating and maintaining the play set on a level location is very important. As your

children play, your play set will slowly dig its way in to the soil, and it is very imp ortant
that it settles evenly. Make sure the p lay set is level an d t rue once each year or at the
beginning of each play season.

• Rake th e surface periodical ly to prevent compaction and maintain appro pr iate depths.

Disposal I nstructions:

disassembled and disposed of in such away that no unreasona ble hazards will exist at the time

When t he play set use is no longer desired, it shoul d be

the unit is discarded.

9

Play Set Surfacing Recommendations:

q

Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC)

offers from its

1. Protectiv e Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective

surfacing under and around all playground equipment is the most critical safety factor on playgrounds.

Certain manufactured synthetic surfaces also are acceptable; however, test data on shock absorbing
performance should be requested from the manufacturer.

Asphalt and concrete are unacceptable. They do not have any shock absorbing properties. Similarly, grass
and turf should not be used. Their ability to absorb shock during a fall can be reduced considerably
through wear and environmental conditions.

Certain loose-fill surfacing materials are acceptable. Surfacing materials are acceptable, such as the types
and depths shown in the table.

Handbook for Public Playground Safety

w ww.cpsc.gov/cpscpub/pubs/325.pdf

. The guide can be downloaded in full at

Fall Heights and Materials

Material

Uncompressed

Depth

Compressed

Depth

12"

6" (152mm) 9" (228mm)

(304mm) to 9" (228mm)

Wood Chips 7' (2.13m) 10' (3.05m) 11' (3.35m) 10' (3.05m)

Double-Shredded bark

mulch 6' (1.83m) 10' (3.05m) 11' (3.35m) 7' (2.13m)

>12'

Engineered Wood Fibers 6' (1.83m) 7' (2.13m)

(3.66m) 6' (1.83m)

Fine Sand 5' (1.52m) 5' (1.52m) 9' (2.74m) 5' (1.52m)

Coarse Sand 5' (1.52m) 5' (1.52m) 6' (1.83m) 4' (1.22m)

Fine Gravel 5' (1.52m) 7' (2.13m) 10' (3.05m) 6' (1.83m)

Medium Gravel 5' (1.52m) 5' (1.52m) 6' (1.83m) 5' (1.52m)

10-12' (3.0-

Shredded Tires*

*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four m anufacturers. The
tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface
re

uest test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

It should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.

3.6m) N/A N/A N/A

2. Fa ll Zones - A fall zone, covered with a protective surfacing material, is essential under and around

equipment where a child might fall. This area should be free of other equipment and obstacles onto which
a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minim um
of 6' in all directions from the perimeter of the equipment.

Swings should have a fall zone extending a minimum of 6' from the outer edge of the support structure on
each side. The fall zone in front and back of the swing should extend out a minimum distance of twice the
height of the swing as measured from the ground to the top of the swing support structure.

10

LEVELING YOUR FORT D URI NG ASSEMBLY

• Complete the steps which will be the basic frame of the fort {i .e. four corner posts with

base (sand box boar ds) and deck supports}

• Position in the most level area chosen for the play set, keeping in mi nd the location and

size of the swing beam, ladder, slides, etc. that extend off the fort.

• Once the frame is in the final position, check for vertical and horizontal levelness to

determine which side(s) will need to be dug into the ground to level the play set.

• With a shovel, score the ground aro und the outside ed ges of the sandbox boards on the

‘hi gh’ side of the fort. This is the area that will be dug in. Make sure to score deep
eno ugh; the scored l ines will be your digging template.

• Push the frame off and away from the scored area, far enough to dig and remove dirt to

reach the approp riate depth.

• Dig a channel along the scored line(s) for the base of the fort (co rner po st and sandbox

boards) to rest into. Dig the chan nel(s) to the same level depth. The bottom of th e
channel(s) should be level to each other so your frame doesn’t teeter or r ock because the
channel(s) are uneven.

• Once you have removed enough grass a nd dirt, slide/push the frame into the ch anne l(s).

Place a level on the vertical a nd horizontal boards of the frame to determine if enough soil,
or to o much, was rem oved .

• Repea t this process until the basic frame is plumb and level a nd in its final position before

completi ng the rest of the assembly.

• Measure to make sur e fort is square.

Important: if you require a channel depth of more than 6”, then we recommend you have your
play set area p rofessionally graded before completing assembly.

