Goodman Mfg GDH80453AXCA, GDH80703AXCA, GDH80904BXCA, GDH81155CXCA, GDH80703AXCB User Manual

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REPAIR PARTS
GDH8 80% Dedicated Downflow Furnace
GDH80453AXC GDH80453AXCB GDH80703AXC GDH80703AXCB GDH80904BXC GDH80904BXCB GDH81155CXC GDH81155CXCB
This manual is to be used by qualified technicians only. This manual replaces RP-563
© 2009-2010 Goodman Manufacturing Company, L.P. 5151 San Felipe, Suite 500 ◊ Houston, TX 77056
RP-563A
www.goodmanmfg.com
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Important Information Index
Functional Parts List
Illustration and Parts
Views shown are for parts illustrations only, not servicing procedures.
Revision A: Added "CB" models with 2-stage Honeywell gas valve.
Text Codes:
AR - As Required NA - Not Available NS - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models)
Expanded Model Nomenclature:
Example M1 - Model#1 M2 - Model#2 M3 - Model#3
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Goodman Manufacturing Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Manufacturing Company, L.P. also recommends contacting an authorized technician and using authorized factory parts.
Goodman Manufacturing Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations.
For assistance within the U.S.A. contact: Consumer Affairs Department
Goodman Manufacturing Company, L.P. 7401 Security Way Houston, Texas 77040 877-254-4729-Telephone 713-863-2382-Facsimile
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www.goodmanmfg.com
For assistance outside the U.S.A. contact:
International Division
International Division Goodman Manufacturing Company, L.P.
Goodman Company, L.P. 7401 Security Way
7401 Security Way Houston, Texas 77040
Houston, Texas 77040 713-861-2500-Telephone
713-861-2500-Telephone 713-863-2382-Facsimile
713-863-2382-Facsimile
RP-563A
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Functional Parts
Part No:
0131F00022 BLOWER MOTOR 1/2 HP, 4 SP, 6 PL (M5, M6) 0131F00021 BLOWER MOTOR 1/3HP, 4 SP, 6PL (M1, M2,
20046618S BLOWER MOTOR 3/4 HP (M7, M8) B1368047A BLOWER WHEEL 10 X 10 (M7, M8) B1368034S BLOWER WHEEL 10 X 6 (M1, M2, M3, M4) B1368016S BLOWER WHEEL 10 X 8 (M5, M6) CAP125000370RPS CAPACITOR 12.5/370V (M1, M2, M3, M4) CAP200000440RPS CAPACITOR 20/370V (M5, M6) CAP250000370RPS CAPACITOR 25/370V (M7, M8) 0130F00010 FLAME SENSOR 0151M00014 GAS VALVE - HONEYWELL 2-STAGE (M2,
0151F00000P GAS VALVE - WHITE-RODGERS 2-STAGE
PCBBF122S IGNITION BOARD, HSI INTEGRATED 2-STG B4022700 INSHOT BURNER ASSY 3" (QTY AR) B1370818 INTERLOCK SWITCH 10123529 MANUAL RESET LIMIT 10716003 ORIFICE (QTY AR) B1370142 PRESSURE SWITCH 0.60" WC (M1, M2, M5,
B1370158 PRESSURE SWITCH -0.70" WC (M3, M4, M7,
0130F00038 PRIMARY LIMIT - LT BLUE 120º 0130F00036 PRIMARY LIMIT - PINK (M5, M6, M7, M8) 0130F00035 PRIMARY LIMIT - PURPLE 220º (M1, M2, M3,
0130F00008S SINI IGNITOR B1141605 TRANSFORMER 120V TO 24V, 40 VA 0131M00002S VENT MOTOR
Description:
M3, M4)
M4, M6, M8)
(M1, M3, M5, M7)
M6)
M8)
M4)
Expanded Model Nomenclature
M1 - GDH80453AXCA M2 - GDH80453AXCB M3 - GDH80703AXCA M4 - GDH80703AXCB M5 - GDH80904BXCA M6 - GDH80904BXCB M7 - GDH81155CXCA M8 - GDH81155CXCB
SPECIAL PARTS
0259F00056 12-PIN WIRE HARNESS ASSY 0161F00007 GOODMAN NAMEPLATE HI-115B HOMEOWNERS INSTRUCTIONS 0259F00060 HYBRID WIRE KIT 0259F00058 IGNITOR WIRE HARNESS ASSY IO-669 INSTALL-HUMIDIFIER IO-359E INSTR, INSTALL & OPER (M2, M4, M6, M8) IO-359D INSTR, INSTL & OPER (M1, M3, M5, M7)
RP-563A
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Cabinet Assy
A
91
11
101
51
61
121
111
131
141
71
31
81
71
41
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RP-563
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Cabinet Assy
Ref.
