Goodman RS6200006, ASUF 14 series, ASPT 14 series Installation And Operationg Instructions

ARUF**14**/ARPT**14** ASPT**14**/ASUF**14**
AIR HANDLERS INSTALLATION & OPERATING INSTRUCTIONS
1 Important Safety Instructions..................................................1
2 Shipping Inspection ................................................................2
2.1 Parts..............................................................................2
2.2 Handling ........................................................................3
3 Codes & Regulations..............................................................3
4 Replacement Parts .................................................................3
5 Pre-Installation Considerations..............................................3
5.1 Preparation....................................................................3
5.2 System Matches............................................................3
5.3 Interconnecting Tubing..................................................3
5.4 Clearances ....................................................................3
5.5 Horizontal Applications..................................................3
6 Installation Location...............................................................3
6.1 Upflow Installation .........................................................4
6.2 Horizontal Left Installation.............................................4
6.3 Downflow/Horizontal Right Installation..........................4
7 Refrigerant Lines ....................................................................6
7.1 Tubing Size ...................................................................6
7.2 Tubing Preparation ........................................................6
7.3 Special Instructions .......................................................6
7.4 Tubing Connections for Flowrator Model ......................7
7.5 Tubing Connections for TXV Models.............................7
8 Condensate Drain Lines .........................................................7
9 Ductwork.................................................................................8
9.1 Return Ductwork ...........................................................8
10 Return Air Filters...................................................................8
11 Electric Heat .........................................................................8
11.1 No Electric Heat Installed ............................................9
12 Electrical and Control Wiring ..............................................10
12.1 Building Electrical Service Inspection .......................10
12.2 Wire Sizing ...............................................................10
12.3 Maximum Overcurrent Protection (MOP)..................10
12.4 Electrical Connections – Supply Voltage .................. 11
12.4.1 Air Handler Only (Non-Heat Kit Models) ........ 11
12.4.2 Air Handler - Non-Circuit Breaker Heat Kits.......... 11
12.4.3 Air Handler With Circuit Breaker Heat Kit ............. 11
12.5 Low Voltage Connections ......................................... 11
12.5.1 Thermostats ......................................................... 11
12.6 Speed Tap Adjustment .............................................. 11
13 Achieving 2% Low Leakage Rate.......................................12
14 Start-Up Procedure.............................................................12
15 Regular Maintenance .........................................................12
Airflow Data................................................................................13
Schematics ................................................................................15
Wiring Diagrams ........................................................................21
1 Important Safety Instructions
RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
IO-427G 10/2013
It is your responsibility to install the product safely and to educate the customer on its safe use.
Prior to installation, thoroughly familiarize yourself with this Installation Manual.
Observe all safety warnings. During installation or repair, caution is to be observed.
HIGH VOLTA GE!
Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property dama ge , personal inju ry or deat h.
Install ati on an d re pa ir of t hi s u ni t sho ul d b e p erf orm ed
by indiv id uals me et in g the re qui re men ts of an
ONLY “entry level technician” as specified by
, at a mini mum,
the Ai r-Co ndi ti on in g, H ea ting a nd Re fri g era ti on Inst i tu te (AHRI). Attempting to install or repair this unit without such ba ck grou nd may re sul t i n p rod uct da mag e, personal inju ry or death.
This product is factory-shipped for use with 208/240/1/60 electrical power supply.
DO NOT reconfigure this air handler to operate with any othe r power supply.
To avoid property damage, personal injury or death due to electrical shock, this unit MUST have an uninterrupted, unbroken
electrical ground. The electrical ground circuit may consist of an appropriately sized electrical wi re connecting the ground lug in the unit control box to the b uilding electrical service panel. Other meth ods of gro unding are permitte d i f perfo r med in accordance with the National Electric Code (NEC) /Amer ican National Stan dard s Inst itut e (ANSI)/ Nati onal Fire P rotec tion Assoc iation (NFP A) 70 and local /s ta te c ode s. I n Canad a, e lect ri ca l gro unding is to be in accordance w it h t he Cana di an El ec tri c C ode (CSA) C22.1.
When installing or servicing this equipment, safety clothing, including hand and eye protection, is strongly recommended. If installing in an area that has special safety requirements (hard hats, etc.), bserve
o
these requirements.
To prevent the risk of property damage, personal injury , or dea th, do not store comb ustible m aterials or use gasoline or other flammable liquids or vapors in the vicin ity of this unit.
CARBON MONOX IDE POISON ING HAZ ARD
Special Warning for Installation of Furnace or Air Handling Units in Enclosed Areas such as Garages, Utility Rooms or Parking Areas
Carbon monoxide producing devices (such as an automobile, space heater, gas water heater, etc.) should not be operated in enclosed areas such as unventilated garages, utility rooms or parking areas because of the danger of carbon monoxide (CO) poisoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area such as a garage, utility room or parking area and a carbon monoxide producing device is operated therein, there must be adequate, direct outside ventilation.
This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area. Carbon monoxide emissions can be (re)circulated throughout the structure if the furnace or air handler is operating in any mode.
CO can cause serious illness including permanent brain damage or death.
B10259-216
-
Keep this literature in a safe place for future reference.
2 Shipping Inspection
Always transport the unit upright; laying the unit on its side or top during transit may cause equipment damage. The installer should inspect the product upon receipt for shipping damage and subsequent investigation is the responsibility of the car­rier. The installer must verify the model number, specifica­tions, electrical characteristics, and accessories are correct prior to installation. The distributor or manufacturer will not accept claims from dealers for transportation damage or in­stallation of incorrectly shipped units.
2.1 Parts
Do not connect to or use any device that is not design­certified by the manufacturer for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
Also inspect the unit to verify all required components are present and intact. Report any missing components immediately to the manufacturer or to the distributor. Use only factory authorized replacement parts (see Section
5). Make sure to include the full product model number and serial number when reporting and/or obtaining ser­vice parts.
2
2.2 Handling
5.2 System Matches
Use caution when transporting/carrying the unit. Do not move unit using shipping straps. Do not carry unit with hooks or sharp objects. The preferred method of carry­ing the unit after arrival at the job site is to carry via a two­wheel hand truck from the back or sides or via hand by carrying at the cabinet corners.
3 Codes & Regulations
This product is designed and manufactured to comply with applicable national codes. Installation in accordance with such codes and/or prevailing local codes/regulations is the respon­sibility of the installer. The manufacturer assumes no respon­sibility for equipment installed in violation of any codes or regu­lations.
The United States Environmental Protection Agency (EPA) has issued various regulations regarding the in­troduction and disposal of refrigerants. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. Should you have
any questions please contact the local office of the EPA and/ or refer to EPA’s website www.epa.gov.
4 Replacement Parts
When reporting shortages or damages, or ordering repair parts, give the complete product model and serial numbers as stamped on the product. Replacement parts for this prod­uct are available through your contractor or local distributor. For the location of your nearest distributor consult the white business pages, the yellow page section of the local telephone book or contact:
CONSUMER AFFAIRS
GOODMAN MANUFACTURING COMPANY, L.P.
7401 SECURITY WAY
HOUSTON, TEXAS 77040
(877) 254-4729
5 Pre-Installation Considerations
5.1 Preparation
Keep this document with the unit. Carefully read all in­structions for the installation prior to installing product. Make sure each step or procedure is understood and any special considerations are taken into account before start­ing installation. Assemble all tools, hardware and sup­plies needed to complete the installation. Some items may need to be purchased locally. Make sure everything needed to install the product is on hand before starting.
The entire system (combination of indoor and outdoor sections) must be manufacturer approved and Air-Con­ditioning, Heating, and Refrigeration Institute (AHRI) listed. NOTE: Installation of unmatched systems is not permitted and will void the product warranty.
5.3 Interconnecting Tubing
Give special consideration to minimize the length of re­frigerant tubing when installing air handlers. Refer to Re­mote Cooling/Heat Pump Service Manual RS6200006, and TP-107 Long Line Set Application R-410A for tub­ing guidelines. If possible, allow adequate length of tub­ing such that the coil may be removed (for inspection or cleaning services) from the cabinet without disconnect­ing the tubing.
