Goodman Mfg R-410A User Manual

TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
GPC 14 SEER R-410A
Package Air Conditioners
with R-410A
Refer to Service Manual RS6300011 (Horizontal)
for installation, operation, and troubleshooting information.
All safety information must be followed as provided in the Service Manual.
Refer to the appropriate Parts Catalog for part number information.
Models listed on page 3.
Models qualify for the 2009 and 2010 Federal Tax Credits for Energy Efficiency**
ALAL
AL
ALAL
**Note that these tax credits are subject to specific requirements set forth in the American Recovery and Reinvestment Act of 2009 and in the Internal Revenue Code. Goodman recommends that consumers consult a tax professional if they have questions about the applicability of these credits.
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
Copyright © 2009 Goodman Manufacturing Company, L.P.
RT6322007r2
August 2009
PRODUCT IDENTIFICATION
Y
A
A
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GPC1424H
BRAND:
G: Go odm an
Brand
®
PRODUCT TYPE:
Packag e Un it
PRODUCT FAMILY:
C: Cooling
PRODUCT SERIES:
SEER Ratin g
CONFIGURATION:
H: Ho ri zontal
OMINAL APACIT
4: 24, 000 BTUH 0: 30, 000 BTUH 6: 36, 000 BTUH 2: 42, 000 BTUH 8: 48, 000 BTUH 0: 60, 000 BTUH
41AA
VOLTAGE:
1: 208-230v 1ph/60Hz
REFRIGERANT:
4: R-410A
MAJOR REVISION:
: Initial R elea se
MIN OR REV ISION:
: Init ial Relea s e
WARNING
WARNING
WARNING
arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.
2
Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
Goodman will not be responsible for any injury or property damage
WARNING
WARNING
individuals meeting the requirements of an "entry level technician" as specified by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.
Installation and repair of this unit should be performed
ONLY by
WARNING
HIGH VOLTAGE!
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GPC1424H41A* GPC1430H41A* GPC1436H41A* GPC1442H41A* GPC1448H41A* GPC1460H41A*
Models qualify for the 2009 and 2010 Federal Tax Credits
for Energy Efficiency**
**Note that these tax credits are subject to specific requirements set forth in the American Recovery and Reinvestment Act of 2009 and in the Internal Revenue Code. Goodman recommends that consumers consult a tax professional if they have questions about the applicability of these credits.
WARNING
WARNING
WARNING
WARNING
Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
The United States Environmental Protection Agency (“EPA”) has issued various regulations re­garding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device that is not design certified by Goodman for use with this unit.
WARNING
WARNING
do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.
To prevent the risk of property damage, personal injury, or death,
3
PRODUCT DESIGN
GPC Package Cooling Units are designed for outdoor instal­lations only in either residential or light commercial applica­tions.
The connecting ductwork (Supply and Return) can be con­nected for either horizontal or vertical airflow. In the vertical application a matching Roof Curb is recommended.
A return air filter must be installed behind the return air grille(s) or provision must be made for a filter in an accessible loca­tion within the return air duct. The minimum filter area should not be less than those sizes listed in the Specification Sec­tion. Under no circumstances should the unit be operated without return air filters.
A 3/4” PVC pipe is provided for removal of condensate water from the indoor coil In order to provide proper condensate flow, a drain trap is supplied and shipped loose inside the unit for field installation. (Do not reduce the drain line size.)
Refrigerant flow control is achieved by use of restrictor ori­fices. GPC units use the FasTest Access Fitting System with a saddle that is either soldered to the suction and liquid lines or is fastened with a locking nut to the access fitting box (core) and then screwed into the saddle.
move the core from the saddle until the refrigerant charge has been removed. Failure to do so could re­sult in property damage or personal injury.
The single phase units use permanent split capacitor (PSC) design compressors. Starting components are therefore not required for these units. A low microfarad run capacitor as­sists the compressor to start and remains in the circuit dur­ing operation.
All GPC14 units have X-13 indoor blower motors that are en­ergized by a 24V signal from the thermostat and are con­stant torque motors with very low power consumption. The X­13 features an integral control module.
Air for condensing (cooling cycle) is drawn through the out­door coil by a propeller fan, and is discharged vertically out the top of the unit. The outdoor coil is designed for .0 static. No additional restriction (ductwork) shall be applied.
Conditioned air is drawn through the filter(s), field installed, across the coil and back into the conditioned space by the indoor blower.
GPC1424-30H41* use Copeland Reciprocating Compressors. GPC1436-60H41* use Copeland Scroll Compressors. There are a number of design characteristics which are different from the traditional reciprocating compressor.
Do not re-
- Due to their design Scroll Compressors are inherently more tolerant of liquid refrigerant. NOTE: Even though the compressor section of a Scroll compressor is more toler­ant of liquid refrigerant, continued floodback or flooded start conditions may wash oil from the bearing surfaces causing premature bearing failure.
