Goodman Mfg A-GPG13 M User Manual

INST ALLA TION & OPERA TING

INSTRUCTIONS for

A/GPG13 M SERIES W/R410A

SINGLE P ACKAGE GAS-ELECTRIC

HEA TING & COOLING UNIT

Affix this manual and Users Information Manual adjacent to the unit.

®

C

US

This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National S tandard of Canada Shown Below .

ANSI Z21.47•CSA-2.3 Central Furnaces

RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.

ATTENTION INSTALLING PERSONNEL

Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During

installation or repair, caution is to be observed.

It is your responsibility to install the product safely and to educate the customer on its safe use.

These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Specification Sheet or Technical
Manual applicable to your model* for information
regarding accessories.

Goodman Manufacturing Company , L.P.
IO-357A 5151 San Felipe, Suite 500, Houston, TX 77056
3/10 www.goodmanmfg.com

© 2009 - 2010 Goodman Manufacturing Company, L.P.

*NOTE: Please contact your distributor or

our website for the applicable

Specification Sheet or Technical Manual

referred to in this manual.

Index

Replacement Parts ...................................................................................................................................................................... 3

ORDERING PARTS ....................................................................................................................................................................... 3

Safety Instructions ....................................................................................................................................................................... 3

I

MPORTANT NOTE TO THE OWNER REGARDING PRODUCT WARRANTY .................................................................................................. 3

Unit location ................................................................................................................................................................................. 4

A

LL INST ALLATIONS: .................................................................................................................................................................... 4

G

ROUND LEVEL INSTALLATIONS ONLY: ...........................................................................................................................................4

ROOFTOP INSTALLATIONS ONLY:..................................................................................................................................................... 5

R

OOF CURB INST ALLA TIONS ONLY: ................................................................................................................................................ 5

General Information .................................................................................................................................................................... 5

T

RANSPORTATION DAMAGE ............................................................................................................................................................. 6

Rigging Details ............................................................................................................................................................................. 6

Gas Piping .....................................................................................................................................................................................6

H

IGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY) ..................................................................................................................... 6

P

IPING ....................................................................................................................................................................................... 6

G

AS PIPING CHECKS .................................................................................................................................................................. 7

Propane Gas Installations .......................................................................................................................................................... 8

TANKS AND PIPING...................................................................................................................................................................... 8

Electrical Wiring ..........................................................................................................................................................................8

T

HERMOSTAT LOCATION ................................................................................................................................................................8

U

NIT VOLT AGE ............................................................................................................................................................................ 9

H

EAT ANTICIPATOR SETTING .......................................................................................................................................................... 9

Circulating Air and Filters ........................................................................................................................................................ 10

A

IRFLOW CONVERSION .............................................................................................................................................................. 10

D

UCTWORK ..............................................................................................................................................................................10

FILTERS ................................................................................................................................................................................... 10

Venting......................................................................................................................................................................................... 11

F

LUE HOOD INSTALLATION ..........................................................................................................................................................11

Condensate Drain ...................................................................................................................................................................... 11

C

ONDENSATE DRAIN CONNECTION ............................................................................................................................................... 11

Normal Sequences of Operation ............................................................................................................................................. 11

H

EATING ................................................................................................................................................................................... 11

C

OOLING ................................................................................................................................................................................. 11

F

AN ONLY ................................................................................................................................................................................ 11

Startup, Adjustments, and Checks .......................................................................................................................................... 11

HEATING STARTUP......................................................................................................................................................................11

G

AS SUPPLY PRESSURE MEASUREMENT ...................................................................................................................................... 12

G

AS MANIFOLD PRESSURE MEASUREMENT AND ADJUSTMENT ......................................................................................................... 13

C

OOLING STARTUP .................................................................................................................................................................... 15

Troubleshooting .........................................................................................................................................................................15

I

GNITION CONTROL ERROR CODES ............................................................................................................................................. 15

ABNORMAL OPERATION - HEATING ..........................................................................................................................................15

ABNORMAL OPERATION - COOLING ......................................................................................................................................... 16

Maintenance............................................................................................................................................................................... 16

F

ILTER REPLACEMENT OR CLEANING ............................................................................................................................................ 16

CABINET FINISH MAINTENANCE ................................................................................................................................................... 17

C

LEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY) ................................................................................................................... 17

C

ONDENSER, EVAPORA TOR, AND INDUCED DRAFT MOTORS ........................................................................................................... 17

F

LAME SENSOR (QUALIFIED SERVICER ONLY).............................................................................................................................. 17

F

LUE PASSAGES (QUALIFIED SERVICER ONLY)............................................................................................................................. 17

C

LEANING FLUE PASSAGES (QUALIFIED SERVICER ONLY).............................................................................................................. 17

MAIN BURNER FLAME (QUALIFIED SERVICER ONLY) .....................................................................................................................17

C

LEANING BURNERS .................................................................................................................................................................17

Accessories and Functional Parts ...........................................................................................................................................18

S

HEET METAL ACCESSORIES ...................................................................................................................................................... 18

F

UNCTIONAL PARTS ...................................................................................................................................................................18

G

ENERAL INFORMATION ..............................................................................................................................................................18

APPENDIX ...................................................................................................................................................................................26

Unit Dimensions ......................................................................................................................................................................... 26

Minimum Clearances ................................................................................................................................................................ 35

Recommended Filter Sizes ......................................................................................................................................................35

2

REPLACEMENT PARTS

ORDERING PARTS

When reporting shortages or damages, or ordering repair
parts, give the complete unit model and serial numbers as
stamped on the unit’s nameplate.

Replacement parts for this appliance are available through your
contractor or local distributor. For the location of your nearest
distributor, consult the white business pages, the yellow page
section of the local telephone book or contact:

SERVICE P ARTS DEP ARTMENT

GOODMAN MANUFACTURING COMP ANY, L.P .

5151 SAN FELIPE, SUITE 500

HOUSTON, TEXAS 77056

(713) 861 – 2500

SAFETY INSTRUCTIONS

TO THE INST ALLER

Before installing this unit, please read this manual to
familiarize yourself on the specific items which must be
adhered to, including maximum external static pressure to
unit, air temperature rise, minimum or maximum CFM and
motor speed connections.

WARNING

DO NOT CONNECT TO OR USE ANY DE VICE THAT IS NOT DESIGN CERTIFIED

BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE,
PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/
CONDITIONS MAY RESULT FROM THE USE OF SUCH NON-APPROVED DEVICES.

WARNING

OR HAZARDOUS

IMPORTANT NOTE TO THE OWNER REGARDING PRODUCT WARRANTY

Your warranty certificate is supplied as a separate document with
the unit installed by your contractor. Read the limited warranty cer­tificate carefully to determine what is and is not covered and keep
the warranty certificate in a safe place. If you are unable to locate
the warranty certificate please contact your installing contractor or
contact customer service (877-254-4729) to obtain a copy.

IMPORT ANT NOTICE TO GOODMAN

the 10 Year Parts Limited Warranty, online registration must be
completed within 60 days of installation. Online registration is not
required in California or Quebec. Full warranty details available at
www.goodmanmfg.com.

IMPORT ANT NOTICE TO AMANA® BRAND OWNERS: T o receive the
Lifetime Heat Exchanger Limited Warranty and the 10 Years Parts
Limited Warranty, online registration must be completed within 60
days of installation. Online registration is not required in California
or Quebec. Full warranty details available at www.amana-hac.com.

T o register your Goodman

®

brand unit, go to www.goodmanmfg.com.
Click on the word “Warranty” located on the left side of the home
page. Next, click on the word “Product Registration” located on the
left side of the Warranty page and complete the forms in the man­ner indicated on the Product Registration page.

To register your Amana

®

brand unit, go to www.amana-hac.com.
Click on the word “Warranty” located on the top right of the home
page. Next, click on the word “Product Registration” located on the
left side of the Warranty page and complete the forms in the man­ner indicated on the Product Registration page.

Product limited warranty certificates can be viewed at
www.goodmanmfg.com or www.amana-hac.com. Each product
overview page contains a Product Warranty link; by clicking on it
you will be able to view the limited warranty coverage for that spe­cific product. To view warranty registration information, click on the
Product Warranty text on the left navigation panel on the home
page of each website. The Online Product Registration pages are
located in this same section.

Keep this literature in a safe place for future reference.

®

BRAND OWNERS: T o receive

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN

OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE
TURNING OFF THE ELECTRICAL SUPPLY.

WARNING

HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH

T

MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE

S

TATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER

REPRODUCTIVE HARM.

WARNING

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT USE

T

I

THIS UNIT IF ANY PART HAS BEEN UNDER WATER.
QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN
UNDER WATER.

MMEDIATELY CALL A

3

WARNING

CARBON MONOXIDE POISONING HAZARD

TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,

DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUI DS OR VAPORS I N THE V ICINIT Y OF THI S APPL IANCE.

Special Warning for Installation of Furnaces or A ir Handling Units i n
Enclosed Areas such as Garages, Utility Rooms or Parking Areas

Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is oper ated therein, there must be adequate, direct outside
ventilation.

UNIT LOCATION

WARNING

O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL

T

INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.

ALL INSTALLATIONS:

• For proper flame pattern within the heat exchanger and

proper condensate drainage, the unit must be mounted
level.

• The flue outlet hood must be at least 12 inches from any

opening through which flue gases could enter a building,
and at least three feet above any forced air inlet located
within ten feet. The economizer/manual fresh air intake/
motorized fresh air intake and combustion air inlet
mounted on the unit are not affected by this restriction.

• To avoid possible corrosion of the heat exchanger, do not

locate the unit in an area where the outdoor air (i.e.
combustion air for the unit) will be frequently contaminated
by compounds containing chlorine or fluorine. Common
sources of such compounds include swimming pool
chemicals and chlorine bleaches, paint stripper,
adhesives, paints, varnishes, sealers, waxes (which are
not yet dried) and solvents used during construction and
remodeling. Various commercial and industrial processes
may also be sources of chlorine/fluorine compounds.

• T o avoid possible illness or death of the building occup ants,

do NOT locate outside air intake device (economizer,
manual fresh air intake, motorized fresh air intake) too close
to an exhaust outlet, gas vent termination, or plumbing vent
outlet. For specific distances required, consult local codes.

• Allow minimum clearances from the enclosure for fire

protection, proper operation, and service access (see
appendix). These clearances must be permanently
maintained.

• The combustion air inlet and flue outlet hoods on the unit

must never be obstructed. If used, do not allow the
economizer/manual fresh air damper/ motorized fresh air
damper to become blocked by snow or debris. In some
climates or locations, it may be necessary to elevate the
unit to avoid these problems.

• When the unit is heating, the temperature of the return air

entering the unit must be between 50° F and 100° F.

GROUND LEVEL INSTALLATIONS ONLY:

• When the unit is installed on the ground adjacent to the

building, a level concrete (or equal) base is recommended.
Prepare a base that is 3” larger than the package unit
footprint and a minimum of 3” thick.

• The base should also be located where no runoff of water

from higher ground can collect in the unit.

This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclose d area. Carbon monox ide emissions can be (re)circulated
throughout t he structure if the furnace or air handler is operating in any
mode.

CO can cause serious illness including permanent brain damage or death.

B10259-216

4

Outside Slab Installation

ROOFTOP INSTALLATIONS ONLY:

NOTE: To ensure proper condensate drainage, unit must be

installed in a level position.

• To avoid possible property damage or personal injury, the

roof must have sufficient structural strength to carry the
weight of the unit(s) and snow or water loads as required
by local codes. Consult a structural engineer to determine
the weight capabilities of the roof.

ROOF CURB INSTALLATIONS ONLY:

• Sufficient structural support must be determined prior to

locating and mounting the curb and package unit.

• Ductwork must be constructed using industry guidelines.

The duct work must be placed into the roof curb before
mounting the package unit.

• Curb insulation, cant strips, flashing and general roofing

material are furnished by the contractor.

Rooftop Installation

• The unit may be installed directly on wood floors or on

Class A, Class B, or Class C roof covering material.

• To avoid possible personal injury, a safe, flat surface for

service personnel should be provided.

Roof Curb Installation

GENERAL INFORMATION

WARNING

O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DUE TO FIRE,

T

EXPLOSIONS, SMOKE, SOOT, CONDENSATION, ELECTRIC SHOCK OR CARBON
MONOXIDE, THIS UNIT MUST BE PROPERLY INSTALLED, REPAIRED, OPERATED,
AND MAINTAINED.

This unit is approved for outdoor installation ONLY. To assure
that your unit operates safely and efficiently, it must be installed,
operated, and maintained in accordance with these installation
and operating instructions, all local building codes and ordinances,
or in their absence, with the latest edition of the National Fuel Gas
Code NFPA54/ANSI Z223.1 and National Standard of Canada
CAN/CSA B149 Installation Codes.

5

The heating and cooling capacities of the unit should be greater
than or equal to the design heating and cooling loads of the area to
be conditioned. The loads should be calculated by an approved
method or in accordance with A.S.H.R.A.E. Guide or Manual J ­Load Calculations published by the Air Conditioning Contractors
of America.

Obtain from:

American National Standards Institute

1430 Broadway

New York, NY 10018

TRANSPORTATION DAMAGE

Check the carton upon arrival for external damage. If damage is
found, a request for inspection by carrier agent should be made in
writing immediately.

