Goodman Mfg GPG13 User Manual
INSTALLATION & OPERATING
INSTRUCTIONS for
GPG13
SINGLE P ACKAGE GAS-ELECTRIC
HEA TING & COOLING UNIT
Affix this manual and Users Information Manual adjacent to the unit.
®
C
US
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National S tandard of Canada Shown Below .
ANSI Z21.47•CSA-2.3 Central Furnaces
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Product Data Book applicable to
your model* for information regarding accessories.
Goodman Manufacturing Company , L.P.
IO-288B 5151 San Felipe, Suite 500, Houston, TX 77056
07/08 www.goodmanmfg.com
© 2005 - 2008 Goodman Manufacturing Company, L.P.
*NOTE: Please contact your distributor or our
website for the applicable product data
book referred to in this manual.
INDEX
Replacement Parts ............................................................................................................................................................. 3
ORDERING PARTS .............................................................................................................................................. 3
Safety Instructions ............................................................................................................................................................. 3
Unit location........................................................................................................................................................................ 4
ALL INSTALLATIONS:........................................................................................................................................... 4
ROUND LEVEL INSTALLATIONS ONLY: .................................................................................................................. 4
G
OOFTOP INSTALLATIONS ONLY:........................................................................................................................... 4
R
OOF CURB INSTALLATIONS ONLY:....................................................................................................................... 5
R
General Information ........................................................................................................................................................... 5
TRANSPORT ATION DAMAGE................................................................................................................................... 6
Rigging Details ................................................................................................................................................................... 6
Gas piping ........................................................................................................................................................................... 6
HIGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY) ............................................................................................... 6
IPING ............................................................................................................................................................. 6
P
AS PIPING CHECKS.......................................................................................................................................... 7
G
Propane Gas Installations.................................................................................................................................................. 7
TANKS AND PIPING ............................................................................................................................................. 8
Electrical Wiring ................................................................................................................................................................. 8
THERMOSTAT LOCATION ....................................................................................................................................... 8
NIT VOLTAGE ................................................................................................................................................... 9
U
EAT ANTICIPATOR SETTING .................................................................................................................................. 9
H
Circulating Air and Filters................................................................................................................................................ 10
AIRFLOW CONVERSION ...................................................................................................................................... 10
UCTWORK...................................................................................................................................................... 10
D
ILTERS .......................................................................................................................................................... 10
F
Venting ...............................................................................................................................................................................11
FLUE HOOD INSTALLA TION ...................................................................................................................................11
Condensate Drain ..............................................................................................................................................................11
CONDENSATE DRAIN CONNECTION ........................................................................................................................11
Normal sequences of operation .......................................................................................................................................11
HEA TING ..........................................................................................................................................................11
OOLING .........................................................................................................................................................11
C
AN ONLY ...................................................................................................................................................... 12
F
Startup, Adjustments, and Checks .................................................................................................................................. 12
HEA TING STARTUP ............................................................................................................................................ 12
OOLING STARTUP ........................................................................................................................................... 15
C
Troubleshooting................................................................................................................................................................ 15
IGNITION CONTROL ERROR CODES ...................................................................................................................... 15
BNORMAL OPERATION - HEATING.................................................................................................................... 16
A
ABNORMAL OPERATION - COOLING ................................................................................................................... 16
Maintenance ..................................................................................................................................................................... 17
FILTER REPLACEMENT OR CLEANING.................................................................................................................... 17
ABINET FINISH MAINTENANCE ........................................................................................................................... 17
C
LEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY)............................................................................................. 17
C
ONDENSER, EVAPORATOR, AND INDUCED DRAFT MOTORS ..................................................................................... 17
C
LAME SENSOR (QUALIFIED SERVICER ONLY) ...................................................................................................... 17
F
LUE PASSAGES (QUALIFIED SERVICER ONLY) ..................................................................................................... 17
F
LEANING FLUE PASSAGES (QUALIFIED SERVICER ONL Y) ...................................................................................... 17
C
AIN BURNER FLAME (QUALIFIED SERVICER ONLY).............................................................................................. 18
M
LEANING BURNERS......................................................................................................................................... 18
C
Accessories and Functional Parts ................................................................................................................................... 18
SHEET METAL ACCESSORIES .............................................................................................................................. 18
UNCTIONAL PARTS .......................................................................................................................................... 18
F
ENERAL INFORMATION ..................................................................................................................................... 18
G
Ignition Control Diagnostic Indicator Chart .................................................................................................................... 19
Heating Timing Chart ....................................................................................................................................................... 19
Cooling Timing Chart ....................................................................................................................................................... 19
APPENDIX ......................................................................................................................................................................... 20
Wiring Diagrams.......................................................................................................................................................... 21-36
Minimum Clearances ....................................................................................................................................................... 37
Recommended Filter Sizes ............................................................................................................................................. 37
2
REPLACEMENT PARTS
ORDERING PARTS
When reporting shortages or damages, or ordering repair
parts, give the complete unit model and serial numbers as
stamped on the unit’s nameplate.
Replacement parts for this appliance are available through your
contractor or local distributor. For the location of your nearest
distributor, consult the white business pages, the yellow page
section of the local telephone book or contact:
SERVICE P ARTS DEP ARTMENT
GOODMAN MANUFACTURING COMP ANY, L.P .