Example play area:

THE DIA G O NA L
MEA SUREMENTS
SHO ULD BE THE
SAM E FRO M
C O RNER PO ST TO
C O RNER PO ST. IF
NO T, A DJUST
FO RT SO THAT
THE DISTANC E IS
EQ UAL.

= AREA TO BE SC O RED AND

C HA NNELED FO R LEVELNESS

11

Blue Ridge Mountaineer

KIT CONTENTS

COMPONENTS

Description Qty Check List

(Swings, Slides, Accessories)

Swingbelts w/ Chains 2 __________
Rope Climber 1 __________

10’ Extreme Wave Slide 1 __________
Rad Ride Slide 1 __________

The Mountaineer Assembly Manual 1

Rockwall Grips (assorted colors) 10 __________

1

Trapeze Swing w/Chains
Safety Handles (Pair) 1 __________
Tic-Tac-Toe Panel 1 __________
Flag Kits 2 __________
10’ Rope 1 __________

Description

(Fort Hardware) see following pages

Description

(Swing Beam Hardware) see following pages

Description

(Wood Components) see following pages

__________

__________

REQUIRED TOOL LIST

Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided)
Extension Cord (if using standard drill)
Locking Pliers (Vise Grips, For Carriage Bolts)
1/8” Drill Bit
3/8” Drill Bit
7/8” Paddle Bit
½” Wrench and Socket
½” Deep Well Socket
9/16” Wrench and Socket
9/16” Deep Well Socket

Level
Tape Measure
Hammer
Pencil
Shovel
Rubber Mallet

12

Please familiarize yourself with the manual, parts/components and general construction process of your new playset
before getting started.

SITE PLAN:

’

’

SWING BELTS (2)
TRAPEZE ARM (1)

10’ WAVE

SLIDE

Playset he ight: 11

’

Approximate assembly time:

12-1 6 Hours

{ 6 foot unobstructed safety perimeter around playset recommended }

13

General Info To Review Before Installation

Helpful Installation Hints

• Depending on your experience, assembly of Gorilla Playsets can take as little as 6 hours up to

24 hours, depending on size, after invent ory of parts; therefore, we recommen d you set
aside a full two days for assembly.

• Identify all of the parts for your play set. Emp ty ea ch box and lay out boards so you can see

each part. Your instruction book will have detailed drawings that will make it easy for you to
recognize individual parts. Keep all hardwa re and metal parts separate from wooden pieces.

• After everything is laid out, check carefully to ensur e all parts are present. Make sure ther e

are no broken boar ds.

• Find an area to sort y our hardware. It is best to open the hardware on a solid surface so that

you do not lose any pieces in the grass. This will save time and familiarize you w ith all the
different pieces in the hardware bag.

• Important note: Wood has some natural defects such as knot s, surface cracks, etc… We

reject parts that are structu rally defective. We use a high quality lumber in our structures;
however, you should inspect each part for splinters or roug h spots and sand them smooth to
prevent injury.

• After familiarizing yourself with all of the components, read all instruction s tho roughly.

Reading instru ctions after you have studied the parts will help you understand more clearly
the installation process, and help to eliminate unnecessary mistakes.

• Pay close att ention t o the diameter and length of each bol t and screw .

• Never ti ghten har dware compl etely at first. It helps to have some adjustmen t for bolt

alignment whi le you are attaching parts together. After everyt hing is square, tighten each
joint.

• After the main unit is assembled it is critical that the floor is level

f rame is not level, the walls and floor will be out of square.

• After you complete i nsta llation, make sure every bolt, screw, and nut is tight, and every

board is secure. Wood will e xpand and contract with the seasons.

• Check all bolt connections and swin g hangers every two weeks.

• Place the set on level ground, not less than 6ft from any structure or obstruction such as a

fence, garage, house, overhanging branches, laundry lines, or electrical wires.

READ! VERY IMPORTANT!

If you are missing parts or have questions regarding the installation of our quality product PLEASE

call us directly at the factory (1-800-882-0272). Our trained staff will be happy to assist you.

Customer service hours:

Monday thru Friday 8AM – 5PM EST

E-mail: [e-mail]

and square. If the main

14

This page is a li st o f definitions and explanations used th roughout our instruction s to aid you

in the assembly of your play set.