Carefully inspect the unit for damage including damage to the
cabinetry. Any bolts or screws which may have loosened in transit
must be retightened. In the event of damage, the receiver should:

1. Make notation on delivery receipt of any visible damage to
shipment or container.

2. Notify carrier promptly and request an inspection.

3. In case of concealed damage, carrier should be notified
as soon as possible-preferably within 5 days.

4. File the claim with the following supporting documents:

a. Original Bill of Lading, certified copy, or indemnity bond.
b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice or certified copy thereof, showing trade

and other discounts or reductions.

d. Copy of the inspection report issued by carrier

representative at the time damage is reported to the
carrier. The carrier is responsible for making prompt
inspection of damage and for a thorough investigation of
each claim. The distributor or manufacturer will not accept
claims from dealers for transportation damage.

NOTE: When inspecting the unit for transportation damage, remove
all packaging materials. Recycle or dispose of the packaging ma­terial according to local codes.

RIGGING DETAILS

Rigging

GAS PIPING

IMPORTANT NOTE: This unit is factory set to operate on natural
gas at the altitudes shown on the rating plate.

WARNING

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH WHEN EITHER

T

USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES, OBTAIN AND INSTALL
THE PROPER CONVERSIO N KIT(S).
UNSATISFACTORY OPERATION AND/OR EQUIPMENT DAMAGE.
KITS ARE FOR
IN

ANADA.

C

U.S

. INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE

The rating plate is stamped with the model number, type of gas and
gas input rating. Make sure the unit is equipped to operate on the
type of gas available. Conversion to LP gas is permitted with the
use of the factory authorized conversion kit LPT-03. (LPT-00A may

be used on models with AA revisions. LPT-03 is compatible with
both the White Rodgers and the Honeywell gas valves.)

AILURE TO DO SO CAN RESULT IN

F

IGH ALTITUDE

H

WARNING

O PREVENT PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT

T

POSITION DURING ALL RIGGING AND MOVING OPERATIONS.
LIFTING AND MOVING WHEN A CRANE IS USED, PLACE THE UNIT IN AN
ADEQUATE CABLE SLING.

Important: If using bottom discharge with roof curb, ductwork should

be attached to the curb prior to installing the unit. Ductwork dimen­sions are shown in roof curb installation instructions.

Refer to the Roof Curb Installation Instructions for proper curb in­stallation. Curbing must be installed in compliance with the National
Roofing Contractors Association Manual.

Lower unit carefully onto roof mounting curb. While rigging unit,
center of gravity will cause condenser end to be lower than supply
air end.

T

O FACILITATE

Inlet Gas Pressure

Natural Min. 5.0" W.C., Max. 10.0" W.C.

Propane Min. 11.0" W.C., Max. 13.0" W.C.

Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table
Above.

The minimum supply pressure should not vary from that shown in
the table above because this could prevent the unit from having
dependable ignition. In addition, gas input to the burners must not
exceed the rated input shown on the rating plate. Overfiring of the
unit could result in premature heat exchanger failure.

HIGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY)

IMPORT ANT NOTE: The gas/electric units naturally derate with al-

titude. Do not attempt to increase the firing rate by changing ori­fices or increasing the manifold pressure. This can cause poor com­bustion and equipment failure. At all altitudes, the manifold pres­sure must be within 0.3 inches W.C. of that listed on the nameplate
for the fuel used. At all altitudes and with either fuel, the air tempera­ture rise must be within the range listed on the unit nameplate.
Refer to the Installation Manual provided with the LP kit for conver­sion from natural gas to propane gas and for altitude adjustments.
NOTE: Up to 7,000 feet, no changes are required; above 7,000 feet,
refer to High Altitude Kit HA-02.

6

PIPING

p

)

g

)

IMPORTANT NOTE: To avoid possible unsatisfactory operation or

equipment damage due to under firing of equipment, do not un­dersize the natural/propane gas piping from the meter/tank to the
unit. When sizing a trunk line, include all appliances on that line
that could be operated simultaneously.
The rating plate is stamped with the model number, type of gas
and gas input rating. Make sure the unit is equipped to operate on
the type of gas available. The gas line installation must comply
with local codes, or in the absence of local codes, with the latest
edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.

Natural Gas Connection

Natural Gas Capacity of Pipe

in Cubic Feet of Gas Per Hour (CFH)

Length of

Pipe in Feet

10 132 278 520 1050 1600
20 92 190 350 730 1100
30 73 152 285 590 980
40 63 130 245 500 760
50 56 115 215 440 670
60 50 105 195 400 610
70 46 96 180 370 560
80 43 90 170 350 530
90 40 84 160 320 490

100 38 79 150 305 460

Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based

CFH =

Heatin

Refer to the Proper Piping Practice drawing for the general layout
at the unit. The following rules apply:

1. Use black iron pipe and fittings for the supply piping. The
use of a flex connector and/or copper piping is permitted
as long as it is in agreement with local codes.

2. Use pipe joint compound on male threads only. Pipe joint
compound must be resistant to the action of the fuel used.

3. Use ground joint unions.

4. Install a drip leg to trap dirt and moisture before it can enter
the gas valve. The drip leg must be a minimum of three
inches long.

5. Use two pipe wrenches when making connection to the gas
valve to keep it from turning.

6. Install a manual shut-off valve in a convenient location
(within six feet of unit) between the meter and the unit.

7. Tighten all joints securely.

8. The unit must be connected to the building piping by one
of the following methods:

• Rigid metallic pipe and fittings

• Semirigid metallic tubing and metallic fittings (Aluminum
alloy tubing must not be used in exterior locations)

• Listed gas appliance connectors used in accordance with
the terms of their listing that are completely in the same
room as the equipment

• In the prior two methods above the connector or tubing
must be protected from physical and thermal damage.
Aluminum alloy tubing and connectors must be coated to
protect against external corrosion when in contact with
masonry, plaster or insulation or are subject to repeated
wettings by liquids (water - not rain water, detergents or
sewage)

Nominal Black Pipe Size (inches)

1/2 3/4

on 0.60 S

1

ecific Gravity Gas

1 1/4 1 1/2

BTUH Furnace Input

Value of Gas (BTU/Cubic Foot

MANUAL
SHUT-OFF
VALVE

DRIP LEG

GROUND JO INT UNION
(INSTALLED AHEAD OF GAS VALVE)

GROMMET

Proper Piping Practice

NOTE: The unit gas supply entrance is factory sealed with plugs.

Keep plugs in place until gas supply is ready to be installed. Once
ready, replace the plugs with the supplied grommet s and install gas
supply line.

GAS PIPING CHECKS

CAUTION

T

O PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, THE
FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS
CONNECTIONS AND PRESSURE TESTING:

•

HE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED BEFORE

T

PLACING IN OPERATION.
FIRE, NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.
EXCEED SPECI FIED PRES SURES FOR TESTI NG.
DAMAGE GAS VALVE AND CAUSE OVERFIRING WHICH MAY RESULT IN
PREMATURE HEAT EXCHANGE FAILURE.

HIS UNIT AND ITS SHUT-OFF VALVE MUST BE DISCONNECTED FROM

•

T

THE GAS S UPPLY DURING ANY PRESSURE TESTING OF THAT SYSTEM AT
TEST PRESSUR E S IN EX CES S OF 1/2

HIS UNI T MU ST BE I SOLAT ED FRO M THE GAS SUPPL Y SYS TEM BY

•

T

CLOSING ITS MANUAL SHUT-OFF VALVE DURING ANY PRESSURE
TESTING OF THE GAS SUPPLY PI PING SYSTEM AT TEST PRESSURE S
EQUAL TO OR LESS THAN 1/2

BECAUSE OF THE DANGER OF EXPLOSION OR

N

IGHER PRESSURE MAY

H

(3.48 KPA).

PSIG

(3.48 KPA).

PSIG

EVER

WARNING

O AVOID PROPERTY DAMAGE OR PERSONAL INJURY

T

NO OPEN FLAME IN THE VICINITY DURING AIR BLEEDING.

There will be air in the gas supply line after testing for leaks
on a new installation. Therefore, the air must be bled from the
line by loosening the ground joint union until pure gas is
expelled. Tighten union and wait for five minutes until all gas
has been dissipated in the air. Be certain there is no open
flame in the vicinity during air bleeding procedure. The unit is
placed in operation by closing the main electrical disconnect
switch for the unit.

, BE SURE THERE IS

7

PROPANE GAS INSTALLATIONS

WARNING

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE

T

OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DE VICE.
OF ODORANT IN PROPANE GAS, A GAS DETECTING W ARNING DEVICE
IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK.

ONTACT A LOCAL PROPANE GAS SUPPLIER ABOUT INSTALLING A

C

GAS DETECTING WARNING DEVICE.

INCE RUST CAN REDUCE THE LEVEL

S

IMPORTANT NOTE: Propane gas conversion kits must be

installed to convert units to propane gas.
All propane gas equipment must conform to the safety

standards of the National Board of Fire Underwriters (See NBFU
Manual 58).

For satisfactory operation, propane gas supply pressure must
be within 9.7 - 10.3 inches W.C. at the manifold with all gas
appliances in operation. Maintaining proper gas pressure
depends on three main factors:

1. V aporization rate, which depends on (a) temperature of the
liquid, and (b) wetted surface area of the container or
containers.

2. Proper pressure regulation.

3. Pressure drop in lines between regulators, and between
second stage regulator and the appliance. Pipe size
required will depend on length of pipe run and total load of
all appliances.

TANKS AND PIPING

Complete information regarding tank sizing for vaporization,
recommended regulator settings and pipe sizing is available
from most regulator manufacturers and propane gas suppliers.

Since propane gas will quickly dissolve white lead or most
standard commercial compounds, special pipe dope must be
used. Shellac base compounds resistant to the actions of
liquefied petroleum gases such as Gasolac®, Stalactic®,
Clyde’s® or John Crane® are satisfactory.

See below for typical propane gas piping.

First Stage
Regulator

5 to 15 PSIG
(20 PSIG Max.)

Continuous

11" W.C.

Sizing Between First and Second Stage Regulator
Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10
PSIG Setting. Capacities in 1,000 BTU/HR

PIPE OR
TUBING

LENGTH,

FEET

30 309 700 1,303 2,205 3,394 1,843 3,854
40 265 599 1,115 1,887 2,904 1,577 3,298
50 235 531 988 1,672 2,574 1,398 2,923
60 213 481 896 1,515 2,332 1,267 2,649
70 196 446 824 1,394 2,146 1,165 2,437
80 182 412 767 1,297 1,996 1,084 2,267

90 171 386 719 1,217 1,873 1,017 2,127
100 161 365 679 1,149 1,769 961 2,009
150 130 293 546 923 1,421 772 1,613
200 111 251 467 790 1,216 660 1,381
250 90 222 414 700 1,078 585 1,224
300 89 201 378 634 976 530 1,109
350 82 185 345 584 898 488 1,020
400 76 172 321 543 836 454 949

To convert to Capacities at 15 PSIG Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879

Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Lis ted are Based on 1/2" W.C. Pressure Drop at
11" W.C. Setting. Capacities in 1,000 BTU/HR

PIPE OR
TUBING

LENGTH,

FEET

10 49 110 206 348 539 291 608 1,146 2,353 3,525
20 34 76 141 239 368 200 418 788 1,617 2,423
30 27 61 114 192 296 161 336 632 1,299 1,946
40 23 52 97 164 253 137 284 541 1,111 1,665
50 20 46 86 146 224 122 255 480 985 1,476
60 19 42 78 132 203 110 231 436 892 1,337

80 16 36 67 113 174 94 198 372 764 1,144
100 14 32 59 100 154 84 175 330 677 1,014
125 12 28 52 89 137 74 155 292 600 899
150 11 26 48 80 124 67 141 265 544 815
200 10 22 41 69 106 58 120 227 465 697
250 9 19 36 61 94 51 107 201 412 618
300 8 18 33 55 85 46 97 182 374 560
350 7 16 30 51 78 43 89 167 344 515
400 7 15 28 47 73 40 83 156 320 479

*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54

TUBING SIZE, O.D., TYPE L

3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"

TUBING SIZE, O.D., TYPE L

3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4"

NOMINAL PIPE SIZE,

NOMINAL PIPE SIZE,

SCHEDULE 40

SCHEDULE 40

Table 3 - Propane Gas Pipe Sizing

WARNING

200 PSIG
Maximum

Second Stage
Regulator

Typical Propane Gas Piping

T

O PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO
FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DEVICE.

F THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A

I

CONFINED SPACE, A WARNING DEVICE IS REQUIRED DUE TO:

ROPANE GAS IS HEAVIER THAN AIR AND ANY LEAKING GAS CAN

•

P

SETTLE IN ANY LOW AREAS OR CONFINED SPACES.

ROPANE GAS ODORANT MAY FADE, MAKING THE GAS UNDETECTABLE

•

P

EXCEPT WITH A WARNING DEVICE.

ELECTRICAL WIRING

THERMOSTAT LOCATION

Mount the thermostat approximately five feet above the floor,
in an area that has an inside, vibration-free wall and has good
air circulation.

8

Movement of air must not be obstructed by furniture, door,
draperies, etc. The thermostat must not be mounted where it
will be affected by drafts, hot or cold water pipes or air duct s in
walls, radiant heat from fireplace, lamps, the sun, television,
etc. Consult the Instruction Sheet packaged with thermostat
for mounting instructions.

All units have one stage of heating and one stage of
mechanical cooling. Units which will have economizers may
use thermostats with one or two stages of cooling.

The units are designed for operation on 60 hertz current and
at voltages as shown on the rating plate. All internal wiring in
the unit is complete. It is necessary to bring in the power supply
to the contactor as shown on the unit wiring diagram which is
supplied with each unit. 24 volt wiring must be connected
between the unit control panel and the room thermostat.