5151 SAN FELIPE, SUITE 500
HOUSTON, TEXAS 77056
(713) 861 – 2500
SAFETY INSTRUCTIONS
TO THE INST ALLER
Before installing this unit, please read this manual to
familiarize yourself on the specific items which must be
adhered to, including maximum external static pressure to
unit, air temperature rise, minimum or maximum CFM and
motor speed connections.
TO THE OWNER
A warranty certificate is provided with the unit. Read the
warranty carefully and note what is covered. Keep the warranty
certificate in a safe place so you can find it when necessary.
Keep this literature in a safe place for future reference.
WARNING
HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH
T
MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE
S
TATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
WARNING
EATING UNIT SHOULD NOT BE UTILIZED WITHOUT REASONABLE, ROUTINE,
H
INSPECTION, MAINTENANCE AND SUPERVISION.
SUCH DEVICE IS LOCATED WILL BE VACANT, CARE SHOULD BE TAKEN THAT
SUCH DEVICE IS ROUTINELY INSPECTED, MAINTAINED AND MONITORED. IN THE
EVENT THAT THE BUILDING MAYBE EXPOSED TO FREEZING TEMPERATURES
AND WILL BE VACANT, ALL WATER-BEARING PIPES SHOULD BE DRAINED, THE
BUILDING SHOULD BE PROPERLY WINTERIZED, AND THE WATER SOURCE
CLOSED. I N THE EVENT T HAT THE BUI LDING MA Y BE EX POSED TO F REEZING
TEMPERATURES AND WILL BE VACANT, ANY HYDRONIC COIL UNITS SHOULD
BE DRAINED AS WELL AND, IN SUCH CASE, ALTERNATIVE HEAT SOURCES
SHOULD BE UTI LIZED.
F THE BUILIDN G IN WHICH ANY
I
WARNING
O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT USE
T
I
THIS UNIT IF ANY PART HAS BEEN UNDER WATER.
QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN
UNDER WATER.
MMEDIATELY CALL A
WARNING
F THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A
I
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LI FE.
–
DO NOT STORE OR USE GASOLINE O R OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
–
WHAT TO DO IF YOU SMELL GAS
•
•
PHONE I N YOU R BUILD ING.
•
PHONE.
•
DEPARTMENT.
–
INSTALL ATI ON AND SE RVI CE MU ST BE PE RFOR MED BY A QUALI FIED INS TALLE R,
SERVICE AGENCY OR THE GA S SUPPL IER .
O NOT TRY TO LIGHT ANY APPLIANCE.
D
DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S
FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS.
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE
:
WARNING
SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN
OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE
TURNING OFF THE ELECTRICAL SUPPLY.
WARNING
T
HIS UNIT MUST NOT BE USED AS A "CONSTRUCTION HEATER" DURING THE
FINISHING PHASES OF CONSTRUCTION ON A NEW STRUCTURE.
USE MAY RESULT IN PREMATURE FAILURE OF THE UNIT DUE TO EXTREMELY
LOW RETURN AIR TERMPERATURES AND EXPOSURE TO CORROSIVE OR VERY
DIRTY ATMOSPHERES.
HIS TYPE OF
T
WARNING
TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUI DS OR VAPORS I N THE V ICINIT Y OF THI S APPL IANCE.
WARNING
DO NOT CONNECT TO OR USE ANY DE VICE THAT IS NOT DESIGN CERTIFIED
BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE,
PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/
CONDITIONS MAY RESULT FROM THE USE OF SUCH NON-APPROVED DEVICES.
OR HAZARDOUS
3
CARBON MONOXIDE POISONING HAZARD
Special Warning for Installation of Furnaces or Air Handling U n its in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas
Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) pois oning resulting from the exh aust
emissions. If a furnace or a ir handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is oper ated therein, there mus t be adequate, direct outsi de
ventilation.
This ventilation is necessary to avoid t he danger of CO poisoning whi ch
can occur if a carbon monoxide producing device continues to operate in
the enclose d area. Carbon monoxide emi ssions can be (re)circulated
throughout t he structure if the furnace or air handler is operating i n any
mode.
CO can cause ser ious illness including permanent brain damage or death.
B10259-216
• T o avoid possible illness or death of the building occup ants,
do NOT locate outside air intake device (economizer,
manual fresh air intake, motorized fresh air intake) too close
to an exhaust outlet, gas vent termination, or plumbing vent
outlet. For specific distances required, consult local codes.
• Allow minimum clearances from the enclosure for fire
protection, proper operation, and service access (see
appendix). These clearances must be permanently
maintained.
• The combustion air inlet and flue outlet hoods on the unit
must never be obstructed. If used, do not allow the
economizer/manual fresh air damper/ motorized fresh air
damper to become blocked by snow or debris. In some
climates or locations, it may be necessary to elevate the
unit to avoid these problems.
• When the unit is heating, the temperature of the return air
entering the unit must be between 50° F and 100° F.
GROUND LEVEL INSTALLATIONS ONLY:
• When the unit is installed on the ground adjacent to the
building, a level concrete (or equal) base is recommended.