5.4 Clearances
The unit clearance from a combustible surface may be 0". However, service clearance must take precedence. A minimum of 24" in front of the unit for service clear­ance is required. Additional clearance on one side or top will be required for electrical wiring connections. Con­sult all appropriate regulatory codes prior to determining final clearances. When installing this unit in an area that may become wet (such as crawl spaces), elevate the unit with a sturdy, non-porous material. In installations that may lead to physical damage (i.e. a garage) it is advised to install a protective barrier to prevent such dam­age. Always install units such that a positive slope in condensate line (1/4" per foot) is allowed.
5.5 Horizontal Applications
If installed above a finished living space, a secondary drain pan (as required by many building codes), must be installed under the entire unit and its condensate drain line must be routed to a location such that the user will see the condensate discharge.
6 Installation Location
NOTE: These air handlers are designed for indoor installa-
tion only. The ARUF**14**, ARPT**14**, ASPT**14** and ASUF**14**
product lines may be installed in one of the upflow, downflow, horizontal left or horizontal right orientations as shown in Fig­ures 2, 3, 4 and 5. The unit may be installed in upflow or horizontal left orientation as shipped (refer to specific sec­tions for more information).
Minor field modifications are necessary to convert to downflow or horizontal right as indicated in below sections.
3
6.1 Upflow Installation
No field modifications are mandatory however to obtain maximum efficiency, the horizontal drip shield must be removed.
Drip Shield Removal: Refer to Figure 1, remove the two (2) screws that secure the drip shield support brackets to the condensate collectors (one screw per side). Remove the two (2) screws that secure the drip shield to the drain pan. The drip shield and drip shield brackets may now be removed.
The bottom left drain connection is the primary drain for this application and condensate drain line must be at­tached to this drain connection. The top connection of the three drain connections on the drain pan must re­main plugged for this application. The bottom right drain connection is for the secondary drain line (if used).
Screw
Screw
MODEL LIST FOR DOWNFLOW KITS
DFK-B
Downflow Kit
ARUF18B14** ARUF30C14** ARUF48D14** ARUF24B14** ARUF36C14** ARUF60D14** ARUF30B14** ARUF42C14** ARPT36D14** ARPT18B14** ARPT36C14** ARPT42D14** ARPT24B14** ASPT30C14** ARPT48D14** ARPT30B14** ASPT36C14** ARPT60D14** ASPT24B14** ASUF39C14** ASUF59D14** ASUF29B14** ASUF49C14** ASPT42D14**
DFK-C
Downflow Kit
DFK-D
Downflow Kit
ASPT48D14** ASPT60D14**
DOWNFLOW KIT
Table 1
Refer to Figure 6 and 7 for the location of the compo­nents referenced in the following steps.
1. Before inverting the air handler, remove blower access panel and coil access panel. The coil access panel and tubing panel may remain screwed together during this procedure. Remove and retain the seven (7) screws se­curing the coil access panel to the cabinet and the six (6) screws securing the blower access panel to the cabi­net.
2. Slide the coil assembly out using the drain pan to pull the assembly from the cabinet.
DRIP SHIELD REMOVAL
Figure 1
6.2 Horizontal Left Installation
No field modifications are permissible for this applica­tion.
The bottom right drain connection is the primary drain for this application and condensate drain line must be at­tached to this drain connection. The top connection of the three drain connections on the drain pan must re­main plugged for this application. The bottom left drain connection is for the secondary drain line (if used).
6.3 Downflow/Horizontal Right Installation
IMPORTANT NOTE: In the downflow application, to pre­vent coil pan “sweating”, a downflow kit (DFK) is avail­able through your local distributor. The DFK is not sup­plied with the air handler and is required by the manufac­turer on all downflow installations. See Table 1 for the correct DFK and follow the instructions provided for in­stallation.
NOTE: DO NOT USE MANIFOLDS OR FLOWRATOR TO PULL THE COIL ASSEMBLY OUT. FAILURE TO DO SO MAY RESULT IN BRAZE JOINT DAMAGE AND LEAKS.
3. Removal of the center support is required on units with 21" wide cabinet. Remove and retain the two (2) screws that secure the center support to the cabinet. Remove the center support.
4. Using the drain pan to hold the coil assembly, slide the coil assembly back into the cabinet on the downflow brackets as shown in Figure 8.
5. Re-install the center support (if removed) using the two (2) screws removed in Step 4.
6. Re-install the access panels removed in Step 1 as shown in Figure 9.
7. The bottom left drain connection is the primary drain for this application and condensate drain line must be at­tached to this drain connection. The top connection of the three drain connections on the drain pan must re­main plugged for this application. The bottom left drain connection is for the secondary drain line (if used).
4
UPFLOW DOWNFLOW
Figure 2 Figure 3
Upper Tie Plate
Control Deck
Downflow Bracket
Center Support
Filter Bracket
Filter Access Panel
INTERNAL PART TERMINOLOGY
Figure 6
NOTE: If removing only the coil access panel from the unit, the filter access panel must be removed first. Failure to do so will result in panel damage.
HORIZONTAL LEFT
Figure 4
HORIZONTAL RIGHT
Figure 5
Blower Access Panel
Coil Access Panel
Secondary Drain Port for Hori zont al Application
Thumb Screw
Secondary Drain Port for Upflow/Downflow Application
EXTERNAL PART TERMINOLOGY
Figure 7
Tubing Panel
5
IMPORTANT NOTE:
Ensure coil slides on the rails along the groove provided on the drain pan side walls. Failure to do so will result in improper condensate drainage.
COIL INSTALLATION FOR DOWNFLOW
Coil Slides
on the downflow bracket
Figure 8
7 Refrigerant Lines
This product is factory-shipped with R410A and dry nitrogen mixture gas under pressu re. Use appr opria te service tools and follow these instructions to prevent injury .
A quenching cloth is strongly recommended to prevent scorching or marring of the equipment finish when brazing close to the painted surfaces. Use brazing alloy of 5% minimum silver content.
NOTE: Refrigerant tubing must be routed to allow adequate
access for servicing and maintenance of the unit. Do not install the air handler in a location that violates the
instructions provided with the condenser. If the unit is located in an unconditioned area with high ambient temperature and/ or high humidity, the air handler may be subject to nuisance sweating of the casing. On these installations, a wrap of 2" fiberglass insulation with a vapor barrier is recommended.
7.1 Tubing Size
For the correct tubing size, follow the specification for the condenser/heat pump.
7.2 Tubing Preparation
All cut ends are to be round, burr free, and clean. Failure to follow this practice increases the chances for refriger­ant leaks. The suction line is spun closed and requires tubing cutters to remove the closed end.
ACCESS PANEL CONFIGURATION FOR DOWNFLOW
OR HORIZONTAL RIGHT
Figure 9
NOTE: To prevent possible damage to the tubing joints, do not handle coil assembly with manifold or flowrator tubes. Always use clean gloves when handling coil as­semblies.
CAUTION
Applying too much heat to any tube can melt the tube. T orch heat required to braze tubes of various sizes mu st be proportional to the s ize of t h e tub e . S er v ice p e rso n n el m u st use the appropriate heat level for the size of the tube being brazed.
7.3 Special Instructions
Units without a factory installed TXV come equipped with a flowrator piston for refrigerant expansion. For most installations with matching applications, no change to the flowrator piston is required. However, in mix-matched applications, a flowrator piston change may be required. See the piston kit chart (provided in the literature packet) or consult your local distributor for details regarding mix-matched flowrator piston siz­ing. If the mix-match application requires a different flowrator piston size, change the flowrator piston in the flowrator body on the indoor coil before installing the coil and use the procedure in section 8.4.
6
NOTE: The use of a heat shield is strongly recom­mended when brazing to avoid burning the serial plate or the finish of the unit.
Heat trap or wet rags must be used to protect heat sensitive components such as ser­vice valves and TXV valves sensing bulb.
7.4 Tubing Connections for Flowrator Model
1. Loosen the 13/16 nut 1 TURN ONLY to allow high pres­sure tracer gas to escape. No gas indicates a possible leak.
2. After the gas has been expelled, remove the nut and discard the black or brass cap plastic seal.
3. Remove the flowrator piston to verify it is the correct size for the outdoor unit being installed and then replace the piston (changing size, if needed). See piston kit chart in the literature kit for appropriate piston size.
