Goodman CONDENSING UNIT Installation Manual

Page 1

CONDENSING UNIT

AIR CONDITIONING INSTALLATION & SERVICE REFERENCE

Important Safety Instructions

The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage.

HIGH VOLTAGE!

Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.

Important Note to the Owner regarding Product Warranty

Your warranty certificate is supplied as a separate document with the unit installed by your contractor. Read the limited warranty certificate carefully to determine what is and is not covered and keep the warranty certificate in a safe place. If you are unable to locate the warranty certificate please contact your installing contractor or contact customer service (877254-4729) to obtain a copy.

IMPORTANT: To receive the 10-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Quebec. Complete warranty details available from your local dealer or, for Goodman® brand products, visit www.goodmanmfg.com, and for Amana® brand products, visit www.amana-hac.com.

IMPORTANT: To register your Goodman® brand unit, go to www.goodmanmfg.com and click “Warranty Registration”. Complete registration as prompted.

To register your Amana® brand unit, go to www.amana-hac.com and click “Warranty Registration”. Complete registration as prompted.

Product limited warranty certificates for models currently in production can be viewed at www.goodmanmfg.com or www.amana-hac.com. If your model is not currently in production or does not appear on the website, please contact your installing contractor or contact customer service (877-254-4729) to obtain a copy of your warranty certificate.

Each product overview page contains a Product Warranty link; by clicking on it you will be able to view the limited warranty coverage for that specific product. To view warranty registration information, click on the Product Warranty text on the left navigation panel on the home page of each website. The Online Product Registration pages are located in this same section.

Shipping Inspection

Always keep the unit upright; laying the unit on its side or top may cause equipment damage. Shipping damage, and subsequent investigation is the responsibility of the carrier. Verify the model number, specifications, electrical characteristics, and accessories are correct prior to installation. The distributor or manufacturer will not accept claims from dealers for transportation damage or installation of incorrectly shipped units.

Codes & Regulations

This product is designed and manufactured to comply with national codes. Installation in accordance with such codes and/ or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no responsibility for equipment installed in violation of any codes or regulations. Rated performance is achieved after 72 hours of operation.Rated performance is delivered at the specified airflow. See outdoor unit specification sheet for split system models or product specification sheet for packaged and light commercial models. Specification sheets can be found at www.goodmanmfg.com for Goodman® brand products or www.amana-hac.com for Amana brand products. Within either website, please select the residential or commercial products menu and then select the submenu for the type of product to be installed, such as air conditioners or heat pumps, to access a list of product pages that each contain links to that model’s specification sheet.

The United States Environmental Protection Agency (EPA) has issued various regulations regarding the introduction and disposal of refrigerants. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. Should you have any

questions please contact the local office of the EPA.

is a registered trademark of Maytag Corporation or its related companies and is used under

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If replacing a condensing unit or air handler, the system must be manufacturer approved and Air Conditioning, Heating and Refrigeration Institute (AHRI) matched. NOTE: Installation of unmatched systems is strongly discouraged.

Operating the unit in a structure that is not complete (either as part of new construction or renovation) will void the warranty.

Installation Clearances

Special consideration must be given to location of the condensing unit(s) in regard to structures, obstructions, other units, and any/all other factors that may interfere with air circulation. Where possible, the top of the unit should be completely unobstructed; however, if vertical conditions require placement beneath an obstruction there should be a minimum of 60

inches between the top of the unit and the obstruction(s).

The specified dimensions meet requirements for air circulation only. Consult all appropriate regulatory codes prior to determining final clearances.

Another important consideration in selecting a location for the unit(s) is the angle to obstructions. Either side adjacent the valves can be placed toward the structure provided the side away from the structure maintains minimum service clearance. Corner installations are strongly discouraged.

This unit can be located at ground floor level or on flat roofs. At ground floor level, the unit must be on a solid, level foundation that will not shift or settle. To reduce the possibility of sound transmission, the foundation slab should not be in contact with or be an integral part of the building foundation. Ensure the foundation is sufficient to support the unit. A concrete slab raised above ground level provides a suitable base.