Prepare a base that is 3” larger than the package unit
footprint and a minimum of 3” thick.
• The base should also be located where no runoff of water
from higher ground can collect in the unit.
UNIT LOCATION
WARNING
O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL
T
INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.
IMPORTANT NOTE: Remove wood shipping rails prior to instal-
lation of the unit.
ALL INSTALLATIONS:
• For proper flame pattern within the heat exchanger and
proper condensate drainage, the unit must be mounted
level.
• The flue outlet hood must be at least 12 inches from any
opening through which flue gases could enter a building,
and at least three feet above any forced air inlet located
within ten feet. The economizer/manual fresh air intake/
motorized fresh air intake and combustion air inlet
mounted on the unit are not affected by this restriction.
• T o avoid possible corrosion of the heat exchanger, do not
locate the unit in an area where the outdoor air (i.e.
combustion air for the unit) will be frequently contaminated
by compounds containing chlorine or fluorine. Common
sources of such compounds include swimming pool
chemicals and chlorine bleaches, paint stripper,
adhesives, paints, varnishes, sealers, waxes (which are
not yet dried) and solvents used during construction and
remodeling. V arious commercial and industrial processes
may also be sources of chlorine/fluorine compounds.
Outside Slab Installation
ROOFTOP INSTALLATIONS ONLY:
NOTE: To ensure proper condensate drainage, unit must be
installed in a level position.
• To avoid possible property damage or personal injury, the
roof must have sufficient structural strength to carry the
weight of the unit(s) and snow or water loads as required
by local codes. Consult a structural engineer to determine
the weight capabilities of the roof.
4
Rooftop Installation
• The unit may be installed directly on wood floors or on
Class A, Class B, or Class C roof covering material.
• To avoid possible personal injury, a safe, flat surface for
service personnel should be provided.
ROOF CURB INSTALLATIONS ONLY:
• Sufficient structural support must be determined prior to
locating and mounting the curb and package unit.
• Ductwork must be constructed using industry guidelines.
The duct work must be placed into the roof curb before
mounting the package unit.
• Curb insulation, cant strips, flashing and general roofing
material are furnished by the contractor.
Roof Curb Installation
GENERAL INFORMATION
WARNING
O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DUE TO FIRE,
T
EXPLOSIONS, SMOKE, SOOT, CONDENSATION, ELECTRIC SHOCK OR CARBON
MONOXIDE, THIS UNIT MUST BE PROPERLY INSTALLED, REPAIRED, OPERATED,
AND MAINTAINED.
This unit is approved for outdoor installation ONLY. To assure
that your unit operates safely and efficiently, it must be installed,
operated, and maintained in accordance with these installation and
operating instructions, all local building codes and ordinances, or in
their absence, with the latest edition of the National Fuel Gas Code
NFPA54/ANSI Z223.1 and National S t andard of Canada CAN/CSA
B149 Installation Codes.
The heating and cooling capacities of the unit should be greater
than or equal to the design heating and cooling loads of the area to
be conditioned. The loads should be calculated by an approved
method or in accordance with A.S.H.R.A.E. Guide or Manual J Load Calculations published by the Air Conditioning Contractors of
America.
Obtain from:
American National Standards Institute
1430 Broadway
New York, NY 10018
5
TRANSPORTATION DAMAGE
p
)
g
)
Check the carton upon arrival for external damage. If damage is
found, a request for inspection by carrier agent should be made in
writing immediately.
Carefully inspect the unit for damage including damage to the
cabinetry. Any bolts or screws which may have loosened in transit
must be re-tightened. In the event of damage, the receiver should:
1. Make notation on delivery receipt of any visible damage to
shipment or container.
2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be notified
as soon as possible-preferably within 5 days.
4. File the claim with the following supporting documents:
a. Original Bill of Lading, certified copy, or indemnity bond.
b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice or certified copy thereof, showing trade
and other discounts or reductions.
d. Copy of the inspection report issued by carrier
representative at the time damage is reported to the
carrier. The carrier is responsible for making prompt
inspection of damage and for a thorough investigation of
each claim. The distributor or manufacturer will not accept
claims from dealers for transportation damage.
NOTE: When inspecting the unit for transportation damage, remove
all packaging materials. Recycle or dispose of the packaging material according to local codes.
RIGGING DETAILS
WARNING
O PREVENT PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT
T
POSITION DURING ALL RIGG ING AND MOVING OPERATIONS.
LIFTING AND MOVING WHEN A CRANE IS USED, PLACE THE UNIT IN AN
ADEQUATE CABLE SLING.
Important: If using bottom discharge with roof curb, ductwork should
be attached to the curb prior to installing the unit. Ductwork dimensions are shown in roof curb installation instructions.
Refer to the Roof Curb Installation Instructions for proper curb installation. Curbing must be installed in compliance with the National
Roofing Contractors Association Manual.
Lower unit carefully onto roof mounting curb. While rigging unit,
center of gravity will cause condenser end to be lower than supply
air end.
T
O FACILITATE
GAS PIPING
IMPORTANT NOTE: This unit is factory set to operate on natural
gas at the altitudes shown on the rating plate.
WARNING
O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH WHEN EITHER
T
USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES, OBTAIN AND INSTALL
THE PROPER CONVERSIO N KIT(S).
