Goodman ASAS-10ASC, ASAS-11ASC, ASAS-12ASC, ASAS-18ASC, GSAS-10ASC Installation, Operation And Service Instructions

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INSTALLATION, OPERATION AND
SERVICE INSTRUCTIONS
MODELS
ASAS-10ASC, ASAS-1 1ASC, ASAS-12ASC, ASAS-18ASC
GSAS-10ASC, GSAS-11ASC, GSAS-12ASC, GSAS-18ASC
ELECTRONIC AIR CLEANERS
Features
Lifetime Filter System never needs replacing
Electronically removes dust, mites, pollen, pet dander, tobacco smoke, cooking smoke
and grease, mold, fungi, bacteria, and more down to 0.01 micron
Light Weight Aluminum Collecting Cells are durable and easy to maintain
Cell Guides ensure proper placement of collecting cells
Activated Carbon Filters remove unpleasant odors
Galvanized Steel Cabinet for solid vertical or horizontal installation
Durable Scratch-Resistant powder coat paint finish resists corrosion
Electronic Air Proving Switch for quick wiring
Dual Indicator Lights show Air Cleaner is working properly at a glance
FOR QUESTIONS REGARDING INSTALLATION, OPERATION & SERVICE,
CALL THE AIR CLEANER HOTLINE TOLL-FREE
1-800-267-8305
IMPORTANT: Please read entire instructions before
installing the Electronic Air Cleaner.
CONTENTS
SAFETY CONSIDERATIONS 2 WHAT THE ELECTRONIC AIR CLEANER DOES 2 BENEFITS 2 HOW IT WORKS 2 COMPONENTS 2 INSTALLATION 3-5
Location 3 Installation Location With Humidifier 3 Installation Location With Air Conditioner 3 Electronic Air Cleaner Installation 3 Wiring 5 SYSTEM CHECK 5
OPERATION 5 WHITE DUST 5
MAINTENANCE 5 Cell and Prefilter Cleaning 5 Activated Carbon Filter Replacement 6
SERVICE 6-10 Testing Air Proving Switch (APS) 6 Replacing An Air Proving Switch (APS) 7 Testing For High Voltage AT Power Board 7 Replacing Performance Light 7 Replacing A Power Board 7 Testing The 24 V Transformer 7 Replacing The 24 V Transformer 8 Testing Voltage Of Power Board 8 Testing Voltage At Cell 9 Setting Approx. Voltage With High Voltage Meter 9 Testing Cell For Bad Contacts 9 Removing Power Box 9 Removing High Voltage Contact Tray 9 Replacing A Tungsten Ionizing Wire 10
TROUBLESHOOTING GUIDE 11 WARRANTY 12
SAFETY CONSIDERATIONS
Read and follow instructions carefully. Follow all local electrical codes during installation. All wiring must conform to local and national electrical codes. Improper wiring or installation may damage Air Cleaner.
Understand the signal words WARNING and CAUTION which are present in the Installation, Operation & Service Instructions.
WARNING and CAUTION signifies a hazard which could result in property damage, personal injury or death.
Note: This unit is Certified for Shock and Electrical Fire Hazard only.
WARNING
Before beginning any installation or modification, be certain that the main line electrical disconnect switch is in OFF position. Electric shock could result. Tag disconnect switch with suitable warning labels.
Installation and servicing of Electronic Air Cleaners can be hazardous. Only trained and qualified service personnel should install, repair, or service Electronic Air Cleaners.
Homeowners or untrained personnel can perform the basic maintenance functions of cleaning and replacing filters.
When working on air cleaning equipment, observe precautions in the manual, labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves.
WHAT THE ELECTRONIC AIR CLEANER DOES
Your High Efficiency Electronic Air Cleaner has been designed to remove atmospheric and household dust, coal dust, insecticide dust, mites, pollen, mold spores, fungi, bacteria, pet dander, cooking smoke and grease, tobacco smoke particles, and more down to
0.01 micron (.01 micron = 1/2,540,000 of an inch).
Helps provide relief for allergy or asthma suffering.
Helps prevent damaging black dust from staining
walls and furnishings, reducing the amount of time
and money spent cleaning and redecorating.
