Goodman ARUF30C14, ARUF42C14AA, ASUF29B14, ASUF39C14, ARUF42C14AB Installation & Operating Instructions Manual

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ARUF**14**/ARPT**14** ASPT**14**/ASUF**14**
AIR HANDLERS INSTALLATION & OPERATING INSTRUCTIONS
Contents
1 Important Safety Instructions .................................. 1
2 Shipping Inspection ................................................. 2
2.1 Parts ........................................................................3
2.2 Handling ..................................................................3
3 Codes & Regulations................................................ 3
4 Replacement Parts ................................................... 3
5 Pre-Installation Considerations.............................. 3
5.1 Preparation ..............................................................3
5.2 System Matches ......................................................3
5.3 Interconnecting Tubing ............................................3
5.4 Clearances ..............................................................3
5.5 Horizontal Applications ............................................4
6 Installation Location ................................................ 4
6.1 Upflow Installation....................................................4
6.2 Horizontal Left Installation .......................................4
6.3 Downflow/Horizontal Right Installation ....................5
7 Refrigerant Lines ...................................................... 7
7.1 Tubing Size..............................................................7
7.2 Tubing Preparation ..................................................7
7.3 Special Instructions .................................................8
7.4 Tubing Connections for Flowrator Model.................8
7.5 Tubing Connections for TXV Models .......................8
8 Condensate Drain Lines........................................... 9
9 Ductwork ................................................................... 9
9.1 Return Ductwork ......................................................9
10 Return Air Filters .................................................. 10
11 Electric Heat .......................................................... 10
12 Electrical and Control Wiring............................... 12
12.1 Building Electrical Service Inspection ..................12
12.2 Wire Sizing..........................................................12
12.3 Maximum Overcurrent Protection (MOP) ............12
12.4 Electrical Connections – Supply Voltage .............13
12.4.1 Air Handler Only (Non-Heat Kit Models) ....13
12.4.2 Air Handler - Non-Circuit Breaker Heat Kits .....13
12.4.3 Air Handler With Circuit Breaker Heat Kit.........13
12.5 Low Voltage Connections ....................................13
12.5.1 Thermostats ....................................................13
12.6 Speed Tap Adjustment.........................................13
13 Achieving 2% Low Leakage Rate ........................ 14
14 Start-Up Procedure ............................................... 14
15 Regular Maintenance............................................ 14
16 Airflow Data .......................................................... 15
21 Wiring Diagrams................................................... 21
1 Important Safety Instructions
RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
IO-427K 10/2014
It is your responsibility to install the product safely and to educate the customer on its safe use.
Prior to installation, thoroughly familiarize yourself with this Installation Manual.
Observe all safety warnings. During installation or repair, caution is to be observed.
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HIGH VOLTA GE!
Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal inju ry or deat h.
Install ati on an d re pair of t his u ni t sho uld b e p erf orm ed
by indiv id uals me et ing t he requi re men ts of an
ONLY “entry level technician” as specified by
, at a minimum,
the Ai r-Co ndi ti on in g, H eati ng a nd Re fri g erati on I nst i tu te (AHRI). Attempting to install or repair this unit without such ba ck grou nd may re sul t i n p r od uct damag e, personal inju ry or death.
This product is factory-shipped for use with 208/240/1/60 electrical power supply.
DO NOT reconfigure this air handler to operate with any other power supply.
To avoid property damage, personal injury or death due to electrical shock, this unit MUST have an uninterrupted, unbroken
electrical ground. The electrical ground circuit may consist of an appropriately sized electrical wire connecting the ground lug in the unit control box to the building electrical service panel. Other meth ods of gro unding ar e p ermit te d i f pe rfo rmed in accordance with the National Electric Code (NEC) /Amer ican National Stan dards I nsti tute (ANSI)/ Nati onal Fire P rotec tion A ssocia tion (NFP A) 70 and local /s ta te c ode s. I n Canada, e le ctr ica l gro undi ng is to be in accordance w it h the C ana dian E l ec tri c Code (CSA) C22.1.
When installing or servicing this equipment, safety clothing, including hand and eye protection, is strongly recommended. If installing in an area that has special safety requirements (hard hats, etc.), bserve
o
these requirements.