UNSATISFACTORY OPERATION AND/OR EQUIPMENT DAMAGE.
KITS ARE FOR
IN
ANADA.
C
U.S
. INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE
The rating plate is stamped with the model number, type of gas and
gas input rating. Make sure the unit is equipped to operate on the
type of gas available. Conversion to LP gas is permitted with the
use of the factory authorized conversion kit LPT-00A.
AILURE TO DO S O CAN RESULT IN
F
IGH ALTITUDE
H
Inlet Gas Pressure
Natural Min. 5.0" W.C., Max. 10.0" W.C.
Propane Min. 11.0" W.C., Max. 13.0" W.C.
Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table
Above.
The minimum supply pressure should not vary from that shown in
the table above because this could prevent the unit from having
dependable ignition. In addition, gas input to the burners must not
exceed the rated input shown on the rating plate. Overfiring of the
unit could result in premature heat exchanger failure.
HIGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY)
IMPORT ANT NOTE: The gas/electric units naturally derate with al-
titude. Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure. This can cause poor combustion and equipment failure. At all altitudes, the manifold pressure must be within 0.3 inches W.C. of that listed on the nameplate
for the fuel used. At all altitudes and with either fuel, the air temperature rise must be within the range listed on the unit nameplate.
Refer to the Installation Manual provided with the LP kit for conversion from natural gas to propane gas and for altitude adjustments.
PIPING
IMPORTANT NOTE: To avoid possible unsatisfactory operation or
equipment damage due to under firing of equipment, do not undersize the natural/propane gas piping from the meter/tank to the unit.
When sizing a trunk line, include all appliances on that line that
could be operated simultaneously.
The rating plate is stamped with the model number, type of gas
and gas input rating. Make sure the unit is equipped to operate on
the type of gas available. The gas line installation must comply
with local codes, or in the absence of local codes, with the latest
edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.
Natural Gas Connection
Natural Gas Capacity of Pipe
in Cubic Feet of Gas Per Hour (CFH)
Length of
Pipe in Feet
10 132 278 520 1050 1600
20 92 190 350 730 1100
30 73 152 285 590 980
40 63 130 245 500 760
50 56 115 215 440 670
60 50 105 195 400 610
70 46 96 180 370 560
80 43 90 170 350 530
90 40 84 160 320 490
100 38 79 150 305 460
Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based
Nominal Black Pipe Size (inches)
1/2 3/4
on 0.60 S
1
ecific Gravity Gas
1 1/4 1 1/2
BTUH Furnace Input
Value of Gas (BTU/Cubic Foot
Rigging
CFH =
Heatin
6
Refer to the Proper Piping Practice drawing for the general layout
at the unit. The following rules apply:
1. Use black iron pipe and fittings for the supply piping. The
use of a flex connector and/or copper piping is permitted
as long as it is in agreement with local codes.
2. Use pipe joint compound on male threads only. Pipe joint
compound must be resistant to the action of the fuel used.
3. Use ground joint unions.
4. Install a drip leg to trap dirt and moisture before it can enter
the gas valve. The drip leg must be a minimum of three
inches long.
5. Use two pipe wrenches when making connection to the gas
valve to keep it from turning.
6. Install a manual shut-off valve in a convenient location
(within six feet of unit) between the meter and the unit.
7. Tighten all joints securely.
8. The unit must be connected to the building piping by one
of the following methods:
• Rigid metallic pipe and fittings
• Semirigid metallic tubing and metallic fittings (Aluminum
alloy tubing must not be used in exterior locations)
• Listed gas appliance connectors used in accordance with
the terms of their listing that are completely in the same
room as the equipment
• In the prior two methods above the connector or tubing
must be protected from physical and thermal damage.
Aluminum alloy tubing and connectors must be coated to
protect against external corrosion when in contact with
masonry, plaster or insulation or are subject to repeated
wettings by liquids (water - not rain water, detergents or
sewage)
GAS PIPING CHECKS
CAUTION
T
O PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, THE
FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS
CONNECTIONS AND PRESSURE TESTING:
HE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED BEFORE
•
T
PLACING IN OPERATION.
FIRE, NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.
EXCEED SPECI FIED PRES SURES FOR TESTI NG.
DAMAGE GAS VALV E AND CAUSE OVERFIRING WHICH MAY RESULT IN
PREMATURE HEAT EXCHANGE FAILURE.
HIS UNIT AND ITS SHUT-OFF VALVE MUST BE DISCONNECTED FROM
•
T
THE GAS S UPPLY DURING ANY PRESSURE TESTING OF THAT SYSTEM AT
TEST PRESSUR E S IN EX CES S OF 1/2
HIS UNI T MUST BE I SOLAT ED FROM THE GAS SUPPL Y SYS TEM BY
•
T
CLOSING ITS MANUAL SHUT-OFF VALVE DURING ANY PRESSURE
TESTING OF THE GAS SUPPLY PI PING SYSTEM AT TEST PRESSURE S
EQUAL TO OR LESS THAN 1/2
ECAUSE OF THE DANGER OF EXPLOSION OR
B
IGHER PRESSURE MAY
H
(3.48 KPA).
