Goodman Mfg GKS90703BXAA, GKS90704CXAC, GKS90704CXAB, GKS90703BXAC, GKS90703BXAE User Manual

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®
A
A
REPAIR PARTS
GKS9 Single Stage PSC Upflow Furnace
GKS90453BXA GKS90453BXAB GKS90453BXAC GKS90703BXA GKS90703BXAB GKS90703BXAC GKS90703BXAD GKS90703BXAE GKS90704CXAA GKS90704CXAB GKS90704CXAC GKS90904CXAA GKS90904CXAB GKS90904CXAC GKS90904CXAD GKS90904CXAE GKS90905DXAA GKS90905DXAB GKS90905DXAC GKS91155DXAA GKS91155DXAB GKS91155DXAC GKS91155DXAD
This manual is to be used by qualified technicians only. This manual replaces RP-410E.
© 2006-2008 Goodman Manufacturing Company, L.P. 5151 San Felipe, Suite 500 ◊ Houston, TX 77056
RP-410F
www.goodmanmfg.com
Important Information Index
Functional Parts List
Illustration and Parts
Views shown are for parts illustrations only, not servicing procedures.
Rev. F: Added model GKS90703BXAE and ACCESS DOOR GASKET (121).
Text Codes:
AR - As Required NA - Not Available NS - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models)
Expanded Model Nomenclature:
Example M1 - Model#1 M2 - Model#2 M3 - Model#3
...................................................................................................
...................................................................................................
3
4 - 11
Goodman Manufacturing Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Manufacturing Company, L.P. also recommends contacting an authorized technician and using authorized factory parts.
Goodman Manufacturing Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations.
For assistance within the U.S.A. contact: Consumer Affairs Department
Goodman Manufacturing Company, L.P. 7401 Security Way Houston, Texas 77040 877-254-4729-Telephone 713-863-2382-Facsimile
2
www.goodmanmfg.com
For assistance outside the U.S.A. contact:
International Division
International Division Goodman Manufacturing Company, L.P.
Goodman Company, L.P. 7401 Security Way
7401 Security Way Houston, Texas 77040
Houston, Texas 77040 713-861-2500-Telephone
713-861-2500-Telephone 713-863-2382-Facsimile
713-863-2382-Facsimile
RP-410F
Functional Parts
Part No:
B1340024S BLOWER MOTOR 1/2 HP, 4 SP, 6 PL (M9,
0131F00020 BLOWER MOTOR 1/3 HP, 4 SP, 6 PL (M1, M2,
10759415S BLOWER MOTOR 3/4 HP, 4 SP, 8 PL (M17,
CAP125000370VAS CAPACITOR 12.5/370V (M1, M2, M3, M4, M5,
CAP150000370VAS CAPACITOR 15/370V (M17, M18, M19, M20,
CAP200000370VAS CAPACITOR 20/370V (M9, M10, M11, M12,
0130F00010 FLAME SENSOR 0130F00005S IGNITION BOARD, HSI INTEGRATED 20165703S IGNITOR B1370818 INTERLOCK SWITCH 10123535 MANUAL RESET LIMIT (M1, M2, M3, M4, M5,
10123533 MANUAL RESET LIMIT 20197312 PRESSURE SWITCH-LIGHT BLUE (M1, M9,
0130F00002P PRESSURE SWITCH-OLIVE (M16) 20197310 PRESSURE SWITCH-ORANGE (M12, M20) 0130F00004 PRESSURE SWITCH-RED (M4, M18, M19) 0130F00001P PRESSURE SWITCH-SUNGOLD (M2, M3, M5,