- Scroll Compressors use white oil which is compatible with 3GS oil which may be used if additional oil is re­quired.
- Operating pressures and amp draws may differ from stan­dard reciprocating compressors. This information may be found in the "Cooling Performance Data" section.
Location and Clearances
NOTE: To ensure proper condensate drainage, unit must be installed in a level position.
10"
36"
WALL
UNIT
36"
36"
Outside Slab Installation - Horizontal (H)
Minimum clearances are required to avoid air recirculation and keep the unit operating at peak efficiency.
4
PRODUCT DESIGN
36"
U
N
I
T
P
L
E
N
U
M
P
L
A
T
F
O
R
M
Rooftop Installation - Horizontal (H)
In installations where the unit is installed above ground level and not serviceable from the ground (Example: Roof Top in­stallations), the installer must provide service platform for ser­vice person with rails or guards in accordance with local codes or ordinances or in their absence with the latest edition of the Uniform Mechanical Code Section 305.
NOTE: Unit can also use roof curb.
24"
WARNING
TO PREVENT POSSIBLE PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT POSITION
B
R
U
C
DURING ALL RIGGING AND MOVING OPERATIONS. TO FACILITATE LIFTING AND MOVING IF A CRANE
36"
IS USED, PLACE THE UNIT IN AN ADEQUATE CABLE SLING.
Refer to Roof Curb Installation Instructions for proper curb installation. Curbing must be installed in compliance with the National Roofing Contractors Association Manual.
5
PRODUCT DESIGN
GPC14[24-60]H41A*
HKR ELECTRICAL DATA
Circuit #1 Circuit #2
Model and Heat Kit Usage
GPH1424H41A*
HKR05*,C* HKR08*,C* HKR10*,C* 45 / 51 60 / 60 ---- ---- 9.50 / 32,400
GPH1430H41A*
HKR05*,C* HKR08*,C* HKR10*,C* HKR15*,C* 45 / 52 60 / 60 22 / 25 30 / 30 14.25 / 48,600
GPH1436H41A*
HKR05*,C* HKR08*,C* HKR10*,C* HKR15*,C* 45 / 52 60 / 60 22 / 25 30 / 30 14.25 / 48,600
GPH1442H41A*
HKR05*,C* HKR08*,C* HKR10*,C* HKR15*,C* HKR20*,C* 46 / 52 60 / 60 43 / 49 60 / 60 19.50 / 66,500
GPH1448H41A*
HKR05*,C* HKR08*,C* HKR10*,C* HKR15*,C* HKR20*,C*
GPH1460H41A*
HKR05*,C* HKR08*,C* HKR10*,C* HKR15*,C* HKR20*,C* 48 / 54 60 / 60 43 / 49 60 / 60 19.50 / 66,500
Minimum Circuit
Ampacity
at 208 / 240V
24 / 27 30 / 30 ---- ---- 4.75 / 16,200 33 / 28 40 / 40 ---- ---- 7.00 / 23,800
24 / 27 30 / 30 ---- ---- 4.75 / 16,200 34 / 39 40 / 40 ---- ---- 7.00 / 23,800 45 / 52 60 / 60 ---- ---- 9.50 / 32,400
24 / 27 30 / 30 ---- ---- 4.75 / 16,200 34 / 39 40 / 40 ---- ---- 7.00 / 23,800 45 / 52 60 / 60 ---- ---- 9.50 / 32,400
25 / 27 30 / 30 ---- ---- 4.75 / 16,200 34 / 39 40 / 40 ---- ---- 7.00 / 23,800 46 / 52 60 / 60 ---- ---- 9.50 / 32,400 46 / 5 2 60 / 60 22 / 25 30 / 3 0 14 .25 / 48,600
25 / 28 30 / 30 ---- ---- 4.75 / 16,200 34 / 40 40 / 40 ---- ---- 7.00 / 23,800 46 / 53 60 / 60 ---- ---- 9.50 / 32,400 46 / 5 2 60 / 60 22 / 25 30 / 3 0 14 .25 / 48,600 46 / 5 2 60 / 60 43 / 49 60 / 6 0 19 .50 / 66,500
26 / 30 30 / 30 ---- ---- 4.75 / 16,200 36 / 40 40 / 40 ---- ---- 7.00 / 23,800 48 / 54 60 / 60 ---- ---- 9.50 / 32,400 48 / 5 4 60 / 60 22 / 25 30 / 3 0 14 .25 / 48,600
Maximum Maximum
Overcurrent Overcurrent
Protection (amps) Protection (a mps)
at 20 8 / 240V at 208 / 240V
Minimum Circuit
Ampacity
at 208 / 240V
kW & BTU
at 240V
Actual
IMPORTANT NOTE: A separate power supply is required for the HKR heater kit.
All wires and overcurrent protection devices are sized for use with electric heaters only and without
WARNING
WARNING
refrigeration. If heaters are not installed with above wire size, overheating and fire could occur. See PACKAGE COOLING SPECIFICATIONS section for minimum circuit ampacity and maximum overcurrent protection during refrigeration cycle.