4. Remove the spin closure on the suction line using a tube cutter and deburr the tube.
5. Insert the suction line into the connection, slide the in­sulation and the rubber grommet at least 18" away from the braze joint.
7. Braze tailpiece to the line set liquid tube and braze suc­tion line connection. Quench all brazed joints with a damp rag upon completion of brazing. Do not allow water to enter the inside of the tubing.
8. AFTER THE TAILPIECE HAS COOLED, confirm posi­tion of the white Teflon® seal and hand tighten the 13/16 nut.
9. Torque the 13/16 nut to 7-25 ft-lbs. or tighten 1/6 turn.
Excessive torque can cause orifices to stick. Use the proper torque settings when tightening orifices.
7.5 Tubing Connections for TXV Models
TXV models come with factory installed TXV with the
bulb pre-installed on the vapor tube.
1. Remove refrigerant tubing panel or coil (lower) access panel.
2. Remove access valve fitting cap and depress the valve stem in access fitting to release pressure. No pressure indicates possible leak.
SUCTION LINE WITH SPIN CLOSURE
RUBBER GROMMET
SUCTION SPUN END AND GROMMET
Figure 10
6. Remove the tailpiece clamped to the exterior of the cabi­net or in the literature kit packet and slide the 13/16 nut
into place.
PLASTIC or BRASS CAP
13/16” NUT
TAILPIECE
WHITE TEFLON SEAL
PISTON
TAILPIECE JOINT
Figure 11
3. Replace the refrigerant tubing panel.
4. Remove the spin closure on both the liquid and suction tubes using a tubing cutter.
5. Insert liquid line set into liquid tube expansion and slide grommet about 18" away from braze joint.
6. Insert suction line set into suction tube expansion and slide insulation and grommet about 18" away from braze joint.
7. Braze joints. Quench all brazed joints with water or a wet rag upon completion of brazing.
8 Condensate Drain Lines
The coil drain pan has a primary and a secondary drain with 3/4" NPT female connections. The connectors required are 3/4" NPT male, either PVC or metal pipe, and should be hand tightened to a torque of no more than 37 in-lbs. to prevent damage to the drain pan connection. An insertion depth of approximately 3/8” to 1/2” (3-5 turns) should be expected at this torque.
1. Ensure drain pan hole is not obstructed.
2. To prevent potential sweating and dripping on to finished space, it may be necessary to insulate the condensate drain line located inside the building. Use Armaflex® or similar material.
7
A secondary condensate drain connection has been provided for areas where the building codes require it. Pitch all drain lines a minimum of 1/4" per foot to provide free drainage. Provide required support to the drain line to prevent bowing. If the secondary drain line is required, run the line separately from the primary drain and end it where condensate discharge can be easily seen.
NOTE: Water coming from secondary line means the coil primary drain is plugged and needs immediate attention.
Insulate drain lines located inside the building or above a finished living space to prevent sweating. Install a conden­sate trap to ensure proper drainage.
NOTE: When units are installed above ceilings, or in other locations where damage from condensate overflow may occur, it is MANDATORY to install a field fabricated auxiliary drain pan under the coil cabinet enclosure.
CAUTION
If secondary drain is not inst a lled, the seconda ry access must be plugged.
The installation must include a “P” style trap that is located as close as is practical to the evaporator coil. See Figure 12 for details of a typical condensate line “P” trap.
NOTE: Trapped lines are required by many local codes. In the absence of any prevailing local codes, please refer to the requirements listed in the Uniform Mechanical Building Code.
A drain trap in a draw-through application prevents air from being drawn back through the drain line during fan operation thus preventing condensate from draining, and if connected to a sewer line to prevent sewer gases from being drawn into the airstream during blower operation.
Field experience has shown condensate drain traps with an open vertical Tee between the air handler and the conden­sate drain trap can improve condensate drainage in some applications, but may cause excessive air discharge out of the open Tee. The manufacturer does not prohibit this type of drain but we also do not recommend it due to the resulting air leakage. Regardless of the condensate drain design used, it is the installer’s responsibility to ensure the condensate drain system is of sufficient design to ensure proper conden­sate removal from the coil drain pan.
Drain
Connection
Air Handler
POSITIVE LIQUID SEAL REQUIRED
AT TRAP
2" MIN.
3" MIN.
Use of a condensate removal pump is permitted when nec­essary. This condensate pump should have provisions for shutting off the control voltage should a blocked drain occur. A trap must be installed between the unit and the conden­sate pump.
IMPORTANT NOTE: The evaporator coil is fabricated with oils that may dissolve styrofoam and certain types of plastics. Therefore, a removal pump or float switch must not contain any of these materials. Tip: Priming the “P” trap may avoid improper draining at the initial installation and at the beginning of the cooling season.
9 Ductwork
This air handler is designed for a complete supply and return ductwork system.
To ensure correct system performance, the ductwork is to be sized to accommodate 350-450 CFM per ton of cooling with the static pressure not to exceed 0.5" in w.c. Refer to ACCA Manual D, Manual S and Manual RS for information on duct sizing and application. Flame retardant ductwork is to be used and sealed to the unit in a manner that will prevent leak­age.
NOTE: A downflow application with electric heat must have an L-shaped sheet metal supply duct without any outlets or registers located directly below the heater.
9.1 Return Ductwork
DO NOT LOCATE THE RETURN DUCTWORK IN AN AREA THAT CAN INTRODUCE TOXIC, OR OBJEC­TIONABLE FUMES/ODORS INTO THE DUCTWORK. The return ductwork is to be connected to the air han­dler bottom (upflow configuration).
Do not operate this product without all the ductwork attached.
10 Return Air Filters
Each installation must include a return air filter. This filtering may be performed at the air handler using the factory filter rails or externally such as a return air filter grille. When using
the factory filter rails, a nominal 16x20x1”, 20x20x1” or 24x20x1” (actual dimension must be less than 23-½”x20”) filter can be installed on a B, C and D cabinet respectively (the cabinet size is the seventh letter of the model number).
11 Electric Heat
Refer to the installation manual provided with the electric heat kit for the correct installation procedure. All electric heat must be field installed. If installing this option, the ONLY heat kits that are permitted to be used are the HKS series. Refer to the air handler unit’s Serial and Rating plate or the HKS speci­fication sheets to determine the heat kits compatible with a given air handler. No other accessory heat kit besides the HKS series may be installed in these air handlers.
Figure 12
8
NOTE: For installations not indicated above the following formula is to be used:
TR = (kW x 3412) x (Voltage Correction) x 1.08 / CFM
Where: TR = Temperature Rise
kW = Heater Kit Actual kW 3412 = Btu per kW VC* = .96 (230 Supply Volts)
= .92 (220 Supply Volts) = .87 (208 Supply Volts)
1.08 = Constant CFM = Measured Airflow
*VC (Voltage Correction)
NOTE: The Temperature Rise Tables can also be used to estimate the air handler airflow delivery. When using these tables for this purpose set the room thermostat to maximum heat and allow the system to reach steady state conditions. Insert two thermometers, one in the return air and one in the supply air. The temperature rise is the supply air temperature minus the room air temperature. Using the temperature rise calculated, CFM can be estimated from the TR formula above. See Technical Manual and/or Service Manual for more information.
11.1 No Electric Heat Installed
If no electric heat accessory kit is installed, a cover plate
must be installed over the opening for electric heat. This cover plate kit is available from Goodman®, Amana® and Daikin brand distributors.