20162903 PRIMARY LIMIT-BLUE (M4, M5, M 6 , M7, M8,
20162904 PRIMARY LIMIT-TEMPERATURE CONTROL
20162906 PRIMARY LIMIT-WHITE (M20, M21, M22, M23) B1141605 TRANSFORMER 120V TO 24V, 40 VA
Description:
M10, M11, M12, M13, M14, M15, M16)
M3, M4, M5, M6, M7, M8)
M18, M19, M20, M21, M22, M23)
M6, M7, M8)
M21, M22, M23)
M13, M14, M15, M16)
M6, M7, M8, M9, M 10, M11, M12, M13, M14, M15, M16, M17, M18, M19)
M17)
M6, M7, M8, M10, M11, M 13, M14, M15, M21, M22, M23)
M9, M10, M 11, M17, M18, M19)
(M1, M2, M3, M12, M13, M14, M15, M16)
Expanded Model Nomenclature
M1 - GKS90453BXAA M2 - GKS90453BXAB M3 - GKS90453BXAC M4 - GKS90703BXAA M5 - GKS90703BXAB M6 - GKS90703BXAC M7 - GKS90703BXAD M8 - GKS90703BXAE M9 - GKS90704CXAA M10 - GKS90704CXAB M11 - GKS90704CXAC M12 - GKS90904CXAA M13 - GKS90904CXAB M14 - GKS90904CXAC M15 - GKS90904CXAD M16 - GKS90904CXAE M17 - GKS90905DXAA M18 - GKS90905DXAB M19 - GKS90905DXAC M20 - GKS91155DXAA M21 - GKS91155DXAB M22 - GKS91155DXAC M23 - GKS91155DXAD
SPECIAL PARTS
IO-300E INSTALLATION INSTRUCTIONS IO-669 KIT INSTRUCTIONS-HUMIDIFIER 0161F00000P NAMEPLATE, GOODMAN RP-410F REPAIR PARTS MANUAL IO-661 SPECIAL INSTRUCTIONS-
MASSACHUSETTS 0270F00399 STANDPIPE BAG ASSY HI-115A USERS MANUAL
RP-410F
www.goodmanmfg.com
3
Cabinet
4
www.goodmanmfg.com
RP-410F
Cabinet
Ref.
Part
No:
No:
Image 1:
20194606121
0121F00073DGS191
0121F00074DGS191
0121F00070DG201
0121F00071DG201
11104002291
B1392139291
22320002311
22320003311
Image 2:
Description:
NAMEPLATE, GOODMAN 0161F00000P21 DRAIN HOSE 2020190281 GASKET (QTY 2)20179308111 GASKET (M1, M2, M3, M4, M5, M6, M7, M8)20194605121 GASKET (M9, M10, M11, M12, M13, M14, M15,
M16) GASKET (M17, M18, M19, M20, M21, M22, M23)20194607121 ACCESS DOOR (M1, M2, M3, M4, M5, M6, M7, M8)0121F00072DGS191 ACCESS DOOR (M9, M10, M11, M12, M13, M14,
M15, M16) ACCESS DOOR (M17, M18, M19, M20, M21, M22,
M23) BLOWER DOOR (M1, M2, M3, M4, M5, M6, M7, M8)0121F00069DGS201 BLOWER DOOR (M9, M10, M11, M12, M13, M14,
M15, M16) BLOWER DOOR (M17, M18, M19, M20, M21, M22,
M23) VIEW PORT BUSHING-BLOWER DOOR B1392139281 VIEW PORT BUSHING-ACCESS DOOR (M1, M2,
M4, M5, M9, M10, M12, M13, M17, M18, M20, M21) VIEW PORT BUSHING-ACCESS DOOR (M3, M6,
M7, M8, M11, M14, M15, M16, M19, M22, M23) DECK GASKET (M1, M2, M3, M4, M5, M6, M7, M8)22320001311 DECK GASKET (M9, M10, M11, M12, M13, M14,
M15, M16) DECK GASKET (M17, M18, M19, M20, M21, M22,
M23) PIPE GROMMET M0501301451 BUTTON PLUG (QTY 4)M0570808491 PLUG-BUTTON M0570806501 BUTTON PLUG M0570807511 GROMMET (QTY 2)A4691701601 BUTTON PLUG (QTY 2)M0310345621 UNIVERSAL BUSHING UB 875 (QTY AR)B1392104741 STANDPIPE BAG ASSY 0270F00399NS WIRING HARNESS 0159F00003NS
RUBBER COUPLING 1025430312 HOSE CLAMP (QTY 2)0163M0004922 HOSE CLAMP M011920732 DRAIN HOSE 2020190162 DRAIN TUBE (QTY 2)2020180272 DRAIN TRAP 2017170182 DRAIN ANGLE 20214203112 HOSE CLAMP (QTY 3)M0119205142 HOSE CLAMP M0119206172
Ref.