Rooftop Installations

If it is necessary to install this unit on a roof structure, ensure the roof structure can support the weight and that proper consideration is given to the weather-tight integrity of the roof. Since the unit can vibrate during operation, sound vibration transmission should be considered when installing the unit. Vibration absorbing pads or springs can be installed between the condensing unit legs or frame and the roof mounting assembly to reduce noise vibration.

T o avoid possible injury, explosion or death, practice safe handling of refr ig erants.

Safe Refrigerant Handling

NOT

RECOMMENDED

B B B

AA AAA

Model Type A B C AA

Residential

Light Commercia l

Minim um Airf low Clearance

10" 10" 18" 20" 12" 12" 18" 24"

OK!

While these items will not cover every conceivable situation, they should serve as a useful guide.

Refrigerants are heavier than air. They can "push out" the oxygen in your lungs or in any enclosed space. To avoid possible difficulty in breathing or death:

Never purge refrigerant into an enclosed room or

•

space. By law, all refrigerants must be reclaimed.

If an indoor leak is suspected, thoroughly ventilate the

•

area before beginning work.

• Liquid refrigerant can be very cold. To avoid possible frostbite or blindness, avoid contact and wear gloves and goggles. If liquid refrigerant does contact your skin or eyes, seek medical help immediately.

• Always follow EP A regulations. Never burn refrigerant, as poisonous gas will be produced.

To av oi d po s sible explosion: Never apply flame or steam to a refrigerant cylinder.

•

If you must heat a cylinder for faster charging, partially imm erse it in wa rm water.

Never fill a cylinder more than 80% full of liquid re-

•

frigerant.

• Never add anything other than R-22 to an R-22 cy linder or R-410A to an R-410A cylinder. The service equipment used must be listed or certified for the type of refrigerant used.

• Store cylinders in a cool, dry place. Never use a cy linder as a platform or a roller.

Page 3

WARNING

To avoid possible explosion, use only returnable (not disposable) service cylinders when removing refrigerant from a system.

• Ensure the cylinder is free of damage which could lead to a leak or explosion.

• Ensure the hydrostatic test date does not excee d 5 years.

• Ensure the pressure rating meets or exceeds 400 lbs.

When in doubt, do not us e cylinder.

Refrigerant Lines

CAUTION

The compressor POE oil for R-410A units is extremely susceptible to moisture absorption and c ould cause compressor failure. Do not leave system open to atmosphere any longer than necessary for installation.

Use only refrigerant grade (dehydrated and sealed) copper tubing to connect the condensing unit with the indoor evaporator. After cutting the tubing, install plugs to keep refrigerant tubing clean and dry prior to and during installation. Tubing should always be cut square keeping ends round and free from burrs. Clean the tubing to prevent contamination.

Do NOT let refrigerant lines come in direct contact with plumbing, ductwork, floor joists, wall studs, floors, and walls. When running refrigerant lines through a foundation or wall, openings should allow for sound and vibration absorbing material to be placed or installed between tubing and foundation. Any gap between foundation or wall and refrigerant lines should be filled with a pliable silicon-based caulk, RTV or a vibration damping material. Avoid suspending refrigerant tubing from joists and studs with rigid wire or straps that would come in contact with the tubing. Use an insulated or suspension type hanger. Keep both lines separate and always insulate the suction line.

These sizes are recommended for line lengths of 79 feet or less to obtain optimum performance. For alternate line sizing options or runs of more than 79 feet, refer to Remote Cooling Service Manual or TP-107 Long Line Set Application R-410A or contact your distributor for assistance.

