Goodman ACV series, AMV series, AMH series, ADS series, AMS series Service Instructions Manual

...
Service Instructions
80%, 90%, 95% Gas Furnaces & Accessories
ACS, ACV, ADS, ADV, AMH, AMS, AMV, DCS, DDS, DHS, DMS, GCH, GCS, GDH, GDS, GCV, GHS, GKS, GME, GMH, GMS, GMV
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
Copyright © 2006-2007 Goodman Manufacturing Company, L.P.
RS6610004 Rev. 2
November 2007
www.goodmanmfg.com www.amana-hac.com
TABLE OF CONTENTS
IMPORTANT INFORMATION ........................... 2-3
PRODUCT IDENTIFICATION ........................ 4-14
OPERATING INSTRUCTIONS .................... 20-22
ACCESSORIES ........................................... 23-27
PRODUCT DESIGN .................................... 28-79
SYSTEM OPERATION ................................ 80-91
POLARIZATION & PHASING ............................. 92
MAINTENANCE ............................................ 93-95
SERVICING .................................................96-128
TROUBLESHOOTING .............................. 105-106
SERVICING TABLE OF CONTENTS ................ 98
ACCESSORIES WIRING DIAGRAMS ......129-131
IMPORTANT INFORMATION
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE
SERVICE MANUAL BEFORE BEGINNING REPAIRS.
IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
WARNING
T
O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATER IALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
WARNING
GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES. IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH
MAY RESULT.
MANY JURISDICTIONS REQUIRE A L ICENSE TO INSTALL O R SERVICE HEATING AND AIR CONDITIONING EQUIPMENT.
WARNING
HIGH VOLTAGE
ISCONNECT ALL POWER BEFORE SERVICING OR
D
INSTALLING THIS UNIT.
BE PRESENT.
DAMAGE, PERSONAL INJURY OR DEATH.
FAILURE TO DO SO MAY CAU SE PROPERTY
MULTIPLE POWER SOURCES MAY
2
IMPORTANT INFORMATION
Special Warning for In stallation of Furna ce or Air Handling Units in Enclosed Areas such as Garages, Utility Rooms or Parking Areas
Carbon monoxide producing devices (such as an automobile, space heater, gas w ater heater, etc.) should not b e operated i n enclosed ar eas such as unventilated garages, utility rooms or parking areas bec ause of the danger of carbon monoxide (CO) poisoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area such as a garage, utility ro om or parking area and a carbon monoxid e producing device is operated therein, there must be adequate, direct outside ventilation.
This vent ilation is necess ary to avoid the danger of C O poisoning wh ich can occur if a carbon monoxide producing device continues to operate in the enclo sed area. Carbon monoxide emis sions can be (re )circulated througho ut the structure if the furnace or ai r handler is operating in any mode.
CO can cause serious illness including permanent brain damage or death.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
CONSUMER INFORMATION LINE GOODMAN® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at:
customerservice@goodmanmfg.com
fax us at: (731) 863-2382
(Not a technical assistance line for dealers.)
Outside the U.S., call 1-713-861-2500.
(Not a technical assistance line for dealers.)
Your telephone company will bill you for the call.
Your telephone company will bill you for the call.
CONSUMER INFORMATION LINE
AMANA® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at:
hac.consumer.affairs@amanahvac.com
fax us at: (931) 438-4362
(Not a technical assistance line for dealers.)
Outside the U.S., call 1-931-433-6101.
(Not a technical assistance line for dealers.)
3
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
G M S 9 070 3 B X A A
Product Type
A: Amana® Brand D: Amana
Distinctions
G: Goodman
®
TM
Supply Type
M: Upflow/Horizontal D: Dedicated Downflow C: Downflow/Horizontal H: High Air Flow
Furnace Type
E: Two Stage/X-13 Motor S: Single Stage/Multi-speed V: Two Stage/Variable-speed H: Two Stage/Multi-speed
Brand
AFUE
8: 80% 9: 90%
95: 95%
Nominal Input
Minor Revision
A: Initial
Release
Major Revision
A: Initial
Release
Additional Features
N: Natural Gas X: Low NOx
Cabinet Width
A: 14" B: 17 1/2" C: 21" D: 24 1/2"
Airflow Capability @ 0.5" ESP
3: 1200 CFM 4: 1600 CFM 5: 2000 CFM
045: 45,000 Btuh 070: 70,000 Btuh 090: 90,000 Btuh 115: 115,000 Btuh 140: 140,000 Btuh
4
PRODUCT IDENTIFICATION
MODEL # MFG. # 80 % GAS FURNACES
ADS8* ADS8*****AA
Amana® Brand 80% Gas Furnace
changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks, and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry.The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. Chassis sizes are now 14",
17.5", 21" wide.
, 39" tall,
Dedicated Downflow
, Induced Draft, 39" 80% furnace redesign
ADV8* ADV8******AA
ADV8*****BA ADV8*****BA ADV8*****BB
AMH8*
AMS8* AMS8*****AA
AMV8* AMV8*****AA
AMH8*****AA AMH8*****AB AMH8*****AC
AMV8*****BA AMV8*****BA AMV8*****BB
Amana® Brand 80% Variable Speed Gas Furnace
2-Stage Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and Million-Air stainless steel tubular heat exchanger. Chassis sizes are now 17.5", 21" wide.
Amana® Brand 80% Variable Speed Gas Furnace
2-Stage Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control, sizes are now 17.5", 21" wide. BB models utilized the round nose inducer motor.
Amana® Brand 80% Gas Furnace
cabinet and front panels, PSC motor, standardized blower decks and a 120V silicon nitride igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5" 21, and 24.5" wide. ***AB Models used a round nose inducer motor. ***AC models revert back to Jakel square nose inducer.
Amana® Brand Gas Furnace
changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. Chassis sizes are now 14",
17.5", 21" and 24.5" wide.
Amana® Brand 80% Variable Speed Gas Furnace
or Right, 2-Stage Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and Million-Air stainless steel tubular heat exchanger. Chassis sizes are now 17.5", 21" wide.
Amana® Brand 80% Variable Speed Gas Furnace
2-Stage Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control,120 volt silicon nitride igniter and Million-Air stainless steel tubular heat exchanger. Chassis sizes are now 17.5", 21" wide. BB models used the round nose inducer motor.
120 volt silicon nitride igniter
, 39" tall, Upflow/Horizontal Left or Right, Induced Draft, new grey painted
, 39" tall, Upflow/Horizontal Right or Left, Induced Draft, furnace redesign
- 2 stage heat gas furnace, 39" tall, Dedicated Downflow,
- 2 stage heat gas furnace, 39" tall, Dedicated Downflow,
and Million-Air stainless steel tubular heat exchanger. Chassis
- 2 stage heat gas furnace, 39" tall, Upflow/Horizontal Left
- 2 stage heat gas furnace, 39" tall, Dedicated Downflow,
DDS8* DDS8******AA
DHS8* DHS8******AA
DMS8* DMS8******AA
GDH8*
GDS8*
GDH8*****AA GDH8*****AB GDH8*****AC
GDS8*****AA GDS8*****BA GDS8*****BB GDS8*****BC
Amana®
redesign changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5" and 21" wide.
Amana® Distinctions™ Brand 80% Gas Furnace
design), Induced Draft, furnace design changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5", 21" wide.
Amana® Distinctions™ Brand 80% Gas Furnace
furnace design changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14",
17.5", 21" and 24.5" wide.
Goodman® Brand 80% Gas Furnace
and front panels, PSC motor, standardized blower decks and a 120V Silicon Nitride igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5" and 21" wide. ***AB Models used a round nose inducer motor. ***AC models revert back to Jakel square nose inducer.
Goodman® Brand 80% Gas Furnace
new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5", 21" wide. ***BB Models used a round nose inducer motor. ***BC models revert back to Jakel square nose inducer.
