Goodman Mfg MSC-MSH 9 User Manual

INSTALLATION & OPERATIONS MANUAL
SPLIT TYPE ROOM AIR CONDITIONER AND HEAT PUMP MODELS
MSC/MSH 9,000 & 12,000 BTUH • 115 VOLT
O
Important Safety Instructions
The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage.
T o prevent the r isk of property damage, personal injury, or death, do not store combustible ma terials or use gasol ine or other flammable liquids or vapor s in the vicinity of thi appliance.
HIGH VOLTAGE!
Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal inju ry or deat h.
Goodman wi ll not be r esponsi ble fo r any in jur y or proper ty da mag e ar i si ng fr om i mpr o per se r vic e o r servic e proc ed ur es. If you pe rf orm s er vi ce on your own produ ct , you assume r es pons i b ili t y f or an y personal in ju r y or p ro pe rt y d ama ge whi c h ma y r es ul t.
T o prevent h eat releated illness or dea th, do not use th is device for unattended cooli ng of persons or animals una ble to react to product failure. Failure of unattended air conditioner may result in ex treme heat in area intended for cooling, causing heat-related ill ness or death of persons or animals.
Shipping Inspection
Always keep the unit upright; laying the unit on its side or top may cause equipment damage. Shipping damage, and subse­quent investigation is the responsibility of the carrier. Verify the model number, specifications, electrical characteristics, and accessories are correct prior to installation. The distribu­tor or manufacturer will not accept claims from dealers for trans­portation damage or installation of incorrectly shipped units.
IO-411 August 2011
© 2011 Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com -or- www.amana-hac.com
CONTENTS
Important Safety Instructions .............................................. 1
Shipping Inspection ............................................................ 1
Codes & Regulations ......................................................... 2
Installation Considerations ................................................. 2
Rooftop Installations ........................................................... 3
Tools .................................................................................. 3
Indoor Unit Installation ........................................................ 3
Outdoor Unit Installation ..................................................... 5
Refrigerant Pipe Connection ............................................... 6
Electrical ............................................................................ 7
Connect the Cable to the Indoor Unit .................................. 8
Connect the Cable to the Outdoor Unit ............................... 8
Leak Testing (Nitrogen or Nitrogen-Traced) ......................... 9
System Evacuation ............................................................ 9
Safe Refrigerant Handling ................................................. 10
Safety Check ................................................................... 10
Test Running ..................................................................... 11
Be sure that placement of the unit allows adequate con­densate drainage.
Do not install near a doorway.
Ensure that the spaces indicated by the arrows is from the wall, ceiling or other obstacles (See minimum clear­ances required in Figure 1.)
Noise prevention should be considered when installing the unit.
Do not place the unit closer than 3 ft. (1m) to a TV or radio.
Consideration should be given to the distance from furni­ture, curtains, or other obstructions that will interfere with the unit’s airflow.
Do not exposure the unit direct sunlight. Exposure will fade the cabinet and affect its appearance. Sunlight prevention should be considered in placing the unit.
More than 6” (15 cm)
(to the ceiling)
Codes & Regulations
This product is designed and manufactured to comply with national codes. Installation in accordance with such codes and/ or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no responsibility for equip­ment installed in violation of any codes or regulations.
The United States Environmental Protection Agency (EPA) has issued various regulations regarding the introduc­tion and disposal of refrigerants. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. Should you have any
questions please contact the local office of the EPA.
Installation Considerations
To ensure that the unit operates safely and efficiently, it must be installed, operated, and maintained according to these installation and operating instructions and all local codes and ordinances, or, in their absence, with the latest edition of the National Electrical Code. The proper installation of this unit is described in the following sections. Following the steps in the order presented should ensure proper installation.
MOUNT WITH THE LOWEST MOVING PARTS AT LEAST ABOVE FLOOR OR GRADE LEVEL.
2.4m (8 ft.)
More than
5”
(12cm)
More than 96” (2.4 m)
(to the floor)
More than
5”
(12cm)
Figure 1
OUTDOOR UNIT
When placing the outdoor unit, consider any obstructions that may constrict the air inlet or outlet. (See Figure 2).
More than
More than 12” (30cm)
More than 79” (200cm)
12” (30cm)
More than 24” (60cm)
Figure 2
INDOOR UNIT
T o avoid prop erty damage, personal inj ury or death due to electrical shock, do not use an ext ension cord wit h this unit.
Do not expose unit to excessive heat.
Select a location where there are no obstructions in front or the sides of the unit.