Do not connect to or use any device that is not design­certified by the manufacturer for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
To prevent the risk of property damage, personal injury , or dea th, do not store comb ustible m aterials or use gasoline or other flammable liquids or vapors in the vicin ity of this unit.
CO can ca u se serio us il lness incl uding pe r m anent brain damage or death.
Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio.
Las emisiones de monóxido de carbono pueden circular a través del aparato cuando se opera en cualquier modo .
El mo nó xido de ca rbono puede causar enfermedades severas como daño cerebral permanente ó muerte.
RISQUE D'EMPOISONNEME NT AU
Cette ve ntilation est né cessa ire po ur évi t er le dan ger d'int oxication au CO pouvant survenir si un appareil produisant du monoxyde de carbone continue de fonctionner au sein d e la zone co nf inée.
MONOXYDE DE CARBONE
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Keep this literature in a safe place for future reference.
2 Shipping Inspection
Always transport the unit upright; laying the unit on its side or top during transit may cause equipment damage. The installer should inspect the product upon receipt for shipping damage and subsequent investigation is the responsibility of the carrier. The installer must verify the model number, specifications, electrical characteristics, and accessories are correct prior to installation. The distributor or manufacturer will not accept claims from dealers for transportation damage or installation of incorrectly shipped units.
2.1 Parts
Also inspect the unit to verify all required components are present and intact. Report any missing components immedi­ately to the manufacturer or to the distributor. Use only factory authorized replacement parts (see Section 5). Make sure to include the full product model number and serial number when reporting and/or obtaining service parts.
2.2 Handling
Use caution when transporting/carrying the unit. Do not move unit using shipping straps. Do not carry unit with hooks or sharp objects. The preferred method of carrying the unit after arrival at the job site is to carry via a two-wheel hand truck from the back or sides or via hand by carrying at the cabinet corners.
3 Codes & Regulations
This product is designed and manufactured to comply with applicable national codes. Installation in accordance with such codes and/or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no respon­sibility for equipment installed in violation of any codes or regulations.
The United States Environmental Protection Agency (EPA) has issued various regulations regarding the introduc­tion and disposal of refrigerants. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. Should you have any questions please contact the local office of the EPA and/or refer to
EPA’s website www.epa.gov.
4 Replacement Parts
When reporting shortages or damages, or ordering repair parts, give the complete product model and serial numbers as stamped on the product. Replacement parts for this product are available through your contractor or local distributor. For the location of your nearest distributor consult the white business pages, the yellow page section of the local telephone book or contact:
CONSUMER AFFAIRS
GOODMAN MANUFACTURING COMPANY, L.P.
7401 SECURITY WAY
HOUSTON, TEXAS 77040
(877) 254-4729
5 Pre-Installation Considerations
5.1 Preparation
Keep this document with the unit. Carefully read all instructions for the installation prior to installing product. Make sure each step or procedure is understood and any special considerations are taken into account before starting installation. Assemble all tools, hardware and supplies needed to complete the installation. Some items may need to be purchased locally. Make sure everything needed to install the product is on hand before starting.
5.2 System Matches
The entire system (combination of indoor and outdoor sections) must be manufacturer approved and Air-Conditioning, Heating, and Refrigeration Institute (AHRI) listed. NOTE: Installation of unmatched systems is not permitted and will void the product warranty.
5.3 Interconnecting Tubing
Give special consideration to minimize the length of refrigerant tubing when installing air handlers. Refer to Remote Cooling/Heat Pump Service Manual RS6200006, and TP-107 Long Line Set Application R-410A for tubing guidelines. If possible, allow adequate length of tubing such that the coil may be removed (for inspection or cleaning services) from the cabinet without disconnecting the tubing.
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5.4 Clearances
The unit clearance from a combustible surface may be 0". However, service clearance must take precedence. A mini­mum of 24" in front of the unit for service clearance is required. Additional clearance on one side or top will be required for electrical wiring connections. Consult all appropriate regulatory codes prior to determining final clearances. When installing this unit in an area that may become wet (such as crawl spaces), elevate the unit with a sturdy, non-porous material. In installations that may lead to physical damage (i.e. a garage) it is advised to install a protective barrier to prevent such damage. Always install units such that a positive slope in condensate line (1/4" per foot) is allowed.