Distinctions™ Brand 80% Gas Furnace
, 39" tall,
Dedicated Downflow
, 39" tall, Dedicated Downflow, 2-stage/multi-speed, Induced Draft,
, 39" tall,
, 39" tall, Upflow/Horizontal Left or Right, Induced Draft,
Dedicated Downflow
, 39" tall, Upflow/Horizontal Left or Right, (High Air Flow
, Induced Draft, new grey painted cabinet
, Induced Draft, furnace
5
PRODUCT IDENTIFICATION
MODEL # MFG. # 80 % GAS FURNACES
GHS8*
GME8*
GMH8*
GMS8*
GMV8*
GHS8*****AA GHS8*****BA GHS8*****BB GHS8*****BC GHS8*****BD
GME8*****AA GME8*****AB GME8*****AC
GMH8*****AA GMH8*****AB GMH8*****AC
GMS8*****AA GMS8*****BA GMS8*****BB GMS8*****BC GMS8*****BD
GMV8*****AA GMV8*****BA
Goodman® Brand 80% Gas Furnace
Induced Draft, new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5", 21" wide. ***BB Models used a round nose inducer motor. ***BC models revert back to Jakel square nose inducer.
Goodman® Brand
cabinet and front panels, X-13 motor, standardized blower decks and a 120V silicon nitride igniter.. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 17.5" and 21" wide. ***AB Models used a round nose inducer motor. ***AC models revert back to Jakel square nose inducer.
Goodman® Brand 80% Gas Furnace
painted cabinet and front panels, PSC motor, standardized blower decks and a 120V silicon nitride igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5" and 21" wide. ***AB Models used a round nose inducer motor. ***AC models revert back to Jakel square nose inducer.
Goodman® Brand 80% Gas Furnace
painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes are now 14", 17.5", 21" and 24.5" wide. ***BB Models used a round nose inducer motor. ***BC models revert back to Jakel square nose inducer.
Goodman® Brand 80% Variable Speed
2-stage Induced Draft, new grey painted cabinet and front panels, standardized blower decks and a 120V Silicon NitrideIgnitor. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. Chassis sizes of 17.5", 21" wide.
80% Gas Furnace
, 39" tall, Upflow/Horizontal Left or Right, (High Air Flow Design),
, 39" tall, Upflow/Horizontal Left or Right, Induced Draft, new grey painted
, 39" tall, Upflow/Horizontal Left or Right, Induced Draft, new grey
, 39" tall, Upflow/Horizontal Left or Right, Induced Draft, new grey
- 2 stage heat Gas Furnace, 39" tall, Upflow/Horizontal Left or Right,
6
PRODUCT IDENTIFICATION
MODEL # MFG. # DESCRIPTION
ACS9*
ACS9*
ACV9*
ACV9*
P1257001F
through
P1257006F
P1257007F
through
P1257010F
P1257703F,
P1257705F
P1257707F
Amana® Brand 90% Gas Furnace
new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
Amana® Brand 90% Gas Furnace
new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
(Note: The "P" numbers to the left include the following design changes.)
new crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
Amana® Brand 90% Variable Speed
Right, 40" tall, 2-stage Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 21" and 24.5" wide.
Amana® Brand 90% Variable Speed
Right, 40" tall, 2-stage Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 21" and 24.5" wide.
(Note: The "P" numbers to the left include the following design changes.)
new crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. We also have a new drain elbow with a side drain port hole added. It is used when placing the furnace in the horizontal left application.
, Downflow/Horizontal Left and Right, 40" tall, Induced Draft,
, Downflow/Horizontal Left and Right, 40" tall, Induced Draft,
Incorporates a
- 2 stage Gas Furnace, Downflow/Horizontal Left and
- 2 stage Gas Furnace, Downflow/Horizontal Left and
Incorporates a
AMS9*
AMS9*
P1256601F P1256606F
P1256607F
through
P1256610F
Amana® Brand 90% Gas Furnace
two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
Amana® Brand 90% Gas Furnace
two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
(Note: The "P" numbers to the left include the following design changes.)
new crimped designed blower housing and a new blower deck. The crimped blower housing will
fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by
not adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
, Upflow/Horizontal Left and Right, 40" tall, Induced Draft, new
, Upflow/Horizontal Left and Right, 40" tall, Induced Draft, new
Incorporates a
7
PRODUCT IDENTIFICATION
MODEL # MFG. # DESCRIPTION
Amana® Brand 95% Gas Furnace, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, new
two tone grey painted cabinet and front panels, standardized blower decks and a 120V Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide. Two stage heat, single stage cooling.
Amana® Brand 95% Gas Furnace, Upflow/Horizontal Left and Right, 40" tall, Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
AMH95
AMS95
AMH95***AA AMH95***AB AMH95***AC
AMS95***AA AMS95***AB
AMV9*
AMV9*
P1257401F, P1257403F,
P1257405F
through
P1257406F
P1257407F,
P1257408F
Amana® Brand 90% Variable Speed - 2 stage Gas Furnace, Upflow/Horizontal Left and Right, 40" tall, 2-stage Induced Draft, furnace redesign changes that include new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
Amana® Brand 90% Variable Speed - 2 stage Gas Furnace, Upflow/Horizontal Left and Right, 40" tall, 2-stage Induced Draft, furnace redesign changes that include new two tone grey painted cabinet and front panels, standardized blower decks and a Surestart Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide. (Note: The "P" numbers to the left include the following design changes.) Incorporates a new crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
8
PRODUCT IDENTIFICATION
MODEL # MFG. # DESCRIPTION
Amana® Distinctions™ Brand 90% Gas Furnace, Downflow/Horizontal Left and Right, 40" tall,
Induced Draft, furnace design changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
Amana® Distinctions™ Brand 90% Gas Furnace, Downflow/Horizontal Left and Right, 40" tall, Induced Draft, furnace design changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide. (Note: The "P" numbers to the left include the following design changes.) Incorporates a new crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
Amana® Distinctions™ Brand 90% Gas Furnace, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, furnace design changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
DCS9*
DCS9*
DMS9*
P1257102F, P1257104F,
P1257106F
P1257107F P1257108F
P1256701F,
P1256706F
DMS9*
P1256707F
through
P1256710F
Amana® Distinctions™ Brand 90% Gas Furnace, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, furnace design changes that include new two tone grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide. (Note: The "P" numbers to the left include the following design changes.) Incorporates a new crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
9
PRODUCT IDENTIFICATION
MODEL # MFG. # DESCRIPTION
GCS9*
P1257201F,
P1257202F
P1257204F,
P1257206F
Goodman® Brand 90% Gas Furnace,
new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
Downflow/Horizontal Left and Right, 40" tall, Induced Draft,
GCS9*
GCH9*
GCV9*
GKS9*
P1257207F
through
P1257209F
GCH9***AA GCH9***AB
P1257803F,
P1257805F
GKS9****AA GKS9****AB GKS9****AC
Goodman® Brand 90% Gas Furnace,
Downflow/Horizontal Left and Right, 40" tall, Induced Draft, new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide. (Note: The "P" numbers to the left include the following design changes.) Incorporates a new crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
Goodman® Brand 90% Gas Furnace,
Downflow/Horizontal Left and Right, 40" tall, Induced Draft, new grey painted cabinet and front panels, PSC motor, standardized blower decks and a 120V Silicon Nitride igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sie are now
17.5", 21" and 24.5" wide. Two stage heat, single stage cooling.
Goodman® Brand 90% Variable Speed
- 2 Stage Gas Furnace, 40" tall, Upflow/Horizontal Left or Right, Induced Draft, new grey painted cabinet and front panels, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 21" and 24.5" wide. (BA models use Surestat Silicon Nitride igniters.)
Goodman® Brand 92.1% Gas Furnace
, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
GMS9*
GMS9*
GMS95*
GMV9*
P1256801F
through
P1256802F
P1256804F,
P1256806F
P1256807F
through
P1256809F
GMS9****AA GMS9****AB
P1257603F -
P1257607F
Goodman® Brand 90% Gas Furnace, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini­Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and
24.5" wide.
Goodman® Brand 90% Gas Furnace
, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini­Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and
24.5" wide.
Note: The "P" numbers to the left include the following design changes.
(
) Incorporates a new crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
Goodman® Brand 95% Gas Furnace
, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, new grey painted cabinet and front panels, PSC motor, standardized blower decks and a Carbide Mini­Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and
24.5" wide.