Offset Holes-

This refers to the o rientation of the holes on the board. An offset hole is one that is closer to one
side than it is the other or in other wo rds, it is not centered on the boar d. In the procedures you
will be instructed to attach the boards with th e holes offset up or with the holes offset down. This
refers to which side of the board the hol e /holes should be closer to. Offset holes up= h ole/holes
will be closer to the top of the board. Offset holes down= hole/holes will be closer to the bottom
of the board. Note: some parts do not have offset holes, but instead the holes are on center.
Therefore there will not be any reference to how to offset these parts.

Throughout the installation procedures we will refer to parts with offset holes.

EXAMPLE OF OFFSET HOLES UP

Counter-sunk holes-

counter-sunk hole is one that su rrounds one side o f a thru hole, b ut does not extend through the
wood it’s self. When using a counter-sunk hole the bolt will be inserted through the thru hole and
either the head of the bolt and washer or nut and washer will occupy the counter sunk hole.

Lag Screws-

structural integrity of the unit. There wil l not be predrille d holes in the post for lag screw
installation. Lag screws ar e self- tapping, though if you are using a manual socket wrench it may
be necessary to tap the head of the lag screw with a hammer. You should also be sur e to tighten
the lags completely. Power tools such as an impact wrench or power drill should have enough
torque to driv e the lag screws without using a hammer, but make sure not to ove r tighten as this
can cause the threads to “strip out” in the post.

Lag scr ews are used in the construction of our play sets to enhance th e

Many of the parts that will be used have counter-sunk holes. A

15

Common installation practice

T

Installing T -nuts

When installing T-nuts into the wood, use a smooth faced hammer to set the face
of the T-nut flush into the wood.

Corner Post

-nut

Insert the barrel of the T-nut into the
predrilled hole. Using a smooth faced
hammer, drive the T-nut until the face
of the T -nut is flush to the wood.

This picture shows the T-nu t insert and
installed flush to the wood.

Cross Section end views, you are looking at an X­ray view of the post and T-nut. The barrel of the
T-nut is in the corner post the line i s the face of
the wood.

This picture shows an end view of the T-nut
insert and installed flush to the wood.
WARNING: DO NOT EMBED THE TOP OF THE
T-NUT INTO THE FACE OF THE WOOD

Flush
Correct

16

# 8 X 1-1/ 2"

WO O D SC REW

Q TY: 1 40

# 8 X 2"

WO O D SC REW

Q TY: 1 96

9

# 14 X 1-1/ 4"

PAN HEA D SC REW

Q TY: 8

# 8 X 2-1/ 2"

WO O D SC REW

Q TY: 1 35

# 8 X 3"

WO O D SC REW

Q TY: 8

5/ 16 " TEE NUT

Q TY: 3 5

Q TY: 8 2

3/ 8" LO C K NUT5/ 16 " LO C K NUT

Q TY: 1 9

8

7

6

5

5/ 16 X 4 -1 / 2"

HEX BO LT

Q TY: 2 7

5/ 16 X 1 -1 / 2"

HEX BO LT

Q TY: 8

TO RQ UE W A SHER

Q TY: 1 7

5/ 16 X 3 / 4"

HEX BO LT

Q TY: 8 2

1/ 2" W A SHER

Q TY: 2

3/ 8" W A SHER

Q TY: 3 1

5/ 16 " WASHER

Q TY: 2 31

4

3

2

1

USE THE RULER TO THE RIG HT TO M EASURE YO UR BO LTS AND SC REWS. PIC TURE VIEWS SHO W N
ABO V E A RE 1:1 SC A LE AND C A N BE USED TO MA TC H BO LT A ND SC REW SIZES.

5/ 16 X 3 -1 / 2"

HEX LA G SC REW

Q TY: 3 4

3/ 8 X 3-1/ 2"

HEX LA G SC REW

Q TY: 1 2

9

8

7

6

# 2 SQ UA RE

DRILL BIT

Q TY: 1

5

4

3

2

1

3/ 8 x 9"

C ARIAG E BO LT

Q TY: 1

3/ 8 x 7"

C ARIAG E BO LT

Q TY: 1 6

3/ 8 x 3-1/ 2"

C ARIAG E BO LT

Q TY: 2

5/ 16 X 4 "

EYEBO LT LA G

Q TY: 3

PLA STIC

BO LT C AP

Q TY: 1 9

USE THE RULER TO THE RIG HT TO M EASURE YO UR BO LTS AND SC REWS. PIC TURE VIEWS SHO W N
ABO V E A RE 1:1 SC A LE AND C A N BE USED TO MA TC H BO LT A ND SC REW SIZES.