PSIG
(3.48 KPA).
PSIG
WARNING
O AVOID PROPERTY DAMAGE OR PERSONAL INJURY
T
NO OPEN FLAME IN THE VICINITY DURING AIR BLEEDING.
There will be air in the gas supply line after testing for leaks
on a new installation. Therefore, the air must be bled from the
line by loosening the ground joint union until pure gas is
expelled. Tighten union and wait for five minutes until all gas
has been dissipated in the air. Be certain there is no open
flame in the vicinity during air bleeding procedure. The unit is
placed in operation by closing the main electrical disconnect
switch for the unit.
, BE SURE THERE IS
N
EVER
MANUAL
SHUT-OFF
VALVE
DRIP LEG
GROUND JO INT UNION
(INSTALLED AHEAD OF GAS VALVE)
GROMMET
Proper Piping Practice
NOTE: The unit gas supply entrance is factory sealed with plugs.
Keep plugs in place until gas supply is ready to be installed. Once
ready, replace the plugs with the supplied grommet s and install gas
supply line.
PROPANE GAS INSTALLATIONS
WARNING
O AVOID PROPERTY DAMAGE, PERSONAL INJURY O R DEATH DUE TO FIRE
T
OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A G AS
DETECTING WARNING DE VICE.
OF ODORANT IN PROPANE GAS, A GAS DETECTING W ARNING DEVICE
IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK.
ONTACT A LOCAL PROPANE GAS SUPPLIER ABOUT INSTALLING A
C
GAS DETECTING WARNING DEVICE.
IMPORTANT NOTE: Propane gas conversion kits must be
installed to convert units to propane gas.
All propane gas equipment must conform to the safety
standards of the National Board of Fire Underwriters (See NBFU
Manual 58).
For satisfactory operation, propane gas supply pressure must
be within 9.7 - 10.3 inches W.C. at the manifold with all gas
appliances in operation. Maintaining proper gas pressure
depends on three main factors:
1. V aporization rate, which depends on (a) temperature of the
liquid, and (b) wetted surface area of the container or
containers.
2. Proper pressure regulation.
3. Pressure drop in lines between regulators, and between
second stage regulator and the appliance. Pipe size
required will depend on length of pipe run and total load of
all appliances.
INCE RUST CAN REDUCE THE LEVEL
S
7
TANKS AND PIPING
Complete information regarding tank sizing for vaporization,
recommended regulator settings and pipe sizing is available
from most regulator manufacturers and propane gas suppliers.
Since propane gas will quickly dissolve white lead or most
standard commercial compounds, special pipe dope must be
used. Shellac base compounds resistant to the actions of
liquefied petroleum gases such as Gasolac®, Stalactic®,
®
Clyde’s
See below for typical propane gas piping.
or John Crane® are satisfactory.
WARNING
T
O PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO
FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DEVICE.
F THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A
I
CONFINED SPACE, A WARNING DEVICE IS REQUIRED DUE TO:
ROPANE GAS IS HEAVIER THAN AIR AND ANY LEAKING GAS CAN
•
P
SETTLE IN ANY LOW AREAS OR CONFINED SPACES.
ROPANE GAS ODORANT MAY FADE, MAKING THE GAS UNDETE CTABLE
•
P
EXCEPT WITH A WARNING DEVICE.
First Stage
Regulator
200 PSIG
Maximum
5 to 15 PSIG
(20 PSIG Max.)
Continuous
Second Stage
Regulator
11" W.C.
Typical Propane Gas Piping
Sizing Between First and Second Stage Regulator
Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10
PSIG Setting. Capacities in 1,000 BTU/HR
PIPE OR
TUBING
LENGTH,
FEET
TUBING SIZE, O.D., TYPE L
3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4"
30 309 700 1,303 2,205 3,394 1,843 3,854
40 265 599 1,115 1,887 2,904 1,577 3,298
50 235 531 988 1,672 2,574 1,398 2,923
60 213 481 896 1,515 2,332 1,267 2,649
70 196 446 824 1,394 2,146 1,165 2,437
80 182 412 767 1,297 1,996 1,084 2,267
90 171 386 719 1,217 1,873 1,017 2,127
100 161 365 679 1,149 1,769 961 2,009
150 130 293 546 923 1,421 772 1,613
200 111 251 467 790 1,216 660 1,381
250 90 222 414 700 1,078 585 1,224
300 89 201 378 634 976 530 1,109
350 82 185 345 584 898 488 1,020
400 76 172 321 543 836 454 949
To convert to Capacities at 15 PSIG Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879
Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities List ed are Based on 1/2" W.C. Pressur e Drop at
11" W.C. Setting. Capacities in 1,000 BTU/HR
PIPE OR
TUBING
LENGTH,
FEET
10 49 110 206 348 539 291 608 1,146 2,353 3,525
20 34 76 141 239 368 200 418 788 1,617 2,423
30 27 61 114 192 296 161 336 632 1,299 1,946
40 23 52 97 164 253 137 284 541 1,111 1,665
50 20 46 86 146 224 122 255 480 985 1,476
60 19 42 78 132 203 110 231 436 892 1,337
80 16 36 67 113 174 94 198 372 764 1,144
100 14 32 59 100 154 84 175 330 677 1,014
125 12 28 52 89 137 74 155 292 600 899
150 11 26 48 80 124 67 141 265 544 815
200 10 22 41 69 106 58 120 227 465 697
250 9 19 36 61 94 51 107 201 412 618
300 8 18 33 55 85 46 97 182 374 560
350 7 16 30 51 78 43 89 167 344 515
400 7 15 28 47 73 40 83 156 320 479
*DATA IN ACCORDANCE WITH NFP A PAMPHLET NO. 54
TUBING SIZE, O.D., TYPE L
3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
NOMINAL PIPE SIZE,
NOMINAL PIPE SIZE,
SCHEDULE 40
SCHEDULE 40
ELECTRICAL WIRING
THERMOSTAT LOCATION
Mount the thermostat approximately five feet above the floor,
in an area that has an inside, vibration-free wall and has good
air circulation.