Goodman® Brand 90% Variable Speed
- 2 stage heat Gas Furnace, Upflow/Horizontal Left or Right, 40" tall, 2-stage Induced Draft, new grey painted cabinet and front panels, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes of 17.5", 21" and 24.5" wide.
10
PRODUCT IDENTIFICATION
MODEL # MFG. # DESCRIPTION
GMV9*
GMH95*
GMV95*
P1257610F -
P1257611F
GMH95***AA GMH95***AB
GMH95***AC
GMV95***AA GMV95***AB GMV95***BA GMV95***BB
Goodman® Brand 90% Variable Speed
Right, 40" tall, 2-stage Induced Draft, new grey painted cabinet and front panels, standardized blower decks and a Carbide Mini-Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes of 17.5", 21" and 24.5" wide.
(Note: The "P" numbers to the left include the following design changes.)
crimped designed blower housing and a new blower deck. The crimped blower housing will not fit inside of the previous "P" numbers for this same model. Redesigned 90° drain elbow by adding a side drain port hole. The side port drain tube is only used when placing the furnace in the horizontal left application.
Goodman® Brand 95% Gas Furnace, Upflow/Horizontal Left or Right, 40" tall, Induced Draft, new two tone grey painted cabinet and front panels, standardized blower decks and a 120V Silicon Nitride Igniter. Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and a Million-Air stainless steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide. Two stage heat, single stage cooling.
Goodman® Brand 95% Variable Speed
40" tall, 2-stage Induced Draft, new grey painted cabinet and front panels, new standardized blower decks, new blower housing and a Carbide Mini-Igniter.(BA model has 120V Silicon Nitride igniters.) Left or right gas pipe entry. The furnaces also feature an integrated electronic ignition control and aluminized steel tubular heat exchanger. NOx Certified. Chassis sizes are now 17.5", 21" and 24.5" wide.
- 2 stage heat Gas Furnace, Upflow/Horizontal Left or
Incorporates a new
- 2 stage Gas Furnace, Upflow/Horizontal Left or Right,
11
PRODUCT IDENTIFICATION
MODEL # MFG # DESCRIPTION
Fossil Fuel Kit. The AFE18-60A control is designed for use where the indoor coil is located
above/downstream of a gas or fossil fuel furnace when used with a heat pump. It will operate
AFE18-60A
N/A
with single and two stage heat pumps and single and two stage furnaces. The AFE18-60A control will turn the heat pump unit off when the furnace is turned on. An anti-short cycle feature initiates a 3 minute timed off delay when the compressor goes off.
AMU1620 AMU1625 AMU2020 AMU2025
GMU1620 GMU1625 GMU2020 GMU2025
ASAS-10 ASAS-11 ASAS-12 ASAS-18
CFB17 CFB21 CFB24
DCVK-20
DCVK-30
P1251305F P1251306F P1251307F P1251308F
N/A
P1251301F P1251302F P1251303F P1251304F
P1228004F P1228005F P1228003F
P1254001F
P1254002F
Media Air Cleaner. For use with current architectural grey Goodman® and Amana® Brand 80% and 90% variable speed furnace models. The Amana (AMU*) and Goodman (GMU*) Media Air Cleaner is a high efficiency air filtration device designed to remove dirt, dust, pollen and other microscopic particles from the air passing through it. Flexible performance range up to 2,000 CFM capacity. The air cleaner should be installed in the system so that all the system air is circulated through the air cleaner. The air cleaner will only remove the airborne contaminants delivered to it. Maximum performance is obtained when the system blower is set for continuous operation. Carbon filters (optional) are available.
Electronic Air Cleaner. For use with current architectural grey Goodman® and Amana® Brand 80% and 90% variable speed furnace models. The High-Efficiency Electronic Air Cleaner is designed to remove air contaminants down to .01 microns. Carbon filters (optional) remove odors. Dual indicator lights show unit operation at a glance. Electronic proving switch cycles the air cleaner On/Off with the system fan. Durable powder-coat paint finish resists corrosion.
Downflow Subbase Kit. For use with select Goodman®, Amana® Brand & Amana® Distinctions™ Brand furnace models ACS9, ACV9, DCS9, GCH9, GCS9, GCV9. These kits are available for the following furnace widths: 17.5" wide (CFB17), 21" wide (CFB21) and 24" wide (CFB24). The kits must be used to prevent excessive temperature from reaching combustible materials, if the furnace is installed on a combustible floor. This subbase effectively separated the furnace base and plenum from combustible materials. To ensure safe installation, do not install the counterflow floor base directly on carpeting, tile, or other combustible material other than wood flooring.
Concentric Vent Kit. For use with Amana® Brand furnace models ACS9, AMS9, AMS95, ACV9, AMV9, AMH95, DCS9, DMS9, GCS9, GMS9, GMS95,GCH9, GKS9, GCV9, GMV9,GMH95, GMV95. This kit is designed to allow terminations of a direct vent furnace to be
"concentrically" vented through a wall or roof. This kit allows a single penetration to support terminations for both the vent/flue and the combustion air intake pipe. The DCVK-20 (2") and DCVK-30 (3") kits are certified for models listed above. See specification sheets on future models for use of the vent kit.
Side Wall Only Concentric Vent Kit. For use with 90% furnace models ACS9, AMS9, ACV9,
0170K00000S
N/A
AMV9, AMH95, DCS9, DMS9, GCH9, GCS9, GKS9, GMS9, GCV9, GMH95, GMV9, GMV95.
This kit is to be used with 2" or 3" vent systems. The vent kit must terminate outside the structure. This kit is NOT intended for use with single pipe (indirect vent) installations.
12
PRODUCT IDENTIFICATION
MODEL # MFG # DESCRIPTION
Dehumidistat. For use with Goodman® and Amana® Brand two-stage variable speed furnace
models ADV8, AMV8, ACV9, AMV9, GMV8, GCV9, GMV9, GMV95. Wall mounted, 24 volt humidity control available as a Dehumidistat used to reduce the airflow in the air conditioning
DEHUM1
EFR01
FTK03A
HA02
P1227801F
P1221001
P1221002F
P1171304F P1171305F
P1129112F
mode when necessary to lower the humidity in an occupied home to prevent dew build-up associated with high humidity levels. This control features a moisture-sensitive nylon element and also provides positive ON-OFF settings for manual operation. The control is a normally closed switch that opens on humidity rise causing the blower to switch to a lower speed to control the humidity within the structure.
External Filter Rack Kit. For use with Goodman® and Amana® Brand 90% upflow variable speed gas furnace models AMH95, AMS9, AMS95, GMH95, GMS9, GMS95, DMS9, AMV9, GMV9, GMV95. This kit is intended to provide a location, external to the furnace casing, for installation of a permanent filter. The rack is mounted over the indoor air blower compartment area of either side panel, and provide filter retention as well as a location for attaching return air ductwork.
Furnace Twinning Kit. This kit allows Goodman® or Amana® Brand single stage 80% and single stage 90% gas furnaces to operate at the same time from a single thermostat. The two furnaces to be "twinned" must be the exact same model with their circulating air blowers set to deliver the same air flow at the same time. The furnaces may deliver different CFM's in the cooling mode, if applicable. This kit cannot be used to control more than two furnaces.
High Altitude Kit. The kit is designed to convert Goodman®, Amana® Brand & Amana® Distinctions™ Brand 80% gas furnace models (AMH8*, AMS8*, ADS8*, DMS8*, DDS8*, DHS8*, GDS8*, GMH8*, GMS8*, GDS8*, GHS8*) for higher altitudes. This kit is required when installing these furnaces above their maximum rated altitude. This kit contains # 43-49, 55-58 gas orifices. The orifices in the kit have been selected as a result of testing with the American Gas Association. They will provide appropriate derating at the altitude listed in the High Altitude Charts as shown in the installation instructions of the kit.