Part
No:
No:
Description:
Expanded Model Nomen clat u r e
M1 - GKS90453BXAA M2 - GKS90453BXAB M3 - GKS90453BXAC M4 - GKS90703BXAA M5 - GKS90703BXAB M6 - GKS90703BXAC M7 - GKS90703BXAD M8 - GKS90703BXAE M9 - GKS90704CXAA M10 - GKS90704CXAB M11 - GKS90704CXAC M12 - GKS90904CXAA M13 - GKS90904CXAB M14 - GKS90904CXAC M15 - GKS90904CXAD M16 - GKS90904CXAE M17 - GKS90905DXAA M18 - GKS90905DXAB M19 - GKS90905DXAC M20 - GKS91155DXAA M21 - GKS91155DXAB M22 - GKS91155DXAC M23 - GKS91155DXAD
RP-410F
www.goodmanmfg.com
5
Blower Assembly
6
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RP-410F
Blower Assembly
Ref.
Part
No:
No:
Image 1:
B1368047A41
B1368058S41
764741F51
764740F51
CAP125000370VAS161
CAP200000370VAS161
B1340024S181
0131F00020181
0271F00003PS191
0271F00000P191
M0250558231
Image 2:
D6723311S22
C612180732
2017510182
10441601142
10441501152
CAP150000370VAS162
10759415S182
0271F00048192
M0267144252
A4002702602
Description:
BLOWER WHEEL 10 X 10 (M9, M10, M11, M12, M13, M14, M15, M16)
BLOWER WHEEL 10 X 8 (M1, M2, M3, M4, M5, M6, M7, M8)
BLOWER BLOCK-OFF 10 X 10 (M9, M10, M11, M12, M13, M14, M15, M16)
BLOWER BLOCK-OFF 10 X 8 (M1, M2, M3, M4, M5, M6, M7, M8)
CAPACITOR 12.5/370V (M1, M2, M3, M4, M5, M6, M7, M8)
CAPACITOR 20/370V (M9, M10, M11, M12, M13, M14, M15, M16)
BLOWER MOTOR 1/2 HP, 4 SP, 6 PL (M9, M10, M11, M12, M13, M14, M15, M16)
BLOWER MOTOR 1/3 HP, 4 SP, 6 PL (M1, M2, M3, M4, M5, M6, M7, M8)
BLOWER HOUSING ASSY 10 X 10 (M9, M10, M11, M12, M13, M14, M15, M16)
BLOWER HOUSING ASSY 10 X 8 (M1, M2, M3, M4, M5, M6, M7, M8)
TC SCREW (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16)
IGNITION BOARD, HSI INTEGRATED 0130F00005S401 CONTROL BRACKET 0121F00025P461 TRANSFORMER 120V TO 24V, 40 VA B1141605481
BLOWER WHEEL (M17, M18, M19, M20, M21, M22, M23)
BLOWER CUT-OFF (M17, M18, M19, M20, M21, M22, M23)
BLOWER SIDE RAIL (M17, M18, M19, M20, M21, M22, M23)
MOTOR MOUNT BAND (M17, M18, M19, M20, M21, M22, M23)
MOTOR MOUNT ARM (M17, M18, M19, M20, M21, M22, M23)
CAPACITOR 15/370V (M17, M18, M19, M20, M21, M22, M23)
BLOWER MOTOR 3/4 HP, 4 SP, 8 PL (M17, M18, M19, M20, M21, M22, M23)
BLOWER HOUSING ASSY 11 X 10 (M17, M18, M19, M20, M21, M22, M23)
TC SCREW (M17, M18, M19, M20, M21, M22, M23)M0221461232 MACHINE SCREW (M17, M18, M19, M20, M21,
M22, M23) KEPS NUT (M17, M18, M19, M20, M21, M22, M23)M0282015282 BLOWER MOTOR GROMMET (M17, M18, M19,
M20, M21, M22, M23)
Ref.