CAUTION

O PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS,

T

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.

ERIFY PROPER OPERATION AFTER SERVICING.

V

For unit protection, use a time delay fuse or HACR circuit
breaker that is in excess of the circuit ampacity, but less than
or equal to the maximum overcurrent protection device. DO
NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE
SHOWN ON UNIT DA T A PLA TE.

All line voltage connections must be made through
weatherproof fittings. All exterior power supply and ground
wiring must be in approved weatherproof conduit. Low voltage
wiring from the unit control panel to the thermostat requires
coded cable. See below for ground level and rooftop wiring.

Note:Junction box location
shown is optional and is
for illustration purposes only.

JUNCTION BOX

1068-83-400A

B18099-18

K4

K3

WYR

C

G

LOW VOLTAGE

CONNECTOR

MODEL

1068-400

24VAC 50/60Hz 400mA MAX.

ANSI Z21.20 AUTO M A TIC IGN IT ION S Y STEM

COMPRE SSOR

BREAK FOR T W O S TA G E

T2

K2

K1

R

12

12

12

11

Y

W
G

11

11

10

10

10

F1

FUSE 3 AMP MAX

T1

C22

Low Voltage Wiring

Refer to the unit wiring diagram for electrical connections.
When installed, the unit must be electrically grounded in
accordance with local codes or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA No. 70, and/or
the CSA C22.1 Electrical Code. Ensure low voltage
connections are waterproof.

COOL

L2L2L2L2

L1 HEATUNUSED

L1DI

9FS6

3

3

659

9

6

3

2

2

8

8

5

7

4

1

1

7

4

12

7

4

P1

ECON
120
135

P3

150

P2

SPEED-UP

Electrical Power Directly To Junction Box

Electrical Power Ro uted Th roug h Botto m of Unit

Typical Electrical Wiring Unit Voltage

UNIT VOLTAGE

The unit transformer is factory connected for 230V operation.
If the unit is to operate on 208V, reconnect the transformer
primary lead as shown on the unit wiring diagram.

WARNING

O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE

T

POLARIZED AND GROUNDED.

CAUTION

O AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE

T

ONLY COPPER CONDUCTORS.

HEAT ANTICIPATOR SETTING

The heat anticipator is to be set by measuring the load
(amperage) at the “R” circuit. Follow the instructions provided
by the thermostat for more details.

9

G

Y

R

W

R

From

Unit

W
Y
G

Typical Thermostat and Unit 24 V Wiring Hookup

CIRCULATING AIR AND FILTERS

AIRFLOW CONVERSION

Units can easily be converted from horizontal to down­discharge airflow delivery. In down-discharge or high static
installations, the installer should measure the total external
static and review the blower performance charts before
performing the installation. In some installations it will be
necessary to change the blower speed to provide proper air
flow.

Horizontal Air Flow (Applies to 3 phase models)

Single phase models are shipped without horizontal duct
covers. If needed, these kits may be ordered through
Goodman’s Service Parts department.

Remove supply and return duct covers which are attached to
the unit as shown below.

Down Discharge Applications

Cut insulation around bottom openings and remove panels
from the bottom of the unit, saving the screws holding the
panels in place.

NOTE: Single phase models require installation of horizontal
duct kit #20464501PDGK (medium chassis) and
#20464502PDGK (large chassis).

DUCTWORK

Duct systems and register sizes must be properly designed
for the C.F.M. and external static pressure rating of the unit.
Ductwork should be designed in accordance with the
recommended methods of Air Conditioning Contractors of
America Manual D (Residential) or Manual Q (Commercial).
All ductwork exposed to the outdoors must include a
weatherproof barrier and adequate insulation.

A duct system should be installed in accordance with
Standards of the National Board of Fire Underwriters for the
Installation of Air Conditioning, Warm Air Heating and
Ventilating Systems. Pamphlets No. 90A and 90B.

The supply duct from the unit through a wall may be installed
without clearance. However, minimum unit clearances as
shown in the appendix must be maintained. The supply duct
should be provided with an access panel large enough to
inspect the air chamber downstream of the heat exchanger.
A cover should be tightly attached to prevent air leaks.

For duct flange dimensions on the unit refer to the Unit
Dimension illustration in the appendix.

For down-discharge applications, the ductwork should be
attached to the roof curb prior to installing the unit. Ductwork
dimensions are shown in the roof curb installation manual.

If desired, supply and return duct connections to the unit may
be made with flexible connections to reduce possible unit
operating sound transmission.

Remove these covers
for horizontal duct
applications

FILTERS

CAUTION

T

O PREVENT PRO PERTY DAMAG E DUE TO FIRE AND LOSS O F
EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT
BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR
FILTER INSTALLED IN THE RETURN AIR SYSTEM.

Even though a return air filter is not supplied with this unit,
there must be a means of filtering all return air. All units may
be externally filtered.

Refer to the unit filter size chart in the appendix for filter size
information.

Filters installed external to the unit should be sized in
accordance with their manufacturer recommendations. A
throwaway filter must be sized for a maximum face velocity of
300 feet per minute.

Filter Installation

Important: When installing a filter, the air flow arrows on the

filter must point toward the circulator blower.

Duct Cover Installation

10

VENTING

NOTE: Venting is self-cont ained. Do not modify or block.

FLUE HOOD INSTALLATION

Install the exhaust flue hood and combustion air intake hood
prior to operation of the unit.

To install the flue hood cover, please refer to IO-653*, included
in the flue hood assembly box located in the blower
compartment.

2. The spark igniter and gas valve energizes for 7 seconds.
NOTE: The igniter produces a very intense electrical spark
that ignites the gas.

3. The 30-second HEAT FAN ON delay time begins.

4. The unit delivers heat to the conditioned space until the
thermostat is satisfied.

5. The gas valve deenergizes. The induced draft blower
continues operation for a 29-second post-purge.

6. Ignition control begins timing the HEAT FAN OFF delay.
There is an adjustable HEAT FAN OFF delay of
approximately 120/135/150 seconds (factory set at 150).
After the HEA T F AN OFF delay time has elapsed, the blower
will deenergize. This allows any additional heat in the
heat exchanger to be transferred to the conditioned space.

COOLING

1. Thermostat calls for cooling. The compressor and outdoor
fan are energized.

2. Approximately seven seconds later, the indoor fan starts.

3. The unit will deliver cooling to the conditioned space until
the thermostat is satisfied.

4. The compressor and outdoor fan will be de-energized
when the thermostat opens.

5. The indoor fan continues to run for approximately 60
seconds after the thermostat is satisfied. This allows
additional cooling from the indoor coil to be transferred to
the conditioned space. Then, the indoor fan stops.

Flue Hood and Bug Screen Installation

CONDENSATE DRAIN

CONDENSATE DRAIN CONNECTION

A 3/4” NPT drain connection is supplied for condensate piping. An
external trap must be installed for proper condensate drainage.
NOTE: Maximum torque is 10 in-lbs.

DRAIN
CONNECTION

UNIT 2" MIN IMUM

FLEXIBLE
TUBING-HOSE
OR PIPE

A POSIT IVE L I QUID
SEAL IS REQU IRE D

3" MIN IMUM

Drain Connection

NORMAL SEQUENCES OF OPERATION

HEATING

This unit is equipped with an ignition control that automatically
lights the main burner. DO NOT attempt to light the main
burners by any other method.

1. Thermostat calls for heat. The induced draft blower
energizes for a 15-second pre-purge.

NOTE: A 180-second anti-short cycle is integral to the control and
prevents recycling of the compressor.

FAN ONLY

1. Thermostat calls for FAN ONLY by energizing “G”.

2. Approximately seven seconds later, the indoor fan starts.

3. The indoor fan continues to run for approximately 60
seconds after “G” is de-energized.

STARTUP, ADJUSTMENTS, AND CHECKS

HEATING STARTUP

This unit is equipped with an electronic ignition device to
automatically light the main burners. It also has a power vent
blower to exhaust combustion products.

On new installations, or if a major component has been
replaced, the operation of the unit must be checked.

Check unit operation as outlined in the following instructions.
If any sparking, odors, or unusual sounds are encountered,
shut off electrical power and recheck for wiring errors, or
obstructions in or near the blower motors. Duct covers must

be removed before operating unit.

Heat Anticipator Setting

Set the heat anticipator on the room thermostat to 0.4 amps
to obtain the proper number of heating cycles per hour and to
prevent the room temperature from overshooting the room
thermostat setting.

Rollout Protection Control

The rollout protection device opens, cutting power to the gas
valve, if the flames from the burners are not properly drawn
into the heat exchanger. The rollout protection device is located
on the burner bracket. The reason for elevated temperatures
at the control should be determined and repaired prior to
resetting this manual reset control.

11

WARNING

T

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE

T

OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR
THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING
THE ROLLOUT PROTECTION DEVICE.

Rollout Protection

8. Smell for gas, including near the ground. This is important
because some types of gas are heavier than air. If you
have waited five minutes and you do smell gas,
immediately follow the warnings on page 3 of this manual.
If having waited for five minutes and no gas smell is noted,
move the gas control valve switch to the ON position.

9. Replace the heat exchanger door on the side of the unit.

10. Open the manual gas valve external to the unit.

11. Turn on the electrical power supply to the unit.

12. Set the thermostat to desired setting.

Rollout Protection on Burner Bracket

Secondary Limit Control

The secondary limit control is located on the top of the blower
scroll assembly. This control opens when elevated
temperatures are sensed. Elevated temperatures at the
control are normally caused by blower failure. The reason for
the opening should be determined and repaired prior to
resetting.

If the power to the unit is interrupted during the heating cycle,
it may cause the secondary limit to trip. Once the blower
compartment temperature drops below the limit reset
temperature, the limit will automatically reset.

Secondary

Control Lim it

IN L E T

Inlet
Pressure
Tap

OUTLE

Gas Valve

On/Off

Selector

Switch

White-Rodgers 36G22

Pressu re Regulator
(under cap screw)

Outlet
Pressure
Tap

Gas Valve On/Off
Selector Switch

Honeywell Model VR8215 (Single-Stage)

Back of Unit

Secondary Limit Control

Pre-Operation Checks

1. Close the manual gas valve external to the unit.

2. Turn off the electrical power supply to the unit.

3. Set the room thermostat to its lowest possible setting.

4. Remove the heat exchanger door on the side of the unit by
removing screws.

5. This unit is equipped with an ignition device which
automatically lights the main burner. DO NOT try to light
burner by any other method.

6. Move the gas control valve switch to the OFF position. Do
not force.

7. Wait five minutes to clear out any gas.

Gas Supply And Manifold Check

Gas supply pressure and manifold pressure with the burners
operating must be as specified on the rating plate.

GAS SUPPLY PRESSURE MEASUREMENT

CAUTION

TO

PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE

I

NLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT
RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES
OPERATING

.

12

The line pressure supplied to the gas valve must be within the
range specified in the chart on the next page. The supply pressure
can be measured at the gas valve inlet pressure tap or at a hose
fitting installed in the gas piping drip leg. The supply pressure
must be measured with the unit OFF. To measure inlet pressure,
use the following procedure.

Gas Valve

On/Off

OUTLET

Pressure Regulator

Adjustment

(Under Cap Screw)

White-Rodgers Model 36G22

Selector

Switch

Outlet Pressure

Inlet Pres s ur e

Tap

INLET

Tap

Pressu re Regulator

Inlet
Pressure
Tap

(under cap screw)

Outlet
Pressure
Tap

8. Measure the gas supply pressure with burners firing. Adjust
supply pressure using the Inlet Gas Supply Pressure table
shown below. If supply pressure reading differs from the
table, make necessary adjustments to pressure regulator,
gas piping size, etc., and/or consult with local gas utility.

Inlet Gas Supply Pressure

Natural Gas

Propane Gas

9.Turn OFF all electrical power and gas supply to the system.

10. Remove the manometer hose from the hose barb fitting
or inlet pressure boss.

11. Replace inlet pressure tap:

a. Honeywell VR8215 valve:

Remove the 1/8” NPT hose barb fitting from the inlet
pressure tap. Replace the inlet pressure boss plug and
seal with a high quality thread sealer.

b. White-Rodgers 36G22 valve:

Turn inlet pressure test screw in to seal pressure port
(clockwise, 7 in-lb minimum).

12.Retest for leaks. If bubbles form, SHUT DOWN GAS AND
REPAIR LEAKS IMMEDIA TEL Y .

13. Turn ON electrical power and gas supply to the system.

14.Turn valve switch ON.

Minimum:5.0" W.C. Maximum :10.0" W.C.
Minimum:11.0" W.C. Maximum :13.0" W.C.

GAS MANIFOLD PRESSURE MEASUREMENT AND ADJUSTMENT

Gas Valve On/Off
Selector Switch

Honeywell Model VR8215 (Single-Stage)

1. Turn OFF gas to furnace at the manual gas shutoff valve
external to the furnace.

2. Turn OFF all electrical power to the system.

3. Inlet pressure tap connections:

a. Honeywell VR8215 Valve:

Remove the inlet pressure boss plug. Install an 1/8” NPT
hose barb fitting into the outlet pressure tap.

b. White-Rodgers 36G22 valve:

Back inlet pressure test screw (inlet pressure boss) out
one turn (counterclockwise, not more than one turn).

4. Attach a hose and manometer to the outlet pressure barb
fitting (Honeywell valve) or inlet pressure boss (White­Rodgers valve).