HALP10
HALP11
HALP13
P1129112F
P1129113F
P1129112F
High Altitude Propane Gas Conversion Kit. Used on Goodman® and Amana® Brand 90% single stage (ACS9, AMS9, DCS9, DMS9, GCS9, GMS9) furnace models. This kit is required when installing furnaces above their maximum rated altitude. This kit contains propane gas orifices. The orifices in the kit have been selected as a result of testing with the American Gas Association. They will provide appropriate derating at the altitude listed in the High Altitude Charts as shown in the installation instructions of the kit.
High Altitude Propane Gas Conversion Kit. Used on Goodman® and Amana® Brand 90% single stage (ACV9, AMV9, GCV9, GMV9, GMV95) furnace models. This kit is required when installing furnaces above their maximum rated altitude. This kit contains propane gas orifices. The orifices in the kit have been selected as a result of testing with the American Gas Association. They will provide appropriate derating at the altitude listed in the High Altitude Charts as shown in the installation instructions of the kit.
High Altitude Propane Gas Conversion Kit. Used on Goodman® and Amana® Brand 90% two stage (ACV9, GCV9) furnace models. This kit is required when installing furnaces above their maximum rated altitude. This kit contains propane gas orifices. The orifices in the kit have been selected as a result of testing with the American Gas Association. They will provide appropriate derating at the altitude listed in the High Altitude Charts as shown in the installation instructions of the kit.
13
PRODUCT IDENTIFICATION
MODEL # MFG # DESCRIPTION
HANG11-12
P1210305F P1210306F
High Altitude Natural Gas Kit
models
ACS9, AMS9, DCS9, DMS9, GCS9
the furnaces above their maximum rated altitude. This kit contains natural gas orifices. The orifices in the kit have been selected with the American Gas Association. They will provide appropriate derating at the altitude listed in the High Altitude Charts as shown in the installations of the kit.
. For use with Goodman® and Amana® Brand 90% furnace
and
GMS9.
These kits are required when installing
HANG13-14
HANG16
HAPS27-29
HAPS31
LPLP01
LPT-00A
P1210307F P1210308F
P1210310F
P1210518F
through
P1210520F
P1210522F
P1237701F
N/A
High Altitude Natural Gas Kit
models
AMV9, GMV9, GMV95.
. For use with Goodman® and Amana® Brand 90% furnace
These kits are required when installing the furnaces above their maximum rated altitude. The orifices in the kit have been selected as a result of testing with the American Gas Association. They will provide appropriate derating at the altitude listed in the High Altitude Charts as shown in the installations of the kit.
High Altitude Natural Gas Kit
models
ACV9, GCV9.
These kits are required when installing the furnaces above their
. For use with Goodman® and Amana® Brand 90% furnace
maximum rated altitude. The orifices in the kit have been selected as a result of testing with the American Gas Association. They will provide appropriate derating at the altitude listed in the High Altitude Charts as shown in the installations of the kit.
High Altitude Pressure Switch Kit
furnace models
AMS9, ACS9, DCS9, DMS9, GSC9, GMS9, AMV9, GMV9 and GMV95.
. For use with selected Goodman® and Amana® Brand 90%
This kit contains a high altitude pressure switch that must be used at altitudes above the rated altitudes because of reduced air density.
High Altitude Pressure Switch Kit
furnace models
ACV9, GCV9.
. For use with selected Goodman® and Amana® Brand 90%
This kit contains a high altitude pressure switch that must be
used at altitudes above the rated altitudes because of reduced air density.
LP Gas Low Pressure Kit. Designed for application on Goodman® and Amana® Brand's 90% single-stage and two-stage gas fired furnace product installed on LP gas listed in this manual. The kit monitors gas line pressure with a pressure switch and disables the unit's gas valve if the line pressure drops below acceptable levels. Application of the LPLP kit is aimed at reducing the occurrence of sooted heat exchangers in product installed on LP gas.
LP Conversion Kit
models
ADS8, AMS8, GDS8, GMS8, DMS8, DDS8, DHS8, GHS8, ACS9, AMS9, AMS95,
DCS9, DMS9, GCS9, GKS9, GMS9 and GMS95.
. For use with Goodman®, Amana® Brand & Amana® Distinctions™ Brand
This kit converts
only
single-stage gas fired units from natural to propane gas. The conversion from natural gas (as shipped from the factory) to propane gas requires: replacing the burner orifices, replacing gas valve regulator spring (all single stage units) and applying identification labels.
NOx screens must be removed when
converting 80% furnaces to this LP kit.
LP Conversion Kit
LPM-03B
N/A
variable speed models. This kit includes the LP gas valve, (1.25mm, # 55 orifices), installation instructions and a label to show that the furnace has been converted.
LP Conversion Kit
LPM-05
N/A
models using a White-Rodgers 36G54 2-stage gas valve kit. Includes regulator springs, #55 orifices, instructions and a label to show the furnace has been converted to L.P.
Internal Filter Retention Kit.
RF000180
N/A
Distinctions™ Brand 90% bottom of the furnace and contains enough hardware for (10) furnaces. This kit is NOT to be used on horizontal applications.
Internal Filter Retention Kit.
RF000181
N/A
Distinctions™ Brand 90% bottom of the furnace and contains enough hardware for (10) furnaces. This kit is NOT to be used on horizontal applications.
SBT14 SBT17 SBT21 SBT24
N/A
Downflow Subbase.
furnace models furnace widths: 14" wide (SBT14) 17.5" wide (SBT17), 21" wide (SBT21) and 24" wide (SBT24).
14
. For use with Goodman® and Amana® Brand 80% and 90% 2-stage
. For use with Goodman® and Amana® Brand 2-stage variable speed
For use with Goodman®, Amana® Brand & Amana®
upflow only
furnaces. This kit allows a filter to be installed in the
For use with Goodman®, Amana® Brand and Amana®
counterflow only
furnaces. This kit allows a filter to be installed in the
For use with Goodman® and Amana® Brand 80% dedicated downflow
ADV8, ADS8, GDS8 and GDH8
. These kits are available for the following
ACCESSORIES
AMANA® BRAND & AMANA® DISTINCTIONS™ BRAND 80% FURNACE ACCESSORIES
Model Number
Description
ADS80453ANA X X X X X
ADS80703ANA X X X X X
ADS80904BNA X X X X X
ADS81155CNA X X X X X
ADV80703BX X X X X X
ADV80905CX X X X X X
ADV81155CX X X X X X
AMH80453ANA X
AMH80703ANA X
AMH80704BNA X
AMH80903BNA X
AMH80904BNA X
AMH80905CNA X
AMH81155CNA X
AMH81405DNA X
AMS80453ANA X X X X
AMS80703ANA X X X X
AMS80704BNA X X X X
AMS80903BNA X X X X
AMS80904BNA X X X X
AMS80905CNA X X X X
AMS81155CNA X X X X
AMS81405DNA X X X X
AMV80704BXA X X X X X X
AMV80905CXA X X X X X X
AMV81155CXA X X X X X X
DMS80453ANA X X X X
DMS80703ANA X X X X
DMS80704BNA X X X X
DMS80904BNA X X X X
DMS80905CNA X X X X
DMS81155CNA X X X X
DMS81405DNA X X X X
DDS80453AXA X X X X X
DDS80703AXA X X X X X
DDS80904BXA X X X X X
DDS81155CXA X X X X X
DHS80453AXA X X X X
DHS80704BXA X X X X
DHS80905CXA X X X X
X - Available for this model (1) Up to 7,000 ft. (2) 7,001 to 11,000 ft. (3) 7,001 to 9,000 ft. Not used in this application. (4) 9,001 to 11,000 ft. (5) MUST use single stage thermostat with FTK03A Note: All installations above 7,000 ft. require a pressure switch change.