CFM
800 1000 1200 1400 1600 1800 2000
3568101519/2025
12 19 23 31 37
9 1519253044 8 12152125374962 7 11131821324253 6 9 12 15 19 28 37 46 5 8 10 14 16 25 33 41 5 7 9 12 15 22 30 37
HEAT KIT NOMINAL kW
230/1/60 SUPPLY VOLTAGE - TEMP. RISE °F
Table 2
CFM
800 1000 1200 1400 1600 1800 2000
3568101519/2025
11 18 22 30 35
9 1418242842 7 12152024354759 6 10131720304051 6 9 11 15 18 27 35 44 5 8 10 13 16 24 31 39 4 7 9 12 14 21 28 35
HEAT KIT NOMINAL kW
220/1/60 SUPPLY VOLTAGE - TEMP. RISE °F
Table 3
CFM
800 1000 1200 1400 1600 1800 2000
3568101519/2025
10 17 21 28 33
8 1317222740 7 11141922334556 6 10121619293848 5 8 10 14 17 25 33 42 5 7 9 12 15 22 30 37 4 7 8 11 13 20 27 33
HEAT KIT NOMINAL kW
208/1/60 SUPPLY VOLTAGE - TEMP. RISE °F
Table 4
*ARUF
ARPT
18 715 715 715 715 950
24 715 715 715 715 950 30B 715 715 715 715 875 875 30C 1170 1170 1170 1170 1345 1345
36 1170 1170 1170 1170 1345 1345
42 1170 1170 1170 1170 1345 1345
48 1590 1590 1590 1590 1715 1715 1715
60 1590 1590 1590 1590 1715 1715 1715
*Table applies to ARUF**14**, ARPT**14**
3 5 6 8 10 15 19 20 25
HEATER (kW)
Table 5
MINIMUM CFM REQUIRED FOR HEATER KITS
HEATER (kW)
*ASPT
24 715 715 715 715 875
30 715 715 715 715 950
36 1170 1170 1170 1170 1345 1345
42 1170 1170 1170 1170 1345 1345
48 1590 1590 1590 1590 1715 1715 1715
60 1590 1590 1590 1590 1715 1715 1715
*Table applies to ASPT**14**
3 5 6 8 10 15 19 20 25
Table 6
9
HEATER (kW)
*ASUF
29 715 715 715 715 875 39 1170 1170 1170 1170 1345 1345 49 1170 1170 1170 1170 1345 1345 59 1590 1590 1590 1590 1715 1715 1715
*Table applies to ASUF**14**
3 5 6 81015192025
Table 7
MINIMUM CFM REQUIRED FOR HEATER KITS
12 Electrical and Control Wiring
IMPORTANT: All routing of electrical wiring must be made
through provided electrical knockouts. Do not cut, puncture or alter the cabinet for electrical wiring.
12.1 Building Electrical Service Inspection
This unit is designed for single-phase electrical supply only. DO NOT OPERATE ON A THREE-PHASE POWER SUPPLY. Measure the power supply to the unit. The supply voltage must be measured and be in agreement with the unit nameplate power requirements and within the range shown.
HIGH VOLTAGE! T o avoid prope rty dama ge , persona l injury or death due to el ect rical shock, th is uni t MUST have an uninterrupted, unbroken
electrical ground. The electrical ground circuit may consist of an appro pri at ely sized electr ical wi re connecting the ground lug in the unit control box to the building electrical service panel. Other methods of grounding are permit ted if perform ed in accordance with the National Electric Code (NEC) /Americ an Nation al Standar ds Institut e (ANSI)/National Fire Protection Association (NFP A) 70 and local/state codes. In Canada, electrical grounding is to be in ac co rda nce w ith th e C ana dian Elec tric Cod e (CSA) C22.1.
Wire used must carry the Minimum Circuit Ampac-
ity (MCA) listed on the unit’s Series and Rating Plate.
Refer to the NEC (USA) or CSA (Canada) for wire siz­ing. The unit MCA for the air handler and the optional electric heat kit can be found on the unit Series and Rating Plate.
Nominal Input Minimum Voltage Maximum Voltage
208 - 240 197 253
ELECTRICAL VOLTAGE
Table 8
12.2 Wire Sizing
Wire size is important to the operation of your equip­ment. Use the following check list when selecting the appropriate wire size for your unit.
FIRE HAZARD! To avoid the risk of property damage, personal injury or fire, use only copper conductors.
HIGH VOLTAGE!
Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property dama ge , personal inju ry or deat h.
Wire must be sized to allow no more than a 2% volt-
age drop from the building breaker/fuse panel to the unit.
Wires with different insulation temperature rating have varying ampacities - be sure to check the temperature rating used.
Refer to the latest edition of the National Electric Code or in Canada the Canadian Electric Code when deter­mining the correct wire size.
12.3 Maximum Overcurrent Protection (MOP)
Every installation must include an NEC (USA) or CEC (Canada) approved overcurrent protection device. Also, check with local or state codes for any special regional requirements.
Protection can be in the form of fusing or HACR style circuit breakers. The Series and Rating Plate provides the maximum overcurrent device permissible.
NOTE: Fuses or circuit breakers are to be sized larger than the equipment MCA but not to exceed the MOP.
10
12.4 Electrical Connections – Supply Voltage
12.5 Low Voltage Connections
IMPORTANT NOTE: USE COPPER CONDUCTORS ONLY.
Knockouts are provided on the air handler top panel and sides of the cabinet to allow for the entry of the supply voltage conductors, as shown in Figure 13. If the knockouts on the cabinet sides are used for electri­cal conduit, an adapter ring must be used in order to meet UL1995 safety requirements. An NEC or CEC approved strain relief is to be used at this entry point. Some codes/municipalities require the supply wire to be enclosed in conduit. Consult your local codes.
Top of
Cabinet
Side of
Cabinet
KNOCK-OUT FOR ELECTRICAL CONNECTIONS
Figure 13
12.4.1 Air Handler Only (Non-Heat Kit Models)
The power supply connects to the stripped black and red wires contained in the air handler electrical com­partment. Attach the supply wires to the air handler conductors as shown in the unit wiring diagram using appropriately sized solderless connectors or other NEC or CEC approved means. A ground lug is also pro­vided in the electrical compartment. The ground wire from the power supply must be connected to this ground lug.
12.4.2 Air Handler - Non-Circuit Breaker Heat Kits
A terminal block is provided with the HKS kit to attach the power supply and air handler connections. Follow the HKS Installation Manual and wiring diagram for complete wiring details.
12.4.3 Air Handler With Circuit Breaker Heat Kit
The air handler has a plastic cover on the upper ac­cess panel that will require either one or both sections to be removed to allow the heat kit circuit breaker(s) to be installed. The circuit breakers have lugs for power supply connection. See the HKS Installation Instruc­tions for further details.
Several combinations of low voltage schemes are pos­sible, depending on the presence of a heat kit and whether the heat kit is single-stage or multi-stage, whether the outdoor section is an air conditioner or heat pump, and whether the outdoor section is single-stage or two-stage. The 24V-control voltage connects the air handler to the room thermostat and condenser. Low voltage wiring must be copper conductors. A minimum of 18AWG must be used for installations up to 50’ and 16AWG for installations over 50’. Low voltage wiring must be connected through the top of the cabinet or either side. See the “Thermostat Wiring” section of this manual for typical low voltage wiring connections.
12.5.1 Thermostats
Second-stage heat can be accomplished by a multi­stage heating thermostat or the addition of an outdoor thermostat as shown in wiring schematics on pages 14 and 15. Follow the thermostat manufacturer’s in­structions for installation.
12.6 Speed Tap Adjustment
ARUF**14** and ARPT**14** air handlers have multi­speed PSC motors. The color of the wire coming from the motor to the “COM” terminal on the control board defines at which speed the motor will operate. Black wire is high speed, blue wire is medium speed and red wire is low speed. To change speeds, remove the wire attached to the “COM” terminal on the control board, and swap it with the wire (on terminal “M1” or “M2”) with the color that will give the desired speed.
ASPT**14** and ASUF**14** air handlers feature en­ergy efficient blower motors. The motors run at a con­stant torque with very low power consumption and are energized by 24 VAC. Adjust the CFM by changing the 24 VAC leads to the desired speed tap on the ter­minal block. The ASPT blower motor speeds are pro­grammed to deliver adequate airflow at rated external static pressure and with 60 second off time delay. For details, refer to the specification sheet applicable to your model.
NOTE: In some models, not all speed taps are allow­able for certain electric heat applications. Refer to air handler Series and Ratings plate for minimum speed.
11
13 Achieving 2% Low Leakage Rate
Ensure all the gaskets remain intact on all surfaces as shipped with the unit. These surfaces are areas between the upper tie plate and coil access panel, blower access and coil ac­cess panels, and between the coil access and filter access panels. Ensure upon installation, that the plastic breaker cover is sitting flush on the blower access panel and all access panels are flush with each other and the cabinet. With these requirements satisfied, the unit achieves less than 2% air­flow leakage when tested in accordance with ASHRAE Stan­dard 193.
