Goodman Mfg RT6332013r1 User Manual

TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
ALAL
AL
ALAL
GPH 13 M Series Multi Position
Package Heat Pump Unit s
with R410A
Refer to Service Manual RS6300008 for installation, operation, and troubleshooting information.
All safety information must be followed as provided in the Service Manual.
Refer to the appropriate Parts Catalog for part number information.
Models listed on page 3.
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
Copyright © 2010 Goodman Manufacturing Company, L.P.
RT6332013r1
PRODUCT IDENTIFICATION
A
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GPH1336M41AA
BRA ND:
G: Goo d man
Brand
: Ama na
Brand
®
Package Unit
®
PRODUCT
TYPE:
PRODUCT
FAMILY:
H: Heat Pump
13 : Up to 13 SEE R
PRODUCT
SERIES:
24: 24,000 BTUH 30: 30,000 BTUH 36: 36,000 BTUH 42: 42,000 BTUH 48: 48,000 BTUH 60: 60,000 BTUH
CONFIGURATIO N:
NOMINAL
CAPACITY:
MINOR REV I S ION :
A: Initial Release
REFRIGERANT:
4: R-410A
M AJOR REVI SION:
A: Initial Release
M: M ult-position
VOLTAGE:
1: 208-230v/1ph/60Hz
3. 208-230v/3ph/60Hz
4. 460V/3ph/60Hz
WARNING
WARNING
WARNING
WARNING
arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.
Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
Goodman will not be responsible for any injury or property damage
WARNING
WARNING
the requirements of an "entry level technician" as speci­fied by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.
Installation and repair of this unit should be performed ONLY by indi­viduals meeting (at a minimum)
2
HIGH VOLTAGE!
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GPH1324M41AB G
PH1330M41AB PH1336M41AB
G G
PH1342M41AB PH1348M41AB
G G
PH1360M41AB
WARNING
WARNING
WARNING
WARNING
Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
The United States Environmental Protection Agency (“EPA”) has issued various regulations re­garding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device that is not design certified by Goodman for use with this unit.
WARNING
WARNING
do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.
To prevent the risk of property damage, personal injury, or death,
3
PRODUCT DESIGN
GPH13 (M Series) Package Units are designed for outdoor installations only in either residential or light commercial ap­plications and are available in 2, 2.5, 3, 3.5, 4 & 5 ton sizes. They are designed for 208/230 volt single phase applications.
The connecting ductwork (Supply and Return) can be con­nected for either horizontal or vertical airflow. In the vertical application, a matching Roof Curb is recommended and a horizontal duct cover kit is required.
A return air filter must be installed behind the return air grille(s) or provision must be made for a filter in an accessible loca­tion within the return air duct. The minimum filter area should not be less than those sizes listed in the Specification Sec­tion. Under no circumstances should the unit be operated without return air filters.
A 3/4" pipe is provided for removal of condensate water from the indoor coil. A trap must be provided to have proper con­densate drainage. (Do not reduce the drain line size).
Refrigerant flow control is achieved by use of restrictor ori­fices.
All heat pump models also have a suction line accumulator installed between the reversing valve and the compressor. The object of the accumulator is to:
1. Provide a liquid refrigerant storage vessel during prolonged system off cycles.
2. Store excess liquid refrigerant not needed by the system while running.
3. Return oil and saturated vapor to the compressor at a controlled rate.
4. Retain stored excess refrigerant during a sudden system pressure fluctuation such as seen in defrost cycles.
Refrigerant flow control is achieved by use of restrictor orifices. These models use the FasTest Access Fitting System, with a saddle that is either soldered to the suction and liquid lines or is fastened with a locking nut to the access fitting box (core) and then screwed into the saddle.
remove the core from the saddle until the refrigerant charge has been removed. Failure to do so could result in property damage or personal injury.
