Goodman Mfg GMH95 User Manual

TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
ALAL
AL
ALAL
GMH95
40" 95% Gas Furnace
All safety information must be followed as provided in the Service Manual.
Refer to the appropriate Parts Catalog for part number information.
Model numbers listed on page 3.
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
Copyright © 2007, 2009-2010 Goodman Manufacturing Company, L.P.
®
C
RT6612018 Rev. 5
US
April 2010
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
G
Brand:
G: Goodman
Air Flow Direction
M:Upflow/Horizontal D: Dedicated Downflow C: Downflow/Horizontal H: Hi Air Flow
Description
H: Dual$aver, Multi Speed V: Two Stage/Variable Speed
M
H
AFUE
9: 90%
95: 95%
KBTUH
045: 45,000 070: 70,000 090: 90,000 115: 115,000 140: 140,000
95
045
3
Maximum CFM @ 0.5" ESP
3: 1200 4: 1600 5: 2000
A
XA
NOx
N: Natural Gas X: Low NOx
Cabinet Width
A: 14" B: 17 1/2" C: 21" D: 24 1/2"
A
Minior Revision
A: Revision
Major Revision
A: Initial Release
WARNING
WARNING
WARNING
WARNING
arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.
HIGH VOLTAGE!
Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
Goodman will not be responsible for any injury or property damage
2
Installation and repair of this unit
WARNING
WARNING
ments of an "entry level technician", at a minimum, as specified by the Air-Conditioning, Heating, and Refrigera­tion Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.
should be performed individuals meeting the require-
ONLY by
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GMH950453BXA* GMH950703BXA* GMH950704CXA* GMH950904CXA* GMH950905DXA* GMH951155DXA*
WARNING
WARNING
WARNING
WARNING
Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
The United States Environmental Protection Agency (“EPA”) has issued various regulations re­garding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device that is not design certified by Goodman for use with this unit.
WARNING
WARNING
do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.
To prevent the risk of property damage, personal injury, or death,
3
PRODUCT DESIGN
General Operation
The GMH95 furnaces are equipped with an electronic igni­tion device used to light the burners and an induced draft blower to exhaust combustion products.
An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access door in place except for inspection and maintenance.
This furnace is also equipped with a self-diagnosing elec­tronic control module. In the event a furnace component is not operating properly, the control module LED will flash on and off in a factory-programmed sequence, depending on the problem encountered. This light can be viewed through the observation window in the blower access door. Refer to the Troubleshooting Chart for further explanation of the LED codes and Abnormal Operation - Integrated Ignition Control section in the Service Instructions for an explanation of the possible problem.
The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Con­tractors of America.
*Obtain from: American National Standards Institute 1430 Broadway New York, NY 10018
Location Considerations
The furnace should be as centralized as is practical with respect to the air distribution system.
Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring.
When suspending the furnace from rafters or joists, use 3/8" threaded rod and 2” x 2” x 3/8” angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary.
When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by ve­hicles.
Notes:
1. Installer must supply one or two PVC pipes: one for com­bustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2” or 3” in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Air Pipe is dependent on installation/code requirements and must be 2” or 3” diameter PVC.
2. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace.
3. Conversion kits for high altitude natural or propane gas operation are available. See High Altitude Derate chart for details.
4. Installer must supply the following gas line fittings, de­pending on which entrance is used:
Left -- Two 90º Elbows, one close nipple, straight pipe. Right -- Straight pipe to reach gas valve.
Accessibility Clearances (Minimum)
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
(INCHES)
POSITION* FRONT SIDES REAR TOP FLUE FLOOR
Upflow30010C
Horizontal 3 6 0 6 0 C
*= All positioning is determined as installed unit is viewed from the front. C= If placed on combustible floor, floor MUST be wood only. NC= For instalaltion on non-combustible floors only. A non-combustible
subbase must be used for installations on combustible flooring.
24" at front is required for servicing or cleaning. Note: In all cases accessibility clearance shall take prece-
dence over clearances from the enclosure where accessibil­ity clearances are greater. All dimensions are given in inches.
High Altitude Derate
When this furnace is installed at high altitude, the appropri­ate High Altitude orifice kit must be installed. This is re­quired due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range.
MODEL
NUMBER
GMH95*****XA*
1
LPM -05* supports White-Rodgers 2-stage valves only
2
LPM -06* supports Honeywell and W hite-Rodgers 2-stage valves
PRO PAN E AND HIGH ALT ITUDE KIT S
0 to
7,000 ft. LPM-05
LPM-06
Propane
Conversion Kit
(#55 Orifices)
1 2
High Altitude
Natural Gas Kit
(#44 Orifices)
7,001 to
9,000 ft.
HANG11
High Altitude
Natural Gas Kit
(#45 O rifice s)
9,001 to
11,000 ft.
HANG12
7,001 to
11,000 ft.
HALP 10
High Altitude
LP Gas Kit
(#56 Orifices)
High altitude kits are purchased according to the installa­tion altitude and usage of either natural or propane gas. Refer to the chart above for a tabular listing of appropriate altitude ranges and corresponding manufacturer’s high altitude Natu­ral Gas and Propane Gas kits. For a tabular listing of appro­priate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure
Switch Trip Points & Usage Chart in this manual or the Ac­cessory Charts in Service Instructions.
4
COMPONENT IDENTIFICATION
Upflow/Horizontal
1 Gas Valve 2 Gas Line Entrance (Alternate) 3 Pressure Switch 4 Gas Manifold 5 Combustion Air Intake Connection / “Coupling” 6 Hot Surface Igniter 7 Rollout Limit 8 Burners
9 Flame Sensor 10 Flue Pipe Connection / “Coupling” 11 Flue Pipe (Internal) 1 2 Primary Limit 13 Gas Line Entrance 14 Flue Pipe Connection (Alternate) 15 Rubber Elbow 16 Induced Draft Blower
17 Electrical Connection Inlets (Alternate) 18 Coil Front Cover Pressure Tap 19 Coil Front Cover Drain Port 20 Drain Line Penetrations 21 Drain Trap 22 Blower Door Interlock Switch 23 Capacitor 24 Integrated Control Module
(with fuse and diagnostic LED) 25 24-Volt Thermostat Connections 26 Transformer (40 VA) 27 Circulator Blower 2 8 Auxiliary Limit 29 Junction Box 30 Electrical Connection Inlets 31 Coil Front Cover
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