Goodman Mfg AVPTC313714, AVPTC183014 User Manual

TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
ALAL
AL
ALAL
AVPTC Air Handlers
Refer to Service Manual RS6200006 for installation, operation & troubleshooting information.
All safety information must be followed as provided in the Service Manual.
Refer to the appropriate Parts Catalog for part number information.
Models listed on page 3.
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
Copyright © 2010 - 2011 Goodman Manufacturing Company, L.P.
January 2011
PRODUCT IDENTIFICATION
The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information.
AVPTC183014AA
PRODUCT
TYPE:
A: Air Handler
CA BINET FI NI S H:
U: Unpain ted P: Painted N: Unc ased
APPLICATION
C : Ceiling Mount P S C M otor D : Down flow PSC Mo t or E: Multi-Posi tion Varible Spe ed Motor R: Multi-Position PSC Motor S: Ene rgy- E ff ici e nt Moto r : Multi-Position PSC Motor T: Coated Coils V: Variable Spee d ECM Motor
EXPANSION DEVICE:
F: Flowrater T: TXV (Expansi on Device)
EXPANSION DEVICE:
C: 4- Wire Communicating Ready
Multi-Position & Downflow Applications 1 830: 1 1/2 - 2 1/2 Tons 3137: 2 1/2 - 3 Tons 4260: 3 1/2 - 5 Tons
MINOR REVISION*
MAJOR REVISION*
REFRI G E R ANT CHARG E :
4: R-410A
ELECTRICAL:
1: 208-230V/1ph/60Hz
N OMINA L CAPA CITY RA NGE:
All Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-230v, 60 hz, 1 phase.
HIGH VOLTAGE!
WARNING
WARNING
WARNING
WARNING
arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.
2
Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
Goodman will not be responsible for any injury or property damage
WARNING
WARNING
the requirements of an "entry level technician", as speci­fied by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.
Installation and repair of this unit should be performed dividuals meeting (at a minimum)
ONLY by in-
PRODUCT IDENTIFICATION
The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information.
AVPTC183014** AVPTC313714** AVPTC426014**
WARNING
WARNING
WARNING
WARNING
Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
The United States Environmental Protection Agency (“EPA”) has issued various regulations re­garding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device that is not design certified by Goodman for use with this unit.
WARNING
WARNING
do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.
To prevent the risk of property damage, personal injury, or death,
3
PRODUCT DESIGN
WARNING
When installing or servicing this equipment, safety clothing, including hand and eye protection, is strongly advised. If installing this equipment in an area that has special safety requirements (hard hats etc.), observe these requirements. To protect the unit when brazing close to the painted surfaces, the use of a quenching cloth is strongly advised to prevent scorching or marring of the equipment fin­ish.
WARNING
The unit MUST have an uninterrupted, unbroken electrical ground to minimize the possibility of per­sonal injury if an electrical fault should occur. The electrical ground circuit may consist of an appro­priately sized electrical wire connecting the ground lug in the unit control box to the building electrical service panel. Other methods of ground­ing are permitted if performed in accordance with the “National Electric Code” (NEC)/“American Na­tional Standards Institute” (ANSI)/“National Fire Protection Association” (NFPA) 70 and local/state codes. In Canada, electrical grounding is to be in accordance with the Canadian Electric Code CSA C22.1. Failure to observe this warning can result in electrical shock that can cause personal injury or death.
AIR HANDLERS
*See Air Handler Specification Sheet for Proper Combinations.
ALL AIR HANDLERS USE DIRECT DRIVE MO­TORS. POWER SUPPLY IS 220-240 V, 60 HZ, 1 PHASE
Installation Before installing this appliance insure that it is properly sized
and adequate power is available. This appliance can be installed in the vertical position with-
out modification. The horizontal left and downflow positions require product
modification and instructions for these field conversions can be found in the AVPTC installation instruction manual.
This product is designed for zero inches (0 inches) clear­ance; however, adequate access for service or replacement must be considered without removing permanent structure. This unit can be installed on a platform when deemed neces­sary.