Do not
Air for condensing (cooling cycle) or evaporation (heating cycle) is drawn through the outdoor coil by a propeller fan, and is discharged vertically out the top of the unit. The out­door coil is designed for .0 static. No additional restriction (ductwork) shall be applied.
Conditioned air is drawn through the filter(s), field installed, across the coil and back into the conditioned space by the indoor blower.
Package Heat Pump indoor sections are designed to accept optional components such as auxiliary electric heaters and circuit breakers. Provisions for these components have been made at time of manufacture.
GPH13 series package units use the Compliant Scroll com­pressor; there are a number of design characteristics which are different from the traditional reciprocating compressor.
- Due to their design Scroll compressors are inherently more tolerant of liquid refrigerant. NOTE: Even though the com­pressor section of a Scroll compressor is more tolerant of liquid refrigerant, continued flood back or flooded start condi­tions may wash oil from the bearing surfaces causing prema­ture bearing failure.
- These Scroll compressors use "POE" or polyolester oil which is NOT compatible with mineral oil based lubricants like 3GS. "POE" oil must be used if additional oil is required.
- Compliant scroll compressors perform “quiet” shutdowns that allow the compressor to restart immediately without the need for a time delay. This compressor will restart even if the system has not equalized.
- Operating pressures and amp draws may differ from stan­dard reciprocating compressors. This information may be found in the “Cooling Performance Data” section.
Location and Clearances
NOTE: To ensure proper condensate drainage, unit must be installed in a level position.
The single phase units use permanent split capacitor (PSC) design compressors. Starting components are not required for these units. A low microfarad run capacitor assists the compressor to start and remains in the circuit during opera­tion.
The outdoor fan motors are single phase capacitor type mo­tors. Some models use PSC type indoor blower motors while others use EEM type blower motors. EEM motors are ener­gized by a 24V signal from the thermostat and are constant torque motors with very low power consumption.
The EEM features an integral control module.
4
PRODUCT DESIGN
Outside Slab Installation -Multi-positional (M)
NOTE: Roof overhang should be no more than 36" and provi­sions made to deflect the warm discharge air out from the overhang.
Minimum clearances are required to avoid air recirculation and keep the unit operating at peak efficiency.
In installations where the unit is installed above ground level and not serviceable from the ground (Example: roof top in­stallations) the installer must provide service platform for ser­vice person with rails or guards in accordance with local codes or ordinances, or, in their absence, with the latest edition of the Uniform Mechanical Code Section 305.
NOTE: Unit can also use roof curb (and platform for leveling, where necessary) to utilize bottom discharge.
WARNING
TO PREVENT POSSIBLE PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT POSITION DURING ALL RIGGING AND MOVING OPERATIONS. TO FACILITATE LIFTING AND MOVING IF A CRANE IS USED, PLACE THE UNIT IN AN ADEQUATE CABLE SLING.
IMPORTANT: If using bottom discharge with roof curb,
ductwork should be attached to the curb prior to installing the unit.
NOTE: Single phase models require installation of horizontal duct kit #20464501PDGK (medium chassis) and #20464502PDGK (large chassis) when using bottom dis­charge.
Roof Curb
Rooftop Installation - -Multi-positional (M)
NOTE: To ensure proper condensate drainage, unit must be
installed in a level position.
Refer to Roof curb Installation Instructions for proper curb installation. Curbing must be installed in compliance with the National Roofing Contractors Association Manual.