RECOMMENDED INTERCONNECTING TUBING (Ft)

Cond

Unit

Tons Suct Liq Suct Liq Suct Liq

1 1/2 5/8 1/4 3/4 3/8 3/4 3/8

2 5/81/43/43/83/43/8

2 1/2 5/8 1/4 3/4 3/8 7/8 3/8

3 3/4 3/8 7/8 3/8 1 1/8 3/8

3 1/2 7/8 3/8 1 1/8 3/8 1 1/8 3/8

4 7/ 8 3/8 1 1/8 3/8 1 1/8 3/8 5 7/ 8 3/8 1 1/8 3/8 1 1/8 3/8

* Lines greater than 79 feet in length or vertical elevation changes more than 50 feet

Service Manual or contact your distributor for assistance.

0-24 25-49 50-79*

Line Di ameter (I n. OD )

refer to the Remote Cool ing

Insulation is necessary to prevent condensation from forming and dropping from the suction line. Armflex (or satisfactory equivalent) with 3/8” min. wall thickness is recommended. In severe conditions (hot, high humidity areas) 1/2” insulation may be required. Insulation must be installed in a manner which protects tubing from damage and contamination.

Where possible, drain as much residual compressor oil from existing systems, lines, and traps; pay close attention to low areas where oil may collect. NOTE: If changing refrigerant types, ensure the indoor coil and metering device is compatible with the type of refrigerant being used; otherwise, the indoor coil must be replaced.

Burying Refrigerant Lines

If burying refrigerant lines can not be avoided, use the following checklist.

1. Insulate liquid and suction lines separately.

2. Enclose all underground portions of the refrigerant lines in waterproof material (conduit or pipe) sealing the ends where tubing enters/exits the enclosure.

3. If the lines must pass under or through a concrete slab, ensure lines are adequately protected and sealed.

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Refrigerant Line Connections

Leak T esting (Nitrogen or Nitrogen-Traced)

IMPORTANT

To avoid overheating the service valve, TXV valve, or filter drier while brazing, wrap the component with a wet rag, or use a thermal heat trap compound. Be sure to follow the manufacturer’s instruction when using the heat trap compound. Note: Remove Schrader valves from service valves before brazing tubes to the valves. Use a brazing alloy of 2% minimum silver content. Do not use flux.

Torch heat required to braze tubes of various sizes is proportional to the size of the tube. Tubes of smaller size require less heat to bring the tube to brazing temperature before adding brazing alloy. Applying too much heat to any tube can melt the tube. Service personnel must use the appropriate heat level for the size of the tube being brazed. Note: The use of a heat shield when brazing is recommended to avoid burning the serial plate or the finish on the unit.

1. The ends of the refrigerant lines must be cut square, deburred, cleaned, and be round and free from nicks or dents. Any other condition increases the chance of a refrigerant leak.

2. “Sweep” the refrigerant line with nitrogen or inert gas during brazing to prevent the formation of copper-oxide inside the refrigerant lines. The POE oils used in R-410A applications will clean any copper-oxide present from the inside of the refrigerant lines and spread it throughout the system. This may cause a blockage or failure of the metering device.

3. After brazing, quench the joints with water or a wet cloth to prevent overheating of the service valve.

4. Ensure the filter drier paint finish is intact after brazing. If the paint of the steel filter drier has been burned or chipped, repaint or treat with a rust preventative. This is especially important on suction line filter driers which are continually wet when the unit is operating.

NOTE: Be careful not to kink or dent refrigerant lines. Kinked or dented lines will cause poor performance or compressor damage.

Do NOT make final refrigerant line connection until plugs are removed from refrigerant tubing.

NOTE: Before brazing, verify indoor piston size by checking the piston kit chart packaged with indoor unit.

WARNING

To avoid the risk of fire or explosion, never use oxygen, high pressure air or flammable gases for leak testing of a refrigeration system.

WARNING

To avoid possible explosion, the line from the nitrogen cylinder must include a pressure regulator and a pressure relief valve. The pressure relief valve must be set to open at no more than 150 psig.