6
PRODUCT DIMENSIONS
GPC14[24-60]H41A*
A
14.000
4.512
66.542
14.000
4.500 SUPPLY
B
6.500
14.000 RETURN
BACK VIEW
(DUCT OPENINGS)
34.075
Chassis Model A B
GPC1424 33 30½
Small
GPC1430 33 30½ GPC1436 33 35½
Medium
GPC1442 33 35½ GPC1448 33 38½
Large
GPC1460 33 38½
Dimensions in inches
7
PACKAGE COOLING SPECIFICATIONS
)
GPC1424H41* GPC1430H41* GPC1436H41*
COOLING CAPACITY UNIT ELECTRICAL SPECIFICATION
COMPRESSOR
CONDENSER FAN MOTOR
COND E NSE R F AN CONDENSER COIL
EVAPORATOR BLOWER MOTOR
EVAPORATOR BLOWER
EVAPORATOR COIL
GENERAL INFORMATION
COOLI NG CAPACI TY, BT UH 24, 600 28,400 35,6 00 SE ER / EER 14.5 / 12.1 14. 0 / 12.0 14.0 / 12. 0 VOLTAGE (NAM EPLATE) 208-230/1/60 208-230/1/60 208-230/1/60 AMPS (TOTAL) 10.5 13.1 6 20.06 MINI MUM CIRC UIT AMPACITY 12.5 1 5 .6 2 4 .2 MAXIMUM OVERCURRENT PROTECTION TYPE RECIP RECIP SCROLL RA T E D LO AD AM P S 7.9 9. 8 16.7 LO CK ED RO TOR A M PS 41 55 79 HORSEP O WER 1/ 6 1/4 1/4 RPM 815 830 830 FULL LOAD AMPS 1.1 1.5 1.5 LOCKED ROTOR AMPS 1. 7 3.0 3. 0 BLADE DIAMETER (INCHES) / N UMBER OF BLADE S 22 / 3 22 / 3 22 / 3 FACE AREA - SQ. FT. 13.4 13.4 13.4 NUM BE R OF ROWS 1 1 1 FINS PER INCH 2 4 24 24 HORSEPOWER - NO. OF SPEEDS 1/2 - 5 1/2 - 5 1/ 2 - 5 FULL LOAD AMPS 1.5 1.86 1. 86 LOCKED ROTOR AMPS NA NA NA MOTOR SPEED TAP - COOLING T2 T2 T2 RPM 105010501050 DIAM ETER X WIDT H (INCH ES ) 10 X 8 10 X 8 10 X 8 HI EFFICIENCY COOLING CFM 850 1,050 1,200 5 TON NOM INA L C OOLING C FM NA NA NA FAN ONLY COOLING CFM 80 0 950 1,1 00 MAX EXTERNAL STATIC PRESS ("w.c.) 0.5 0.5 0.5 FACE AREA - SQ. FT. 5.25 4.67 5.2 NUM BE R OF ROWS 3 4 3 FINS PER INCH 1 6 16 14 FILTER SIZE - SQ. FT. * 20 x 20 x 1 20 x 25 x 1 25 x 25 x 1 DRAIN S IZE (I NCHES) 3/4" 3/4" 3/4" EXP ANS I ON DEV IC E ORI FI CE (0 .0 57 ) ORI F ICE (0 .0 60 ) OR IF ICE (0.065) REFRIGERANT CHARGE R-410A (Oz.) 83 78 80 POWER SUPPL Y CONDUIT KNOCKOUT SIZE (INCHES LOW VOLTAGE CONDUIT KNOCKOUT SIZE (INCHES) 1/2 1/2 1/2 SHIPPING WEIGHT LBS. 310 310 370 OPERATING WEIGHT LBS. 300 300 360
(1)
3/4, 1, 1-1/4 3/4, 1, 1- 1/4 3/4, 1, 1-1/4
GPC14[24-36]H41A*
20 25 40
(1)
Maximum Overcurrent Protection Device: MUST use Time Delay Fuse or HACR type Circuit Breaker of the same size as noted.
*
Calculated external filter size based on air velocity of 300 ft/min.
Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes.
Unit specifications are subject to change without notice. ALWAYS refer to the units serial plate for the most up-to-date general and electrical information.
IMPORTANT: While this data is presented as a guide, it is important to electrically connect the unit and properly size wires and fuses/circuit breakers
in accordance with the National Electrical Code and/or all local codes. Data shown is w/o electric heaters.
All wires and overcurrent protection devices are sized for use with electric heaters only and without
WARNING
WARNING
refrigeration. If heaters are not installed with above wire size, overheating and fire could occur. See PACKAGE COOLING SPECIFICATIONS section for minimum circuit ampacity and maximum overcurrent protection during refrigeration cycle.
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