5
PRODUCT DESIGN
GPH13[24-60]M41*
HKR ELECTRICAL DATA
Circuit #1 Circuit #2
Minimum Ci rcuit
Ampacity
at 208 / 240V
GPH1324M41*
HKR05A, CA HKR08A, CA HKR10A,CA 45 / 51 60 / 60 ---- ---- 9.50 / 32,400
GPH1330M41*
HKR05A,CA 24 / 27 30 / 30 -- -- 4.75 / 16,200 HKR08A,CA 34 / 39 40 / 40 -- -- 7.0 / 23,800 HKR10A,CA 45 / 52 60 / 60 -- -- 9.5 / 32,400 HKR15A,CA 45 / 52 60 / 60 22 / 25 30 / 30 14.25 / 48,600
GPH1336M41*
HKR05A, CA HKR08A, CA HKR10A, CA HKR15A,CA 45 / 52 60 / 60 22 / 25 30 / 30 14.25 / 48,600
GPH1342M41*
HKR05A,CA 24 / 27 30 / 30 -- -- 4.75 / 16,200 HKR08A,CA 34 / 39 40 / 40 -- -- 7.0 / 23,800 HKR10A,CA 45 / 52 60 / 60 -- -- 9.5 / 32,400 HKR15A,CA 45 / 52 60 / 60 22 / 25 30 / 30 14.25 / 48,600
GPH1348M41*
HKR05A, CA HKR08A, CA HKR10A, CA HKR15A, CA HKR20A,CA 46 / 52 60 / 60 43 / 49 60 / 60 19.50 / 66,500
GPH1360M41*
HKR05A, CA HKR08A, CA HKR10A, CA HKR15A, CA HKR20A,CA 48 / 54 60 / 60 43 / 49 60 / 60 19.50 / 66,500
24 / 27 30 / 30 ---- ---- 4.75 / 16,200 33 / 28 40 / 40 ---- ---- 7.00 / 23,800
24 / 27 30 / 30 ---- ---- 4.75 / 16,200 34 / 39 40 / 40 ---- ---- 7.00 / 23,800 45 / 52 60 / 60 ---- ---- 9.50 / 32,400
25 / 28 30 / 30 ---- ---- 4.75 / 16,200 34 / 40 40 / 40 ---- ---- 7.00 / 23,800 46 / 53 60 / 60 ---- ---- 9.50 / 32,400 46 / 52 60 / 60 22 / 25 30 / 30 14.25 / 48,600
26 / 30 30 / 30 ---- ---- 4.75 / 16,200 36 / 40 40 / 40 ---- ---- 7.00 / 23,800 48 / 54 60 / 60 ---- ---- 9.50 / 32,400 48 / 54 60 / 60 22 / 25 30 / 30 14.25 / 48,600
Maximum Maximum
Overcurrent Overcurrent
Protection (amps) Protection (amps)
at 208 / 240V at 208 / 240V
Minimum Circuit
Ampacity
at 208 / 240V
kW & BTU
at 240V
Actual
IMPORTANT NOTE: A separate power supply is required for the HKR heater kit.
Heating kW Correction Factor
WARNING
WARNING
Supply Votage
Correction Factor
Multiply rated kW by correction factor to get actual kW
All wires and overcurrent protection devices are sized for use with electric heaters only and without refrigeration. If heaters are not installed with above wire size, overheating and fire could occur. See PACKAGE UNIT SPECIFICATIONS section for minimum circuit ampacity and maximum overcurrent pro­tection during refrigeration cycle.
240 230 220 210 208
1.0 0.93 0.85 0.78 0.76
6
PRODUCT DIMENSIONS
GPH13[24-60]M41*
SUCTION/LIQUID PRESSURE PORT
CONDENSATE DRAIN CONNECTION 3/4” NP T FE M ALE
47
18 7/8
POWER WIRE ENTRANCE
4 1/8
2 1/8
6 ½
8
?
B
3
CONTROL WIRE ENTRANCE
1 3/8
16
51
5 ½
B
SUPPLY
16
?