Part
No:
No:
Description:
Expanded Model Nomen clat u r e
M1 - GKS90453BXAA M2 - GKS90453BXAB M3 - GKS90453BXAC M4 - GKS90703BXAA M5 - GKS90703BXAB M6 - GKS90703BXAC M7 - GKS90703BXAD M8 - GKS90703BXAE M9 - GKS90704CXAA M10 - GKS90704CXAB M11 - GKS90704CXAC M12 - GKS90904CXAA M13 - GKS90904CXAB M14 - GKS90904CXAC M15 - GKS90904CXAD M16 - GKS90904CXAE M17 - GKS90905DXAA M18 - GKS90905DXAB M19 - GKS90905DXAC M20 - GKS91155DXAA M21 - GKS91155DXAB M22 - GKS91155DXAC M23 - GKS91155DXAD
RP-410F
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7
Chassis
8
www.goodmanmfg.com
RP-410F
Chassis
Ref.
Part
No:
No:
Image 1:
0121F00051DG11
0121F0004531
0121F0004831
0154F00001P41
0154F00002P41
2027321081
2027321281
0121F00019P101
0270F00001PS111
0270F00002PS111
0270F00100PS111
20191603121
10736102311
10736201331
0161F00004411
A4554801421
0161F00005431
Description:
BASE PAN (M1, M2, M3, M4, M5, M6, M7, M8)0121F00050DGS11 BASE PAN (M9, M10, M11, M12, M13, M14, M15,
M16) BASE PAN (M17, M18, M19, M20, M21, M22, M23)0121F00052DG11 BLOWER DECK (M1, M2, M3, M4, M5, M6, M7, M8)0121F0004331 BLOWER DECK (M9, M10, M11, M12, M13, M14,
M15, M16) BLOWER DECK (M17, M18, M19, M20, M21, M22,
M23) COIL GASKET (M1, M2, M3, M4, M5, M6, M7, M8)0154F00000P41 COIL GASKET (M9, M10, M11, M12, M13, M14,
M15, M16) COIL GASKET (M17, M18, M19, M20, M21, M22,
M23) BACK PANEL (M1, M2, M3, M4, M5, M6, M7, M8)2027320881 BACK PANEL (M9, M10, M11, M12, M13, M14, M15,
M16) BACK PANEL (M17, M18, M19, M20, M21, M22,
M23) DECK RAIL (M1, M2, M3, M4, M5, M6, M7, M8)0121F00018P101 DECK RAIL (M9, M10, M11, M12, M13, M14, M15,
M16) DECK RAIL (M17, M18, M19, M20, M21, M22, M23)20191303101 TOP COVER ASSY (M9, M10, M11, M12, M13,
M14, M15, M16) TOP COVER ASSY (M17, M18, M19, M20, M21,
M22, M23) TOP COVER ASSY (M1, M2, M3, M4, M5, M6, M7,
M8) SIDE RAIL (M1, M2, M3, M4, M5, M6, M7, M8)20191602121 SIDE RAIL (M9, M10, M11, M12, M13, M14, M15,
M16) SIDE RAIL (M17, M18, M19, M20, M21, M22, M23)20191604121 SIDE PANEL LH 0121F00092DGS141 SIDE PANEL RH 0121F00090DGS151 INTERLOCK SWITCH B1370818221 FLUE PIPE 22309501231 ELBOW 20171802241 ID BLOWER 22307501S271 FA COUPLING 20049701281 HIGH VOLTAGE BOX (M1, M2, M4, M5, M9, M10,
M12, M13, M17, M18, M20, M21)
OVER, HIGH VOLTAGE BOX (M1, M2, M4, M5,
C M9, M10, M12, M13, M17, M18, M20, M21)
PLASTIC SEALER (M20, M21, M22, M23)M0275521391 JUNCTION BOX-PLA (M3, M6, M7, M8, M11, M14,
M15, M16, M19, M22, M23) SNAP BUSHING (M1, M2, M4, M5, M9, M10, M12,
M13, M17, M18, M20, M21) JUNCTION BOX-LID (M3, M6, M7, M8, M11, M14,
M15, M16, M19, M22, M23) ID BLOWER SHIELD 11165107591
Ref.