Part
No:
No:
Image 1:
Expanded Model Nomenclature
M1 - GDH80453AXCA M2 - GDH80453AXCB M3 - GDH80703AXCA M4 - GDH80703AXCB M5 - GDH80904BXCA M6 - GDH80904BXCB M7 - GDH81155CXCA M8 - GDH81155CXCB
Description:
FURNACE BOTTOM 14" (M1, M2, M3, M4)0121F00183DG11 FURNACE BOTTOM 17.5" (M5, M6)0121F00190DG11 FURNACE BOTTOM 21" (M7, M8)0121F00191DG11 TOP 14" (M1, M2, M3, M4)0121F00141DG31 TOP 17.5" (M5, M6)0121F00142DG31 TOP 21" (M7, M8)0121F00143DG31 BLOWER DOOR, 14" (M1, M2, M3, M4)0121F00122DGS41 BLOWER DOOR, 17.5" (M5, M6)0121F00123DGS41 BLOWER DOOR, 21" (M7, M8)0121F00124DGS41 TRANSFORMER 120V TO 24V, 40 VA B114160551 PRESSURE SWITCH 0.60" WC (M1, M2, M5, M6)B137014261 PRESSURE SWITCH -0.70" WC (M3, M4, M7, M8)B137015861 VIEW PORT BUSHING-BLOWER DOOR (QTY 2)B139213971 INNER BLOWER DOOR 14" (M1, M2, M3, M4)0121F0018581 INNER BLOWER DOOR 17.5" (M5, M6)0121F0019281 INNER BLOWER DOOR 21" (M7, M8)0121F0019381 CONTROL ACCESS DOOR, 14" (M1, M2, M3, M4)0121F00118DGS91 CONTROL ACCESS DOOR, 21" (M7, M8)0121F00120DGS91 CONTROL ACCESS DOOR,17.5" (M5, M6)0121F00119DGS91 CHIMNEY TRANSITION TOP 4023500101 J-BOX COVER 4015502111 J-BOX 4014502121 UNIVERSAL BUSHING WITH SLICE 0163F00001131 INTERLOCK SWITCH B1370818141 12-PIN WIRE HARNESS ASSY 0259F00056NS HYBRID WIRE KIT 0259F00060NS IGNITOR WIRE HARNESS ASSY 0259F00058NS PRESSURE SWITCH HOSE A3468601NS
Ref. No:
Part No:
Description:
RP-563A
www.goodmanmfg.com
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Blower Assembly
A
11
21
31
41
51
91
61
81
71
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www.goodmanmfg.com
RP-563
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Blower Assembly
Ref.
Part
No:
No:
Image 1:
0131F0002161
Expanded Model Nomenclature
M1 - GDH80453AXCA M2 - GDH80453AXCB M3 - GDH80703AXCA M4 - GDH80703AXCB M5 - GDH80904BXCA M6 - GDH80904BXCB M7 - GDH81155CXCA M8 - GDH81155CXCB
Description:
BLOWER BLOCK-OFF 10 X 10 (M7, M8)764741F11 BLOWER BLOCK-OFF 10 X 8 (M5, M6)764740F11 BLOWER CUT-OFF 10 X 6 (M1, M2, M3, M4)76473911 BLOWER HOUSING 10 X 10 (M7, M8)2539307S21 BLOWER HOUSING 10 X 6 (M1, M2, M3, M4)2539305S21 BLOWER HOUSING 10 X 8 (M5, M6)2539306S21 CAPACITOR 12.5/370V (M1, M2, M3, M4)CAP125000370RPS31 CAPACITOR 20/370V (M5, M6)CAP200000440RPS31 CAPACITOR 25/370V (M7, M8)CAP250000370RPS31 CAPACITOR STRAP 128483541 BLOWER WHEEL 10 X 10 (M7, M8)B1368047A51 BLOWER WHEEL 10 X 6 (M1, M2, M3, M4)B1368034S51 BLOWER WHEEL 10 X 8 (M5, M6)B1368016S51 BLOWER MOTOR 1/2 HP, 4 SP, 6 PL (M5, M6)0131F0002261 BLOWER MOTOR 1/3HP, 4 SP, 6PL (M1, M2, M3,
M4) BLOWER MOTOR 3/4 HP (M7, M8)20046618S61 TC SCREW (QTY 3)M025055871 PRIMARY LIMIT - LT BLUE 120º 0130F0003881 IGNITION BOARD, HSI INTEGRATED 2-STG PCBBF122S91
Ref. No:
Part No:
Description:
RP-563A
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Partition Assy
A
121
131
141
61
71
81
51
91
111
11
101
151
161
21
41
171
31
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RP-563
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Partition Assy
Ref.