A
2 34
RETURN
MEDIUM CHASSIS
GPH1324M41* GPH1330M41* GPH1336M41* GPH1342M41*
LARGE CHASSIS
GPH1348M41* GPH1360M41*
BLOWER ACCESS PANEL
7
PACKAGE HEAT PUMP SPECIFICATIONS8GPH13[24-36]M41AB
(
)
COOLING CAPACITY HEATING RATING
UNIT ELECTRICAL SPECIFICATION
COMPRESSOR
CONDENSER FAN MOTOR
CONDENSER FAN
CONDENSER COIL
EVAPORATOR BLOWER MOTOR
EVAPORATOR BLOWER
EVAPORATOR COIL
GENERAL INFORM ATION
COOLING CAPACITY, BTUH 24,000 29,000 34600 SEER / EER 13/11 13/10.8 13/10.9 BTU/h (47°) 23000 28800 34200 BTU/h (17°) 12600 17000 19000 HSPF 7.7 7.7 7.7 VOLTAGE (NAMEPLATE) 208/230-60-1 208/230-60-1 208/230-60-1 AMPS 15.8 19.0 21.3 MIN CIRC UIT AMPACITY 19.0 23.0 25.4 MAX OVERCURRENT PROTECTION TYPE SCROLL SCROLL SCROLL RATED LOAD AMPS 12.8 16.0 16.7 LOCKED ROTOR AMPS 58.3 77 79 HORSEPOWER 1/4 1/4 1/4 RPM 830 830 830 FULL LOAD AMPS 1.5 1.5 1.5 LOCKED ROTOR AMPS 3 3 3 BLADE DIAMETER (INCHES)
NUMBER O F BLADES FACE AREA (SQ. FT.) 17.02 17.02 16.83 NUMBER O F ROW S 1 1 1
FINS PER INCH 24 24 22 HORSEPOWER - NUMBER OF SPEEDS 1/4 - 3 1/3 - 3 1/3 - 3 FULL LOAD AMPS 1.5 1.5 3.06 LOCKED ROTOR AMPS 2.13 3.2 4.1 MOTOR SPEED TAP - COOLING X-13 High High High RPM 952 869 910 DIAMETER X WIDTH (INCHES) 10 x 9 10 x 9 10 x 9 RATED SCFM COOLING 825 1050 1150 M AX EXTERNAL STATIC PRESS ("w.c.) 0.5 0.5 0.5 FACE AREA (SQ. FT.) 4.52 4.52 4.52 NUMBER O F ROW S 4 4 4 FINS PER INCH 16 16 14 FILTER SIZE * 25 x 25 x 1 25 x 25 x 1 25 x 25 x 1 DRAIN SIZE (INCHES) 3/4" 3/4" 3/4" EXPANSION DEVICE (ID/OD) 0.057/0.045 0.070/0.055 0.071/0.057 REFRIGERANT CHARGE R410A (OZS.) 110 115 135
POWER SUPPLY CONDU IT KNOCKOUT SIZE
LOW VOLTAGE CONDU IT KNOCKOUT SIZE (INCHES)
LO PRESSURE SWITCH
OPENS / CLOSES PSIG 22 / 50 22 / 50 22 / 50
HI PRESSURE SWITCH - OPENS PSIG
OPENS / CLOSES PSIG 660 / 420 660 / 420 660 / 420 SHIPPING WEIGHT (LBS.) 405 410 435 OPERATING WEIGHT (LBS.) 395 400 425
(1 )
INCHES
GPH1324M41* GPH1330M41* GPH1336M41*
30 35 40
22/3 22/3 22/4
3/4, 1, 1-1/4 3/4, 1, 1-1/4 3/4, 1, 1-1/4
1/2 1/2 1/2
(1)
Maximum Overcurrent Protection Device: MUST use Time Delay Fuse or HACR type Circuit Breaker of the same size as noted.
*
Calculated external filter size based on air velocity of 300 ft/min.
Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes.
Unit specifications are subject to change without notice.
IMPORTANT: While this data is presented as a guide, it is important to electrically connect the unit and properly size wires and fuses/circuit breakers
in accordance with the National Electrical Code and/or all local codes. Data shown is w/o electric heaters.
ALWAYS refer to the units serial plate for the most up-to-date general and electrical information.