5.5 Horizontal Applications
If installed above a finished living space, a secondary drain pan (as required by many building codes), must be installed under the entire unit and its condensate drain line must be routed to a location such that the user will see the condensate discharge.
6 Installation Location
NOTE: These air handlers are designed for indoor installation only.
The ARUF**14**, ARPT**14**, ASPT**14** and ASUF**14** product lines may be installed in one of the upflow, downflow, horizontal left or horizontal right orientations as shown in Figures 2, 3, 4 and 5. The unit may be installed in upflow or horizontal left orientation as shipped (refer to specific sections for more information).
Minor field modifications are necessary to convert to downflow or horizontal right as indicated in below sections.
6.1 Upflow Installation
No field modifications are mandatory however to obtain maximum efficiency, the horizontal drip shield must be removed.
Drip Shield Removal: Refer to Figure 1, remove the two (2) screws that secure the drip shield support brackets to the condensate collectors (one screw per side). Remove the two (2) screws that secure the drip shield to the drain pan. The drip shield and drip shield brackets may now be removed.
The bottom left drain connection is the primary drain for this application and condensate drain line must be attached to this drain connection. The top connection of the three drain connections on the drain pan must remain plugged for this application. The bottom right drain connection is for the sec­ondary drain line (if used).
6.2 Horizontal Left Installation
No field modifications are permissible for this application. The bottom right drain connection is the primary drain for this appli-
cation and condensate drain line must be attached to this drain connection. The top connection of the three drain connections on the drain pan must remain plugged for this application. The bottom left drain connection is for the secondary drain line (if used).
In applications where the air handler is installed in the horizontal left position (

), and the return air environment see humidity levels

above 65% relative humidity coupled with total external static lev­els above 0.5” e.s.p., a horizontal condensate management kit is available for field application. Kit nomenclature can be found in the table above and in the specification sheets.
Screw
Screw
DRIP SHIELD REMOVAL
Figure 1
MODEL LIST S FOR H OR IZONTAL L EFT KIT S
CMK0001
CMK0002
CMK0003
CMK0004 AR PT18B 14**, AR PT24B14**
CMK0005 ARUF18B14**
ARPT36D 14**, AR PT42D 14**, AR U F48D 1 4* * , ARUF60D 1 4**, ASPT 42 D14**
AR PT48D14**, A RPT60D 14** , A SPT48D 14* *, ASPT 60D14**, A S UF59D14**
AR PT3 6C14* * , A RUF30C14**, ARUF 36 C14** , AR U F42C14**, AS PT3 0C14**, ASPT36C14**, ASUF39C14** , ASUF49C14**, AS PT 42C14* *, ASPT48C14**
CMK0006
CMK0007
ARUF24B14** AR PT30B14**, A RUF 30B14**, ASPT24B 14* *,
ASUF29B14**
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6.3 Downflow/Horizontal Right Installation
IMPORTANT NOTE: In the downflow application, to pre­vent coil pan “sweating”, a downflow kit (DFK) is available through your local distributor. The DFK is not supplied with the air handler and is required by the manufacturer on all downflow installations. See Table 1 for the correct DFK and follow the instructions provided for installation.
Refer to Figure 6 and 7 for the location of the components referenced in the following steps.
1. Before inverting the air handler, remove blower access panel and coil access panel. The coil access panel and tubing panel may remain screwed together during this pro­cedure. Remove and retain the seven (7) screws securing the coil access panel to the cabinet and the six (6) screws securing the blower access panel to the cabinet.
MODEL LIST FOR DOW NFLOW KITS
DFK-B
Downf low Ki t
ARUF18B14** ARUF30C14** ARUF48D14** ARUF24B14** ARUF36C14** ARUF60D14** ARUF30B14** ARUF42C14** ARPT36D14** ARPT18B14** ARPT36C14** ARPT42D14** ARPT24B14** ASPT30C14** ARPT48D14** ARPT30B14** ASPT36C14** ARPT60D14**
ASPT24B14** ASPT42C14** ASUF59D14**
ASUF29B14** ASPT48C14** ASPT42D14**
DFK-C
Downf low Ki t
ASUF39C14** ASPT48D14** ASUF49C14** ASPT60D14**
DFK-D
Downf low Ki t
2. Slide the coil assembly out using the drain pan to pull the assembly from the cabinet.
DOWNFLOW KIT
Table 1
NOTE: DO NOT USE MANIFOLDS OR FLOWRATOR TO PULL THE COIL ASSEMBLY OUT. FAILURE TO DO SO MAY RESULT IN BRAZE JOINT DAMAGE AND LEAKS.