Locate the outdoor unit in a location that will not ob­struct discharge air from the condenser.
Do not install outdoor unit in a corrosive environment.
Keep the clearances from the wall or other obstacles as indicated by the arrows on Figure 2.
Do not place animals or plants in the path of the air inlet or outlet.
2
Select a location where noise, vibration and hot dis­charged air will not be an issue.
Do not install where high frequency equipment is used (wireless equipment, welding machine, medical facility) as it may interfere with the unit’s operation.
Rooftop Installations
If it is necessary to install the outdoor unit on a roof structure, ensure the roof structure can support the weight and that proper consideration is given to the weather-tight integrity of the roof. Since the unit can vibrate during operation, sound vibration transmission should be considered when installing the unit. Vibration absorbing pads or springs can be installed between the condensing unit legs or frame and the roof mounting as­sembly to reduce noise vibration.
Tools
Level gauge Gas leak detector Screwdriver Vacuum pump Electric drill, hole core drill (65mm) Gauge manifold Flaring tool set Users manual Torque wrenches Thermometer
1.8kgf.m 13 ft-lb Multimeter
4.2kgf.m 30 ft-lb Pipe cutter
5.5kgf.m 40 ft-lb Measuring tape
6.6kgf.m 48 ft-lb Spanner (half union)
Hexagonal wrench (4mm)
PARTS
No. Description Quantity
1 Installation Plate 1 2Clip Anchor 8 3 Self-tapping Screw A ST3.9x25 8 4 Seal (on selected models 1 5 Drain joint 1
*Con ne ctio n Pip e Ass e m b ly
6
Liquid Side 1/4" (Φ 6.35) Gas Side 3/ 8" (Φ 9.52 )
1/2" (Φ12.7)
7 Remote Control 1 8 Self-tapping Screw B ST2.9x10 2 9 Remote Control holder 1
*Part s must be purcha s ed sep ara te ly . Con sult dealer for p ipe sizes. (Minimum pipe wall thickness of 1/32" (0.7 mm) is recommended)
NOTE: Parts listed are provided with the unit except where
noted. Any additional parts required must be purchased sepa­rately.
*Se e Note
O
Additional Drain Pipe
Wrapping Ta pe
Loop the connective cable.
Figure 3
NOTE: Copper lines must be insulated independently. IMPORTANT NOTES:
• A stud finder should be used to locate studs and prevent unnecessary damage to the wall.
• A minimum pipe run of 10’ (3 meters) is required to mini­mize vibration and excessive noise.
Indoor Unit Installation
Installation of Mounting Bracket
1. Install the mounting bracket horizontally and securely to the wall, allowing room for access on either side of the unit.
2 If the wall is constructed of brick, concrete or similar
material, drill eight (8) 3/16” (5 mm) diameter holes in the wall. Insert the clip anchor for appropriate mounting screws.
3. Install the mounting bracket on the wall with eight (8) type “A” screws.
3
NOTE: Install the mounting bracket and drill the holes in the
wall according to the wall structure and the correspond­ing mounting points on the mounting bracket. (The mounting brackets vary according to the model.)
Wall
Outdoor
Indoor
Correct orientation of Installation Plate
Incorrect orientation of Installation Plate
Figure 4
4. Determine the hole positions according to the diagram detailed in Figures 5A & 5B. Drill one (1) 2.5” hole (
65mm),
slanting slightly to the outside.
NOTE: Always use wall hole conduit when drilling metal
grid, metal plate, etc.
C
D
5-7mm
3/16” -1/4”
Figure 6
Do NOT install drain hose as shown in Figure 7.
Do not block water flow by a rise.
Do not put the end of drain hose into water.
Figure 7
6. When connecting extension drain hose, insulate the con­necting part of the extension drain hose with a shield pipe. Do not allow the drain hose to be slack.
7. REFRIGERANT PIPING INSTALLATION:: For the left-
hand and right-hand piping, remove the pipe cover from the side panel. (Figure 8.)
Model B (A: 31” (790mm), B:10” (265mm), C:4” (100mm), D: 6” (151mm)
Figure 5A
6” (150mm)
7” (187mm)
Figure 5B
Refrigerant Piping & Condensate Piping Installation:
5. Drain hose should be installed with a slight downward slope. (See Figure 6.)
Figure 8
8. For the rear right-hand and rear left-hand piping, install as shown in Figure 9.
Figure 9
To make refrigerant tube connections, refer to Tightening Connection in the Refrigerant Piping Connection.
4
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