PACKAGE HEAT PUMP SPECIFICATIONS
(
)
GPH13[42-60]M41AB
COOLING CAPACITY HEATING RATING
UNIT ELECTRICAL SPECIFICATION
COMPRESSOR
CONDENSER FAN MOTOR
CONDENSER FAN
CONDENSER COIL
EVAPORATOR BLOWER MOTOR
EVAPORATOR BLOWER
EVAPORATOR COIL
GENERAL INFORM ATION
COOLING CAPACITY, BTUH 40000 46500 56000 SEER / EER 13/11 13/11 13/10.9 BTU/h (47°) 40000 45500 55500 BTU/h (17°) 21000 26000 31200 HSPF 7.7 8.0 8.0 VOLTAGE (NAMEPLATE) 208/230-60-1 208/230-60-1 208/230-60-1 AMPS 22.4 29.0 35.4 MIN CIRCUIT AMPACITY 26.8 34.5 42.0 MAX OVERCURRENT PROTECTION TYPE SCROLL SCROLL SCROLL RATED LOAD AMPS 17.9 21.8 26.4 LOCKED ROTOR AMPS 112 117 134 HORSEPOWER 1/4 1/4 1/4 RPM 1075 1075 1075 FULL LOAD AMPS 1.4 1.4 1.4 LOCKED ROTOR AMPS 2.9 2.9 2.9 BLADE DIAMETER (INCHES)
NUMBER OF BLADES FACE AREA (SQ. FT.) 16.83 19.24 21.04 NUMBER OF ROWS 2 2 2
FINS PER INCH 16 16 16 HORSEPOWER - NUMBER OF SPEEDS 1/3 - 3 3/4 - 5 1 - 5 FULL LOAD AMPS 3.06 5.8 7.6 LOCKED ROTOR AMPS 4.1 --- --­MOTOR SPEED TAP - COOLING X-13 High T2/T3 T2/T3 RPM 910 1050 1050 DIAMETER X WIDTH (INCHES) 10 x 9 10 x 9 10 x 9 RATED SCFM COOLING 1300 1720 1800 MAX EXTERNAL STATIC PRESS ("w.c.) 0.5 0.5 0.5 FACE AREA (SQ. FT.) 4.52 6.17 6.17 NUMBER OF ROWS 4 4 4 FINS PER INCH 14 14 14 FILTER SIZE * 25 x 25 x 1 (2) 20 x 20 x 1 (2) 20 x 20 x 1 DRAIN SIZE (INCHES) 3/4" 3/4" 3/4" EXPANSION DEVICE (ID/OD) 0.072/0.063 0.080/0.065 0.084/0.076 REFRIGERANT CHARGE R410A (OZS.) 180 190 220
POWER SUPPLY CONDUIT KNOCKOUT SIZE
LOW VOLTAGE CONDUIT KNOCKOUT SIZE (INCHES)
LO PRESSURE SWITCH
OPENS / CLOSES PSIG 22 / 50 22 / 50 22 / 50
HI PRESSURE SWITCH - OPENS PSIG
OPENS / CLOSES PSIG 660 / 420 660 / 420 660 / 420 SHIPPING WEIGHT (LBS.) 440 520 533 OPERATING WEIGHT (LBS.) 430 510 523
(1)
INCHES
GPH1342M41* GPH1348M41* GPH1360M41*
40 50 60
22/3 22/3 22/3
3/4, 1, 1-1/4 3/4, 1, 1-1/4 3/4, 1, 1-1/4
1/2 1/2 1/2
(1)
Maximum Overcurrent Protection Device: MUST use Time Delay Fuse or HACR type Circuit Breaker of the same size as noted.
*
Calculated external filter size based on air velocity of 300 ft/min.
Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes.
Unit specifications are subject to change without notice.
IMPORTANT: While this data is presented as a guide, it is important to electrically connect the unit and properly size wires and fuses/circuit breakers
in accordance with the National Electrical Code and/or all local codes. Data shown is w/o electric heaters.
ALWAYS refer to the units serial plate for the most up-to-date general and electrical information.
9
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