5. Turn ON the gas supply.

6. Turn On power and close thermostat “R” and “W” contacts
to provide a call for heat.

7. Using a leak detection solution or soap suds, check for
leaks at outlet pressure boss plug (Honeywell valve) or
screw (White-Rodgers valve). Bubbles forming indicate a
leak. SHUT OFF GAS AND REPAIR ALL LEAKS
IMMEDIATELY!

CAUTION

TO

PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE

I

NLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT
RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES
OPERATING

This valve is shipped from the factory with the regulator preset
(see control label).
Consult the appliance rating plate to ensure burner manifold pres­sure is as specified. If another outlet pressure is required, follow
these steps.

1. Turn OFF gas to furnace at the manual gas shutoff valve

2. Turn OFF all electrical power to the system.

3. Outlet pressure tap connections:
a. Honeywell VR8215 valve:

b. White-Rodgers 36G22 valve:

4. Attach a hose and manometer to the outlet pressure barb

5. Turn ON the gas supply.

.

external to the furnace.

Remove the outlet pressure boss plug. Install an 1/8”
NPT hose barb fitting into the outlet pressure tap.

Back outlet pressure test screw (outlet pressure boss)
out one turn (counterclockwise, not more than one turn).

fitting (Honeywell valve) or outlet pressure boss (White­Rodgers valve).

13

6. Turn ON power and close thermostat “R” and “W” contacts
to provide a call for heat.

7. Using a leak detection solution or soap suds, check for
leaks at outlet pressure boss plug (Honeywell valve) or
screw (White-Rodgers valve). Bubbles forming indicate a
leak. SHUT OFF GAS AND REPAIR ALL LEAKS
IMMEDIA TELY!

8. Measure the gas manifold pressure with burners firing.
Adjust manifold pressure using the Manifold Gas Pressure
table shown below.

Manifold Gas Pressure

Natural Gas 3.5" w.c.

Propane Gas 10.0" w.c.

9. Remove regulator cover screw from the outlet pressure
regulator and turn screw clockwise to increase pressure
or counterclockwise to decrease pressure. Replace
regulator cover screw.

10.Turn OFF all electrical power and gas supply to the system.

11. Remove the manometer hose from the hose barb fitting
or outlet pressure boss.

12. Replace outlet pressure tap:

a. Honeywell VR8215 valve:

Remove the 1/8” NPT hose barb fitting from the outlet
pressure tap. Replace the outlet pressure boss plug and
seal with a high quality thread sealer.

b. White-Rodgers 36G22 valve: Turn outlet pressure test

screw in to seal pressure port (clockwise, 7 in-lb
minimum).

13. Turn ON electrical power and gas supply to the system.

14. Close thermostat contacts to provide a call for heat.

15. Retest for leaks. If bubbles form, SHUT OFF GAS AND
REP AIR ALL LEAKS IMMEDIA TELY!

Gas Input (Natural Gas Only) Check

To measure the gas input use a gas meter and proceed as
follows:

1. Turn off gas supply to all other appliances except the unit.

2. With the unit operating, time the smallest dial on the meter
for one complete revolution. If this is a 2 cubic foot dial,
divide the seconds by 2; if it is a 1 cubic foot dial, use the
seconds as is. This gives the seconds per cubic foot of
gas being delivered to the unit.

3. INPUT=GAS HTG VALUE x 3600 / SEC. PER CUBIC FOOT

Example: Natural gas with a heating value of 1000 BTU per cubic
foot and 34 seconds per cubic foot as determined by Step 2, then:

Input = 1000 x 3600 / 34 = 106,000 BTU per Hour. NOTE:
BTU content of the gas should be obtained from the gas
supplier. This measured input must not be greater than
shown on the unit rating plate.

4. Relight all other appliances turned off in step 1. Be sure all
pilot burners are operating.

Main Burner Flame Check

Flames should be stable, soft and blue (dust may cause
orange tips but they must not be yellow) and extending directly
outward from the burner without curling, floating or lifting off.

Temperature Rise Check

Check the temperature rise through the unit by placing
thermometers in supply and return air registers as close to
the unit as possible. Thermometers must not be able to
sample temperature directly from the unit heat exchangers,
or false readings could be obtained.

1. All registers must be open; all duct dampers must be in
their final (fully or partially open) position and the unit
operated for 15 minutes before taking readings.

2. The temperature rise must be within the range specified
on the rating plate.

NOTE: Air temperature rise is the temperature difference between
supply and return air.

With a properly designed system, the proper amount of
temperature rise will normally be obtained when the unit is
operated at rated input with the recommended blower speed.

If the correct amount of temperature rise is not obtained, it
may be necessary to change the blower speed. A higher
blower speed will lower the temperature rise. A slower blower
speed will increase the temperature rise.

NOTE: Blower speed MUST be set to give the correct air tempera­ture rise through the unit as marked on the rating plate.

External Static Pressure Check

The total external static pressure must be checked on this
unit to determine if the airflow is proper.

Blower Speed Adjustments

WARNING

TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK, REMOVE

ELECTRICAL POWER FROM THE UNIT BEFORE CHANGING SPEED TAPS ON THE
BLOWER MOTOR.

Refer to the wiring diagram in the appendix to verify speed tap
settings.

For models equipped with PSC type motors, blower speeds
are to be changed at the ignition control board. Both heat
speed and cool speed terminals are supplied on the board
along with two unused motor lead terminals.

Some models are equipped with X-13 motors. X-13 motors
are constant torque motors with very low power consumption.
This motor is energized by 24V . Adjust the CFM for the unit by
changing the 24V low voltage leads to the speed terminal
block on the motor.

Heating-White Lead Cooling-Yellow Lead
T1 - Low Speed T4 - Low Speed
T2 - Medium Speed T5 - High Speed
T3 - High Speed

NOTE: Heating airflow must be adjusted to provide the tempera­ture rise shown on rating plate.

Limit Check

Check limit control operation after 15 minutes of operation
by blocking the return air grille(s).

1. After several minutes the main burners must go OFF.
Blower will continue to run.

2. Remove air restrictions and main burners will relight
after a cool down period of a few minutes.

14

Adjust the thermostat setting below room temperature.

1

2

3

10

11

12

9

6

23

6

5

8

9

11

12

L2

L2L2

L2

D1

L1

L1 UNUSED

HEAT

COOL

FS

K2

K1

R8

R10

R3

K4

K3

R31

LED

1

0

6

8

-

8

3

-

4

0

0

A

C27

D3
R38

D9
D10

R34

R35

R4

R11
R42

D12

R36

D11

D14

C20

Z

1

R29

R22

C13

R25

D5

D7

1. Main burners must go OFF.

2. Circulating Air Blower will continue to run for 120, 135 or
150 seconds, depending on the setting.

Control Board (Top)

NOTE: If necessary, adjust fan OFF delay settings to obtain satis-

factory comfort level.

To ensure the unit is properly charged for the intended
application, check the unit refrigerant superheat at the
compressor. The refrigerant superheat is a function of outdoor
ambient temperature and return air temperature of the
conditioned space. It is the installing contractors responsibility
to ensure the proper refrigerant superheat at the compressor
is adjusted for each application. For example, 10 degree
refrigerant superheat level is adequate for a 95 degree outdoor
ambient temperature and a 78 - 80 degree for indoor return
air temperature. As the outdoor ambient temperature rises
the superheat decreases and as the outdoor ambient
temperature lowers the superheat increases. Proper
superheat adjustment optimizes cooling performance.

Cooling Operation

NOTE: Mechanical cooling cannot be reliably provided at ambient

temperatures below 50° F.

1. Turn on the electrical power supply to the unit.

2. Place the room thermostat selector switch in the COOL
position (or AUTO if available, and if automatic changeover
from cooling to heating is desired).

3. Set the room thermostat to the desired temperature.

TROUBLESHOOTING

IGNITION CONTROL ERROR CODES

The following presents probable causes of questionable unit
operation. Refer to Diagnostic Indicator Chart for an
interpretation of the signal and to this section for an explanation.

Unit Shutdown

1. Set the thermostat to lowest setting.

2. Turn off the electrical power supply to the unit.

3. Remove the heat exchanger door on the side of the unit by
removing screws.

4. Move the gas control valve switch to the OFF position. Do
not force.

5. Close manual gas shutoff valve external to the unit.

6. Replace the heat exchanger door on the unit.

7. If cooling and/or air circulation will be desired, turn ON the
electrical power.

COOLING STARTUP

NOTE: Check all manual reset limit controls in heating circuit if

cooling mode does not operate.

Compressor Protection Devices

The compressor includes components which are designed
to protect the compressor against abnormal operating
conditions.

WARNING

O PREVENT PERSONAL INJURY OR DEATH, ALWAYS DISCONNECT ELECTRICAL

T

POWER BEFORE INSPECTING OR S ERVICING T HE UNIT.
PROTECTION DEVICES RESET AUTOMATICALLY, ENERGIZING THE CONTACTOR
AND OUTDOOR FAN.

Cooling Refrigerant Charging

Check unit charge before putting the cooling section into full
operation. The unit is factory charged with R-410A for nominal
air flow and static pressure conditions. The unit has a piston
flowrator expansion device.

ALL COMPRESSOR

Remove the control box access panel and note the number of
diagnostic LED flashes. Refer to Diagnostic Indicator Chart
for an interpretation of the signal and to this section for an
explanation.

ABNORMAL OPERATION - HEATING

Internal Control Failure

If the integrated ignition control in this unit encounters an
internal fault, it will go into a “hard” lockout and turn off the
diagnostic LED. If diagnostic LED indicates an internal fault,
check power supply to unit for proper voltage, check all fuses,
circuit breakers and wiring. Disconnect electric power for five
seconds. If LED remains off after restoring power, replace
control.

External Lockout

An external lockout occurs if the integrated ignition control
determines that a measurable combustion cannot be
established within three (3) consecutive ignition attempts. If
flame is not established within the seven (7) second trial for
ignition, the gas valve is de-energized, 15 second inter-purge
cycle is completed, and ignition is reattempted. The control
will repeat this routine three times if a measurable combustion
is not established. The control will then shut off the induced
draft blower and go into a lockout state.

If flame is established but lost, the control will energize the
circulator blower at the heat speed and then begin a new ignition
sequence. If flame is established then lost on subsequent
attempts, the control will recycle for four (4) consecutive
ignition attempts (five attempts total) before locking out.

15

The diagnostic fault code is 1 flash for a lockout due to failed
ignition attempts or flame dropouts. The integrated control
will automatically reset after one hour, or it can be reset by
removing the thermostat signal or disconnecting the electrical
power supply for over five seconds. If the diagnostic LED
indicates an external lockout, perform the following checks:

• Check the supply and manifold pressures

• Check the gas orifices for debris

• Check gas valve for proper operation

• Check secondary limit

A dirty filter, excessive duct static, insufficient air flow , a
faulty limit, or a failed circulator blower can cause this
limit to open. Check filters, total external duct static,
circulator blower motor, blower motor speed tap (see
wiring diagram), and limit. An interruption in electrical
power during a heating cycle may also cause the
auxiliary limit to open. The automatic reset secondary
limit is located on top of the circulator blower assembly.

• Check rollout limit

If the burner flames are not properly drawn into the heat
exchanger, the flame rollout protection device will open.
Possible causes are restricted or blocked flue passages,
blocked or cracked heat exchanger, a failed induced
draft blower, or insufficient combustion air. The rollout
protection device is a manual reset limit located on the
burner bracket. The cause of the flame rollout must be
determined and corrected before resetting the limit.

• Check flame sensor

A drop in flame signal can be caused by nearly invisible
coating on the sensor. Remove the sensor and carefully
clean with steel wool.

• Check wiring

Check wiring for opens/shorts and miswiring.
Important: If you have to frequently reset your gas/electric
package unit, it means that a problem exists that should be
corrected. Contact a qualified servicer for further
information.

Pressure Switch Stuck Open

A pressure switch stuck open can be caused by a faulty
pressure switch, faulty wiring, a disconnected or damaged
hose, a blocked or restricted flue, or a faulty induced draft
blower.

If the control senses an open pressure switch during the pre­purge cycle, the induced draft blower only will be energized. If
the pressure switch opens after ignition has begun the gas
valve is de-energized, the circulator blower heat off cycle
begins, and the induced draft blower remains on. The
diagnostic fault code is two flashes.

Pressure Switch Stuck Closed

A stuck closed pressure switch can be caused by a faulty
pressure switch or faulty wiring. If the control encounters a
pressure switch stuck closed, the induced draft blower remains
off. The diagnostic LED code for this fault is three (3) flashes.

Open Thermal Protection Device

If the primary limit switch opens, the gas valve is immediately
de-energized, the induced draft and air circulating blowers
are energized. The induced draft and air circulator blowers
remain energized until the limit switch recloses. The
diagnostic fault code for an open limit is four (4) flashes.

A primary limit will open due to excessive supply air
temperatures. This can be caused by a dirty filter, excessive
duct static, insufficient air flow, or a faulty limit. Check filters,
total external duct static, blower motor, blower motor speed
tap (see wiring diagram), and limit. This limit will automatically
reset once the temperature falls below a preset level.

Flame Detected with Gas Valve Closed

If flame is detected with the gas valve de-energized, the
combustion and air circulator blowers are energized. The
diagnostic fault code is five (5) flashes for this condition. The
control can be reset by removing the power supply to the unit
or it will automatically reset after one hour. Miswiring is the
probable cause for this fault.