14 Start-Up Procedure
Prior to start-up, ensure that all electrical wires are prop­erly sized and all connections are properly tightened.
All panels must be in place and secured. For Air Tight application, gasket must be positioned at prescribed locations to achieve 2% leakage.
Tubing must be leak free.
Condensate line must be trapped and pitched to allow for drainage.
Low voltage wiring is properly connected.
15 Regular Maintenance
HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
The only item required to be maintained on a regular basis by the user is the circulating air filter(s). Filter should be cleaned or replaced regularly, typically once per month. A certified service technician must perform all other services.
IMPORTANT NOTE: If thumb screws are used to access the filter, ensure the washer installed on the screw behind the access panel remains in place after re-installation.
Auxiliary drain is installed when necessary and pitched to allow for drainage.
Unit is protected from vehicular or other physical dam­age.
Return air is not obtained from, nor are there any re­turn air duct joints that are unsealed in, areas where there may be objectionable odors, flammable vapors or products of combustion such as carbon monoxide (CO), which may cause serious personal injury or death.
12
Airflow Data
Model Number
ARUF18B14*
ARUF24B14*
ARUF30B14*
ARUF30C14*
ARUF36C14*
ARUF42C14AA
ARUF42C14AB
ARUF48D14*
ARUF60D14*
Blower
Speed
High 1150 1095 1045 1025 950 865 775
Medium
Low
High
Medium
Low
High
Medium 870 820 775 745 705 655 580
Low
High 1485 1435 1385 1345 1275 1205 1125
Medium
Low
High
Medium
Low
High
Medium 1395 1340 1290 1235 1170 1095 1000
Low
High 1655 1590 1515 1430 1340 1225 1080
Medium
Low
High
Medium
Low
High
Medium 2030 1970 1885 1800 1690 1600 1495
Low
0.10.20.30.40.50.60.7
890 855 835 775 715 665 605 640 605 565 530 485 440 360
1150 1095 1045 1025 950 865 775
890 855 835 775 715 665 605 640 605 565 530 485 440 360
1145 1085 1020 950 900 845 765
615 585 565 535 490 435 345
1300 1270 1235 1195 1130 1060 955 1040 1015 980 930 865 790 705 1485 1435 1385 1345 1275 1205 1125 1300 1270 1235 1195 1130 1060 955 1040 1015 980 930 865 790 705 1580 1530 1465 1400 1330 1255 1165
1095 1045 1000 950 895 820 725
1435 1370 1300 1220 1150 1025 925 1115 1040 995 930 845 770 675 1990 1915 1810 1765 1690 1585 1435 1655 1605 1555 1480 1295 1200 1060 1480 1420 1350 1290 1185 1100 1045 2235 2175 2125 2050 1960 1825 1720
1615 1535 1455 1355 1270 1185 1090
Static Pressure (in w.c)
AIRFLOW DATA (CFM) FOR ARUF**14** MODELS
Model Number
ARPT18B14
ARPT24B14
ARPT30B14
ARPT36C14
ARPT36D14
ARPT42D14
ARPT48D14
ARPT60D14
Blower
Speed
High
Medium
Low
High
Medium
Low
High
Medium
Low
High
Medium
Low
High
Medium
Low
High
Medium 1655 1605 1555 1480 1295 1200 1060
Low
High 1960 1905 1845 1780 1715 1645 1570
Medium 1600 1545 1495 1435 1360 1290 1215
Low
High 2205 2140 2080 2010 1945 1870 1795
Medium
Low
AIRFLOW DATA (CFM) FOR ARPT**14** MODELS
Notes: • Airflow data indicated is 230V without air filter in place.
• The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. The shaded area indicates ranges in excess of maximum design external static pressure.
• Use the CFM adjustment factors of 0.98 for horizontal left and 0.96 for horizontal right & downflow orientations.
Table 9
Static Pressure (in w.c)
0.10.20.30.40.50.60.7
1185 1125 1065 1010 985 910 780
900 850 825 785 715 670 610 630 605 560 525 495 445 355
1185 1125 1065 1010 985 910 780
900 850 825 785 715 670 610 630 605 560 525 495 445 355
1145 1085 1020 950 900 845 765
870 820 775 745 705 655 580
615 585 565 535 490 435 345 1580 1515 1445 1395 1345 1240 1155 1385 1350 1300 1250 1170 1095 1005 1260 1205 1175 1105 1040 975 865 1815 1770 1705 1640 1555 1450 1355 1580 1525 1485 1420 1350 1275 1165 1220 1180 1140 1085 1030 950 865 1990 1915 1810 1765 1690 1585 1435
1480 1420 1350 1290 1185 1100 1045
1395 1340 1280 1220 1150 1090 1020
1985 1935 1865 1815 1755 1695 1635 1600 1555 1505 1455 1405 1345 1295
Table 10
13
Airflow Data
Model Number
ASPT24B14
ASPT30C14
ASPT36C14
ASPT42D14
ASPT48D14
ASPT60D14
Blower
Speed
Tap
1 2 3 4 5
0.10.20.30.40.50.60.70.80.9 1
570 540 520 480 450 415 370 305 270 240 650 605 600 570 530 500 460 425 380 330 740 690 660 650 615 570 525 480 440 405 855 810 775 755 750 720 690 650 620 575
1050 1005 975 940 910 900 885 880 845 820
Static Pressure (in w.c)
1 610 580 540 445 390 330 285 240 205 160 2 705 670 625 570 545 465 425 385 325 270 3 785 740 720 660 640 580 515 475 440 370 4 880 845 810 805 740 700 660 595 550 515 5 1440 1440 1400 1380 1350 1330 1295 1275 1245 1205 1 960 905 890 810 760 720 665 620 550 485 2 1060 1010 995 920 875 835 790 745 690 615 3 1150 1100 1090 1025 990 945 905 860 810 750 4 1250 1220 1205 1145 1110 1070 1035 990 940 885 5 1470 1440 1425 1405 1375 1260 1315 1280 1245 1205 1 1230 1180 1110 1060 1000 945 885 810 745 685 2 1365 1310 1250 1190 1140 1090 1030 980 920 855 3 1460 1410 1355 1305 1255 1210 1155 1115 1060 1010 4 1545 1490 1440 1375 1330 1295 1245 1200 1150 1100 5 1865 1825 1780 1745 1695 1645 1610 1570 1520 1475 1 1485 1425 1400 1325 1270 1220 1165 1115 1080 1005 2 1560 1510 1490 1425 1385 1335 1295 1250 1205 1155 3 1675 1625 1600 1530 1485 1435 1390 1345 1295 1245 4 1820 1770 1745 1685 1640 1595 1555 1510 1470 1420 5 2225 2180 2160 2085 2060 2010 1970 1930 1895 1850 1 1485 1425 1400 1325 1270 1220 1165 1115 1080 1005 2 1675 1625 1600 1530 1485 1435 1390 1345 1295 1245 3 1820 1770 1745 1685 1640 1595 1555 1510 1470 1420 4 2060 2010 1995 1925 1880 1845 1800 1760 1720 1680 5 2225 2180 2160 2085 2060 2010 1970 1930 1895 1850
AIRFLOW DATA (CFM) FOR ASPT**14** MODELS
Blower
Model Number
ASUF29B14
ASUF39C14
ASUF49C14
ASUF59D14
Speed
Tap
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
0.10.20.30.40.50.60.70.80.9 1
570 540 520 480 450 415 370 305 270 240 650 605 600 570 530 500 460 425 380 330 740 690 660 650 615 570 525 480 440 405 855 810 775 755 750 720 690 650 620 575
1050 1005 975 940 910 900 885 880 845 820
960 905 890 810 760 720 665 620 550 485 1060 1010 995 920 875 835 790 745 690 615 1150 1100 1090 1025 990 945 905 860 810 750 1250 1220 1205 1145 1110 1070 1035 990 940 885 1470 1440 1425 1405 1375 1260 1315 1280 1245 1205 1425 1405 1375 1340 1305 1265 1215 1155 1115 1070 1560 1545 1525 1490 1455 1410 1380 1325 1275 1225 1670 1645 1620 1595 1550 1520 1485 1445 1405 1350 1760 1745 1715 1685 1655 1625 1585 1550 1515 1470 1845 1820 1800 1775 1740 1705 1675 1640 1605 1575
1485 1425 1400 1325 1270 1220 1165 1115 1080 1005 1675 1625 1600 1530 1485 1435 1390 1345 1295 1245 1820 1770 1745 1685 1640 1595 1555 1510 1470 1420 2060 2010 1995 1925 1880 1845 1800 1760 1720 1680 2225 2180 2160 2085 2060 2010 1970 1930 1895 1850
AIRFLOW DATA (CFM) FOR ASUF**14** MODELS
Notes: • Airflow data indicated is 230V without air filter in place.