Pressure test the system using dry nitrogen and soapy water to locate leaks. If you wish to use a leak detector, charge the system to 10 psi using the appropriate refrigerant then use nitrogen to finish charging the system to working pressure then apply the detector to suspect areas. If leaks are found, repair them. After repair, repeat the pressure test. If no leaks exist, proceed to system evacuation.

System Evacuation

Condensing unit liquid and suction valves are closed to contain the charge within the unit. The unit is shipped with the valve stems closed and caps installed. Do not open valves until

the system is evacuated.

WARNING

REFRIGERANT UNDER PRESSURE!

Failure to follow proper procedures may cause proper ty damag e , pe rsonal injury or death.

NOTE: Scroll compressors should never be used to evacuate

or pump down a heat pump or air conditioning system.

CAUTION

Prolonged operation at suction pressures less than 20 psig for more than 5 seconds will result in overheating of the scrolls and permanent damage to the scroll tips, drive bearings and internal seal.

1. Connect the vacuum pump with 250 micron capability to the service valves.

2. Evacuate the system to 250 microns or less using suction and liquid service valves. Using both valves is necessary as some compressors create a mechanical seal separating the sides of the system.

3. Close pump valve and hold vacuum for 10 minutes. Typically pressure will rise during this period.

• If the pressure rises to 1000 microns or less and remains

steady the system is considered leak-free; proceed to startup.

Page 5

The condensing unit rating plate lists pertinent electrical data

5000 4500 4000 3500

MICRONS

3000

2500

ACUUM

2000

1500 1000

500

CONDENSIBLES OR SMALL LEAK PRESENT

NO LEAKS NO CONDENSIBLES

LEAK(S) PRESENT

necessary for proper electrical service and overcurrent protection. Wires should be sized to limit voltage drop to 2% (max.) from the main breaker or fuse panel to the condensing unit. Consult the NEC, CEC, and all local codes to determine the correct wire gauge and length.

Local codes often require a disconnect switch located near the unit; do not install the switch on the unit. Refer to the installation instructions supplied with the indoor furnace/air handler for specific wiring connections and indoor unit configuration. Likewise, consult the instructions packaged with the thermostat

for mounting and location information.

0 1 2 3 4 5 6 7 8 9

MINUTES

• If pressure rises above 1000 microns but holds steady below 2000 microns, moisture and/or noncondensibles may be present or the system may have a small leak. Return to step 2: If the same result is encountered check for leaks as previously indicated and repair as necessary then repeat evacuation.

• If pressure rises above 2000 microns, a leak is present. Check for leaks as previously indicated and repair as necessary then repeat evacuation.

Electrical Connections

WARNING

HIGH VOLTAGE!

Disconnect ALL power before servi cin g. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death due to electric shock. Wiring must conform with NEC or CEC and all local codes. Undersized wires cou ld cause poor equipment performance, equipment damage or fire.

Overcurrent Protection

The following overcurrent protection devices are approved for use.

• Time delay fuses

• HACR type circuit breakers

These devices have sufficient time delay to permit the motorcompressor to start and accelerate its load.

Three Phase Compressor Rotation

CAUTION

Use care when handling scroll compressors. Dome temperatures could be hot.

Three phase compressors are power phase dependent and can rotate in either direction.

Verify proper rotation for three phase compressors by ensuring the suction pressure drops and discharge pressure rises when the compressor is energized. NOTE: When operated in reverse, a three phase scroll compressors is noisier and its current draw substantially reduced compared to marked values.

To correct, disconnect power and switch any two leads at the unit contactor and re-observe.

WARNING

To avoid the risk of fire or equipment da mage, us e copper conductors.

NOTICE

High Voltage Connections

Route power supply and ground wires through the high voltage port and terminate in accordance with the wiring diagram provided inside the control panel cover.

Low Voltage Connections

Condensing unit control wiring requires 24 Volt minimum, 25VA service from the indoor transformer. Low voltage wiring for twostage units depends on the thermostat used and the number of control wires between the indoor unit and the condensing unit. Route control wires through the low voltage port and terminate in accordance with the wiring diagram provided inside the control panel cover.