ABNORMAL OPERATION - COOLING

Short Cycle Compressor Delay

The automatic ignition control has a built-in feature that
prevents damage to the compressor in short cycling
situations. In the event of intermittent power losses or
intermittent thermostat operation, the ignition control will delay
output to the compressor contactor for three minutes from the
time power is restored. (Compressor is off a total of three
minutes). The diagnostic LED will flash six (6) times to indicate
the compressor contactor output is being delayed.

NOTE: Some electronic thermostats also have a built-in
compressor short cycle timer that may be longer than the three
minute delay given above. If you are using an electronic thermostat
and the compressor has not started after three minutes, wait an
additional five minutes to allow the thermostat to complete its short
cycle delay time.

MAINTENANCE

Have the gas heating section of the unit checked at least
once a year before the heating season begins, to be sure that
the combustion air inlet and flue outlet hoods are not blocked
by debris, which would prevent adequate combustion air and
a properly operating vent system.

FILTER REPLACEMENT OR CLEANING

A return air filter is not supplied with this unit; however, there
must be a means of filtering all of the return air. The filter(s)
may be located in the return air duct(s), or return air filter
grille(s). Consult with your installing dealer for the actual
location of the return air filter(s) for your unit.

Dirty filters are the most common cause of inadequate heating
or cooling performance. Filter inspection should be made at
least every two months; more often if necessary because of
local conditions and usage.

Dirty throwaway filters should be discarded and replaced with
a new, clean filter. Dirty permanent filters should be washed
with water, thoroughly dried and sprayed with a filter adhesive
before being reinstalled. (Filter adhesives may be found at
many hardware stores.) Permanent filters should last several
years. However, should one become torn or uncleanable, it
should be replaced.

16

CABINET FINISH MAINTENANCE

Use a fine grade automotive wax on the cabinet finish to
maintain the finish’s original high luster. This is especially
important in installations with extended periods of direct
sunlight.

CLEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY)

The coil with the outside air flowing over it should be inspected
annually and cleaned as frequently as necessary to keep the
finned areas free of lint, hair and debris.

CONDENSER, EVAPORATOR, AND INDUCED DRAFT MOTORS

Bearings on the air circulating blower motor, condenser motor
and the combustion fan motor are permanently lubricated.
No additional oiling is required.

5. When all heat exchanger tubes have been cleaned, replace
the parts in the reverse order in which they were removed.

6. To reduce the chances of repeated fouling of the heat
exchanger, perform the steps listed in “Startup,
Adjustments, and Checks”.

MAIN BURNER FLAME (QUALIFIED SERVICER ONLY)

Flames should be stable, soft and blue (dust may cause
orange tips but must not be yellow). The flames must extend
directly outward from the burner without curling, floating or
lifting off.

FLAME SENSOR (QUALIFIED SERVICER ONLY)

A drop in the flame current can be caused by a nearly invisible
coating on the flame sensor. This coating, created by the fuel
or combustion air supply, can be removed by carefully
cleaning the flame sensor with steel wool.

NOTE: After cleaning, the microamp signal should be stable and
in the range of 4 - 6 microamps DC.

Flame
Sensor

Flame Sensor

FLUE PASSAGES (QUALIFIED SERVICER ONLY)

At the start of each heating season, inspect and, if necessary ,
clean the unit flue passage.

CLEANING FLUE PASSAGES (QUALIFIED SERVICER ONLY)

1. Shut off electric power and gas supply to the unit.

2. Remove burner assembly by disconnecting the gas line
and removing the manifold bracket from the partition
panel.

3. Remove the flue from the induced draft blower and the
collector box cover from the partition panel.

4. The primary heat exchanger tubes can be cleaned using
a round wire brush attached to a length of high grade
stainless steel cable, such as drain cleanout cable. Attach
a variable speed reversible drill to the other end of the
spring cable. Slowly rotate the cable with the drill and
insert it into one of the primary heat exchanger tubes.
While reversing the drill, work the cable in and out several
times to obtain sufficient cleaning. Use a large cable for
the large tube, and then repeat the operation with a small
cable for the smaller tube. Repeat for each tube.

Check the burner flames for:

1. Good adjustment

2. Stable, soft and blue

3. Not curling, floating, or lifting off.

Burner Flame

WARNING

O AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK,

T

DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY
ADJUSTMENT.
FLAME SHOULD DEVELOP.

ONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL

C

At least once a year, prior to or during the heating season,
make a visual check of the burner flames.

NOTE: This will involve removing and reinstalling the heat exchanger
door on the unit, which is held by two screws. If you are uncertain
about your ability to do this, contact a qualified servicer.
If a strong wind is blowing, it may alter the airflow pattern within the
unit enough that an inspection of the burner flames is not pos­sible.

CLEANING BURNERS

1. Shut off electric power and gas supply to the unit.

2. Remove the screws securing the manifold to the burner
retention bracket. Remove the manifold and rotate each
burner counterclockwise to remove.

Burner

Burner
Bracket

Manifold

Manifold Assembly

3. Remove the burners.

4. Use a bottle brush to clean burner insert and inside of the
burners.

17

5. Replace burners and manifold, inspect the burner
assembly for proper seating of burners in retention slots.

6. Reconnect electrical power and gas supply.

CAUTION

ABEL ALL WIRES PRIOR TO DI SCONNECTI ON WHEN S ERVICING CONTRO LS.

L

IRING ERRORS CAN CAUSE IMPRO PER AND DANG EROUS OPERAT ION.

W

CAUTION

LWAYS VERIFY PROPER OPERATI ON AFTER S ERVICIN G.

A

For further information on the yearly inspection, consult the
User Manual. It is recommended that a qualified servicer
inspect and service the unit at least once each year.

Turn the unit on at the thermostat. Wait a few minutes, since
any dislodged dust will alter the normal flame appearance.
Flames should be predominantly blue and directed into the
tubes. They should not be yellow. They should extend directly
outward from the burner ports without curling downward,
floating or lifting off the ports.

ACCESSORIES AND FUNCTIONAL PARTS

SHEET METAL ACCESSORIES

Additional accessories can be purchased to fit specific application
needs. Parts and instructions are available from your distributor.

FUNCTIONAL PARTS

FUNCTI ONAL P ARTS

Aux iliary Lim it S wit c h Flam e Roll-out S witc h
Blower Hous ing Flam e S ens or
Circulator B lower Mot or G as O rific e
Blower Wheel G as V alve
Burner Heat E x c hanger
Capacit or High Limit S witch
Compres sor Igniter
Condenser Coil Ignition Control
Condenser Fan B lade Induced Draft Blower
Condenser Fan M ot or Pres s ure Swit c h
Contactor Pressure Switch Hose
Gas Manifold Transformer
Evaporator Coil

Functional Parts List

GENERAL INFORMATION

1. Refer to the description in Functional Parts List when
ordering any of the listed functional parts. Be sure to provide
the unit model and serial numbers with the order.

2. Although only functional parts are shown, all sheet metal
parts, doors, etc. may be ordered by description.

3. Parts are available from your distributor.

18

5259

6

9403

5

BLOWER PERFORMANCE DA T A - SINGLE PHASE

R

*PG1324045M 41A * - Rise Ra nge: 30° - 60°

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 600 150 0.67 57 850 230 1.02 40 1,190 380 1.67 NR

0.2 570 140 0.65 60 830 220 1.00 41 1,140 360 1.62 NR

0.3 510 130 0.63 NR 765 215 0.97 45 1,080 350 1.58 32

0.4

0.5

0.6 -------- -------- -------- NR 610 195 0.88 56 920 310 1.37 37

0.7 -------- -------- -------- NR -------- -------- -------- NR 830 300 1.35 4 1

0.8

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 600 150 0.67 NR 850 230 1.02 NR 1,190 380 1.67 43

0.2 570 140 0.65 NR 830 220 1.00 NR 1,140 360 1.62 45

0.3 510 130 0.63 NR 765 215 0.97 NR 1,080 350 1.58 47

0.4

0.5

0.6 -------- -------- -------- NR 610 195 0.88 NR 920 310 1.37 56

0.7 -------- -------- -------- NR -------- -------- -------- NR 830 300 1.35 6 2

0.8

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RI SE

0.1 1,056 350 1.51 33 1,261 452 1.95 NR 1,370 509 2.23 NR

0.2 1,010 339 1.43 34 1,221 442 1.90 NR 1,310 492 2.13 NR

0.3 971 343 1.45 36 1,174 428 1.84 NR 1,262 489 2.09 NR

0.4

0.5

0.6 811 306 1.29 43 1,004 380 1.66 34 1, 081 440 1.90 32

0.7 723 291 1.21 48 919 368 1.59 38 1,006 425 1.88 34

0.8

450 125 0.61 NR 715 210 0 .94 48 1,025 340 1.54 33
380 120 0.58 NR 660 205 0 .90 52 975 330 1.38 35

-------- -------- -------- NR -------- -------- -------- NR 730 290 1.32 47

450 125 0.61 NR 715 210 0.94 NR 1,025 340 1.54 50
380 120 0.58 NR 660 205 0.90 NR 975 330 1.38 52

-------- -------- -------- NR -------- -------- -------- NR 730 290 1.32 N

937 329 1.41 37 1,125 414 1.80
878 318 1.27 39 1,063 398 1.70

54

LOW MEDIUM HIGH

*PG1324070M 41A * - Rise Ra nge: 35° - 65°

LOW MEDIUM HIGH

*P G1330045 M4 1A* - Ri se Range: 30° - 60°

LOW MED IUM HIGH

1.10 NR 796 371 1.4

31
32

43

1,208 475 2.06 NR
1,140 453 1.93 30

87

1.74 39

*PG133070M41A* - Rise Range: 35° -65°

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RI SE

0.1 1,056 350 1.51 49 1,261 452 1.95 41 1,370 509 2.23 38

0.2

0.3

0.4 937 329 1.41 55 1,125 414 1.80 46 1,208 475 2.06 43

0.5 878 318 1.27 59 1,063 398 1.70 49 1,140 453 1.93 45

0.6 811 306 1.29 64 1,004 380 1.66 52 1,081 440 1.90 48

0.7 723 291 1.21 NR 919 368 1.59 56 1,006 425 1.88 NR

0.8

NR = Heating T emperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.

1,010 339 1.43 51 1,221 442 1.90

971 343 1.45 53 1,174 428 1.84

545 259 1.10 NR 796 371 1.46

LOW MED IUM HIGH

42
44

6

1,310 492 2.13 40
1,262 489 2.09 41

879 403 1.74 NR

19

BLOWER PERFORMANCE DA T A - SINGLE PHASE

8

945852

8

9

2

*PG 1336045M41A * - Rise Range: 30 -6 0°

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1,029 346 1.51 34 1,337 471 2.08 NR 1,462 596 2.64 NR

0.2 982 334 1.46 35 1,265 452 2.01 NR 1,398 563 2.58 NR

0.3 946 329 1.40 36 1,227 448 1.97 NR 1,326 550 2.50 NR

0.4

0.5

0.6 750 287 1.23 46 1,008 393 1.71 34 1,090 496 2.22 32

0.7 668 271 1.16 52 895 371 1.61 39 997 478 2.18 35

0.8

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1,029 346 1.51 50 1,337 471 2.08 39 1,462 596 2.64 35

0.2 982 334 1.46 53 1,265 452 2.01 41 1,398 563 2.58 37

0.3 946 329 1.40 55 1,227 448 1.97 42 1,326 550 2.50 39

0.4 888 313 1.38 58 1,159 429 1.87 45 1,260 534 2.42 41

0.5 823 304 1.29 63 1,073 405 1.73 48 1,188 513 2.34 44

0.6 750 287 1.23 NR 1,008 393 1.71 51 1,090 496 2.22 47

0.7

0.8

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1,029 346 1.51 50 1,337 471 2.08 NR 1,462 596 2.64 NR

0.2 982 334 1.46 53 1,265 452 2.01 NR 1,398 563 2.58 NR

0.3 946 329 1.40 55 1,227 448 1.97 NR 1,326 550 2.50 NR

0.4

0.5

0.6 750 287 1.23 69 1,008 393 1.71 51 1,090 496 2.22 47

0.7 668 271 1.16 NR 895 371 1.61 58 997 478 2.18 52

0.8

888 313 1.38
823 304 1.29

454 23

668 271 1.16 NR 895 371 1.61
454 238 1.00 NR 760 346 1.49

888 313 1.38 58 1,159 429 1.87
823 304 1.29 63 1,073 405 1.73

454 23

LOW MEDIUM HIGH

39
42

1.00 NR 760 346 1.4

LOW MEDIUM HIGH

LOW MEDIUM HIGH

1.00 NR 760 346 1.4

1,159 429 1.87 30 1,260 534 2.42 NR
1,073 405 1.73 32 1,188 513 2.34 NR

454 2.12 40

*P G133 6070M41A* - Rise Range: 35° - 65°

REMOVED AA & USED A*

*P G133 6090M41A* - Rise Range: 45° - 75°

58
68

45
48

68

997 478 2.18 52
852 454 2.12 61

1,260 534 2.42
1,188 513 2.34

85

454 2.12

NR
NR

61

*PG1342070 M4 1A* - Rise Range: 35° - 65°

Unit

Static CFM WATT S AMPS R ISE C FM WATTS AMPS RISE CFM W ATT S AMPS R ISE

0.1 1,100 340 1.55 46 1,450 480 2.15 35 1,575 585 2.64 NR

0.2 1,040 325 1.49 49 1,390 460 2.06 37 1,515 565 2.58 NR

0.3 1,000 320 1.44 51 1,300 445 1.98 39 1,430 550 2.50 36

0.4

0.5

0.6 800 275 1.22 64 1,030 375 1.71 50 1,130 465 2.22 45

0.7 690 255 1.16 NR 945 350 1.60 54 1,010 450 2.18 51

0.8

Unit

Static CFM WATT S AMPS R ISE C FM WATTS AMPS RISE CFM W ATT S AMPS R ISE

0.1 1,100 340 1.55 62 1,450 480 2.15 47 1,575 585 2.64 NR

0.2 1,040 325 1.49 66 1,390 460 2.06 49 1,515 565 2.58 45

0.3 1,000 320 1.44 68 1,300 445 1.98 52 1,430 550 2.50 48

0.4

0.5

0.6 800 275 1.22 NR 1,030 375 1.71 66 1,130 465 2.22 60

0.7 690 255 1.16 NR 945 350 1.60 72 1,010 450 2.18 67

0.8

NR = Heating T emperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.