• The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. The shaded area indicates ranges in excess of maximum design external static pressure.
• Use the CFM adjustment factors of 0.98 for horizontal left and 0.96 for horizontal right & downflow orientations.
Table 11
Static Pressure (in w.c)
Table 12
14
Schematics
WARNING
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DISCO NNECT ALL POWER BEFORE SERVICING.
CONTACTOR
COIL
ROOM THERMOSTAT
WY
TO CON DENSI NG UNIT 2 4V. CONNECT ION S
#18 GA. 2 WIRES
GR
R
G
W
Y
#18 GA. 4 WIRES WITH COOLING 3 WIRES WITHOUT
AR UNIT
RED
GREEN
WHITE
BLUE
Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 10kW and below
#18 GA. 4 WIRE WITH COOLING 3 WIRE WITHOUT
#18 GA. 2 WIRES
CONTACTOR
COIL
CONDENSING UN IT 24V. CONN E C TI O NS
W2
AR UNIT
RED
GREEN
WHITE
BROWN
Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 15kW and above
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BLUE
15
WARNING
ARUF**14**/ARPT**14**
18-60
10 KW & B ELOW
HEAT PUMP
C O
B
Y
R
I
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
TYPICAL H/P
ROOM THERMOSTAT
CGR
O
Y
R
E
R
R
#18 GA. 7 WIRE
AT/AR UNIT
R
RED
Y O
W
BL
#18 GA. 5 WIRE
(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL
ARUF**14**/ARPT**14**
18-60
ABOV E 10 KW
HEAT PUMP
C
O R
Y
B
I
R
R
Y
R Y O
W
NOTE
TYPICAL H/P
ROOM THERMOSTAT
CO
R
GE
NOTE
BR
G
G
BR
W
BL
#18 GA. 6 WIRE NEEDED WHEN OT IS USED
#18 GA. 7 WIRE
R
G
NOTE
GREEN
W
WHITE
BLUE
BL
AT/AR UNIT
RED
R
G
GREEN
WHITE
W
BROWN
BR
(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL
IMPORTANT: If outdoor thermostat is not used, tie white and brown wires from Air Handler together.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BL
#18 GA. 5 WIRE
BL
BL
#18 GA. 7 WIRE NEEDED WHEN TWO OT'S ARE USED
16
BLUE
ASPT/ASUF Thermostat Connections
The following composite wiring diagrams detail various con­figurations in which the ASPT/ASUF air handlers can be used. Examples include single-stage cooling and heat pump with single or two-stage electric heating. All these configurations can be applied with convenient connections to outdoor ther­mostat applications.
The following sections will be detailed:
Single-Stage Cooling
Heat Pump
Each diagram details the connections between room ther­mostat and ASPT air handlers, and the connections between the ASPT air handlers and the Condensing Unit (or Heat Pump) with optional connections to Outdoor Thermostats. For each configuration, refer to the explanation of the proper jumper(s) to remove for the corresponding blower speed that will result in the programmed EEM™ motor.
IMPORTANT: WHEN MATCHING THE ASPT AIR HANDLERS TO A SINGLE SPEED COOLING OR HEAT PUMP UNIT, REMEMBER TO CONNECT “Y” FROM THE THERMOSTAT TO THE “Y2” ON THE LOW VOLTAGE TERMINAL BOARD.
An equivalent thermostat can be used in place of the manufacturer’s thermostat part number.
WARNING
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL BL
TO CONDENSING UNIT 24V CONNECTION
DISCO NNECT ALL POWER BEFORE SERVICING.
#18 GA. 4 WIRES WITH COOLING 3 WIRES WITHOUT
YW
GR
RD GR WH
YL YL
BL
ASPT UNIT ASUF UNIT
C R G
W1 W2
Y1 Y2
O
TB
COOLING UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMO­STAT.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
NOMENCLATURE: OT - OUTDOOR THERMOSTAT (OPTIONAL) EHR - EMERGENCY HEAT RELAY (OPTIONAL)
17
COLOR CODES RD - RED YL - YELLOW BL - BLUE BR - BROWN OR - ORANGE WH - WHITE
WARNING
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
#18 GA. 5 WIRES WITH COO LIN G 4 WIRES WITHOUT
W2
YGW
R
ASPT UNIT ASUF UNIT
C
YL BL
BR
YL
CONDENSING UNIT 24V CONNE C TION
RD GR WH
BR
BR
YL YL
BL
R G
W1 W2
Y1 Y2
O
TB
COOLING UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE
AND ROOM THERMOSTAT WITH TWO STAGES OF HEAT
#18 GA. 7 WIRE
W2
YC
O
R Y O
YL
RD
YL
OR
WH
BL
HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMO­STAT.
W2
GC R
WH
WH
BL
NOMENCLATURE: OT - OUTDOOR THERMOSTAT (OPTIONAL) EHR - EMERGENCY HEAT RELAY (OPTIONAL)
GR
E
BR
BR
RD
WH
YL
OR
BL
BL
YL
ASPT UNIT ASUF UNIT
C R G
W1 W2
Y1 Y2 O
TB
COLOR CODES RD - RED YL - YELLOW BL - BLUE BR - BROWN OR - ORANGE WH - WHITE
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
18
WARNING
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
#18 GA. 7 WIRE
W2
YC
R Y O
O
YL
OR
RD
YL
OR
WH
BL
OR
HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMO­STAT.
W2
GC R
GR
WH
BL
WH
OR
BR
NOMENCLATURE: OT - OUTDOOR THERMOSTAT (OPTIONAL) EHR - EMERGENCY HEAT RELAY (OPTIONAL)
E
BR
RD
GR
YL
RD
WH
RD
BL
OR
ASPT UNIT ASUF UNIT
WH
TB
C R G
W1 W2
Y1 Y2
O
COLOR CODES RD - RED YL - YELLOW BL - BLUE BR - BROWN OR - ORANGE WH - WHITE
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
19
WARNING
C
T
P
R
C
P
C
R
R
M
L
L
G
T
R
ELECTRONIC BLOWER TIME DELAY RELAY
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DISCO NNECT ALL POWER BEFORE SERVICING.
SYSTEM TRANSFORME
24 VAC
OPTIONAL SPEEDU
TSTA
XFMR-
K1
M1
PARK TERM INA
120/240VA
MOTO
B13707-35
XFMR-
WIRING DIAGRA
K1
FOR USE W ITH HEAT KI
SPEEDU
The Electronic Blower Time Delay Relay provides power to the blower motor with a delay of 7 seconds after 24VAC is applied to “G”. After 24VAC is removed from “G”, the blower motor output is de-energized after a delay of 65 seconds.
Normal Time Delays 60Hz 50Hz Turn On Delay 7.0 SEC.±1% 8.4 SEC. .±1% Turn Off Delay 65.0 SEC.±1% 78.0 SEC. .±1%
N E UTRA
Field test mode: Shorting the “speedup” quick connect to “C” decrease times as follows:
Speedup Times 60Hz 50Hz Turn On Delay 3.0 SEC.±1% 3.6 SEC. .±1% Turn Off Delay 5.0 SEC.±1% 6.0 SEC. .±1%
Field test mode is cancelled when the “speedup” quick connect to “C” short is removed.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
20
Wiring Diagrams
WARNING
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
DISCO NNECT ALL POWER BEFORE SERVICING.