In an attic installation a secondary drain pan must be pro­vided by the installer and placed under the entire unit with a separate drain line properly sloped and terminated in an area visible to the owner. This secondary drain pan is required in the event that there is a leak or main drain blockage. Closed cell insulation should be applied to the drain lines in uncondi­tioned spaces where sweating may occur.
Appliances installed in garages, warehouses or other areas where they may be subjected to mechanical damage must be suitably guarded against such damage by installing be­hind protective barriers, being elevated or located out of the normal path of vehicles. When installed on a base, the base must also be protected by similar means.
Heating and cooling equipment located in garages, which may generate a glow, spark or flame capable of igniting flam­mable vapors, must be installed with the ignition source at least 18"[46cm] above the floor level.
When more than one appliance is installed in a building it shall be permanently identified as to the area or space ser­viced by the equipment.
WARNING
If this appliance is installed in an enclosed area such as a garage or utility room with any carbon monoxide (CO) producing appliance (i.e. automo­bile, furnace, water-heaters, etc.), ensure the area is properly ventilated.
4
PRODUCT DESIGN
When this product is installed in the downflow installation in an unconditioned space, remove the horizontal drain pan and install the following insulation kit
See following chart for the correct DPIH kit.
AVPTC Model Insulation Kit
AVPTC Model Insulation Kit
1830 DPI36-42/20 3137
4260
This kit is used to prevent sweating on the vertical drain pan.
To prevent the horizontal drain pan from sweating in high humidity applications, it is recommended that a DPIH insulation accessory kit be used. NOTE: The DPIH insu­lation kit is not supplied with this product and must be purchased separately.
DPI48-61/-20
1830 DPIH36-42 3137
4260
*AVPTC is a multi-position, variable-speed air handler and is used with R-410A. The unit's blower design includes a vari­able-speed ECM motor and is compatible with heat pumps and variable-capacity cooling applications. (See note below.)
*NOTE: Factory-sealed to achieve a 2% or less leakage rate at 1.0" water gauge external duct static pressure.
Complies with the Factory-sealed Air Handling Credit as listed in the 2001 Florida Building Code, Chapter 13, Section
610.2.A.2.1.
DPIH48-61
5
PRODUCT DIMENSIONS
A
AVPTC
D C
SUCTION LINE
LIQUID LINE
INLET TUBE
F
G
H
INLET
(FRONT VIEW)
B
E
I
INLET
(RIGHT SIDE VIEW)
Model A B C D E F G H I J
AVPTC183014 AVPTC313714
AVPTC426014
46 3/4" 2 2" 1 7 1/2" 1 9 1 /2" 1 0' 14 1/2" 11 15/16" 17 1/8" 17 15/16" 2" 53 1/4" 2 4" 2 0" 22 " 12" 19 5/8" 11 15 /16" 19 5/8" 19 15/16" 1 13/1 6" 53 1/4" 2 4" 2 0" 22 " 12" 19 5/8" 11 15 /16" 19 5/8" 19 15/16" 1 13/1 6"
6
PRODUCT SPECIFICA TIONS
AVPTC183016* AVPTC313716* AVPTC426016*
Blo wer Wh eel
Dia met er 9 1/ 2" 10 5/ 8" 1 0 5/ 8" W i dth 8 " 10 5/8" 1 0 5/ 8"
Lineset Connection Size
C oi l Drain Con nection F P T 3/4" 3 /4" 3 / 4" Liquid 3/8" 3/8" 3/8" Suction 3/4"7/8"7/8"
Electrical Data