AFE180-60A
Fossil Fuel Kit
AMU
ASAS
Media Air Cleaners
Electronic Air Cleaner
EFR01
DEHUM1
Dehumidistat
FTK03A
External Filter Rack
Furnace Twinning Kit
(5)
(5)
HA02
LPM-03B
Propane Gas Conversion Kit
High Altitude Natural Gas Kit
XX
XX
SBT14
LPT-00A
Propane Gas Conversion Kit
SBT17
Downflow Subbase 14"
Downflow Subbase 17.5"
SBT21
Downflow Subbase 21"
(5) XX
(5) XX
(5)
(5)
(5)
(5)
XX
XX
XX
XX
LPM-05
Propane Gas Conversion Kit
15
ACCESSORIES
GOODMAN® BRAND 80% FURNACE ACCESSORIES
16
Model Number
Description
GDS80453ANA X X X X X
GDS80703ANA X X X X X
GDS80904BNA X X X X X
GDS81155CNA X X X X X
GDH80453AXA
GDH80703AXA
GDH80904BXA
GDH81155CXA
GHS80453A*A X X X X
GHS80704C*A X X X X
GHS80703B*A X X X X
GME80704BX* X X X X X
GME80905CX* X X X X X
GME81155CX* X X X X X
GMH80453ANA X (5) X X
GMH80453AXA X (5) X X
GMH80703ANA X (5) X X
GMH80703AXA X (5) X X
GMH80704BNA X (5) X X
GMH80704BXA X (5) X X
GMH80903BNA X (5) X X
GMH80904BNA X (5) X X
GMH80904BXA X (5) X X
GMH80905CNA X (5) X X
GMH80905CXA X (5) X X
GMH81155CNA X (5) X X
GMH81155CXA X (5) X X
GMH81405DNA X (5) X X
GMH81405DXA X (5) X X
GMS80453ANA X X X X
GMS80703ANA X X X X
GMS80704BNA X X X X
GMS80903BNA X X X X
GMS80904BNA X X X X
GMS80905CNA X X X
GMS81155CNA X X X
GMS81405DNA X X X
GMV80704BXA X X X X X X
GMV80905CXA X X X X X X
GMV81155CXA X X X X X X
X - Available for this model (1) Up to 7,000 ft. (2) 7,001 to 11,000 ft. (3) 7,001 to 9,000 ft. Not used in this application. (4) 9,001 to 11,000 ft. (5) MUST use single stage thermostat with FTK03A Note: All installations above 7,000 ft. require a pressure switch change.
X(5)XXXX
X(5)XXXX
X (5)XXXX
X(5)XXXX
GMU
GSAS
AFE180-60A
Media
Electronic
Air Cleaner
Fossil Fuel Kit
Air Cleaners
EFR01
DEHUM1
Furnace
External
Dehumidistat
Filter Rack
HA02
FTK03A
High Altitud
Twinning Kit
LPM-03B
Propane Gas
Propane Gas
Conversion Kit
Natural Gas Kit
SBT14
SBT17
17.5"
SBT21
21"
Downflow Subbase
LPT-00A
14"
Conversion Kit
Downflow Subbase
Downflow Subbase
LPM-05
Propane Gas
Conversion Kit
ACCESSORIES
AMANA® BRAND & AMANA® DISTINCTIONS™ BRAND 90% & 95% Furnace Accessories
Model Number
Description
ACS90453BXA X X X X X X
ACS90703BXA X X X X X X
ACS90704CXA X X X X X X
ACS90904CXA X X X X X X X
ACS90905DXA X X X X X X X
ACS91155DXA X X X X X X
AMH950453BXA X X X X X
AMH950703BXA X X X X X
AMH950704CXA X X X X
AMH950904CXA X X X X
AMH950905DXA X X X X
AMH951155DXA X X X X
AMS90453BXA X X X X X X
AMS90703BXA X X X X X X
AMS90704CXA X X X X X X
AMS90904CXA X X X X X X X
AMS90905DXA X X X X X X X
AMS91155DXA X X X X X X
AMS950453BXA X X X X X X
AMS950703BXA X X X X X X
AMS950704CXA X X X X X
AMS950905CXA X X X X X
AMS950905DXA X X X X X
AMS951155DXA X X X X X
ACV90704CXA X X X X X X X X X
ACV90905DXA XXX XXXX XXX
AMV90453BXA X X X X X X
AMV90704CXA X X X X X X
AMV90905DXA XXX XXXX
AMV91155DXA X X X X X X
DCS90703BXA X X X X X X
DCS90904CXA X X X X X X X
DCS91155DXA X X X X X X
DMS90453BXA X X X X X X
DMS90703BXA X X X X X X
DMS90704CXA X X X X X X
DMS90904CXA X X X X X X X
DMS90905DXA X X X X X X X
DMS91155DXA X X X X X X
AMU
ASAS
CFB17
CFB21
CFB24
DCVK-20
AFE180-60A
Fossil Fuel Kit
Media Air Cleaners
Electronic Air Cleaner
Downflow Subbase 21"
Downflow Subbase 17.5"
Downflow Subbase 24"
DCVK-30
Concentric Vent Kit (2")
Concentric Vent Kit (3")
EFR01
FTK03A
HALP10
HALP11
HANG11
HANG12
DEHUM1
Dehumidistat
External Filter Rack
Furnace Twinning Kit
High Altitude Propane Gas Kit
High Altitude Natural Gas Kit
High Altitude Propane Gas Kit
HANG13
High Altitude Natural Gas Kit
High Altitude Natural Gas Kit
HAPS27
HANG14
High Altitude Natural Gas Kit
HAPS28
High Altitude Pressure Switch
High Altitude Pressure Switch
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(5) (2)
(5) (2)
(5) (2)
(5) (2)
(5) (2)
(5) (2)
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(4) (1) (2) (4)
(2)
(2)
(2)
(2)
(2)
(2)
(2) (3) (4)
(2) (3) (4)
(2) X X X
(2) X X X
(2) (3) (4)
(2) (3) (4)
(4) (1) (2)
(4) (1) (2)
(4) (1) (2)
(4) (1) (2)
(4) (1) (2)
(4) (1) (2)
(4) (1) (2)
(4) (1) (2)
(4) (1) (2)
(4) X X
(4) X X
(4) X X
(4) X X
(4) X X
(4) X X
(4) X X
(4) X X
(4) X X
LPLP01
HAPS29
High Altitude Pressure Switch
Propane Low Pressure Switch
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
(2) X X X
(2) X X X
LPM-03B
Propane Gas Conversion Kit
LPM-05
Propane Gas Conversion Kit
X - Available for this model (1) Up to 7,000 ft. (2) 7,001 to 11,000 ft. (3) 7,001 to 9,000 ft. Not used in this application. (4) 9,001 to 11,000 ft. (5) MUST use single stage thermostat with FTK03A Note: All installations above 7,000 ft. require a pressure switch change. Note: For installations in Canada the Goodman 90% furnace is certified only to 4,500 ft.
LPT-00A
Propane Gas Conversion Kit
17
ACCESSORIES
GOODMAN® BRAND 90% & 95% Furnace Accessories
Model Number
Description
GCH90453BXA X X X X X X
GCH90703BXA X X X X X X
GCH90704CXA X X X X X
GCH90904CXA X X X X X
GCH90905CXA X X X X X
GCH91155DXA X X X X X
GCS90453BXA XXXX X X X
GCS90703BXA XXXX X X X
GCS90904CXA X X X X X X X
GCS91155DXA X X X X X X X
GKS90453BXA* X X X X X X X
GKS90703BXA* X X X X X X X
GKS90704CXA* X X X X X X X
GKS90904CXA* X X X X X X X
GKS90905DXA* X X X X X X X
GKS91155DXA* X X X X X X X
GMH950453BXA XXXX XXX X
GMH950703BXA XXXX XXX X
GMH950704CXA XXXX XX X
GMH950904CXA X X X X X X
GMH950905DXA X X X X X X
GMH951155DXA X X X X X X
GMS90453BXA X X X X X X X
GMS90703BXA X X X X X X X
GMS90904CXA X X X X X X X
GMS91155DXA X X X X X X X
GMS950453BXA X X X X X X X
GMS950703BXA X X X X X X X
GMS950904CXA X X X X X X X
GMS951155DXA X X X X X X X
GCV90704CXA X X X X XXXXX
GCV90905DXA X X X X XXXX (2) (2) (2) X (1) (1)
GMV90703BXA X X X XXXXX
GMV90905CXA X X X XXXXX
GMV91155DXA X X X XXXX
GMV950453BXA X X X X X X X
GMV950704CXA X X X XXXX
GMV950905DXA X X X XXXX (2)(3)(4)(2)X (1) (1)
GMV951155DXA X X X XXXX (2)(3)(4)(2)X (1) (1)
X - Available for this model (1) Up to 7,000 ft. (2) 7,001 to 11,000 ft. (3) 7,001 to 9,000 ft. Not used in this application. (4) 9,001 to 11,000 ft. (5) MUST use single stage thermostat with FTK03A Note: All installations above 7,000 ft. require a pressure switch change. Note: For installations in Canada the Goodman 90% furnace is certified only to 4,500 ft.