Page 6

THERMOSTAT

SINGLE-STAGE HEATING

SINGLE-STAGE COOLING

Single-Stage Thermostat

with Two Low Voltage Wires to Remote

WITH

System Start Up

CAUTION

POSSIBLE REFRIGERANT LEAK To avoid a possible refrigerant leak, open the service valves until the top of the stem is 1/8” from the retainer.

Do not introduce liquid refrigerant from the cylinder into the crankcase of the compressor as this may damage the compressor.

CAUTION

POSSIBLE REFRIGERANT LEAK To avoid a possible refrigerant leak, open the service valves until the top of the stem is 1/8” from the retainer.

1. Break vacuum by fully opening liquid and suction base valves.

2. Set thermostat to call for cooling. Check indoor and outdoor fan operation and allow system to stabilize for 10 minutes for fixed orifices and 20 minutes for expansion valves.

Charge V erification

WARNING

When opening valves with retainers, open each valve only until the top of the stem is 1/8” from the retainer. To avoid loss of refrigerant, DO NOT apply pressure to the retainer. When opening valves without a retainer remove service valve cap and insert a hex wrench into the valve stem and back out the stem by turning the hex wrench counterclockwise. Open the valve until it contacts the rolled lip of the valve body.

NOTE: These are not back-seating valves. It is not necessary to force the stem tightly against the rolled lip.

NOTE: Power must be supplied to the 18 SEER outdoor units containing ECM motors before the power is applied to the indoor unit. Sending a low voltage signal without high voltage power present at the outdoor unit can cause malfunction of the control module on the ECM motor.

Adequate refrigerant charge for a matching evaporator and 15 feet lineset is supplied with the condensing unit. If line set exceeds 15 feet in length, refrigerant should be added at .6 ounces per foot of liquid line.

Open the suction service valve first! If the liquid service valve is opened first, oil from the compressor may be drawn into the indoor coil TXV, restricting refrigerant flow and affecting operation of the system.

After the refrigerant charge has bled into the system, open the liquid service valve. The service valve cap is the secondary seal for the valves and must be properly tightened to prevent leaks. Make sure cap is clean and apply refrigerant oil to threads and sealing surface on inside of cap. Tighten cap finger-tight and then tighten additional 1/6 of a turn (1 wrench flat), or to the following specification, to properly seat the sealing surfaces.

1. 3/8” valve to 5 - 10 in-lbs

2. 5/8” valve to 5 - 20 in-lbs

3. 3/4” valve to 5 - 20 in-lbs

4. 7/8” valve to 5 - 20 in-lbs

REFRIGERANT UNDER PRESSURE!

• Do not overcharge system with refrigerant.

• Do not operate unit in a vacuum or at negative pres sure. Failure to follow proper procedures may cause

proper ty damag e , personal injury or death.

CAUTION

Use refrigerant certi fied standards. Used refr iger ant may cause compressor damage. Most portable machines cannot clean used r efrige rant to mee t tandards.

to AHRI

AHRI s

NOTICE

Violation of EPA regulations may result in fines or other penalties.

CAUTION

Operating the compressor with the suction valve closed will void the warranty and cause serious compressor damage.

Page 7

Final Charge Adjustment

The outdoor temperature must be 60°F or higher. Set the room thermostat to COOL, fan switch to AUTO, and set the temperature control well below room temperature.

After system has stabilized per startup instructions, check subcooling and superheat as detailed in the following section.

Fixed Orifice

CAUTION

To preve nt per son al inj ury, caref ully conne ct an d d iscon nect manifo ld ga uge ho ses. E sc aping liqui d ref rige rant c an c aus e burns. D o not ven t refr igeran t in to th e atm osp here . Rec over all refrigerant during system repair and before final unit disposa l.

SYSTEM SUPERHEAT

1. Purge gauge lines. Connect service gauge manifold to base-valve service ports. Run system at least 10 minutes to allow pressure to stabilize.