3. Removal of the center support is required on units with 21" wide cabinet. Remove and retain the two (2) screws that secure the center support to the cabinet. Remove the center support.
4. Using the drain pan to hold the coil assembly, slide the coil assembly back into the cabinet on the downflow brackets as shown in Figure 8.
5. Re-install the center support (if removed) using the two (2) screws removed in Step 4.
6. Re-install the access panels removed in Step 1 as shown in Figure 9.
7. The bottom left drain connection is the primary drain for this application and condensate drain line must be attached to this drain connection. The top connection of the three drain connections on the drain pan must remain plugged for this appli­cation. The bottom left drain connection is for the secondary drain line (if used).
UPFLOW DOWNFLOW
Figure 2 Figure 3
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Blower Access Panel
Coil Access Panel
Control Deck
Downflow Bracket
HORIZONTAL LEFT
Figure 4
HORIZONTAL RIGHT
Figure 5
Upper Tie Plate
Secondary Drain Port for Horizontal Application
Thumb Screw
Secondary Drain Port for Upflow/Downflow Application
EXTERNAL PART TERMINOLOGY
Figure 7
Coil Slides
on the downflow bracket
Tubing Panel
Center Support
Filter Bracket
Filter Access Panel
INTERNAL PART TERMINOLOGY
Figure 6
NOTE: If removing only the coil access panel from the unit, the filter access panel must be removed first. Failure to do so will result in panel damage.
IMPORTANT NOTE:
Ensure coil slides on the rails along the groove provided on the drain pan side walls. Failure to do so will result in improper condensate drainage.
COIL INSTALLATION FOR DOWNFLOW
Figure 8
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7 Refrigerant Lines
ACCESS PANEL
CONFIGURATION FOR
DOWNFLOW
OR HORIZONTAL RIGHT
Figure 9
NOTE: Refrigerant tubing must be routed to allow adequate access for servicing and maintenance of the unit.
Do not install the air handler in a location that violates the
This product is factory-shipped with R410A and dry nitrogen mixture gas under pressu re. Use appr opria te service tools and follow these instructions to prevent injury .
instructions provided with the condenser. If the unit is located in an unconditioned area with high ambient temperature and/ or high humidity, the air handler may be subject to nuisance sweating of the casing. On these installations, a wrap of 2" fiberglass insulation with a vapor barrier is recommended.
7.1 Tubing Size
A quenching cloth is strongly recommended to prevent scorching or marring of the equipment finish when brazing close to the painted surfaces. Use brazing alloy of 5% minimum silver content.
For the correct tubing size, follow the specification for the condenser/heat pump.
7.2 Tubing Preparation
All cut ends are to be round, burr free, and clean. Fail­ure to follow this practice increases the chances for re­frigerant leaks. The suction line is spun closed and re­quires tubing cutters to remove the closed end.
CAUTION
Applying too much heat to any tube can melt the tube. Torch heat required to braze tubes of various sizes must be proportiona l to the s ize of th e tub e. S erv ice p ersonn el m u st use the appropriate heat level for the size of the tube being brazed.
NOTE: To prevent possible damage to the tubing joints, do not handle coil assembly with manifold or flowrator tubes. Always use clean gloves when handling coil assemblies.
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7.3 Special Instructions
Units without a factory installed TXV come equipped with a flowrator piston for refrigerant expansion. For most instal­lations with matching applications, no change to the flowrator piston is required. However, in mix-matched applica­tions, a flowrator piston change may be required. See the piston kit chart (provided in the literature packet) or consult your local distributor for details regarding mix-matched flowrator piston sizing. If the mix-match application requires a different flowrator piston size, change the flowrator piston in the flowrator body on the indoor coil before installing the coil and use the procedure in section 8.4.