AFE180-60A
Fossil Fuel Kit
GMU
Media Air Cleaners
GSAS
CFB17
CFB21
CFB24
DCVK-20
DCVK-30
Electronic Air C leaner
Downflow Subbase 21"
Downflow Subbase 24"
Concentric Vent Kit (2")
Downflow Subbase 17.5"
Concentric Vent Kit (3")
0170K00000S
Concentric Side Wall Vent Kit (3")
EFR01
FTK03A
HALP10
HALP11
HALP13
HANG11
DEHUM1
Dehumidistat
External Filter Rack
Furnace Twinn ing Kit
High Altitude Propane Gas Kit
High Altitude Propane Gas Kit
HANG12
High Altitude Natural Gas Kit
High Altitude Natural Gas Kit
High Altitude Propane Gas Kit
(5) (2) (3) (4) (2)
HAPS27
HANG13
HANG14
High Altitude Natural Gas Kit
High Altitude Natural Gas Kit
HAPS28
HANG16
High Altitude Natural Gas Kit
High Altitude Pressure Switch
High Altitude Pressure Switch
LPLP01
HAPS29
HAPS31
LPM-03B
High Altitude Pressure Switch
Propane Gas Conversion Kit
High Altitude Pressure Switch
Propane Low Pressure Switch
XX
LPT-00A
Propane Gas Conversion Kit
(5) (2) (3) (4) (2) XX
(5) (2) (3) (4) (2) XX
(5) (2) (3) (4) (2) XX
(5) (2) (3) (4) (2) XX
(5) (2) (3) (4) (2)
(2) (1) (4) (2)
(2) (3) (4) (2)
(2) (3) (4) (2)
(2) (3) (4) (2)
XX
XX X
XX X
XX X
XX X
(3) (1) (2) XX
(3) (1) (2) XX
(3) (1) (2) XX
(3) (1) (2) XX
(3) (1) (2)
(3) (1) (2)
(5)
(5)
(5)
XX
XX
XX
XX
XX
(5) XX
(5) XX
(5) XX
(2) (3) (4) (2) XXX
(2) (3) (4) (2)
(2) (3) (4) (2)
(2) (3) (4) (2)
(2) (3) (4) (2)
(2) (3) (4) (2)
XXX
XXX
XXX
XXX
XXX
(2) (3) (4) (2) XXX
(2) (3) (4) (2) XXX
(2) (2) (2) X (1) (1)
(2) (3) (4)
(2) (3) (4)
(2) (3) (4)
(2) (3) (4) (2)
(2) (3) (4) (2)
(2) X
(2) X
(2) X
(1) (1)
(1) (1)
(1) (1)
X
(1) (1)
X
(1) (1)
LPM-05
RF000180
RF000181
Propane Gas Conversion Kit
Internal Filter Retention Kit (Downflow)
Internal Filter Retention Kit (Upflow/Horiz)
18
OPERATING INSTRUCTIONS
F
O
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20
OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE OPERATING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.
B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electric switch; do not use any telephone in your building. Immediately call your supplier from a neighbor's phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
C. Use only your hand to move the gas control switch or knob. Never use tools. If the gas control switch or knob will not operate, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an automatic ignition system which automatically lights the burners. Do not try to light the burners by hand.
5. Remove control access panel.
6. Move the gas control switch or knob to "OFF".
GAS CONTROL SWITCH SHOWN IN "ON" POSITION
7. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP!above on this label. Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.
8. Move the gas control switch or knob to "ON".
9. Replace control access panel.
10. Turn on all electric power to the appliance.
11. Set the thermostat to the desired setting.
12. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to its lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Remove control access panel.
4. Move the gas control switch or knob to "OFF". Do not force.
5. Replace control access panel.
WARNING: Improper
alteration, service or maintenance can cause injury or property damage. Refer to the user's information manual provided with this
consult a qualified
or the gas supplier.
This furnace must be
instructions and local codes. In the absence of local codes, follow the National Fuel Gas
Code, ANSI Z223.1.
For indoor installation.
PGB & PGJ For outdoor installation only.
If notWARNING:
installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains fiberglass insulation. Fiberglass insulation contains a chemical
California to cause cancer.
FOR YOUR SAFETY
other flammable vapors and liquids in the vicinity of this or any other appliance.
Do not store or use gasoline or
0140F00001P
21
OPERATING INSTRUCTIONS
CONSIGNES DE SECURITE - LIRE
AVANT D'ALLUMER L'APPAREIL
AVERTISSEMENT: Le non-respect des instructions qui suivent peut
^
entrainer un risque d'incendie ou d'explosion causant des dommages, des blessures ou la mort.
A. Cet appareil comporte pas de veilleuse. Il est muni d'un mecanisme qui allume automatiquement le bruleur. N
B. Sentir tout autour de l'appariel AVANT D'ALLUMER afin de deceler toute fuite de gaz. Assurez-vous de sentir tout pres du plancher car certains gaz sont plus lourds que l'air et se deposeront sur le plancher.
SI VOUS SENTEZ UNE ODEUR DE GAZ: Ne tentez d'allumer aucun appariel.
Ne touchez pas aux interrupteurs electriques; n'utiliser aucun telephone dans l'edifice ou vous vous trouvez. Appelez immediatement votre fournisseur de gaz en utilisant le telephone d'un voisin et suivez les instructions du fournisseur. Appelez les pompiers si vous ne parvenez pas a rejoindre votre fournisseur de gaz.
C. N'utiliser que votre main pour pousser ou tourner le commande du gaz. N'utilisez jamais d'outils. Si vous ne parvenez pas a pousser ou a tourner la commande, ne tentez pas de la reparer; appelez un reparateur qualifie. Forcer la commande ou essayer de la reparer peut entrainer un risque d'incendie ou d'explosion.
D. N'utilisez pas cet appareil si l'une de ses parties a ete dans l'eau. Si cela se produit, demandez immediatement a un reparateur qualifie d'inspecter l'appareil et de remplacer toute piece du systeme de controle et toute commande de gaz ayant ete dans l'eau.
^^
'allumez paz le bruleur manuellement.
^
^
0140F00002P
1. UN INSTANT! Lisez d'abord les consignes
INSTRUCTIONS DE SERVICE
de securite ci-dessus.
2. Reglez le thermostat a son point le plus bas.
3. Coupez l'alimentation electrique de l'appareil.
4. Cet appareil est muni d'un mecanisme qui allume automatiquement le bruleur. Ne tentez pas d'allumer le bruleur manuellement.
5. Retirez le panneau d'acces de la commande.
6. Mettez la commande de gaz a la position
^
ARRET ("OFF").
7. Attendez cinq (5) minutes afin de permettre a tout gaz present d'etre evacue. Si vous sentez une odeur de gaz a ce moment, ARRETEZ! et suivez les consignes de securite donnees au paragraphe B ci-dessus. Si vous ne sentez pas de gaz, passez a l'etape suivante.
8. Mettez la commande de gaz a la position MARCHE ("ON").
9. Remettez la panneau d'acces de la commande en place.
10. Retablissez l'alimenation electrique de l'appareil.
11. Reglez le thermostat a le temperature desiree.
12. Si l'appareil ne fonctionne pas, suivez les instructions intitulees "Arret du gaz" et appelez un reparateur qualifie ou votre fournisseur de gaz.