2. Temporarily install a thermometer 4-6" from the compressor on the suction line. Ensure the thermometer makes adequate contact and is insulated for best possible readings. Use vapor temperature to determine superheat.

3. Refer to the superheat table provided for proper system superheat. Add charge to lower superheat or recover charge to raise superheat.

4. Disconnect manifold set, installation is complete.

Superheat Formula = Suct. Line Temp. - Sat. Suct. Temp.

Outdoor Dry Bulb

Tem perature, °F

60 65 70 75 80 85 90

95 100 105 110 115

Indoor We t Bulb Te m pera ture, °F

55 57 59 61 63 65 67 69 71

10 13 17 20 23 26 29 30 31

8 1114161922262729 5 8 10 13 15 19 23 24 25

---- ---- 6 9 11 15 20 21 23

---- ---- - -- - ---- 7 12 17 18 20

---- ---- - -- - ---- ---- 8 13 15 16

---- ---- - -- - ---- ---- 5 10 11 13

---- ---- - -- - ---- ---- ---- 5 8 10

---- ---- - -- - ---- ---- ---- ---- 5 8

---- ---- - -- - ---- ---- ---- ---- ---- 5

---- ---- - -- - ---- ---- ---- ---- ---- ----

SUPERHEAT FORMULA = SUCT. LINE TEMP. - SAT. SUCT. TEMP.

Page 8

SATURATED SUCTION PRESSURE

TEMPERATURE CHART

SUCTION PRESSURE

PSIG R-22 R-410A

50 26 1 52 28 3 54 29 4 56 31 6 58 32 7 60 34 8 62 35 10 64 37 11 66 38 13 68 40 14 70 41 15 72 42 16 74 44 17 76 45 19 78 46 20 80 48 21 85 50 24 90 53 26

95 56 29 100 59 31 110 64 36 120 69 41 130 73 45 140 78 49 150 83 53 160 86 56 170 90 60

SATURATED SUCTION

TEMPERATURE ºF

SATURATED LIQUID PRESSURE

TEMPERATURE CHART

LIQUID PRESSURE

PSIG R-22 R-410A

200 101 70 210 105 73 220 108 76 225 110 78 235 113 80 245 116 83 255 119 85 265 121 88 275 124 90 285 127 92 295 130 95 305 133 97 325 137 101 355 144 108 375 148 112 405 155 118 415 157 119 425 n/a 121 435 n/a 123 445 n/a 125 475 n/a 130 500 n/a 134 525 n/a 138 550 n/a 142 575 n/a 145 600 n/a 149 625 n/a 152

SATURATED LIQUID

TEMPERATURE ºF

NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE.

Page 9

Expansion Valve System

NOTE: Units matched with indoor coils equipped with nonadjustable TXV should be charged by subcooling only.

1. Purge gauge lines. Connect service gauge manifold to base-valve service ports. Run system at least 10 minutes to allow pressure to stabilize.

2. Temporarily install a thermometer on the liquid line at the liquid line service valve and 4-6" from the compressor on the suction line. Ensure the thermometer makes adequate contact and is insulated for best possible readings. Use liquid line temperature to determine sub-cooling and vapor temperature to determine superheat.

3. Check subcooling and superheat. Systems with TXV application should have a subcooling of 7 to 9 ºF and superheat of 7 to 9 ºF.

a. If subcooling and superheat are low, adjust TXV to

7 to 9 ºF superheat, then check subcooling. NOTE: To adjust superheat, turn the valve stem

clockwise to increase and counter clockwise to decrease.

b. If subcooling is low and superheat is high, add charge

to raise subcooling to 7 to 9 ºF then check superheat.

c. If subcooling and superheat are high, adjust TXV

valve to 7 to 9 ºF superheat, then check subcooling.

d. If subcooling is high and superheat is low, adjust

TXV valve to 7 to 9 ºF superheat and remove charge to lower the subcooling to 7 to 9 ºF.