Movement of air must not be obstructed by furniture, door,
draperies, etc. The thermostat must not be mounted where it
will be affected by drafts, hot or cold water pipes or air duct s in
walls, radiant heat from fireplace, lamps, the sun, television,
etc. Consult the Instruction Sheet packaged with thermostat
for mounting instructions.
All units have one stage of heating and one stage of
mechanical cooling. Units which will have economizers may
use thermostats with one or two stages of cooling.
*PG1360***1A ONLY: These models have two stages of
mechanical cooling. A 1-stage heat, 2-stage cooling
thermostat is recommended for these models.
The units are designed for operation on 60 hertz current and
at voltages as shown on the rating plate. All internal wiring in
the unit is complete. It is necessary to bring in the power supply
to the contactor as shown on the unit wiring diagram which is
supplied with each unit. 24 volt wiring must be connected
between the unit control panel and the room thermostat.
1068-83-400A
B18099-18
K4
K3
WYR
C
G
LOW VOLTAGE
CONNECTOR
MODEL
1068-400
24VAC 50/60Hz 400mA MAX.
ANSI Z21.20 AUTO M A TIC IGN IT ION S Y STEM
COMPRE SSOR
BREAK FOR T W O S TA G E
T2
K2
K1
R
12
11
Y
10
W
G
FUSE 3 AMP MAX
C22
COOL
L2L2L2L2
L1 HEATUNUSED
L1DI
9FS6
3
3
659
12
9
6
12
3
2
2
8
11
8
5
11
7
4
1
1
10
7
4
10
12
7
4
P1
F1
ECON
120
135
P3
150
P2
SPEED-UP
T1
Table 3 - Propane Gas Pipe Sizing
Low Voltage Wiring
8
1068-83-400A
B18099-18
K4
K3
MODEL
1068-400
C
R
Y/Y2
LOW VOLTAGE
CONNECTOR
Y1
GW
24VAC 50/60Hz 400mA MAX.
ANSI Z21.20 AUTOMATIC IGNITION SYSTEM
COMPRESSOR
BREAK FOR TWO STAGE
T2
R
Y
W
G
C22
Low Voltage Wiring-*PG1360***1A Only
Refer to the unit wiring diagram for electrical connections.
When installed, the unit must be electrically grounded in
accordance with local codes or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA No. 70, and/or
the CSA C22.1 Electrical Code. Ensure low voltage
connections are waterproof.
K1
K2
12
11
10
FUSE 3 AMP MAX
Note:Junction box location
shown is optional and is
COOL
L2L2L2L2
L1 HEATUNUSED
L1DI
9FS6
3
3
659
12
6
9
12
3
2
2
8
11
5
8
11
4
7
1
1
10
4
7
10
12
4
7
P1
F1
ECON
120
135
P3
150
P2
SPEED-UP
T1
for illustration purposes only.
JUNCTION BOX
Electrical Power Directly To Junction Box
WARNING
O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE
T
POLARIZED AND GROUNDED.
CAUTION
O AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE
T
ONLY COPPER CONDUCTORS.
CAUTION
O PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS,
T
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
ERIFY PROPER OPERATION AFTER SERVICING.
V
For unit protection, use a fuse or HACR circuit breaker that is
in excess of the circuit ampacity, but less than or equal to the
maximum overcurrent protection device. DO NOT EXCEED
THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON
UNIT DA TA PLATE.
All line voltage connections must be made through
weatherproof fittings. All exterior power supply and ground
wiring must be in approved weatherproof conduit. Low voltage
wiring from the unit control panel to the thermostat requires
coded cable. See below for ground level and rooftop wiring.
Electrical Power Routed Through Bottom of Unit
Typical Electrical Wiring Unit Voltage
UNIT VOLTAGE
The unit transformer is factory connected for 230V operation.
If the unit is to operate on 208V, reconnect the transformer
primary lead as shown on the unit wiring diagram. The induced
draft blower on some models is equipped with a 230V lead
(red) and a 208V lead (black). If equipped, connect the induced
draft blower 208V lead (black) in place of the 230V lead (red).
Tape the unused 230V lead.
HEAT ANTICIPATOR SETTING
The heat anticipator is to be set by measuring the load
(amperage) at the “R” circuit. Follow the instructions provided
by the thermostat for more details.