Part
No:
No:
Image 1:
0121F0020121
0151M0001451
0151F00000P51
161
Image 2:
Description:
HEAT EXCHANGER ASSY (M1, M2)0270F0090011 HEAT EXCHANGER ASSY (M3, M4)0270F0090111 HEAT EXCHANGER ASSY (M5, M6)0270F0090211 HEAT EXCHANGER ASSY (M7, M8)0270F0090311 FLUE COLLECTOR BOX KIT 14" 1.25 DIA (M1, M2)0121F0012621 FLUE COLLECTOR BOX KIT 14" 2.5 DIA (M3, M4)0121F0020821 FLUE COLLECTOR BOX KIT 17.5", 2.5 DIA (M5,
M6) FLUE COLLECTOR BOX KIT 21" 2.75 DIA (M7, M8)0121F0020021 CHIMNEY TRANSITION BOTTOM 0128F0000631 VENT MOTOR 0131M00002S41 GAS VALVE - HONEYWELL 2-STAGE (M2, M4, M6,
M8) GAS VALVE - WHITE-RODGERS 2-STAGE (M1,
M3, M5, M7) MANIFOLD (M1, M2)0120F0000661 MANIFOLD (M3, M4)0120F0000761 MANIFOLD (M5, M6)0120F0000861 MANIFOLD (M7, M8)0120F0000961 ORIFICE (QTY AR)1071600371 INSHOT BURNER ASSY 3" (QTY AR)B402270081 BURNER BRACKET 2B (M1, M2)0121F0016791 BURNER BRACKET 3B (M3, M4)0121F0016891 BURNER BRACKET 4B (M5, M6)0121F0016991 BURNER BRACKET 5B (M7, M8)0121F0017091 BURNER BOX TOP 2 CELL (M1, M2)0121F00162101 BURNER BOX TOP 3 CELL (M3, M4)0121F00163101 BURNER BOX TOP 4 CELL (M5, M6)0121F00164101 BURNER BOX TOP 5 CELL (M7, M8)0121F00165101 MANUAL RESET LIMIT 10123529111 BURNER BOX SIDE (QTY 2)0121F00146121 FLAME SENSOR 0130F00010131 SINI IGNITOR 0130F00008S141 PRIMARY LIMIT - PINK (M5, M6, M7, M8)0130F00036151 PRIMARY LIMIT - PURPLE 220º (M1, M2, M3, M4)0130F00035151 ORIFICE SHIELD 2 CELL (M1, M2)4028000 ORIFICE SHIELD 3 CELL (M3, M4)4028001161 ORIFICE SHIELD 4 CELL (M5, M6)4028002161 ORIFICE SHIELD 5 CELL (M7, M8)4028003161 VENT MOTOR GASKET 14" (M1, M2, M3, M4)0154F00003171 VENT MOTOR GASKET 17.5" (M5, M6)0154F00004171 VENT MOTOR GASKET 21" (M7, M8)0154F00005171
WIRE HARNESS, ADAPTOR (M2, M4, M6, M8)0259M0000412
Ref.
Part
No:
No:
Description:
Expanded Model Nomencla t u r e
M1 - GDH80453AXCA M2 - GDH80453AXCB M3 - GDH80703AXCA M4 - GDH80703AXCB M5 - GDH80904BXCA M6 - GDH80904BXCB M7 - GDH81155CXCA M8 - GDH81155CXCB
RP-563A
www.goodmanmfg.com
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