Voltage 208/240 208/240 208/240 Min. Circuit Ampacity 4.9/4.9 6.5/6.5 8.6/8.6 Max. Overcurrent Device (amps) 15/15 15/15 15/15 Minimum VAC 197 197 197 Maxim um VA C 253 253 253
Bl o wer Motor
FLA 3.90 5.20 6.90 HP 1/2 3/4 1
Ship Weight (lbs)
127 178 197
AVPTC
7
BLOWER PERFORMANCE DATA
Speed Selection Dip Switches
Cool Adjust Profile Selec tion Sel ection Sele ction Switches Switches Switches
TAP 1 2 3 4 5 6 A OFF OFF OFF OFF OFF OFF B ON OFF ON OFF ON OFF
C OFF ON OFF ON OFF ON D ON ON ON ON ON ON
Profiles Pre-Run Short-Run OFF Delay
A ------- -------- 60 sec/100% B ------- 30 sec/50% 60 sec/100%
B ------- 30 sec/50% 60 sec/100%B ------- 30 sec/50% 60 sec/100%B ------- 30 sec/50% 60 sec/100% C ------- 7.5 min/82% 60 sec/100%
C ------- 7.5 min/82% 60 sec/100%C ------- 7.5 min/82% 60 sec/100%C ------- 7.5 min/82% 60 sec/100% D 30 sec/50% 7.5 min/82% 30 sec/50%
D 30 sec/50% 7.5 min/82% 30 sec/50%D 30 sec/50% 7.5 min/82% 30 sec/50%D 30 sec/50% 7.5 min/82% 30 sec/50%D 30 sec/50% 7.5 min/82% 30 sec/50%
To set airflow:
To set airflow:
To set airflow:
(1) Select model and desired
(1) Select model and desired (1) Select model and desired
(1) Select model and desired high stage cooling ai rfl ow. D eter mine the coor esp ond i ng ta p
high stage cooling ai rfl ow. D eter mine the coor esp ond i ng ta p
high stage cooling ai rfl ow. D eter mine the coor esp ond i ng ta p ( A, B, C, or D ). Set dip switches 1 and 2 to the appropriate
( A, B, C, or D ). Set dip switches 1 and 2 to the appropriate ON / OFF positions. (2) Select model and installed electric
ON / OFF positions. (2) Select model and installed electric heater size. Set switches 9, 10, and 11 to the appropriate ON/OFF positions. (3) Select the airflow adjustment factor tap A and D are 0%; Tap B is + 10%; Tap C -10%. Set dip s wit ches 3 and 4 to t he appropriate ON / OFF positions .
To set Comfort Mode:
Select desired Comfort Mode profile (see profiles above). Set switches 5 and 6 to the approriate ON / OFF positions.
Electric Heat Airflow and Temperature Rise Table
Htr Kw 9 10 11 AVPTC 183014*
3 ON ON ON 600 600 600
5 ON ON OFF 700
6 ON OFF ON 800 800 800 8 ON OFF OFF 1000 1000 1000
10 OFF ON ON 1200 15 OFF ON OFF NR 1400 1400
20 OFF OFF ON NR NR 1600 21 OFF OFF OFF NR NR 1600
NOTE: Airflow data shown applies to the emergency heat mode (electric heat only) in either legacy mode operation or fully communicating mode operation.
AVPTC 313714* AVPTC 426014
700 700
1200
1200
Cooling/Heat Pump Airflow Table
Model Tap Low Stage High Stage Cool Cool
A 422 630
A 422 630
A 422 630A 422 630 B 563 840B 563 840
B 563 840
AVPTC 183014
AVPTC 183014
AVPTC 313714
AVPTC 313714
*
*
B 563 840
*
*
C 694 1036C 694 1036
C 694 1036
C 694 1036 D 825 1232D 825 1232
D 825 1232
D 825 1232
A 409 610
A 409 610A 409 610A 409 610 B 553 825
B 553 825
B 553 825B 553 825 C 696 1040
C 696 1040C 696 1040
C 696 1040 D 829 1237
A 810 1210
AVPTC 426014
*
C 1047 1562 D 1209 1804
*
0140A00048 RE V A
Heat Kit Selection
MODELS AVPTC183014A* AVPTC313714* AVPTC426014A*
HKR-03* X X X HKR-05*/-05C* X X X HKR-06* X X X HKR-08*/-08C* X X X HKR-10*/-10C* HKR-15C HKR-20C HKR-21C
* Revision level that may or may not be designated. C Circuit breaker option.