G
Y
R
W
R
Unit
W
Y
G
From
Typical Thermostat and Unit 24 V Wiring Hookup
9
Y/Y2
G
Y
R
W
Y/Y2
R
W
From
Y1
Unit
G
Typical 2-Stage Cool Thermostat and
Unit 24 V Wiring Hookup
*PG1360***1A Only
CIRCULATING AIR AND FILTERS
AIRFLOW CONVERSION
Units can easily be converted from horizontal to downdischarge airflow delivery. In down-discharge or high static
installations, the installer should measure the total external
static and review the blower performance charts before
performing the installation. In some installations it will be
necessary to change the blower speed to provide proper air
flow.
Horizontal Air Flow (Applies to 3 phase models)
Single phase models are shipped without horizontal duct
covers. If needed, these kits may be ordered through
Goodman’s Service Parts department.
Remove supply and return duct covers which are attached to
the unit as shown below.
Down Discharge Applications
Cut insulation around bottom openings and remove panels
from the bottom of the unit, saving the screws holding the
panels in place.
NOTE: Single phase models require installation of horizontal
duct kit #20464501PDGK (medium chassis) and
#20464502PDGK (large chassis).
DUCTWORK
Duct systems and register sizes must be properly designed
for the C.F.M. and external static pressure rating of the unit.
Ductwork should be designed in accordance with the
recommended methods of Air Conditioning Contractors of
America Manual D (Residential) or Manual Q (Commercial).
All ductwork exposed to the outdoors must include a
weatherproof barrier and adequate insulation.
A duct system should be installed in accordance with
Standards of the National Board of Fire Underwriters for the
Installation of Air Conditioning, Warm Air Heating and
Ventilating Systems. Pamphlets No. 90A and 90B.
The supply duct from the unit through a wall may be installed
without clearance. However, minimum unit clearances as
shown in the appendix must be maintained. The supply duct
should be provided with an access panel large enough to
inspect the air chamber downstream of the heat exchanger. A
cover should be tightly attached to prevent air leaks.
For duct flange dimensions on the unit refer to the Unit
Dimension illustration in the appendix.
For down-discharge applications, the ductwork should be
attached to the roof curb prior to installing the unit. Ductwork
dimensions are shown in the roof curb installation manual.
If desired, supply and return duct connections to the unit may
be made with flexible connections to reduce possible unit
operating sound transmission.
Remove these covers
for horizontal duct
applications
FILTERS
CAUTION
T
O PREVENT PRO PERTY DAMAG E DUE TO FIRE AND LOSS O F
EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT
BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR
FILTER INSTALLED IN THE RETURN AIR SYSTEM.
Even though a return air filter is not supplied with this unit,
there must be a means of filtering all return air. The
*PG1336(3A,4A), *PG1342, *PG1348, and *PG1360 models
are provided with internal filter racks for down-discharge
applications. All units may be externally filtered.
Refer to the unit filter size chart in the appendix for filter size
information.
Filters installed external to the unit should be sized in
accordance with their manufacturer recommendations. A
throwaway filter must be sized for a maximum face velocity of
300 feet per minute.
Filter Installation
Important: When installing a filter, the air flow arrows on the
filter must point toward the circulator blower.
Duct Cover Installation
10
VENTING
NOTE: Venting is self-cont ained. Do not modify or block.
FLUE HOOD INSTALLATION
Install the flue hood and bug screen prior to operation of the
unit.
To install the flue hood cover and bug screen:
1. Remove the flue hood and bug screen from inside the
heat exchanger compartment.
2. Slide the bug screen over the flanges of the flue hood and
attach the flue hood and screen to the unit with the sheet
metal screws provided.
Flue Hood and Bug Screen Installation
CONDENSATE DRAIN
CONDENSATE DRAIN CONNECTION
A 3/4” NPT drain connection is supplied for condensate piping. An
external trap must be installed for proper condensate drainage.
DRAIN
CONNECTION
UNIT 2" MINIMUM
3. The 30-second HEAT FAN ON delay time begins.
*PG13(48,60)***1A ONLY: Heat on delay begins when
thermostat calls for heat. ECM motor is energized
approximately 45 seconds later. NOTE: ECM motor may
operate at approximately 100 CFM or less during the 45
second on delay period. ECM motor will energize at heating
speed after the 45 second delay regardless of the status
of the main burner flame.
4. The unit delivers heat to the conditioned space until the
thermostat is satisfied.
5. The gas valve deenergizes. The induced draft blower
continues operation for a 29-second post-purge.
6. Ignition control begins timing the HEAT FAN OFF delay.
There is an adjustable HEAT FAN OFF delay of
approximately 120/135/150 seconds (factory set at 150).
After the HEA T F AN OFF delay time has elapsed, the blower
will deenergize. This allows any additional heat in the
heat exchanger to be transferred to the conditioned space.
*PG13(48,60)***1A ONL Y: HEA T F AN OFF delay is fixed at
180 seconds. Airflow level is 50% of nominal heating
airflow.
COOLING
1. Thermostat calls for cooling. The compressor and outdoor
fan are energized.
2. Approximately seven seconds later, the indoor fan starts.
3. The unit will deliver cooling to the conditioned space until
the thermostat is satisfied.