925 305 1.38 55 1,215 425 1.89
860 290 1.32 59 1,115 395 1.79

-------- -------- -------- NR 860 335 1.54

925 305 1.38 74 1,215 425 1.89
860 290 1.32 NR 1,115 395 1.79

-------- -------- -------- NR 860 335 1.54

LOW MEDIU M HIGH

42
46

59

*PG1342090 M4 1A* - Rise Range: 45° - 75°

LOW MEDIU M HIGH

56
61

NR

1,340 525 2.42
1,240 505 2.34

910 430 2.12

1,340 525 2.42
1,240 505 2.34

910 430 2.12

20

38
41

56

51
55

75

9

9

BLOWER PERFORMANCE DA T A - SINGLE PHASE

* P G134 8070M41A* - Rise Ra nge: 35° - 65°

Unit

Static C FM W ATTS AMPS R ISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- --------

0.2 914 125 1.07 56 1,105 186 1.56 46 1,397 323 2.57 NR

0.3 822 134 1.14 62 1,024 193 1.60 50 1,346 331 2.67 NR

0.4

0.5

0.6 606 154 1.28 NR 816 220 1.75 62 1,178 359 2.88 NR

0.7 584 162 1.32 NR 769 230 1.85 66 1,120 369 2.97 45

0.8

733 140 1.20 69 967 202 1.65
664 150 1.26 NR 884 214 1.76

551 164 1.34 NR 698 236 1.8

T1 HEAT ING SPEED T2 HEATING SPEED T3 HEATING SPEED

53
58

73

1,288 342 2.76
1,273 352 2.82

1,057 381 3.09

NR
NR

48

Unit

Static CFM WATTS AMPS C FM WATT S AMPS

0.1 -------- -------- -------- -------- -------- --------

0.2 1,593 449 3.55 1,669 532 4.22

0.3 1,545 463 3.69 1,654 239 4.25

0.4 1,506 476 3.82 1,610 551 4.30

0.5

0.6

0.7 1,341 502 4.00 1,433 578 4.59

0.8

Unit

Static C FM W ATTS AMPS R ISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- --------

0.2 914 125 1.07 75 1,105 186 1.56 62 1,397 323 2.57 49

0.3 822 134 1.14 NR 1,024 193 1.60 67 1,346 331 2.67 51

0.4 733 140 1.20 NR 967 202 1.65 71 1,288 342 2.76 53

0.5

0.6

0.7 584 162 1.32 NR 769 230 1.85 NR 1,120 369 2.97 61

0.8

Unit

Static CFM WATTS AMPS C FM WATT S AMPS

0.1 -------- -------- -------- -------- -------- --------

0.2 1,593 449 3.55 1,669 532 4.22

0.3 1,545 463 3.69 1,654 239 4.25

0.4 1,506 476 3.82 1,610 551 4.30

0.5 1,448 481 3.87 1,545 557 4.36

0.6

0.7

0.8

T4 COOL IN G SPEED T 5 COOLI NG SPEE D

1,448 481 3.87 1,545 557 4.36
1,400 493 3.95 1,512 566 4.41

1289 511 4.11 1,392 591 4.65

* P G134 8090M41A* - Rise Ra nge: 45° - 75°

T1 HEAT ING SPEED T2 HEATING SPEED T3 HEATING SPEED

664 150 1.26 NR 884 214 1.76
606 154 1.28 NR 816 220 1.75

551 164 1.34 NR 698 236 1.8

T4 COOL IN G SPEED T 5 COOLI NG SPEE D

1,400 493 3.95 1,512 566 4.41
1,341 502 4.00 1,433 578 4.59

1289 511 4.11 1,392 591 4.65

NR
NR

NR

1,273 352 2.82
1,178 359 2.88

1,057 381 3.09

54
58

65

*PG1 3480115M4 1A* - Ri se Range: 45° - 75°

Unit

Static C FM W ATTS AMPS R ISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- --------

0.2 914 125 1.07 NR 1,105 186 1.56 77 1,397 323 2.57 61

0.3 822 134 1.14 NR 1,024 193 1.60 N R 1,346 331 2.67 63

0.4 733 140 1.20 NR 967 202 1.65 NR 1,288 342 2.76 66

0.5 664 150 1.26 NR 884 214 1.76 NR 1,273 352 2.82 67

0.6

0.7

0.8

Unit

Static CFM WATTS AMPS C FM WATT S AMPS

0.1 -------- -------- -------- -------- -------- --------

0.2 1,593 449 3.55 1,669 532 4.22

0.3 1,545 463 3.69 1,654 239 4.25

0.4 1,506 476 3.82 1,610 551 4.30

0.5 1,448 481 3.87 1,545 557 4.36

0.6 1,400 493 3.95 1,512 566 4.41

0.7

0.8

606 154 1.28 NR 816 220 1.75
584 162 1.32 NR 769 230 1.85
551 164 1.34 NR 698 236 1.89

1,341 502 4.00 1,433 578 4.59

1289 511 4.11 1,392 591 4.65

T1 HEAT ING SPEED T2 HEATING SPEED T3 HEATING SPEED

NR
NR
NR

T4 COOL IN G SPEED T 5 COOLI NG SPEE D

NR = Heating T emperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of
maximum external static pressure allowable when
heating. For satisfactory operation, external static
pressure should not exceed 0.5" w.c.

1,178 359 2.88
1,120 369 2.97
1,057 381 3.09

72
NR
NR

21

BLOWER PERFORMANCE DA T A - SINGLE PHASE

2562

2562

*PG136090M41A* - Rise Range: 45° - 75°

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1,125 162 1. 44 61 1,466 315 2.67 47 1,780 496 3.33 NR

0.2 1,049 168 1. 53 65 1,384 322 2.74 50 1,730 506 3.89 NR

0.3 1,000 178 1. 60 69 1,347 329 2.78 51 1,664 520 4.01 NR

0.4

0.5

0.6 809 201 1.83 NR 1,185 362 3.05 58 1,515 546 4.14 45

0.7 739 207 1.86 NR 1,134 369 3.09 60 1,477 552 4.18 46

0.8

T1 HEATIN G SPEED T2 HEATIN G SPEED T3 HEATING SPEED

910 18 4 1.64 75 1,291 341 2.83
857 197 1.75 NR 1,237 350 2.90

703 218 1.96 NR 1,087 382 3.21

53
55

63

1,608 526 4.03
1,568 532 4.12

1,42

4.23

NR
NR

48

Unit

Static CFM WATTS AMPS CFM WATTS AMPS

0.1 1,942 649 4. 83 2,067 792 5.81

0.2 1,883 657 4. 87 2,030 811 5.85

0.3 1,859 670 4. 96 1,982 814 5.88

0.4 1,827 675 4. 97 1,909 808 5.86

0.5

0.6

0.7 1,655 703 5. 12 1,703 763 5.58

0.8

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1,125 162 1. 44 NR 1,466 315 2.67 58 1,780 496 3.33 48

0.2 1,049 168 1. 53 NR 1,384 322 2.74 62 1,730 506 3.89 49

0.3 1,000 178 1. 60 NR 1,347 329 2.78 63 1,664 520 4.01 51

0.4 910 184 1.64 NR 1,291 341 2.83 66 1,608 526 4.03 53

0.5

0.6

0.7 739 207 1.86 NR 1,134 369 3.09 NR 1,477 552 4.18 58

0.8

Unit

Static CFM WATTS AMPS CFM WATTS AMPS

0.1 1,942 649 4. 83 2,067 792 5.81

0.2 1,883 657 4. 87 2,030 811 5.85

0.3 1,859 670 4. 96 1,982 814 5.88

0.4 1,827 675 4. 97 1,909 808 5.86

0.5 1,749 683 4. 99 1,842 798 5.85

0.6

0.7

0.8

T4 COOLING SPEED T5 COOLING SPEED

1,749 683 4.99 1,842 798 5.85
1,706 693 5.10 1,789 772 5.65

1,588 705 5.11 1,618 732 5.29

*PG1360115M41A* - Rise Range: 45° - 75°

T2 HEATING SPEEDT1 HEATIN G SPEED

857 197 1.75 NR 1,237 350 2.90
809 201 1.83 NR 1,185 362 3.05

703 218 1.96 NR 1,087 382 3.21

T4 COOLING SPEED T5 COOLING SPEED

1,706 693 5.10 1,789 772 5.65
1,655 703 5.12 1,703 763 5.58
1,588 705 5.11 1,618 732 5.29

69
72

NR

T3 HEATING SPEED

1,568 532 4.12
1,515 546 4.14

1,42

4.23

54
56

60

*PG1360140M41A* - Rise Range: 45° - 75°

Unit

Static CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1,125 162 1. 44 NR 1,466 315 2.67 71 1,780 496 3.33 59

0.2 1,049 168 1. 53 NR 1,384 322 2.74 NR 1,730 506 3.89 60

0.3 1,000 178 1. 60 NR 1,347 329 2.78 NR 1,664 520 4.01 63

0.4 910 184 1.64 NR 1,291 341 2.83 NR 1,608 526 4.03 65

0.5 857 197 1.75 NR 1,237 350 2.90 NR 1,568 532 4.12 67

0.6

0.7

0.8

Unit

Static CFM WATTS AMPS CFM WATTS AMPS

0.1 1,942 649 4. 83 2,067 792 5.81

0.2 1,883 657 4. 87 2,030 811 5.85

0.3 1,859 670 4. 96 1,982 814 5.88

0.4 1,827 675 4. 97 1,909 808 5.86

0.5 1,749 683 4. 99 1,842 798 5.85

0.6 1,706 693 5. 10 1,789 772 5.65

0.7

0.8

1,655 703 5.12 1,703 763 5.58
1,588 705 5.11 1,618 732 5.29

T1 HEATIN G SPEED

809 201 1.83 NR 1,185 362 3.05 NR 1,515 546 4.14
739 207 1.86 NR 1,134 369 3.09 NR 1,477 552 4.18
703 218 1.96 NR 1,087 382 3.21 NR 1,422 562 4.23

T4 COOLING SPEED T5 COOLING SPEED

T2 HEATING SPEED

NR = Heating T emperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of
maximum external static pressure allowable when
heating. For satisfactory operation, external static
pressure should not exceed 0.5" w.c.

T3 HEATING SPEED

69
71
74

22

BLOWER PERFORMANCE DA T A - HEA TING SPEEDS THREE PHASE

R

GPG133 6090M 43A* - Rise Range: 45° - 75°

Unit

Stati c CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1100 342 1.57 62 1469 494 2.24 47 1655 604 2.67 NR

0.2 1037 335 1.52 66 1409 480 2.15 49 1579 587 2.68 NR

0.3 991 320 1.45 69 1327 459 2.08 52 1483 567 2.62 46

0.4 926 308 1.39

0.5 831 290 1.32

0.6 773 279 1.25 NR 1094 398 1.80 63 1210 498 2.35 57

0.7 669 260 1.17 NR 942 363 1.65 73 1036 464 2.24 66

0.8------------

Unit

Stati c CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1

0.2

0.3 822 134 1.14 NR 1,024 193 1.60 67 1,346 331 2.67 51

0.4 733 140 1.20 NR 967 202 1.65 71 1,288 342 2.76 53

0.5 664 150 1.26 NR 884 214 1.76 NR 1,273 352 2.82 54

0.6 606 154 1.28 NR 816 220 1.75 NR 1,178 359 2.88 58

0.7 584 162 1.32 NR 769 230 1.85 NR 1,120 369 2.97 61

0.8

Unit

Stati c CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1125 162 1.44 61 1466 315 2.67 47 1780 496 3.33 NR

0.2 1049 168 1.53 65 1384 322 2.74 50 1730 506 3.89 NR

0.3 1000 178 1.60 69 1347 329 2.78 51 1664 520 4.01 NR

0.4 910 184 1.64 75 1291 341 2.83 53 1608 526 4.03 NR

0.5 857 197 1.75

0.6 809 201 1.83

0.7 739 207 1.86 93 1134 369 3.09 60 1477 552 4.18 46

0.8 703 218 1.96

-------- -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- --------

T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED

914 125 1.07 75 1,105 186 1.56

551 164 1.34 NR 698 236 1.89

LOW MEDIUM HIGH

74

NR

GPG1348090M43A* - Rise Range: 45° - 75°

GPG136 0090M 43A* - Rise Range: 45° - 75°

L OW - T1 MEDI U M - T2 HI GH - T3

80
85

97

1257 442 2.00
1163 419 1.89

1237 350 2.9
1185 362 3.05

1087 382 3.21

55
59

62

NR

55
58

63

1407 547 2.53
1329 522 2.44

1,397 323 2.57

1,057 381 3.09

1568 532 4.12
1515 546 4.14

1422 562 4.23

49
52

49

65

NR

45

48

GPG136 0140M 43A* - Rise Range: 45° - 75°

Unit

Stati c CFM WATTS AMPS RISE CFM WATTS AMPS RISE CFM WATTS AMPS RISE

0.1 1125 162 1.44 NR 1466 315 2.67 NR 1780 496 3.33 59

0.2 1049 168 1.53 NR 1384 322 2.74 NR 1730 506 3.89 60

0.3 1000 178 1.6 NR 1347 329 2.78 NR 1664 520 4.01 63

0.4 910 184 1.64

0.5 857 197 1.75

0.6 809 201 1.83 NR 1185 362 3.05 N R 1515 546 4.14 69

0.7 739 207 1.86 NR 1134 369 3.09 N R 1477 552 4.18 71

0.8 703 218 1.96

L OW - T1 MEDI U M - T2 HI GH - T3

NR
NR

NR

1291 341 2.83
1237 350 2.9

1087 382 3.21

NR
NR

N

1608 526 4.03
1568 532 4.12

1422 562 4.23

65
67

72

NR = Heating T emperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.