1
For units operating in Legacy mode, use dip switches 9-ON, 10-OFF, 11-OFF, to obtain 1000 CFM, or 9-OFF, 10-ON, 11-ON to obtain 1200 CFM. For units operating in Communicating mode, use dip switch 8 kW Htr to obtain 1000 CFM or 10 kW Htr to obtain 1200 CFM.
2
This heater kit can only be used for ‘1000 CFM or higher’ applications.
3
This heater kit can only be used for ‘1200 CFM or higher’ applications.
1
X
XX
2
X
X
3
X
3
X
8
BLOWER PERFORMANCE DATA
Outdoor
Data Line
In door Co ntrol
Control
BIAS Dipswi tches
Sw itc h 1 Switch 2 Sw itc h 3 Switch 1 Switch 2
ON ON ON ON ON >2.5 <2.5 >0.2 ON ON OFF ON ON >2.8 <2.2 >0.6 ON ON ON OFF ON >2.8 <2.2 >0.6 ON ON ON ON OFF >2.8 <2.2 >0.6 ON ON OFF OFF OFF 5 0 5
OFFONONONON000
ONOFFON ONON550
OFF O FF ON or OFF
TERM1 / TERM2 = Termination dipswitches at ou tdoor unit. See insta llation inst ructions with CT
TERM
Dipswitch
TM
com pat i ab l e outd oo r uni t.
TERM
Dipswitches
ON o r
OFF
ON o r
OFF
Voltages, Vdc
1-C 2-C 1-2
000
ONOFF
1 2
3
Indoor Unit BIAS and TERMINATION Dipswitches
BIAS BIAS
TERM
9
WIRING DIAGRAMS
FL
HTR1
TL
BK
1
BK
2
RD
PU
BK
M1
R
M2
BK
BK
RD
L2
L1
ONE (1) ELEMENT ROWS
NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP DOES NOT EXCEED MINIMUM BLOWER SPEED (MBS) SPECIFIED FOR THE AIRHANDLER/HEATER
KIT COMBINATION ON THIS UNIT'S S&R PLATE. AFTER IN STALLING OPTIONAL HEA T KI T, MARK AN "X" IN THE PROVIDED ABOVE. MARK A CCO RDING TO NUMB ER OF HEATER ELEMENT ROWS INSTALL E D. NO MARK INDICATES NO HEAT KIT INSTALLED.
PL2
PL1
2
3
1 6
5 4
7 8 9
SEE
NOTE
-
B
7
K
R D
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT . FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
RD
2
3
BK
1 6
5 4
7 8 9
WH BL
BL
WH
RD
BK
BR
3
4
DIAGNOSTIC
LED
1 2 3 4
LEARN
BL
GY
BK
RD
ECM MOTOR
ECM MOTORECM MOTOR
ECM MOTOR
HARNESS
HARNESS
3
4
5
6
7
8
9
2
CFM LED
CFM LED
SEE NOTE 6
SEE NOTE 6
RD
L1
1
1
COOL
COOL
STATUS
STATUS
LED
LED
1
1
1
FL
TL
HTR2
FL
TL
HTR1
BK
BK
M1
M3
R
M4
M2
RD
BK
BK
RD
L2
TWO (2) ELEMENT ROWS
RD
BL
BL
SEE
SEE NOTE 5
NOTE 5
ADJUST
ADJUST
DELAY
UNUSED
DELAY
UNUSED
DEHUM
DEHUM
DIP SWITCHES
DIP SWITCHES
BIAS
BIAS
TERM
BIAS
BIAS
TERM
CIRCULATOR BLOWER
CIRCULATOR BLOWER
4
4
4
3
3
3
2
2
2
1
1 2
2 3
3 4
4 5
5
RD
PU
BL
WH
ELEC
ELEC
RX LED
AVPTC
FL
FL
BK
1
2
RD
3
4
5
6
7
8
9
FL
YL
RD
BK
L1
L2
L1
BK
HTR1
TL
TL
RD
HTR2
TL
HTR3
YL
RD
PU
BK
BL
M1
M3
M1
M2
M4
M2
R1
R2
BK
RD
L2
WH
YL
BK
RD
THREE (3) ELEM ENT ROWS
BK
1 2 3
RD
BL
4
BR