4. The compressor and outdoor fan will be deenergized when
the thermostat opens.
5. The indoor fan continues to run for approximately 60
seconds after the thermostat is satisfied. This allows
additional cooling from the indoor coil to be transferred to
the conditioned space. Then, the indoor fan stops.
*PG1348***1A ONL Y :
1. Thermostat calls for cooling. Outdoor fan and compressor
are energized. ECM motor is energized almost immediately
for 30 seconds at 50% of the nominal airflow. Airflow then
increases to nominal airflow.
2. The unit will deliver cooling to the conditioned space until
thermostat is statisfied.
3. The outdoor fan and compressor will be de-energized when
thermostat opens.
4. ECM motor continues to operate for approximately 60
seconds at 50% of nominal airflow after thermostat opens.
FLEXIBLE
TUBING-HOSE
OR PIPE
A POSITIVE LIQUID
SEAL IS REQUIRED
3" MIN IMUM
Drain Connection
NORMAL SEQUENCES OF OPERATION
HEATING
This unit is equipped with an ignition control that automatically
lights the main burner. DO NOT attempt to light the main
burners by any other method.
1. Thermostat calls for heat. The induced draft blower
energizes for a 15-second pre-purge.
2. The spark igniter and gas valve energizes for 7 seconds.
NOTE: The igniter produces a very intense electrical spark
that ignites the gas.
*PG1360***1A ONL Y :
1. Thermostat calls for low stage cooling. Outdoor fan and
low stage compressor are energized. ECM motor is
energized almost immediately for 30 seconds at 50% of
the nominal low stage airflow. Airflow then increases to
nominal low stage airflow.
If thermostat calls for high stage cooling, outdoor fan and
low and high stage compressor is energized. ECM motor is
energized almost immediately for 30 seconds at 50% of
the nominal high stage airflow. Airflow then increases to
nominal high stage airflow.
2. The unit will deliver cooling to the conditioned space until
thermostat is satisfied.
3. The outdoor fan and low stage compressor (or low and high
stage compressor) will be de-energized when thermostat
opens.
4. ECM motor continues to operate for approximately 60
seconds at 50% of nominal low stage airflow (or high
stage airflow if thermostat call was for high stage cooling)
after thermostat opens.
11
NOTE: A 180-second anti-short cycle is integral to the control and
prevents recycling of the compressor.
FAN ONLY
1. Thermostat calls for FAN ONLY by energizing “G”.
2. Approximately seven seconds later, the indoor fan starts.
3. The indoor fan continues to run for approximately 60
seconds after “G” is de-energized.
*PG13(48,60)***1A ONL Y :
1. Thermostat calls for FAN ONLY by energizing “G”.
2. ECM motor is energized almost immediately at
approximately 30% of the nominal high stage cooling
airflow, depending on setting (see “Blower Speed
Adjustment” section).
3. ECM is de-energized almost immediately after “G” is deenergized.
STARTUP, ADJUSTMENTS, AND CHECKS
HEATING STARTUP
This unit is equipped with an electronic ignition device to
automatically light the main burners. It also has a power vent
blower to exhaust combustion products.
On new installations, or if a major component has been
replaced, the operation of the unit must be checked.
Check unit operation as outlined in the following instructions.
If any sparking, odors, or unusual sounds are encountered,
shut off electrical power and recheck for wiring errors, or
obstructions in or near the blower motors. Duct covers must
be removed before operating unit.
Heat Anticipator Setting
Set the heat anticipator on the room thermostat to 0.4 amps to
obtain the proper number of heating cycles per hour and to
prevent the room temperature from overshooting the room
thermostat setting.
Rollout Protection Control
The rollout protection device opens, cutting power to the gas
valve, if the flames from the burners are not properly drawn
into the heat exchanger. The rollout protection device is located
on the burner bracket. The reason for elevated temperatures
at the control should be determined and repaired prior to
resetting this manual reset control.
WARNING
O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE
T
OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR
THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING
THE ROLLOUT PROTECTION DEVICE.
Rollout Protection
Rollout Protection on Burner Bracket
Secondary Limit Control
The secondary limit control is located on the top of the blower
scroll assembly. This control opens when elevated
temperatures are sensed. Elevated temperatures at the
control are normally caused by blower failure. The reason for
the opening should be determined and repaired prior to
resetting.
If the power to the unit is interrupted during the heating cycle,
it may cause the secondary limit to trip. Once the blower
compartment temperature drops below the limit reset
temperature, the limit will automatically reset.
Secondary
Control Limit
Back of Unit
Secondary Limit Control
Pre-Operation Checks
1. Close the manual gas valve external to the unit.
2. Turn off the electrical power supply to the unit.
3. Set the room thermostat to its lowest possible setting.
4. Remove the heat exchanger door on the side of the unit by
removing screws.
5. This unit is equipped with an ignition device which
automatically lights the main burner. DO NOT try to light
burner by any other method.
6. Move the gas control valve switch to the OFF position. Do
not force.
7. Wait five minutes to clear out any gas.
8. Smell for gas, including near the ground. This is important
because some types of gas are heavier than air. If you
have waited five minutes and you do smell gas,
immediately follow the warnings on page 3 of this manual.
12
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