23

BLOWER PERFORMANCE DA T A - COOLING SPEEDS THREE PHASE

S

GPG1336* * * M4 3A * - COOLI N G SPEEDS

Unit

Static CFM Watts RPM Amps CFM Watts RPM Amps CFM Watts RPM Amps

0.1 1,655 604 878 2.67 1,469 494 804 2.24 1,100 342 665 1.57

0.2 1,579 587 903 2.68 1,409 480 833 2.15 1,037 335 697 1.52

0.3 1,483 567 925 2.62 1,327 459 866 2.08 991 320 760 1.45

0.4 1,407 547 953 2.53 1,257 442 903 2 926 308 818 1.39

0.5 1,329 522 980 2.44 1,163 419 942 1.89 831 290 872 1.32

0.6 1,210 498 1,004 2.35 1,094 398 968 1.8 773 279 902 1.25

0.7 1,036 464 1,033 2.24 942 363 1,002 1.65 669 260 945 1.17

0.8------------

Unit

Static CFM WATT S AMPS CFM WATTS AMPS

0.1 -------- -------- -------- -------- -------- --------

0.2 1,593 449 3.55 1,669 532 4.22

0.3

0.4

0.5 1,448 481 3.87 1,545 557 4.36

0.6 1,400 493 3.95 1,512 566 4.41

0.7 1,341 502 4.00 1,433 578 4.59

0.8

HIGH (Cooling Speed) MEDIUM (Cooling Speed) LOW (Cooling Speed)

GP G1348* **M43A* - Ris e Range: 45° - 7 5°

T 4 COOL ING SPEED T5 CO OLING SPEED

1,545 463 3.69 1,654 239 4.25
1,506 476 3.82 1,610 551 4.30

1289 511 4.11 1,392 591 4.65

GP G1 36 0** *M 43 A* - COOLIN G SPE ED S

Unit

Static CFM WATTS RPM AMPS C FM W ATTS RPM AMP

0.1 1942 649 993 4.83 2067 792 1054 5.81

0.2 1883 657 1010 4.87 2030 811 1077 5.85

0.3 1859 670 1029 4.96 1982 814 1088 5.88

0.4 1827 675 1047 4.97 1909 808 1101 5.86

0.5 1749 683 1069 4.99 1842 798 1110 5.85

0.6 1706 693 1083 5.10 1789 772 1117 5.65

0.7 1655 703 1104 5.12 1703 763 1129 5.58

0.8 1588 705 1120 5.11 1618 732 1135 5.29

T4 (Cooling Speed) T5 (Cooling Speed)

NR = Heating T emperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.

24

Circulator
Blower

IGNITION CONTROL DIAGNOSTIC INDICATOR CHART

Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual

Off Internal Control Failure
1 Flash External Lockout
2 Flashes Pressure Switch Stuck Open
3 Flashes Pressure Switch Stuck Closed
4 Flashes Thermal Protection Device Open
5 Flashes Flame Detected with Gas Valve Closed
6 Flashes Short Cycle Compressor Delay (Cooling Only)

HEA TING TIMING CHART

100 %

OFF

Gas Valve

Igniter

Induced
Draft
Blower

Thermostat

Seconds

ON

OFF

ON

OFF

ON

OFF

ON

OFF

0 15 22 45 52 0 29 120, 135,150

COOLING TIMING CHAR T

Circulator
Blower

Outdoor Fan

and

Compressor

Thermostat

ON

OFF

ON

OFF

ON

OFF

100%

25

APPENDIX

A

UNIT DIMENSIONS

FLUE EXHAUST

HOOD

FLUE EXHAUST

B

HEA T E XCHANGE ACCESS PANEL

B

POWER WIRE ENTRANC E

CONTROL WIRE ENTRANCE

EXHAUST FLUE HOOD

BLOWER ACCESS PAN EL

26

*PG13(24,30,36,42)1** WIRING DIAGRAM

HIGH VOLTA GE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

P

Y

B

B

CH OPTIONAL

CONNECTED AT L1, L2

NOTE 3

BR

R

PU(L2)

BL

MEDI UM

B

HIGH

PU

BR

CAP.2

ALT. 3 SPEED
MOTOR

ALS

SCR

COMP

CM

NOTE 4

LOW

EM

3SPEED

OPTIONA L

PU

B

1

CAP2

BR BR

EM

32

B

4SPEED
MOTOR

R

B

PU

B

BL

BL

LS

BL

BL

R

R

T1

T2

R

L1

L2

GR

CC

1C2

TRANS

BL

208

24V

B

PU

PU

240

R

GRD

Y

B

CH OPTIONAL

B

POW ER SUPPLY
208-230/1/60

3

R

SEENOTE6

B

NOTE 2

HPS

Y

BL/ PK

BL/PK

54

R

Y

BL

PU

BL

Y

R

Y

Y

Y

PU

PU

BL

PS

NOTE 5

RS

SEE NOT E 5

W. R.

GAS VALVE

GV

VM

PU

Y

Y

3

2 5

1 4

PL

(ALT.) HONEYWELL

GAS VALV E

PU

BL

R

PU

B

B

G

Y

Y

6

BL

PU

Y

R

PU

W

MV

GV

MV

IGN

FS

BL

Y

Y1

Y/Y2

TO THC

(SEE THC FIELD WIRING BELOW)

PU

CR

O

R

G

WG

O

R

R

PU

PU

BR

Y

1

2

3

L2

NOTE 4

ECON

7

4

89

56

DI

L1

UNUSE D

HEAT

COOL

10

11

12

FS

IIC

BL

Y

R

B

CAP

F CH

R

0140G01233 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

27

*PG13(24,30,36,42)1** WIRING DIAGRAM

HIGH VOLTA GE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

CC

L1

L1

T1

C

COMP

C

L1
L1

H

L1

D1

SUPPLY VOLT AGE

R

S H

208-230/1/60

CH

T2

C

CAP1

F

(HIGH)

(LOW)

TRANS

NOTE 3

CM

NOTE 4

VM

CC

CAP 2

EM

NOTE 2

1

4

5

9

FUSE

IIC

FS

3

6

8

ECON

7

10

12

11

LS

ALS

PS

IGN

FS

RS

HPS

GV

CC

NOTE 5

PL

RG

TO THC

Y/Y2WY1

C

INSTALLER/SERVICEMAN

THE STATUS L IGHT ON THE F URNACE CONTROL MAY BE USED AS AGUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHTCODES ARE AS FOLLOWS:

STATUS LIGHT

ON

OFF

1BLINK

2BLINKS

3BLINKS

4BLINKS

5BLINKS
6BLINKS

EQUIP. STATUS

NORMAL OPERATION

NO POWER OR

INTERNA L CO NTROL

FAULT

IGNITION FAILURE

OR

OPEN ROLLOUT

SWIT CH

OR

OPEN AUX. LIMI T

SWIT CH

PRESSURE SWITCH

OPEN

PRESSURE SWITCH CLOSED

WITH OUT INDUCER ON

OPEN LIMIT SWIT CH

FALSE FLAME SEN SED

COMPRES SOR

OUTPUT DELAY

CHECK

-

CHECK INPU TPOWER
CHECK FUSE ON CONTROL
REPLACE CONTROL

GAS FLOW

GAS PRESSURE

GAS VALVE

FLAME SENSOR

FLAME ROLLOUT

BAD SWITCH

AUX. L IMIT OPEN

CHECK

PRESSU RE SWIT CH

CHECK

PRESSU RE SWIT CH

MAIN LIMIT OPEN

BAD SWITCH

STICKING GAS VALVE

3MIN.COMP.

ANTI-CYCLE TIMER

L2

L2

L2

L2

L2

65

23

MPONENT LEGEND

CO

ALS AUXILIARY L IMIT SWITCH
CAP C AP ACITOR
COMP C OMPRESSO R
CM CONDENSER MOTOR
CC CONTACT OR
CH CRANKC ASE HEA TER
EM EVAPORATOR MOTOR

FS FL AME SEN SOR
GV GAS VALVE
IIC INTEGRATED IGNITION CONTROL
IGN IG NITOR
LS LIMIT SWITCH
PL PLU G
PS PRESSU RE SWITCH

RS ROLLOUT SW ITCH
THC THERMOSTAT HEAT & COOL
TRANS TRANSFORMER

2

VM VENT MOTOR

HPS HIGH PRESSURE SWITCH

NOTES

1. REPLAC EMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(U SE COPPER CONDUCTOR ON L Y ).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE

FROM TERMINAL 3 TO TERMIN AL 2 ON TRANSFORMER.

3. CRANKCA SE H EA TER ( OPTIONAL).

4. F OR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING

SPEED A T COOL TERM INAL (IIC). CHANG E HEATIN G SPE ED AT H EAT
TERMINAL (IIC)

4SPE

ED MOTOR
B - HIGH SPEED
BL - MED IUM H IGH SPEED
Y - MEDIUM LOW SPEED

4

1

R - LOW SPE ED

5. A CCESSORY ECONOMI ZER PLUG AD JACENT TO BLOWER HOU SING
IN RETURN AIR COMPARMENT.

6. USE C OPPER W IRE

WIRE SPLICE
MARKED TERMINAL
UNMARKED TERMINAL

WIRIN

LINE VOLTAGE
LOW VOLTAGE

FIELD INSTALLED POWER
FIELD INSTALLED CONTROL

BBLACK
BL BLUE
BR BROW N
GGREEN
OORANGE
PK PINK
PU PURPLE
RRED
WWHITE

Y YELLOW

BL/PK BLUE/PIN K

ED MOTOR

3SPE
B - HIGH SPEE D
BL - ME DIUM SPEED

R - LO W S PEED

THC-FIELD W IRING

THC-N O ECONOMIZER

W W

G

R

Y

BL C

G

R

Y

2 STAGE COOLING WITH ECONOMIZER

0140G01233 REV. A

G

WIRE CO

W

G

BL

DE

208-230/1/60

W

G

RR

Y1PU

Y2Y

C

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

28

BK

(

BK

CH OPTIONAL

CONNECTED AT L1, L2

NOTE 3

BR

BL

RS

COMP

CM

*PG13(48,60)1** WIRING DIAGRAM

HIGH VOLTA GE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEA TH.

YL
BK

RD
PU

C

BK
BL

BL

T2T1

YL

L2L1

C

PU

PU

3

1

2

POWER SUPPL Y
208-230/1/60
SEE NOTE 6

HPS

BK

BK

GR

PU

LS

RD

BK

208

TR

24V

3

2

240

4

VMR

1

C

RD

GND

CH OPTIONAL

BL/PK
BL/PK

BL

YL

YL

RD

BR

BL

WH

YL

WH
YL

PU

PU

GAS VALVE

VM

ALS

PS

RS

W. R.

C

EM

PLF

ALT.) HONEYWELL

PU

GV

BL

BL

RD
PU
BL

BR

NGL

NOTE 4

PU

YL

YL

Y

3

YL

GAS VALVE

GR

6
5412

MV

MV

GV

FS

IGN

YL

PU

YL
WH

BL

YL

SEE
NOTE 5

Y/Y2

Y1

OR

RD

BL

RD

BL

BL

RD

RD

RD

WH

RD

OR

YL

YL

BL

BL

WGCR

SEE
NOTE 7

IIC

RD

WH

YL

BR

PU

RCCF

HCF

RD

YL

0140G01234 REV A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

29

*PG13(48,60)1** WIRING DIAGRAM

A

HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INST ALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

C

T1

L

N

EM

NOTE 7 NOTE 7

L1

F

4

5

9

TO THERMOSTAT

IIC

C
H

3
6
8

7

10

C

FS

D1

12
11

SUPPLY VOLTAGE

208-230/1/60

CH

R
S

NOTE 2

2

3

LS

ALS

PS

Y/Y2

Y1WGR

NOTE 3

HFC

1

TR

IGN

VMR

RS

HPS

T2

CM

VMR

4

FS

GV

C

C

2

EM31C

C

NOTE

5

PLF

VM

L2

IIC

56

4

321

FA

OMPONENT LEGEND

C

AUXILIARY LIMIT SWITCH

LS

COMP

COMPRESSOR
CONDENSER MOTOR

CM

CONTACTOR

C

CRANKCASE HEATER

CH

EM

EVAPORATOR MOTOR
FUSEF

FS

FLAME SENSOR

GND

EQUIPMENT GROUND
GAS VALVE

GV

IIC

INTEGRATED IGNITION CONTROL
IGNITOR

IGN
LS

LIMIT SWITCH

PLF

FEMALE PLUG/CONNECTOR

PS

PRESSURE SWITCH
RUN CAPACITOR FOR COMPRESSOR/FANRCCF

RS

ROLLOUT SWITCH

TR TRANSFORMER
VM

VENT MOTOR

VMR

VENT MOTOR REL AY

HPS

HIGH PRESSURE SWITCH

NOTES

1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE B L ACK WIRE
FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.