1. Reglez le thermostat a son point le plus bas.
2. Coupez l'alimentation electrique de l'appareil si vous devez effectuer un entretien.
3. Retirez le panneau d'acces de la commande.
4. Mettez la commande de gaz a la position ARRET ("OFF").
5. Remettez le panneau d'acces de la commande en place.
^
^
^
^
^
^
ARRET DU GAZ
^
Commande de gaz en position
"MARCHE"
22
ACCESSORIES
EXTERNAL FILTER RACK KIT
( EFR01 )
SLOTS IN FILTER CLEAR SCREWS
ON UNIT
UNIT SIDE
PANEL
BLOWER DECK
SCREWS
FRONT
OF UNIT
BASE
OF UNIT
RETURN AIR
CUTOUT AREA
LOWER EDGE
SCREW
EFR01 EXTERNAL FILTER RACK KIT
Used on Models
90% Upflow Model Furnaces
FILTER RACK ASSEMBLY
(FACE FILTER OPENING
TOWARDS FRONT
OF UNIT)
23
ACCESSORIES
INTERNAL FILTER RETENTION KIT
RF000180 RF000181
FILTER
ACCESS
DOOR
FILTER ANGLE
SCREW
FILTER RAILS (2)
FILTER ANGLES (2)
FILTER
RAIL
SCREW
BASE
SIDE PANEL
FILTER ANGLE
SCREW
FILTER
RAIL
SCREW
FI
LTER
RETURN
DUCT
FILTER SUPPORT BRACKET
AIR FLOW
F
LTER
I
RF000180
Quantity Part # Description
20 10690301 Filter Angle 20 20242801 Filter Rail 10 20178501 Filter Retainer 80 M0211216 Screw
1 20512701 Installation Instructions
INTO BACK PANEL LANCES,
FRONT TO BE PLACED
UNDER BASEPAN FLANGE.
24
INSERT LEGS
RF000181
Quantity Part # Description
10 10368501 Filter Bracket 20 M0211216 Screws
1 20512701 Installation Instructions
Each "RF" contains enough components to make (10) filter kits.
ACCESSORIES
CONCENTRIC VENT CONVERSION KIT
( DCVK-20
The DCVK-20 (2") or the DCVK­30 (3") is a new concentric vent kit approved with furnaces listed in this manual.
This concentric vent kit allows for vertical or horizontal vent termina­tion. The illustrations give a brief view of the kit and its application.
See the section in this manual under "Vent Flue and Combustion Air Pipe Terminations" for more information or consult the Installa­tion and Operating Instructions (IO-619B).
DCVK-30 )
Combustion Air
Roof Boot/Flashing (Field Supplied)
Vent
Vent
DCVK
Maintain 12" (18" for Canada) minimum clearance above highest anticipated snow level. Maximum of 24" above roof.
Support (Field Supplied)
45 Elbow (Field Supplied)
Combustion Air
Vent
Combustion Air
Strap (Field Supplied)
45 Elbow (Field Supplied)
(Vertical Installation)
Combustion Air
Vent
Flush to
1" maximum
DCVK
(Horizontal Installation)
25
PRODUCT IDENTIFICATION
SIDE WALL VENT KIT
(0170K00000S)
Description
This side wall only vent kit #0170K00000S is to be used with 2” or 3” vent systems. This kit is NOT intended for use with single pipe (indirect vent) installations.
The vent kit must terminate outside the structure and may be installed with the intake and exhaust pipes located side­by-side or with one pipe above the other.
See the section in this manual under "Vent Flue and Combustion Air Pipe Termina­tions" for more information or consult the Installation Instructions (IO-635).
26
Horizontal Installation
Vertical Installation
ACCESSORIES
CONCENTRIC VENT CONVERSION KIT
( HCVK
Horizontal
(HCVK)
VCVK )
Vertical
(VCVK)
Connection for Fresh Air Intake Pipe to Furnace
Connection for Vent/Fl ue Pipe
from Furnace
Pipe to Furnace
Tee
Inside
Combustio n
Air Intake Pi pe
Outside
Seal Penetration
with Caulking
Wall Thickness
3/4" Minimum
13 3/4" Maximum
Vent/Flue Termination
with Tee
12" Minimum Above
Grade or Highest
Anticipated Snow Level
HVCK Installation
Concentric Vents Kits HVCK and VCVK are suitable for use with the 90% efficient furnace products listed in this manual.
Combustion Air
Intake Pipe
Roof Thickness
3/4" Minimum 22" Maximum
Interior Section
of Concentric Vent Assembly
Must Be Adequately
Secured and Supported
Sanitary Tee
Connection for Fresh Air Intake Pipe to Furnace
(Tee, Pipe, & 2" to 4" Reducer)
12" Minimum Above
Roof or Highest
Anticipated Snow Level
Outside
Inside
Connection for
Vent/ Flue Pipe
From Furnace
Vent/Flue
Termination
Seal Penetration
with Flashing and Caulking
VCVK Installation
27
PRODUCT DESIGN
Safety
Please adhere to the following warnings and cautions when installing, adjusting, altering, servicing, or operating the fur­nace.
WARNING
T
O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATI ON, SERVICE OR MAINTENANCE, R EFER TO THIS
MANUAL.
QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
T
MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE
S
REPRODUCTIVE HARM.
TO PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH
DUE TO ELECTRICAL SHOCK, THE FURNACE MUST BE LOCATED TO PROTECT
THE ELECTRICAL COMPONENTS FROM WATER.
Charge (ESD) Precautions NOTE: Discharge body’s static electricity before touching
unit. An electrostatic discharge can adversely affect electri­cal components.
Use the following precautions during furnace installation and servicing to protect the integrated control module from dam­age. By putting the furnace, the control, and the person at the same electrostatic potential, these steps will help avoid exposing the integrated control module to electrostatic dis­charge. This procedure is applicable to both installed and uninstalled (ungrounded) furnaces.
1. Disconnect all power to the furnace. Do not touch the
2. Firmly touch a clean, unpainted, metal surface of the
3. Service integrated control module or connecting wiring
4. Discharge any static electricity from your body to ground
OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A
F
WARNING
HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH
TATE OF CALIFORNIA TO CAUSE CANCER, BI RTH DEFECTS OR OTHER
WARNING
integrated control module or any wire connected to the control prior to discharging your body’s electrostatic charge to ground.
furnace near the control. Any tools held in a person’s hand during grounding will be discharged.
following the discharge process in Step 2. Use caution not to recharge your body with static electricity; (i.e., do not move or shuffle your feet, do not touch ungrounded objects, etc.). If you come in contact with an ungrounded object, repeat Step 2 before touching control or wires.
before removing a new control from its container. Follow Steps 1 through 3 if installing the control on a furnace. Return any old or new controls to their containers before touching any ungrounded object.
Product Application
This product is designed for use as a residential home gas furnace. It is not designed or certified for use in mobile home, trailer, or recreational vehicle applications.
This furnace can be used in the following non-industrial commercial applications: Schools, Office buildings, Churches,
Retail stores, Nursing homes, Hotels/motels, Common or office areas. In such applications, the furnace must be installed
with the
installation instructions.
The 80% and 90% furnaces are ETL certified appliances and are appropriate for use with natural or propane gas. (NOTE: If using propane gas, a propane conversion kit is required).
One important difference between the 80% and 90% furance is that the 90% furnace is a dual certified appliance.
Dual certification means that the combustion air inlet pipe is optional and the furnace can be vented as a:
Non-direct vent (single pipe) central forced air furnace in which combustion air is taken from the installation area or from air ducted from the outside or,
Direct vent (dual pipe) central forced air furnace in which all combustion air supplied directly to the furnace burn­ers through a special air intake system outlined in this manual and the installation instructions.
IMPORTANT NOTE: The 80% furnace cannot be installed as a direct vent (i.e.., sealed combustion) furnace. The burner box is present only to help reduce sound trans­mission from the burners to the occupied space.
To ensure proper installation, operation and servicing, thor­oughly read the installation and service manuals for specif­ics pertaining to the installation, servicing and application of this product.
WARNING
OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,
P
EXPLOSION, SMOKE, SOOT, CONDENSTAION, ELECTRICAL SHOCK OR CARBON
MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION, REPAIR, OPERATIO N,
OR MAINTENANCE OF THIS PRODUCT.
WARNING
T
O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE,
DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL
VEHICLE.