DESC RIPTIO NPIC TURE Q TY.

2 X 4 X 2 1
BO TTO M PANEL

BO A RD

2 X 4 X 1 5"
PIC NIC TA BLE
SUPPO RT

2 X 4 X 2 3"
PIC NIC TA BLE
BENC H SUPPO RT

1

"

2

1

2

2

2 X 4 X 3 0"
PIC NIC TA BLE
VERT. SUPPO RT

2 X 4 X 4 7
SA FETY BO A RD/

END PANEL
BO A RD

2 X 4 X 5 1"
RO O F SUPPO RT
BO A RD (LEFT)

1

"

2

2

3

2

2 X 4 X 5 1"
RO O F SUPPO RT
BO A RD (RIG HT)

2

PIC TURE DESC RIPTIO N Q TY.

2 X 4 X 5 8"
SW ING BEAM
C RO SS M EMBER

2 X 4 X 6 6"
RO C K WA LL SIDE

2 X 4 X 7 0"
C ENTER DEC K
SUPPO RT

1

2

2

2 X 4 X 7 0"
DEC K SUPPO RT

2 X 4 X 7 0"
REAR TO P
PANEL BO ARD

2 X 4 X 7 8"
RO PE LADDER
SUPPO RT

2

1

1

2 X 6 X 1 6"
SUN

2

PIC TURE DESC RIPTIO N Q TY.

2 X 6 X 4 7
END PANEL/

SA ND BO X BO A RD

2 X 6 X 7 0"
BO TTO M PANEL/
SA ND BO X BO A RD

2 X 6 X 7 0"
FRO NT FA C E
BO A RD

2 X 6 X 7 0"
REAR ENTRY
BO A RD

1

"

2

2

3

1

1

2 X 6 X 7 8"
RO PE LADDER
RUNNER

1

X 10"

2

1

"

2

4 X 4 X 4 7
SW ING BEAM

MO UNT

5

X 1

4

SMA LL RAY

1

1

12

5

1

X 1

4

LA RG E RAY

X 16"

2

2

PIC TURE DESC RIPTIO N Q TY.

5

5

X 2

4

8

PANEL SLA T

5

5

X 2

4

8

PANEL SLA T

5

5

X 2

4

8

SUN SUPPO RT

5

3

X 3

4

8

DEC K SPAC ER

5

3

X 3

4

8

DEC K SPAC ER

5

3

X 3

4

8

DEC K SPAC ER

X 28

X 33"

X 42"

X 40

X 22

X 14

1

"

2

27

2

2

1

"

2

1

1

"

2

1

"

2

1

1

5

X 2

4

5

8

X 23

7

"

8

RO C K WA LL
C A P

5

X 6 X 23

4

7

"

8

BO TTO M RO C K
WA LL BO ARD

5

X 6 X 23

4

7

"

8

RO C K WA LL
BO A RD

1

1

11

5

X 6 X 47

4

3

"

8

DEC K BO ARD

9

PIC TURE DESC RIPTIO N Q TY.

5

X 10"

4

RO O F PEA K
SUPPO RT

5

X 6 X 51 "

4

PIC NIC TA BLE
SEA T AND TO P

2

3

1 X 4 X 4 7
TO NG UE O NLY

RO O F FINISHER

1 X 4 X 4 7
G RO O VE O NLY

RO O F STA RTER

1 X 6 X 4 7
TO NG UE-G RO O VE

RO O F BO A RD

1

"

2

1

"

2

1

"

2

2

2

18

1

47

" RO O F PEA K

2

4 X 4 X 4 0"
END WALL SLIDE
MO UNT PO ST

1

1

PIC TURE DESC RIPTIO N Q TY.

2 X 6 X 2 1
END PANEL

BO A RD

4 X 4 X 9 6"
PLA STIC C O ATED
C O RNER PO ST

4 X 4 X 1 08"
PLA STIC C O ATED
SW ING LEG

1

"

2

1

4

2

4 X 6 X 1 20"
PLA STIC C O ATED
SW ING BEAM

2 X 4 X 1 7"
LA DDER STEP

2 X 4 X 6 6"
LA DDER SIDE

1

1

1

LEFT

1

RIG HT

5

5

X 2

4

8

LA DDER BAC K

X 18

3

"

4

1