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ARUF**14**/ARPT**14**
FL
FL
FL
FL
HTR4
BL
BK
M1
YL
RD
M2
BK
BK
RD
L2L1 L1 L2
208/240 VOLTS
EM
HI
LO
SEE NOTE 1
3
5
4
5
PLF
FACT ORY WIRING HIGH VOLT AGE LOW VOLTAGE
FIELD WIRING HIGH VOLT AGE LOW VOLTAGE
TR
PLF
PLM
FL FUSE LINK TL
HTR HEAT ELEMEN TS
TL
HTR1
HTR2
HTR3
BK
TL
RD
TL
YL
TL
BL
PU
RD
BL
M3
M7
M5 M6
M4
M8
R1
R2
WH
YL
BL BK
RD
PLF
3
PLM
NO
NC
M1
EBTDR
M2
COM
C
EBTDR
BL
WIRING CODE
TRANSFORMER FEMAL E PL UG CO N NE CT OR MALE PLUG CONNECTOR
THERMAL LIMIT
0140A00058-B
PLF
PLM
FL
TL
HTR2
FL
TL
HTR1
BK
RD
M1M2M3
R
RD
BK
BK
RD
L2L1
L2
L1
RD
BK
23
1
2
1
BK
RD
RD
BK
BK
PU
BL
M4
WH
1
2
RD
3
4
5
6
7
8
9
EQUIPMENT GROUND
USE COPPER WIRE
GRD
4 5 678 9
3
4 5WH6789
PU
BR
BL
NOTE 4
SEE
BK
RD
L1
FL
FL
FL
YL
L2 L1 L2
TL
HTR1
HTR2
HTR3
BK
M1 M2
BK
RD
BK
TL
RD
TL
RD
YL
M3
M1
M4
M2
R1
YL
BK
RD
BK
1
PU
BL
R2
2
3
RD
BL
4
5
BR
6
WH
7
8
9
L1
1
PLF
1
PLM
RC
FL
TL
HTR1
BK
BK
L1 L2
BK
PU
M1
R
M2
BK
BK
RD
BL
WH
1
2
RD
3
4
5
6
7
8
9
ONE (1) ELEMENT ROWS TWO (2) ELEMENT ROWS THREE (3) ELEMENT ROWS FOUR (4) ELEMENT ROWS
NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP IS NOT BELOW MINI MUM BLOWER SPEED (MBS) SPECIFIED FOR THE AIR HANDLER/H EATER KIT COMBINATION ON THIS UNITS SERIAL PLATE. AFTER INST ALLING OPTIONAL HEAT KIT, MARK A "X" IN THE PROVIDED ABOVE. MARK ACCORDING TO THE NUMBER OF HEATER ELEMENT ROWS INSTALLED. NO MARK INDICATES NO HEAT KIT INSTALLED. 5 ELEMENT ROWS DATA SUPPLIED WITH HEATER KIT.
SEE NOTE 2
BL
RD GR
WH
TERMINAL BL OCK SHOWN
FOR 50 HZ MODELS ON LY
BR
SR
BR
WH
GR
RD
BL
RD
G R
XFMR-R XFMR-C
EBTDR
C
BL
SPEEDUP
COPPER POWER SUPPLY
(SEE RATING PLATE)
USE MIN. 7 5 °C FIELD WIRE
THREE SPEED MOTOR WIRING
(SELECT MODE LS ONLY)
SEE NOTE 3
IF REPLA CEMENT OF THE ORIGINA L WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY USE WIRE THAT CONFORMS TO THE NATIONAL ELECTRIC CODE.
SEE NOTE 5
NO
K1
COM
K1
NC
M1
M2
BK
NOTE 3
SEE
RD
PU
(TR 1)
PU
RD
(COM) RD LOW
BL
(M2)
(M1) BK
PU
RC
BK
MEDIUM
HIGH
BR
PU
C
EM
3 SPEED
123
5
24V
BL
RD
4
RD
SEE NOTE 1
240
TR
BL
RC
BR
BR
R G
EBTDR
RD
BK RD
BLYLBLUE
COMPONENT CODE
EM
RC
RD
PU
BK
EM
SR
RRELAY
EBTDR
N
OTES:
1) RED WIRES TO BE ON TRANSFORMER TERMINAL "3" FOR 240 VOLTS AND ON TERMINAL "2" FOR 208 VOLTS.
2) SEE COMPOSITE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS.
3) CONFIRM SPEED TAP SELECTED IS APPROPRIATE FOR APPLICATION. IF SPEED TAP NEEDS TO BE CHA NGED, CONNECT APPROPRIATE MOTOR WIRE (RED FOR LOW, BLUE FOR MEDIUM,AND BLACK FOR HIGH SPEED) ON "C OM" CONNECTION OF THE EBTDR. INACT IV E MOT O R WIRE S SH OULD BE CONNECTED TO "M1 OR M2" ON EBTDR.
4) BROWN AND WHITE WIRES ARE USED WITH HEAT KITS ONLY.
5) EBTDR HAS A 7 SECOND ON DELAY WHEN "G" IS ENERGIZED AND A 65 SECOND OFF DELAY WHEN "G" IS DE-ENERGIZED.
1
2
TR
24V
4
WH6BR
COLOR CODE
GR
WH
PU BR
GREEN PURPLE BROWN WHITE
BLACK RED YELLOW
EVAPOR ATO R M O TOR RUN CAPACITOR STRAIN REL IEF
ELECTRONIC BL OWER TIME DELAY RELAY
GR
BK
1
2
3
RD
BL
4
5
BR
6
7
8
9
L2
2
2
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
21
Wiring Diagrams
A
A
WARNING
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO
DISCO NNECT ALL POWER BEFORE SERVICING.
MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ASPT**14**/ASUF**14**
FL
HTR1
FL
HTR2
FL
HTR3
YL
RD
YL
BK
M1
M3
M1
M2
RD
M4
M2
R1
BK
BK
RD
YL
BK
RD
L1
L2 L1 L2
THREE (3) ELEMENT ROWS
208/240 V OLTS
EM
LGN
65PLM4
SEE NOTE 1
B
5
123
424V
W2R W1C G 4Y1 OY2 1DH 32 5
VOLTAGE WIRING CONNECTIONS.
TL
BK
TL
RD
TL
BK
1
2
PU
3
BL
RD
BL
4
R2
5
BR
6
WH
7
8
9
L2
2
PLF
2
PLM
3
4
CR
1
LTERNAT E HE AT REL AY
1
7
FL
TL
HTR1
FL
FL
FL
BL
YL
RD
BK
BK
L2L1 L1 L2
5
2
4
CR
1 2
EM
3 4
C
5
EBTDR
BK
TL
HTR2
RD
TL
HTR3
YL
TL
HTR4
BL
PU
RD
BK
M1
M2
RD
BL
M3
M7
M5
M6
M4
M8
R1
R2
WH
YL
BL
BK
RD
FOUR (4) ELEMENT ROWS
WIRING CODE
FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FIEL D W IRIN G HIGH VOLTAGE LOW VOLTAGE
TRANSFORMER
TR
FEMALE PLUG CONNECTOR
PLF
MALE PLUG CONNECTOR
PLM
FL FUSE LINK TL
THERMAL LIMIT
HTR HEAT ELEMENTS
COLOR CODE
BK
BLACK
GR
RD
RED
PU
YELLOW
BR
BLYLBLUE
COMPONENT C ODE
EVAPORATOR MOTOR
EM
TERMINAL BOARD
TB
RELAY
R
CR C ONT ROL RELAY
ELECTRONIC BLOWER TIME DELAY RELAY
BK
RD
BL
BR
GREEN PURPLE BROWN WHITEWH
1
2
3
4
5
6
7
8
9
0140A00063-A
BK
L1 L2
FL
BK
TL
HTR1
BK
BK
M1
R
M2
BK
RD
1
2
RD
PU
3
BL
4
5
6
WH
7
8
9
FL
FL
RD
BK
L2L1
RD
HTR1
HTR2
M1M2M3
R
BK
BK
TL
TL
BK
BK
1
RD
2
RD
PU
3
BL
4
M4
RD
5
6
WH
7
8
9
ONE (1) ELEMENT ROW S TWO (2) ELEMENT ROWS
NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP DOES NOT EXCEED MINIMUM BLOWER SPEED (MBS) SPECIFIED FOR THE AIRHANDLER/HEATER KIT COMBINATION ON THIS UNIT'S S&R PLATE. AFTER INSTALLING OPTIONAL HEAT KIT, MARK A "X" IN THE BOX PROVIDED ABOVE. MARK ACCORDING TO NUMBER OF HEATER ELEMENT ROWS INSTALLED. NO MARK INDICATES NO HEAT KIT INSTALLED.