To ensure proper furnace operation, install, operate, main­tain and service the furnace in accordance with the installa­tion, operation and service instructions, all local building codes and ordinances. In their absence, follow the latest edition of the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/CGA B149 Installation Codes, local plumbing or waste water codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can be obtained from any of the following:
28
PRODUCT DESIGN
American National Standards Institute 1430 Broadway New York, NY 10018
National Fire Protection Association 1 Batterymarch Park Quincy, MA 02269
CSA International 8501 East Pleasant Valley Cleveland, OH 44131
A copy of the CAN/CGA B149 Installation Codes can be obtained from:
CSA International 178 Rexdale Boulevard Etobicoke, Ontario, Canada M9W, 1R3
The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Con­tractors of America.
Location Requirements and Considerations
WARNING
O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL
T
INJURY OR DEATH, THE FO LLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.
Follow the instructions listed below when selecting a fur­nace location. Refer also to the guidelines provided in the Combustion and Ventilation Air Requirements section in this manual or the installation instructions for details.
Centrally locate the furnace with respect to the pro­posed or existing air distribution system.
Ensure the temperature of the return air entering the furnace is between 55°F and 100°F when the furnace is heating.
Provide provisions for venting combustion products outdoors through a proper venting system. Special consideration should be given to vent/flue pipe routing and combustion air intake pipe when applicable.
80% Furnaces: All installations must be vented in accordance with National Fuel Gas Code, NFPA 54/ ANSI Z223.1 - lateset edition. In Canada the furnaces must be vented in accordance with the National Stan­dard of Canada, CAN/CGA B149.
90% Furnaces: Refer to the Vent/Flue Pipe and Com- bustion Air Pipe -Termination Locations section in this
manual or the installation instructions for appropriate termination locations. Also for 90% furnaces, refer to
the Vent/Flue Pipe and Combustion Air Pipe -Termi- nation Locations section in this manual or the instal­lation instructions to determine if the piping system from furnace to termination can be accomplished within the guidelines given. NOTE: The length of flue and/or combustion air piping can be a limiting factor in the location of the furnace.
Locate the 90% furnace so that the condensate can be piped at a downward slope away from the furnace to the drain. Do not locate the furnace or its conden­sate drainage system in any area subject to below freezing temperatures without proper freeze protec­tion. Refer to the Condensate Drain Lines and Trap section in this manual or the installation instructions for further details.
Set the 90% furnace on a level floor to enable proper condensate drainage. If the floor becomes wet or damp at times, place the furnace above the floor on a con­crete base sized approximately 1-1/2" larger than the base of the furnace. Refer to the Horizontal Applica- tions and Considerations section in this manual or the installation instructions for leveling of horizontal furnaces.
Ensure upflow or horizontal furnaces are not installed directly on carpeting, or any other combustible mate­rial. The only combustible material allowed is wood.
A special accessory subbase must be used for up­right counterflow unit installations over any combus­tible material (including wood). Refer to subbase in­structions for installation details. (NOTE: A subbase will not be required if an air conditioning coil is located beneath the furnace between the supply air opening and the combustible floor.
Exposure to contaminated combustion air will result in safety and performance-related problems. Do not install the furnace where the combustion air is ex­posed to the following substances:
chlorinated waxes or cleaners chlorine-based swimming pool chemicals water softening chemicals deicing salts or chemicals carbon tetrachloride halogen type refrigerants cleaning solutions (such as perchloroethylene) printing inks paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials
Seal off a non-direct vent furnace if it is installed near an area frequently contaminated by any of the above substances. This protects the non-direct vent furnace from airborne contaminants. To ensure that the en-
29
PRODUCT DESIGN
closed non-direct vent furnace has an adequate sup- ply of combustion air, vent from a nearby uncontami­nated room or from outdoors. Refer to the Combus- tion and Ventilation Air Requirements section in this manual or the installation instructions for details.
If the furnace is used in connection with a cooling unit, install the furnace upstream or in parallel with the cooling unit coil. Premature heat exchanger fail­ure will result if the cooling unit coil is placed ahead of the furnace.
If the furnace is installed in a residential garage, posi­tion the furnace so that the burners and ignition source are located not less than 18 inches (457 mm) above the floor. Protect the furnace from physical damage by vehicles.
If the furnace is installed horizontally, the furnace ac­cess doors must be vertical so that the burners fire horizontally into the heat exchanger. Do not install the unit with the access doors on the “up/top” or “down/ bottom” side of the furnace.
Clearances and Accessibility
Installations must adhere to the clearances to combustible materials to which this furnace has been design certified. The minimum clearance information for this furnace is pro­vided on the unit’s clearance label. These clearances must be permanently maintained. Refer to Specification Sheet for minimum clearances to combustible materials. Clearances must also accommodate an installation’s gas, electrical, and drain trap and drain line connections. If the alternate combustion air intake or vent/flue connections are used on a 90% furnace, additional clearances must be provided to accommodate these connections. Refer to Vent Flue Pipe and Combustion Air Pipe section in this manual or the in­stallation instructions for details. NOTE: In addition to the required clearances to combustible materials, a minimum of 24 inches service clearance must be available in front of the unit.
A furnace installed in a confined space (i.e., a closet or utility room) must have two ventilation openings with a total minimum free area of 0.25 square inches per 1,000 BTU/hr of furnace input rating. One of the ventilation openings must be within 12 inches of the top; the other opening must be within 12 inches of the bottom of the confined space. In a typical construction, the clearance between the door and door frame is usually adequate to satisfy this ventilation re­quirement.
Furnace Suspension
If suspending the furnace from rafters or joist, use 3/8" threaded rod and 2”x2”x1/8” angle iron as shown in the fol­lowing figure. If the furnace is installed in a crawl space it must also be suspended from the floor joist or supported by a concrete pad. Never install the furnace on the ground or allow it to be exposed to water. The length of rod will depend on the application and the clearances necessary.
PROVIDE 8" MINIMUM CLEARANCE BETWEEN
CENTER ROD AND FURNACE CABINET
TO ALLOW FOR CIRCULATOR BL OWER REMOVAL.
3/8" DIAMETER
THREADED ROD
(6 PLACES)
HOLD DOWN
NUTS
SUPPORT
NUTS
GAS PIPING
2"X2"X1/8" ANGLE IRON
(3 PLACES)
ALTERNATE GAS PIPING
POSITION AS CLOSE AS POSSIBLE TO BLOWER DECK TO ALLOW FOR
CIRCULATOR BLOWER REMOVAL.
ASSURE FURNACE IS LEVEL FROM
END TO END.
ON
90% FURNACES MAKE SURE THE UNIT HAS A SLIGHT
FORWARD TILT WITH THE FRONT
OF THE FURNACE 0"-3/4"
BELOW THE BACK OF THE FURNACE.
CONDENSATE
DRAIN
TILT OUTWARD TO ALLOW FOR
DOOR AND CIRCULATOR BLOWER
REMOVAL.
90% Suspended Furnace Shown
(80% Furnace Similar)
EXISTING FURNACE REMOVAL
NOTE: When an existing furnace is removed from a venting
system serving other appliances, the venting system may be too large to properly vent the remaining attached appli­ances.
The following vent testing procedure is reproduced from the
American National Standard/National Standard of Canada for Gas-Fired Central Furnaces ANSI Z21.47, latest edition, CSA-2.3b, latest edition Section 1.23.1.
The following steps shall be followed with each appliance connected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation:
a. Seal any unused openings in the venting system;
b. Inspect the venting system for proper size and horizontal pitch,
as required by the National Fuel Gas Code, ANSI Z223.1 or the CSA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition;
c. In so far as practical, close all building doors and windows and all
doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they shall operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers;
d. Follow the lighting instructions. Place the appliance being in-
spected in operation. Adjust thermostat so appliance shall oper­ate continuously;
e. Test for draft hood equipped spillage at the draft hood relief
opening after 5 minutes of main burner operation. Use the flame of a match or candle;
f. After it has been determined that each appliance connected to the
venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous conditions of use;
g. If improper venting is observed during any of the above tests, the
common venting system must be corrected.
30
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