4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING

SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING
SPEED A T MOTOR T1, T2 AND T3 TERMINALS.

C

OOLING SPEED (YELLOW WIRE)
T4 - LOW SPEED
T5 - HIGH SPEED

5. ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOW ER HOUSING
IN RETURN AIR COMPARMENT .

6. USE COOPER CONDUCTORS ONLY .

USE NEC CLASS 2 WIRE.

H

EATING SPEED (WHIT E W IRE)
T1 - LOW SPEED
T2 - MED. SPEED
T3 - HIGH SPEED

CTORY WIRING

LINE VOLTAGE
LOW VOL TAGE
OPTIONAL HIGH VOLTAGE

D WIRING

FIEL

H IGH VOLT AGE
LOW VOL TAGE

WI

RE CODE
BK BLACK
BL BLUE

BR BROWN
GR GREEN
OR ORANGE
PK PINK
PU PURPLE
RD RED
WH WHITE

YL YELLOW

BL/PK BLUE/PINK

208-230/1/60

STATUS LIGHT

ON

OFF

1 BLINK

2 BLINKS

3 BLINKS

4 BLINKS

5 BLINKS

6 BLINKS

INST ALLER /SERVICEMAN

EQUIP. STATUS CHECK

NORMAL OPERATION

NO POWER OR

INTERNAL CONTROL

FAULT

IGNITION FAILURE

OR

OPEN ROLLOUT

SWITCH

OR

OPEN AUX. LIMIT

SWITCH

PRESSURE SWITCH

OPEN

WITHOUT INDUCER ON

OPEN LIMIT SWITCH

FALSE FL A ME SE NSED

COMPRESSOR

OUTPUT DELAY

-

GAS FLOW

GA S PR E SSURE

GAS VALVE

FLAME SENSOR

FLAME ROLLOUT

BAD SWITCH

AUX. LIMIT OPEN

CHECK

PRESSURE SWITCH

CHECK

PRESSURE SWITCH

MAIN LIMIT OPEN

BAD SWITCH

3 MIN. COMP.

NO ECONOMIZER

THERMOSTAT FIEL D WIRING

WH
GR
RD
YL
BL

W
G
R
Y
C

2 STAGE COOLING WITH ECONOMIZER

GR
RD

YL
BL

0140G01234 REV A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

30

WWH
G
R

Y1PU

Y2

C

BK

BK

CH OPTIONAL

CONNECTED AT L1, L2

NOTE 3

BR

PU

FC

PU

COMP

CM

NOTE 4

BR

T2 T1T3

PU

BK

EM

3 SPEED

MOTOR

GPG13(36)3** WIRING DIAGRAM

HIGH VOLTA GE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

YL

RD

PU

BL
BL

LS

RD
BK
BL

BK

BK

BL

BL

BK

PU

R
D

R
D

PU

T2T1

T3

L2

L1

C

1

C

208

L3

3

2

240

TR

24V

BL

RD

BK
BK

NOTE 2

HPS

GND

CH OPTIONAL
SEE NOTE 3

POWER SUPPLY
208-230/3/60
SEE NOTE 6

BK

BL/PK

BL/PK

RD

YL

BR BL PU

PU

BL

ALS

PS

RS

NOTE 5

W. R.

GAS VALVE

GV

VM

PU

YL

YL

PLF

(ALT.) HONEYWELL

GAS VALVE

PU

BL

RD
PU

BK

RD

YL

GR

YL

YL

6523

41

YL

MV

MV

IGN

GV

FS

PU

BL

PU

RD

WH

BL

YL

RC

PU

GR

PU

W

Y1Y/Y2

RD

OR

G

O
R

RD

RD

PU

PU

BR

NOTE 4

ECON

FS

IIC

BK
RD

BK

FC

BL

BL

CF

YL

BK

RD

0140G01001 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

31

GPG13(36)3** WIRING DIAGRAM

A

HIGH VOLTA GE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

L1

C

IIC

L1

1

F

4
5

IIC

9

R G

SUPPLY VO LTAG E

208-230/3/60

NOTE 3

T2T1

T1

T3

C
H

FS

3

6

8

7

10

12
11

CH

C

NOTE 4

C

FC

E

M

G
V

C

T3

T2

C

F

CM

(MED)

V
M

2

3

LS

AL

S

PS

1

NOTE 2

T
R

IG

N

FS

RS

HPS

NOTE 5

Y/Y2W Y1

C

PLF

L3L2

56

32

COMPONE

COMP
CM
C
CH
EM
F
FC
FS

GND
GV

IIC
IGN
LS
PLF
PS
RS

2

TR TRANSFORMER
VM

HPS

NOTES

1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE

FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.

4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING

4

5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT

1

6. USE COOPER CONDUCTORS ONLY.

NT LEGEND

AUXILIARY LIMIT SWITCH

LS

COMPRESSOR
CONDENSER MOT OR
CONTACTOR
CRANKCASE HEATER
EVAPORATOR MOTOR
FUSE
FAN CAPACITOR
FLAME SENSOR
EQUIPMENT GROUND
GAS VALVE

INTEGRATED IGNITION CONTROL
IGNITOR
LIMIT SWITCH
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH

VENT MOTOR
HIGH PRESSURE SWITCH

SPEED AT COOL TERMINAL (IIC). CHANGE HEATING SPEED AT HEAT
TERMINAL (IIC)

3 SPEED MOTOR
BK - HIGH SPEED
BL - MEDIUM SPEED
RD - LOW SPEED

TO BLOWER HOUSING IN RETURN AIR COMPARTMENT.

USE NEC CLASS 2 WIRE.

FACTOR

LINE VOLTAGE

LOW VOLTAGE
OPTIONAL HIGH VOLT AGE

Y WIRING

FIELD

WIRING

HIGH VOLTAGE
LOW VOLTAGE

W

IRE CODE

BK BLACK
BL BLUE
BR BROWN
GR GREEN
OR ORANGE
PK PINK
PU PURPLE
RD RED

WH WHITE

YL YELLOW

BL/PK BLUE/PINK

208-230/3/60

STATUS LIGHT

ON

OFF

1 BLINK

2 BLINKS
3 BLINKS
4 BLINKS
5 BLINKS

6 BLINKS

INSTALLER/SERVICEMAN

EQUIP. STATUS

NORMAL OPERATION

NO POWE R OR

INTERNAL CONTROL

FAULT

IGNITION FAILURE

OR

OPEN ROLLOUT

SWITCH

OR

OPEN AUX. LIMIT

SWITCH

PRESSURE SWITCH

OPEN

WITHOUT INDUCER ON

FALSE FLAME SENSED

COMPRESSOR

OUTPUT DEL AY

CHECK

-

GAS FLOW

GAS PRESSURE

GAS VALVE

FLAME SENSOR

FLAME ROLLOUT

BAD SWITCH

AUX. LIMIT OPEN

CHECK

PRESSURE SWITCH

CHECK

PRESSURE SWITCH

MAIN LIMIT OPENOPEN LIMIT SWITCH

BAD SWITCH

3 MIN. COMP.

NO
ECONOMIZER

THERMOSTAT FIELD WIRING

WH
GR
RD
YL
BL

W
G
R
Y

C

2 STAGE COOLING WITH ECONOMIZER
OPTION

WH
GR
RD
PU

BL

0140G01001 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

32

W
G
R

Y1

Y2

C

BK

BK

CH OPTIONAL

CONNECTED AT L1, L2

NOTE 3

BR

COMP

PU

BK

GPG13(48,60)3** WIRING DIAGRAM

HIGH VOLTA GE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

YL

RD

BK

PU

BK

BL

BL

BL

T2 T3

T1

GND

YL

L2

L1

C

L3

BK

CH OPTIONAL

POWER SUPPLY

208-230/3/60

SEE NOTE 6

RD

BR WH

BL

YL

BL

WH
YL

PU

PU

GAS VALV E

VM

ALS

PS

RS

NOTE 5

W. R.

CM

C LEMG

PU

YL
YL

PLF

(ALT.) HONEYWELL

PU

GV

BL

BL

RD

PU
BL

BR

BK

GR

N

NOTE 4

GR

YL

3 6
2

5

1 4

YL

GAS VALVE

MV

GV

MV

FS

IGN

PU

YL

PU

YL
WH

BL

Y/Y2

C

LS

RD

RD

BL

BL

RG

W

Y1

RD

OR

1 23
C

BL

BLTRBL

208

24V

240

RD

SEE
NOTE 7

RD

YL WH

OR

VMR

YL

BR

BK

3

4

1

2

RD

WH

BL

YL RD

RD

HPS

BL/PK

BL/PK

IIC

RD

FC

RD

0140G01002 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

33

GPG13(48,60)3** WIRING DIAGRAM

A

HIGH VOLTA GE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

T1

T1

L

EM

7

SUPPLY VOLTAGE

208-230/3/60

CH

T2
T3

FC

N

FS

C
H

D1

3
6
8

10

12
11

3

NOTE 3

T2

CM

2

LS

ALS

PS

C

T3

C

VMR

VM

1

TR

RS

IGN

1

FS

3

VMR

HPS

GV

C

NOTE 7

EM

C

L1

C

NOTE 7

1 2

F

4
5

IIC

9

5

R G

TO THERMOSTAT

WY1

Y/Y2

NOTE

C

PLF

65

L3L2

COMPONEN

LS
COMP
CM
C
CH

L3

EM
FFUSE
FC
FS

GND

GV

IIC

4

IIC

IGN

PLF
PS
RS

TR
VM

VMR

NO

1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF

INSULATION AS ORIGINAL .(USE COPPER CONDUCTOR ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIR E

FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.

4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING

4

5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT

123

6. USE COOPER CONDUCTORS ONLY.

7. L1 AND L2 ON ICC CONTROL IS 24V INPUT.

T LEGEND

AUXILIARY LIMIT SWITCH
COMPRESSOR
CONDENSER MOTOR
CONTACTOR
CRANKCASE HEATER
EVAPORATOR MOTOR

FAN CAPACITOR
FLAME SENSOR

EQUIPMENT GROUND
GAS VALVE
INTEGRATED IGNITION CONTROL
IGNITOR
LIMIT SWITCHLS
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH

TRANSFORMER
VENT MOTOR

VENT MOTOR RELAY

HIGH PRESS U RE SWITCHHPS

TES

SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING
SPEED AT MOTOR T1, T2 AND T3 TERMINALS.

COOLING

SPEED (YELLOW WIRE)
T4 - LOW SPEED
T5 - HIGH SPEED

TO BLOWER HOUSING IN RETURN AIR COMPARTMENT.

USE NEC CLASS 2 WIRE.

HEA
T1 - LOW SPEED
T2 - MED. SPEED
T3 - HIGH SPEED

FACTORY WIRING

LINE VOLTAGE
LOW VOLTAGE

OPTIONAL HIGH VOLTAGE

FIE

LD WIRING

HIGH VOLTAGE
LOW VOLTAGE

W

IRE CODE

BK BLACK

BL BLUE
BR BROWN
GR GREEN
OR ORANGE
PK PINK
PU PURPLE
RD RE D

WH WHITE

YL YELLOW

BL/PK BLUE/PINK

TING SPEED (WHITE WIRE)

208-230/3/60

STATUS LIGHT

ON

OFF

1 BLINK

2 BLINKS
3 BLINKS
4 BLINKS
5 BLINKS

6 BLINKS

INSTALLER/SERVICEMAN

EQUIP. STAT US

NORMAL OPERATION

NO POWER OR

INTERNAL CO NTRO L

FAULT

IGNITION FAILURE

OR

OPEN ROLLOUT

SWITCH

OR

OPEN AUX. LIMIT

SWITCH

PRESSURE SWITCH

OPEN

WITHOUT INDUCER ON

OPEN LIMIT SWITCH

FALSE FLAME SENSED

COMPRESSOR

OUTPUT DELAY

CHECK

-

GAS FLOW

GAS PRESSURE

GAS VALVE

FLAME SENSOR

FLAME ROLLOUT

BAD SWITCH

AUX. LIMIT OPEN

CHECK

PRESSURE SWITCH

CHECK

PRESSURE SWITCH

MAIN LIMIT OPEN

BAD SWITCH

3 MIN. COMP.

NO ECONOMIZER

THERMOSTAT FIELD W IRING

WH
GR
RD
YL
BL

W

G
R
Y

C

2 STAGE COOLING WITH ECONOMIZER
OPTION

WH
GR
RD
PU
YL
BL

0140G01002 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

34

W
G
R

Y1

Y2

C

48" MIN

MINIMUM CLEARANCES

12" MIN

3"

.

12" MIN

NOTE: Roof overhang should be no more than 36".

UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton

Min. Filter Size (1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1

MIN

36" MIN

(FOR SERVICE)

-

RECOMMENDED FILTER SIZES

35

NOTE: SPECIFICATIONS AND PERFORMANCE DA TA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE

Quality Makes the Difference!

All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have
designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to
operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory.

That’s why we know . . .There’ s No Better Quality.

• Products • Parts

• Warranties • Contractor Programs and Training

• Customer Services • Financing Options

Visit our website at www.goodmanmfg.com for information on:

© 2009 - 2010 Goodman Manufacturing Company, L.P.

36