Part
No:
No:
Description:
Image 1:
HOSE CLAMP (QTY 2 )0163M00049611 UNIVERSAL BUSHING UB 875 (QTY 2)B1392104741 GASKET (QTY 2)20194608791 GASKET (M1, M2, M3, M4, M5, M6, M7, M8)20194605811
20194606811
C6415909NS
C6415910NS
C6415911NS
GASKET (M9, M10, M11, M12, M13, M14, M15, M16)
GASKET (M17, M18, M19, M20, M21, M22, M23)20194607811 HEAT EXCHANGER INSULATION (M17, M18, M19,
M20, M21, M22, M23) HEAT EXCHANGER INSULATION (M1, M2, M3,
M4, M5, M6, M7, M8) HEAT EXCHANGER INSULATION (M9, M10, M11,
M12, M13, M14, M15, M16) PRESSURE SWITCH HOSE 0164M00002NS
Image 2:
AUXILIARY LIMIT BRACKET 10861101352 AUXILIARY LIMIT (M20, M21, M22, M23)10123519362
10123535362
MANUAL RESET LIMIT (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13, M14, M15, M16, M17, M18, M19)
Expanded Model Nomen clat u r e
M1 - GKS90453BXAA M2 - GKS90453BXAB M3 - GKS90453BXAC M4 - GKS90703BXAA M5 - GKS90703BXAB M6 - GKS90703BXAC M7 - GKS90703BXAD M8 - GKS90703BXAE M9 - GKS90704CXAA M10 - GKS90704CXAB M11 - GKS90704CXAC M12 - GKS90904CXAA M13 - GKS90904CXAB M14 - GKS90904CXAC M15 - GKS90904CXAD M16 - GKS90904CXAE M17 - GKS90905DXAA M18 - GKS90905DXAB M19 - GKS90905DXAC M20 - GKS91155DXAA M21 - GKS91155DXAB M22 - GKS91155DXAC M23 - GKS91155DXAD
RP-410F
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9
Heat Exchanger/Manifold/Gas Valve
10
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RP-410F
Heat Exchanger/Manifold/Gas Valve
Ref.