D
T
N
N
E
U
M
I
O
U
R
P
Q
G
E
T
E
E
O
S
N
2
1
DH325
W2R
W1C
G4Y1O
Y
2
D
R
R
G
L
B
R
D
IF REPLACEMENT OF TH E ORIGINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY, USE WIRE THA T C ON F ORMS TO THE NA TIO NAL ELECTRIC CODE.
R
B
H
W
H
W
R
C
D
R
4
R
G
A
B
D
R
COPPER POWER SUPPLY
(USE RATING PLAT E)
USE MIN. 75 ° C FI ELD WIRE
P
U
7
1
B
L
R
G
L
2
L
1
2345678
1
P
L
F
2
P
L
M
1
K
B
D
R
H
W
D
R
L
B
D
R
2
G
R
1
ALTERNATE HEAT RELAY
E
D
4
5
3
B
L
B
R
S
E
U
C
O
678
H
W
E
R
I
W
R
E
P
P
9
9
SEE NOTE 4
L1
1
PLF
PLM
1
TR
K
B
D
R
SEE NOTE 1
B
K
123
C
2
4
0
T
R
4
5
4
2
V
L
B
L
B
F
B
L
H
D
R
P
U
4
H
W
5
3
B
L
B
U
P
H
W
E
S
U
L
D
O
E
R
R
R
Y
B
O
L
21435
M
E L
NCG
L
B
K
B
D
R
L
FUSE
HOLDER
ES:
NOT
1) RED WI R E S TO BE O N TR AN S FO RM E R TE RMI NA L "3" FOR 24 0 VOLT S AND O N TERMIN AL "2" FOR 2 80 VOLTS.
2) SEE COMPL ETE WIRING DIAG RAMS I N INSTALLATION INSTRU CTION S FOR PROPER LOW
3) CONFIRM SPEED TAP SELECTION IS APPROPRIATE FOR APPLICATION. IF
NEEDS TO BE CHANGED, CONNECT PURPLE WIRE FROM TERMINAL 4 OF CR
SPEED TAP
APPROPRIATE TAP AT TB.
RELAY TO
4) BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
22
WARNING
3-Phase Heat Kit
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
25kW Heat Kit
CB3
L1
BK
BK
RD
PU
CB1 CB2
L2
RD
CB4
TL
HTR1
FL
TL
HTR2
TL
YL
L1
TL
BK
HTR3
HTR4
HTR5
BK
M2R1M4 M1
BK RD
L2
RD
FL
FL
FL
FL
RD
M3
YL
BL BK RD
TL
BL
L2
L1
BK
RD
YL
BL
PU
BL
M7
M6
M5
M8
R2
WH
M10
M9
BL
PU
PC
1
BK
2
3
RD
BL
4
5
BR
6
7
8
9
COMPONENT CODE
PC = 9 PIN CONNECTOR HTR = HEATER ELEME NT TL = THERMAL LMT
R3
RS = RELAY/SEQUENCER TB = TERMINAL BLOCK CB = CIRCUIT BREAKER CC = CONTACTOR FL = FUSE LINK
EM = EVAPORATOR MOTOR EBTDR = ELEC. BLOWER TIME DELAY RC = RUN CAPACITOR TR = TRANSFORMER
SR = STRAIN RELIEF
WIRING CODE:
WH
HIGH VOLTAGE LOW VOLTAGE
PU
NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP MUST EXCEED OR EQUAL THE MINIMUM BLOWER SPEED (MBS) SPECIFIED FOR THE AIRHANDLER / HEATER KIT COMBINATION ON THIS UNIT'S SERIAL PLATE.
OPTIONAL HEAT KIT, MARK AN "X" IN THE PROVIDED BELOW.
NO MARK INDICATES NO HEAT KIT INSTALLED.
COLOR CODE BK = BLACK
BL = BLU E BR = BROWN GR = GREEN OR = ORANGE PK = PINK PU = PURPLE RD = RED WH = WHITE YL = YELLOW
FIVE (5) ELEMENT ROWS
NOTE:­THIS LABEL MUST BE ATTACHED ON THE AIRHANDLER IN A PROMINENT LOCATION
AFTER INSTALLING
L2L1
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
0140M00274-A
23
SPLIT SYSTEMS
AIR CONDITIONING AND HEAT PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS
We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer.
Replace or Clean Filter
IMPORTANT NOTE: Never operate unit without a filter installed as dust
and lint will build up on internal parts resulting in loss of efficiency, equip­ment damage and possible fire.
An indoor air filter must be used with your comfort system. A properly maintained filter will keep the indoor coil of your comfort system clean. A dirty coil could cause poor operation and/or severe equipment dam­age.
Your air filter or filters could be located in your furnace, in a blower unit, or in “filter grilles” in your ceiling or walls. The installer of your air condi­tioner or heat pump can tell you where your filter(s) are, and how to clean or replace them.
Check your filter(s) at least once a month. When they are dirty, replace or clean as required. Disposable type filters should be replaced. Reus­able type filters may be cleaned.
You may want to ask your dealer about high efficiency filters. High effi­ciency filters are available in both electronic and non-electronic types.
These filters can do a better job of catching small airborne particles.
Compressor
The compressor motor is hermetically sealed and does not require ad­ditional oiling.
Motors
Indoor and outdoor fan motors are permanently lubricated and do not require additional oiling.
Clean Outside Coil (Qualified Servicer Only)
Air must be able to flow through the outdoor unit of your comfort system. Do not construct a fence near the unit or build a deck or patio over the unit without first discussing your plans with your dealer or other quali­fied servicer. Restricted airflow could lead to poor operation and/or se­vere equipment damage.
Likewise, it is important to keep the outdoor coil clean. Dirt, leaves, or debris could also restrict the airflow. If cleaning of the outdoor coil be­comes necessary, hire a qualified servicer. Inexperienced people could easily puncture the tubing in the coil. Even a small hole in the tubing could eventually cause a large loss of refrigerant. Loss of refrigerant can cause poor operation and/or severe equipment damage.
Do not use a condensing unit cover to “protect” the outdoor unit during the winter, unless you first discuss it with your dealer. Any cover used must include “breathable” fabric to avoid moisture buildup.
Before calling your servicer
Check the thermostat to confirm that it is properly set.
Wait 15 minutes. Some devices in the outdoor unit or in pro­grammable thermostats will prevent compressor operation for awhile, and then reset automatically. Also, some power compa­nies will install devices which shut off air conditioners for several minutes on hot days. If you wait several minutes, the unit may begin operation on its own.
TO
AVOID THE RISK OF EQUIPMENT DAMAGE OR FIRE, INSTALL
SAME AMPERAGE BREAKER OR FUSE AS YOU ARE
THE REPLACING AGAIN TO
F YOU REPEATEDLY RESET THE BREAKER OR REPLACE
I
THE YOU RUN THE RISK OF SEVERE EQUIPMENT DAMAGE
. IF
WITHIN THIRTY DAYS, CONTACT A QUALIFIED SERVICER
CORRECT THE PROBLEM
FUSE WITHOUT HAVING THE PROBLEM CORRECTED
THE CIRCUIT BREAKER OR FUSE SHOULD OPEN
.
.
,
Check the electrical panel for tripped circuit breakers or failed fuses. Reset the circuit breakers or replace fuses as necessary.
Check the disconnect switch near the indoor furnace or blower
• to confirm that it is closed.
Check for obstructions on the outdoor unit . Confirm that it has
• not been covered on the sides or the top. Remove any obstruc­tion that can be safely removed. If the unit is covered with dirt or debris, call a qualified servicer to clean it.
Check for blockage of the indoor air inlets and outlets. Confirm that they are open and have not been blocked by objects (rugs, curtains or furniture).
Check the filter. If it is dirty, clean or replace it.
• Listen for any unusual noise(s), other than normal operating
• noise, that might be coming from the outdoor unit. If you hear unusual noise(s) coming from the unit, call a qualified servicer.
NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE
Visit our website at www.daikincomfort.com, www.goodmanmfg.com or www .amana-hac.com for information on:
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is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
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5151 San Felipe, Suite 500, Houston, TX 77056
24
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