Helps eliminate unpleasant odors (with use of
optional Carbon Filters).
Helps protect heating/cooling equipment,
prolonging the operating efficiency.
The High Efficiency Electronic Air Cleaner operates on the principle of electrostatic precipitation. Millions of airborne pollutants are carried through the return air ducts of the heating/cooling system and treated through four stages of filtration.
The prefilters (2) remove all large visible particles such as lint. Smaller particles then pass through a two- stage electrostatic collecting cell (2). First, particles are given a powerful positive electrical charge by the ionizing wires. Second, charged particles move into the collecting area where they are attracted to a series of grounded plates. Pollutants are held in this section like a magnet until washed away during cleaning. Lastly, clean air passes over odor removal (optional).
The Electronic Air Cleaner, available in four models with air flow capacities of up to 1200, 1400 and 2000 CFM (2040, 2380 and 3400 m³/hr), is adaptable to all residential forced air heating or cooling systems.
BENEFITS
HOW IT WORKS
activated carbon filters (3) for
MODEL A/ GSAS-10ASC A/ GSAS-11ASC A/ GSAS-12ASC A/ GSAS-18ASC
Fig. 1
House Size Area <2400 ft²
Airflow up to 1200 cfm
Duct Size 16 x 20 in
Unit Weight 28.0 lbs
Input Voltage 120 v 60 hz 120 v 60 hz 120 v 60 hz 120 v 60 hz
Power Consumption 30 Watts 30 Watts 30 Watts 30 Watts
Upgrades Included Carbon Filters (C)
1 Dirty Air
3 Ionizing
Section
2 Prefilter
<222.96 m²
up to 2039 m³/hr
40.5 x 51.0 cm
12.9 kg
Air Switch (AS)
4 Collecting Cell Plates 5 Carbon Filters (3)
6 Clean Air to Heating/Cooling System
COMPONENTS
Cabinet: Constructed of heavy gauge galvanized
steel to resist corrosion and provide trouble-free installation. Holes are provided to facilitate mounting to the ductwork or air handling equipment.
Power Box: Removable. Contains the power switch, performance indicator light, safety interlock switch, high voltage power board and air proving switch. The power board is uniquely equipped with a variable resistor (potentiometer) to adjust high voltage output. Output has been pre-set for optimum efficiency. As voltage varies in extreme conditions of dryness, humidity or proximity to hydro towers, raising or lowering potentiometer allows for proper voltage output.
Air Proving Switch (APS): Integrated. Automatically cycles Air Cleaner on and off with the system fan. The APS will detect airflow (fan on) and energize Air Cleaner.
High Voltage Tray: Contains the contacts and wi res to supply high voltage to the collecting cells.
Collecting Cells: Consist of an ionizing section and a plate section. The arrow on the cell must point toward the system fan.
Prefilters: Constructed of aluminum mesh, to prevent lint and large particles from entering the collecting cells.
Carbon Filters: Remove odors. Must be replaced every six months - not washable. Maximum of (3) carbon filters can be used at same time.
Performance Indicator Light
ON/OFF Switch
Prefilters (2)
Door
Fig. 2
Collecting Cells (2)
Table 1 — SPECIFICATIONS
<3000 ft²
<278.70 m²
up to 1400 cfm
up to 2379 m³/hr
16 x 25 in
40.5 x 63.5 cm
30.0 lbs
13.5 kg
Carbon Filters (C)
Air Switch (AS)
Location
The Air Cleaner must be installed in the return air duct, as close to the fan compartment as possible. This location provides the most even airflow across the collecting cells and allows the Air Cleaner to keep the system motor and blower clean. When choosing location, there must be adequate room to wire the Air Cleaner and remove prefilters, collecting cells and power box.
Note: Once Air Cleaner has been installed, do not allow the placement of any device such as a new hot water heater, water softener, gas pipe, or electrical cable to be put 2 ft. in front of or within 6 in. (15 cm) from top of Air Cleaner, in order to allow removal of filters and Air Cleaner parts, which are necessary for maintenance or servicing.