NOTE: Do NOT adjust the charge based on suction pressure unless there is a gross undercharge.

4. Disconnect manifold set, installation is complete.

Subcooling Formula = Sat. Liquid Temp. - Liquid Line Temp.

NOTE: Check the Schrader ports for leaks and tighten valve cores if necessary. Install caps finger-tight.

Page 10

Troubleshooting Information

Complaint

POSSIBLE CAUSE

DOTS IN ANALYSIS

GUIDE INDICATE

"POSSIBLE CAUSE"

Power Failure Blown Fuse Loose Connection Shorted or Broken Wires Open Overload Faulty Thermostat Faulty Transformer Shorted or Open Capacitor Internal Com Shorted or Grounded Compressor Compressor Stuck Faulty Compressor Contactor Faulty Fan Relay Open Control Circuit Test Control Circuit with Voltmeter Low Voltage Faulty Evaporator Fan Motor Shorted or Grounded Fan Motor Improper Cooling Anticipator Shortage or Refrigerant Restricted Liquid Line Undersized Liquid Line Undersized Suction Line Not Enough Air across Indoor Coil Too Much Air across Indoor Coil Overcharge of Refrigerant Noncondensibles Recirculation of Condensing Air Infiltration of Outdoor Air Improperly Located Thermostat Air Flow Unbalanced System Undersized Broken Internal Parts Broken Valves Inefficient Compressor High Pressure Control Open Unbalanced Power, 3PH Wrong Type Expansion Valve Expansion Valve Restricted Oversized Expansion Valve Undersized Expansion Valve Expansion Valve Bulb Loose Inoperative Expansion Valve Loose Hold-down Bolts

ressor Overload Open

SYMPTOM

No Cooling

System will not start

Compressor will not start - fan runs

Compressor and Condenser Fan will not start

Evaporator fan will not start

Condenser fan will not start

•

•••

• •••

••••••

••

••• •

••

• •••

•

••

••• •

•

•••

••

•• •

•

•••

Compressor runs - goes off on overload

•• • ••

•• •

••• • ••

••• • •

•• •

Unsatisfactory

Cooling

Compressor cycles on overload

System runs continuously - little cooling

Too cool and then too warm

Not cool enough on warm days

Certain areas to cool others to warm

•• ••

•• •

•

•• •

••••

•••

•

••

•••

System Operating Pressures

Compresso r is no is y

Low suction pressure

Low head pressure

High suction pressure

High head pressure

Test Volta Impact Fuse Size & Type Ins Test Circuits with Ohmmeter Test Continuit Test Continuit Check Control Circuit with Voltmeter Test Ca Test Continuity of Overload Test Motor Windin Use Test Cord Test Continuit Test Continuit

Test Volta Re Test Motor Windin Check Resistance of Antici Test For Leaks, Add Refrigerant Re Replace Line

•

••

•

Re Speed Blower, Check Duct Static Pressure Reduce Blower S

•

Recover Part of Charge Recover Char Remove Obstruction to Air Flow Check Windows, Doors, Vent Fans, Etc. Relocate Thermostat Read Refigure Cooling Load Re Test Compressor Efficiency Test Com Reset and Test Control Test Volta Replace Valve Re Replace Valve Re

hten Bulb Bracket

Ti Check Valve O Tighten Bolts

Test Method

Remedy

ect Connection - Tighten

of Overloads of Thermostat and Wirin

acitor

of Coil and Contacts of Coil and Contacts

air or Replace

ator

lace Restricted Part

lace Line

eed

e, Evacuate, Recharge

ust Air Volume Dampers

lace Compressor

ressor Efficienc

lace Valve

eration

For detailed service information refer to the Remote Condensing Unit Service manual.

NOTICE

Units with rotary or reciprocating compressors and non-bleed TXV’s require a Hard Start Kit.