Part
No:
No:
Image 1:
2019640261
2019640361
0257F00173S81
0257F00174S81
2019041191
2019041291
0154F00001P141
0154F00002P141
11072202321
Description:
IGNITOR 20165703S11 GAS VALVE (36G) B128262821 ORIFICE (QTY 2)1071600331 FLAME SENSOR 0130F0001041 MANUAL RESET LIMIT 1012353351 MANIFOLD - 2 BRNR (M1, M2, M3)2019640161 MANIFOLD - 3 BRNR (M4, M5, M6, M7, M8, M9,
M10, M11) MANIFOLD - 4 BRNR (M12, M13, M14, M15, M16,
M17, M18, M19) MANIFOLD - 5 BRNR (M20, M21, M22, M23)2019640461 BECKETT BURNER (QTY 2)10735102S71 HEAT EXCHANGER ASSY 2B (M1)0257F00038P81 HEAT EXCHANGER ASSY 2B (M3)0257F0014881 HEAT EXCHANGER ASSY 3B (M9)0257F00040P81 HEAT EXCHANGER ASSY 3B (M11)0257F0015081 HEAT EXCHANGER ASSY 3B (M4, M6, M7)0257F00172S81 HEAT EXCHANGER ASSY 3B (M8)0257F0018181 HEAT EXCHANGER ASSY 4B (M19)0257F0015281 HEAT EXCHANGER ASSY 4B (M12, M14, M15,
M16) HEAT EXCHANGER ASSY 4B (M17)2041861781 HEAT EXCHANGER ASSY 5B (M2, M5, M10, M13,
M18, M20, M21, M22, M23) BURNER BRACKET 2B (M1, M2, M3)2019041091 BURNER BRACKET 3B (M4, M5, M6, M7, M8, M9,
M10, M11) BURNER BRACKET 4B (M12, M13, M14, M15, M16,
M17, M18, M19) BURNER BRACKET 5B (M20, M21, M22, M23)2019041391 FRONT COVER (M1)20170801AS131 FRONT COVER (M4, M8)20170802AS131 FRONT COVER (M2, M3)20170807AS131 FRONT COVER (M5, M6, M7)20170808AS131 FRONT COVER (M9, M10, M11)20170901AS131 FRONT COVER (M12)20170902AS131 FRONT COVER (M13, M14, M15, M16)20170904AS131 FRONT COVER (M17, M18, M19)20171001AS131 FRONT COVER (M COIL GASKET (M1, M2, M3, M4, M5, M6, M7, M8)0154F00000P141 COIL GASKET (M9, M10, M11, M12, M13, M14,
M15, M16) COIL GASKET (M17, M18, M19, M20, M21, M22,
M23) TUBE PLUG (QTY AR)M0326804161 ORIFICE SHIELD (M1, M2, M3)11072201321 ORIFICE SHIELD (M4, M5, M6, M7, M8, M9, M10,
M11)
20, M21, M22, M23)20171002AS131
Ref.
Part
No:
No:
Description:
Image 1:
11072203321
20162903371
20162904371
0130F00001P381
ORIFICE SHIELD (M12, M13, M14, M15, M16, M17, M18, M19)
ORIFICE SHIELD (M20, M21, M22, M23)11072204321 PRIMARY LIMIT-BLUE (M4, M5, M6, M7, M8, M9,
M10, M11, M17, M18, M19) PRIMARY LIMIT-TEMPERATURE CONTROL (M1,
M2, M3, M12, M13, M14, M15, M16) PRIMARY LIMIT-WHITE (M20, M21, M22, M23)20162906371 PRESSURE SWITCH-LIGHT BLUE (M1, M9, M17)20197312381 PRESSURE SWITCH-OLIVE (M16)0130F00002P381 PRESSURE SWITCH-ORANGE (M12, M20)20197310381 PRESSURE SWITCH-RED (M4, M18, M19)0130F00004381 PRESSURE SWITCH-SUNGOLD (M2, M3, M5, M6,
M7, M8, M10, M11, M13, M14, M15, M21, M22, M23)
Expanded Model Nomen clat u r e
M1 - GKS90453BXAA M2 - GKS90453BXAB M3 - GKS90453BXAC M4 - GKS90703BXAA M5 - GKS90703BXAB M6 - GKS90703BXAC M7 - GKS90703BXAD M8 - GKS90703BXAE M9 - GKS90704CXAA M10 - GKS90704CXAB M11 - GKS90704CXAC M12 - GKS90904CXAA M13 - GKS90904CXAB M14 - GKS90904CXAC M15 - GKS90904CXAD M16 - GKS90904CXAE M17 - GKS90905DXAA M18 - GKS90905DXAB M19 - GKS90905DXAC M20 - GKS91155DXAA M21 - GKS91155DXAB M22 - GKS91155DXAC M23 - GKS91155DXAD
RP-410F
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11
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