Installation Location With Humidifier
A humidifier should be installed in the furnace warm air duct. However, it may be installed in the return duct without causing problems to the Air Cleaner. Care must be taken to ensure that the humidifier does not leak, as this may cause arcing and a mineral deposit to build up on the collecting cells.
An atomizing type humidifier should be installed downstream from the Air Cleaner. If the atomizing type humidifier is installed upstream, high humidity, salts and minerals may decrease the efficiency of the collecting cells and cause service problems.
If the atomizing type humidifier must be installed upstream, the following precautions should be taken:
1. Atomizing type humidifier must be installed as far
from the Air Cleaner as possible.
2. Collecting cells must be washed frequently to
prevent a mineral deposit build-up.
Installation Location With Air Conditioner
Power Box
Whenever possible, the Air Cleaner should be installed upstream of the cooling coil. This location will
Cabinet
clean the air before it reaches the evaporator coil.
Electronic Air Cleaner Installation
1. Remove existing equipment filter. Thoroughly
clean fan compartment and ductwork where Air
Cleaner is to be installed.
2. Open access door. Slide prefilters and collecting
cells out of cabinet.
Activated
Carbon Filters
<3000 ft²
<278.70 m²
up to 1400 cfm
up to 2379 m³/hr
20 x 20 in
51.0 x 51.0 cm
33.0 lbs
15.3 kg
Carbon Filters (C)
Air Switch (AS)
INSTALLATION
>3000 ft²
>278.70 m²
up to 2000 cfm
up to 3398 m³/hr
20 x 25 in
51.0 x 63.5 cm
38.0 lbs
17.5 kg
Carbon Filters (C)
Air Switch (AS)
Fig. 3 — DIMENSIONS
Power Switch
AIR FLOW Left to Right or
Right to Left
Î
Performance I ndicator Light
Air Proving Switch Handle
Door
DIMENSIONS — in (cm)
UNIT A B C D E F G H
ASAS-10ASC GSAS-10ASC
ASAS-11ASC GSAS-11ASC
ASAS-12ASC GSAS-12ASC
ASAS-18ASC GSAS-18ASC
21
(53.0)
21
(53.0) 25 7/8
(66.0) 25 7/8
(66.0)
17
(43.5)
17
(43.5)
22
(56.0)
22
(56.0)
23 1/4 (59.0)
26
(66.0) 21 1/4
(54.0)
26
(66.0)
13 1/8 (33.5)
13 5/8 (34.5)
18
(46.0)
18
(46.0)
20 3/4 (53.0)
24
(61.0) 18 3/4
(47.5) 23 1/2
(59.5)
1 1/4 (3.0)
1
(2.5) 1 1/4
(3.0) 1 1/4
(3.0)
23 3/4 (60.5)
26 1/2 (67.5)
21 3/4 (55.0)
26 1/2 (67.5)
2 3/8 (6.0)
2 1/8 (5.5)
2 3/8 (6.0)
2 3/8 (6.0)
Allow 24 in (600 mm) clearance for cleaning air cleaner. Allow 6 in. (150 mm) clearance for power box removal.
Fig. 4 — AIR CLEANER INSTALLATION LOCATION
3. Place cabinet in ductwork. Holes are provided to attach cabinet to ductwork or equipment. If adjoining ductwork is flanged, install the screws so that screw heads are inside cabinet. This will help prevent damage to prefilter and carbon filters during removal for cleaning. NEVER put screws or rivets into the removable power box. When the air duct does not fit Air Cleaner opening, a gradual transition is recommended to reduce air turbulence through Air Cleaner and to increase its efficiency. There should not be more than 20º of expansion used on each side of transition fitting. Do not reduce ductwork to a smaller Air Cleaner or it will increase velocity of airflow.
4. If Air Cleaner is installed adjacent to an elbow or angle fitting, turning vanes are recommended to improve air distribution across the collecting cells.
5. After Air Cleaner has been secured, seal seams airtight with duct tape or caulking to prevent dust from entering the system.
6. Replace prefilters, collecting cells and carbon filters. Make sure arrow on cell is pointing towards the fan. The cell handle may need to be repositioned if the airflow is in a different direction than the left to right set up. The handle should face the door. Close access door.
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