Page 11

THIS PAGE LEFT INTENTIONALLY BLANK

Page 12

SPLIT SYSTEMS

AIR CONDITIONING AND HEA T PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDA TIONS

We strongly recommend a bi-annual maintenance checkup be performed

before the heating and cooling seasons begin by a qualified servicer.

REPLACE OR CLEAN FILTER

IMPORTANT NOTE: Never operate unit without a filter installed

as dust and lint will build up on internal parts resulting in loss of efficiency, equipment damage and possible fire.

An indoor air filter must be used with your comfort system. A properly maintained filter will keep the indoor coil of your comfort system clean. A dirty coil could cause poor operation and/ or severe equipment damage.

Your air filter or filters could be located in your furnace, in a blower unit, or in “filter grilles” in your ceiling or walls. The installer of your air conditioner or heat pump can tell you where your filter(s) are, and how to clean or replace them.

Check your filter(s) at least once a month. When they are dirty, replace or clean as required. Disposable type filters should be replaced. Reusable type filters may be cleaned.

You may want to ask your dealer about high efficiency filters. High efficiency filters are available in both electronic and nonelectronic types. These filters can do a better job of catching small airborne particles.

COMPRESSOR

The compressor motor is hermetically sealed and does not require additional oiling.

MOTORS

Indoor and outdoor fan motors are permanently lubricated and do not require additional oiling.

CLEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY)

Air must be able to flow through the outdoor unit of your comfort system. Do not construct a fence near the unit or build a deck or patio over the unit without first discussing your plans with your dealer or other qualified servicer. Restricted airflow could lead to poor operation and/or severe equipment damage.

Likewise, it is important to keep the outdoor coil clean. Dirt, leaves, or debris could also restrict the airflow. If cleaning of the outdoor coil becomes necessary, hire a qualified servicer. Inexperienced people could easily puncture the tubing in the coil. Even a small hole in the tubing could eventually cause a large loss of refrigerant. Loss of refrigerant can cause poor operation and/or severe equipment damage.

Do not use a condensing unit cover to “protect” the outdoor unit during the winter, unless you first discuss it with your dealer. Any cover used must include “breathable” fabric to avoid moisture buildup.

BEFORE CALLING YOUR SERVICER

• Check the thermostat to confirm that it is properly set.

• Wait 15 minutes. Some devices in the outdoor unit or in programmable thermostats will prevent compressor operation for awhile, and then reset automatically. Also, some power companies will install devices which shut off air conditioners for several minutes on hot days. If you wait several minutes, the unit may begin operation on its own.

AVOID THE RISK OF EQUIPMENT DAMAGE OR FIRE, INSTALL

THE

SAME AMPERAGE BREAKER OR FUSE AS YOU ARE REPLACING AGAIN TO

F YOU REPEATEDLY RESET THE BREAKER OR REPLACE

THE YOU RUN THE RISK OF SEVERE EQUIPMENT DAMAGE

. IF

WITHIN THIRTY DAYS, CONTACT A QUALIFIED SERVICER

CORRECT THE PROBLEM

FUSE WITHOUT HAVING THE PROBLEM CORRECTED

THE CIRCUIT BREAKER OR FUSE SHOULD OPEN

• Check the electrical panel for tripped circuit breakers or failed fuses. Reset the circuit breakers or replace fuses as necessary.

• Check the disconnect switch near the indoor furnace or blower to confirm that it is closed.

• Check for obstructions on the outdoor unit . Confirm that it has not been covered on the sides or the top. Remove any obstruction that can be safely removed. If the unit is covered with dirt or debris, call a qualified servicer to clean it.

• Check for blockage of the indoor air inlets and outlets. Confirm that they are open and have not been blocked by objects (rugs, curtains or furniture).

• Check the filter. If it is dirty, clean or replace it.

• Listen for any unusual noise(s) , other than normal operating noise, that might be coming from the outdoor unit. If you hear unusual noise(s) coming from the unit, call a qualified servicer.