Goodman Mfg GME8 User Manual

TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
ALAL
AL
ALAL
GME8
33-3/8" 80% Gas Furnace
Upflow/Horizontal
Refer to current Service Manual RS6610004 for installation, operation, and troubleshooting information.
All safety information must be followed as provided in the Service Manual.
Model numbers listed on page 3.
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
Copyright ©2009-2010 Goodman Manufacturing Company, L.P.
®
C
RT6621020 Rev. 1
April 2010
US
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
G M E 8 070 3 B X C A
BR AND:
G: Goodm a n Brand
M: Up flow/Horizontal
®
SUPPLY
TYPE:
FURNACE TYPE
E: Tw o-Stage w/X-13 Motor
AFUE:
8: 80%
NOMINAL INPUT:
070 : 70, 000 Bt u 090 : 90, 000 Bt uh 115: 115,000 B tuh
AIRFLOW
CAPABILITY:
3 : 1200 4 : 1600 5 : 2000
CABINET WIDTH :
B: 17 1/2" C: 21"
MAJOR REVISION :
AD DITIO NAL FE ATUR E S :
N: Natural Gas
X: Low NOx
MINOR REVISION:
WARNING
WARNING
WARNING
arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.
2
Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
Goodman will not be responsible for any injury or property damage
WARNING
HIGH VOLTAGE!
WARNING
WARNING
ments of an "entry level technician", at a minimum, as specified by the Air-Conditioning, Heating, and Refrigera­tion Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.
Installation and repair of this unit should be performed ONLY by in­dividuals meeting the require-
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GME80703BXC* GME80905CXC* GME81155CXC*
All models are low NOx models.
WARNING
WARNING
WARNING
WARNING
Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
The United States Environmental Protection Agency (“EPA”) has issued various regulations re­garding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device that is not design certified by Goodman for use with this unit.
WARNING
WARNING
do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.
To prevent the risk of property damage, personal injury, or death,
3
PRODUCT DESIGN
General Operation
furnaces are equipped with an electronic ignition de-
GME8 vice used to light the burners and an induced draft blower to exhaust combustion products.
An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access door in place except for inspection and maintenance.
This furnace is also equipped with a self-diagnosing elec­tronic control module. In the event a furnace component is not operating properly, the control module LED will flash on and off in a factory-programmed sequence, depending on the problem encountered. This light can be viewed through the observation window in the blower access door. Refer to the Troubleshooting Chart for further explanation of the LED codes and Abnormal Operation - Integrated Ignition Control section in the Service Instructions for an explanation of the possible problem.
The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Con­tractors of America.
*Obtain from: American National Standards Institute 1430 Broadway New York, NY 10018
Location Considerations
The furnace should be as centralized as is practical with respect to the air distribution system.
Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring.
When suspending the furnace from rafters or joists, use 3/8" threaded rod and 2” x 2” x 3/8” angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary.
When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by ve­hicles.
NOTE: Gas furnaces with induced draft blowers draw products of combustion through a heat exchanger allowing, in some instances, common venting with natural draft appliances (i.e. water heaters). All installations must be vented in accordance with National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition. In Canada, the furnaces must be vented in accordance with the National Standard of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions and amendments.
NOTE: The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system.
2. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace.
3. Conversion kits for high altitude natural or propane gas operation are available. See High Altitude Derate chart for details.
4. Installer must supply the following gas line fittings, de­pending on which entrance is used:
Left -- Two 90º Elbows, one close nipple, straight pipe. Right -- Straight pipe to reach gas valve.
WARNING
O PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION,
T
THIS FURNACE MUST BE
C
ATEGORY
III
VENTING.
ATEGORY I VENTED. DO NOT VENT USING
C
Notes:
1. Category I Venting is venting at a non-positive pressure. A furnace vented as Category I is considered a fan-as­sisted appliance and the vent system does not have to be “gas tight.”
4
PRODUCT DESIGN
Accessibility Clearances (Minimum)
Unobstructed front clearanace of 24" for servicing is rec­ommended.
Top clearance for horizontal confirguration - 1"
MINIMUM CLEARANCE TO COMBUSTIBLE M ATE RIALS - INCHES
Sides Rear Front Bottom
103C611
Appr oved fo r line co ntac t in the horizontal pos tion. * 24" clearanc e for serv iceability r ecommended. ** Single Wall Vent (S W) to be used onl y as a connector. Refer to venting tables outlined in the installation manual for add iti onal venting requi r ements.
Vent
SW B
Top
24" at front is required for servicing or cleaning. Note: In all cases accessibility clearance shall take prece-
dence over clearances from the enclosure where accessibil­ity clearances are greater. All dimensions are given in inches.
High Altitude Derate
When this furnace is installed at high altitude, the appropri­ate High Altitude orifice kit must be installed. This is re­quired due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range.
INPUT PER BURNER - 22,500 BTUH NATURAL GAS / 20,000 BTUH L.P.
ELEVATION ABOVE SEA-LEVEL (FEET)
US BURNER
ORIFICE
CANADA BURNER
ORIFICE
HA-02 HIGH ALTITUDE CONVERSION KIT REQUIRED
Tabled data is based upon the furnace input being reduced for altitudes above sea level. U.S. 4% per 1,000 feet. Canada 10% derate for 2,000-4,000 feet.
2000 3000 4000 4500 5000 6000 7000 8000
44/55 44/55 45/56 45/56 46/57 47/58 47/58
44/55 47/57
High altitude kits are purchased according to the installa­tion altitude and usage of either natural or propane gas. Refer to the chart above for a tabular listing of appropriate altitude ranges and corresponding manufacturer’s high altitude Natu­ral Gas and Propane Gas kits. For a tabular listing of appro­priate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure
Switch Trip Points & Usage Chart in this manual or the Ac­cessory Charts in Service Instructions.
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