5
6 7 8
9
L1
GND
GN
DISCONNECT
BL
RD
TR
TH
COM
FUSE
24 V 3 A
DEHUM
AF
HEAT
BK
GN
24 V THERMOSTAT CONNECTIONS
O Y2 Y1
W2
W1
G
C
R
2
1
GND
RD
24V THERMOSTAT CONNECTIONS
R
W1
W2
Y1
Y2
G
O
DEHUM
C
L1
FUSE 3 A
TO
MICRO
TH
W1 (1 )
W2 (2)
+VDC (1)
RX (2)
TX (3)
GND (4)
TR
COM
INTEGRATED CONTROL MODULE
FL
TL
HTR1
FL
TL
HTR2
FL
TL
HTR3
FL
TL
HTR4
PU
BL
RD
BK
M1
M3
YL
M4
RD
M2
R1
BK
BK
RD
YL
BL
BK
RD
FOUR (4) ELEMENT ROWS
L2
L2
L1
L1
GND
INDOOR
AIR
CIRCULATOR
BLWR
208/230 VAC
40 VA TRANSFORMER
24 VAC
HEAT SEQUENCER R1
HEAT SEQUENCER R2
BK
RD
YL
BL
BK
1 2
3
BL
RD
M5
M7
BL
4
M8
M6
R2
5
BR
WH
6 7
8
9
L2
GND
L2
INDOOR
AIR
CIRCULATOR
BLWR
GND
10
NOTES:
1. PLACE RED WIRE ON TRANSFORMER TERMINAL 2 FOR 208 VAC
1. PLACE RED WIRE ON TRANSFORMER TERMINAL 2 FOR 208 VAC OPERATION.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.
3. IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THIS UNI T
3. IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THIS UNI T MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING
MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105°C.
MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105°C. USE COPPER CONDUCTORS ONLY
USE COPPER CONDUCTORS ONLY
4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND
4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.
5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT,
5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (N
DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (N THERMOSTAT INPU TS)
6. BIAS AND TERM DIP SWITCHES MUST BE IN "ON" POSITION. RED
6. BIAS AND TERM DIP SWITCHES MUST BE IN "ON" POSITION. RED STATUS LED PROVIDES NETWORK STATUS. GREEN RX LED INDICATES
STATUS LED PROVIDES NETWORK STATUS. GREEN RX LED INDICATES NETWORK TRAFFIC. USE LEARN BUTTON TO RESET NETWORK.
NETWORK TRAFFIC. USE LEARN BUTTON TO RESET NETWORK.
7. DISCARD CONNECTOR PL1 WHEN INSTALLING OPTIONAL HEAT KIT
7. DISCARD CONNECTOR PL1 WHEN INSTALLING OPTIONAL HEAT KIT
0140A00039 REV.C
0140A00039 REV.C
COLOR CODE S:
PK PINK
BR BRO WN WH WHITE
BL BLUE
GY GRAY
RD RED
YL YELLOW
OR ORANGE
VT VIOLET
GN GREEN
BK BLACK
LOW VOLTAGE (24V)
LOW VOLTAGE FIELD
HI VOLTAGE (230V)
HI VOLTAGE FIELD
JUNCTION
TERMINAL
INTERNAL TO INTEGRATED CONTROL
EQUIPMENT GND
FIELD GND
FIELD SPLICE
RESISTER
OVERCURRENT PROT. DEVICE
PLUG CONNECTION
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
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