NOTE: The use of a heat shield is strongly recommended when brazing to avoid burning the serial plate or the finish of the unit. Heat trap or wet rags must be used to protect heat sensitive components such as service valves and TXV valves sensing bulb.
7.4 Tubing Connections for Flowrator Model
1. Loosen the 13/16 nut 1 TURN ONLY to allow high pressure tracer
SUCTION LINE WITH SPIN CLOSURE
gas to escape. No gas indicates a possible leak.
2. After the gas has been expelled, remove the nut and discard the black or brass cap plastic seal.
3. Remove the flowrator piston to verify it is the correct size for the outdoor unit being installed and then replace the piston (changing size, if needed). See piston kit chart in the literature kit for appropri­ate piston size.
4. Remove the spin closure on the suction line using a tube cutter and deburr the tube.
5. Insert the suction line into the connection, slide the insulation and the rubber grommet at least 18" away from the braze joint.
6. Remove the tailpiece clamped to the exterior of the cabinet or in the literature kit packet and slide the 13/16 nut into place.
7. Braze tailpiece to the line set liquid tube and braze suction line connection. Quench all brazed joints with a damp rag upon comple­tion of brazing. Do not allow water to enter the inside of the tubing.
8. AFTER THE TAILPIECE HAS COOLED, confirm position of the white Teflon® seal and hand tighten the 13/16 nut.
9. Torque the 13/16 nut to 7-25 ft-lbs. or tighten 1/6 turn.
SUCTION SPUN END AND GROMMET
Figure 10
PLASTIC or BRASS CAP
13/16” NUT
TAILPIECE
WHITE TEFLON SEAL
TAILPIECE JOINT
Figure 11
RUBBER GROMMET
PISTON
7.5 Tubing Connections for TXV Models
TXV models come with factory installed TXV with the bulb pre-installed on the vapor tube.
1. Remove refrigerant tubing panel or coil (lower) access panel.
2. Remove access valve fitting cap and depress the valve stem in access fitting to release pressure. No pressure indi­cates possible leak.
3. Replace the refrigerant tubing panel.
4. Remove the spin closure on both the liquid and suction tubes using a tubing cutter.
5. Insert liquid line set into liquid tube expansion and slide grommet about 18" away from braze joint.
6. Insert suction line set into suction tube expansion and slide insulation and grommet about 18" away from braze joint.
7. Braze joints. Quench all brazed joints with water or a wet rag upon completion of brazing.
Excessive torque can cause orifices to stick. Use the proper torque settings when tightening orifices.
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8 Condensate Drain Lines
The coil drain pan has a primary and a secondary drain with 3/4" NPT female connections. The connectors required are 3/ 4" NPT male, either PVC or metal pipe, and should be hand tightened to a torque of no more than 37 in-lbs. to prevent damage to the drain pan connection. An insertion depth of approximately 3/8” to 1/2” (3-5 turns) should be expected at this torque.
1. Ensure drain pan hole is not obstructed.
2. To prevent potential sweating and dripping on to finished space, it may be necessary to insulate the condensate drain line located inside the building. Use Armaflex® or similar material.
A secondary condensate drain connection has been provided for areas where the building codes require it. Pitch all drain lines a minimum of 1/4" per foot to provide free drainage. Provide required support to the drain line to prevent bowing. If the secondary drain line is required, run the line separately from the primary drain and end it where condensate discharge can be easily seen.
NOTE: Water coming from secondary line means the coil primary drain is plugged and needs immediate attention. Insulate drain lines located inside the building or above a finished living space to prevent sweating. Install a condensate trap
to ensure proper drainage. NOTE: When units are installed above ceilings, or in other
locations where damage from condensate overflow may occur, it is MANDATORY to install a field fabricated auxiliary drain pan under the coil cabinet enclosure.
The installation must include a “P” style trap that is located as
If secondary drain is not installed, the secondary access must be plugged.
close as is practical to the evaporator coil. See Figure 12 for details of a typical condensate line “P” trap.
NOTE: Trapped lines are required by many local codes. In the absence of any prevailing local codes, please refer to the requirements listed in the Uniform Mechanical Building Code.
A drain trap in a draw-through application prevents air from being drawn back through the drain line during fan operation thus preventing conden­sate from draining, and if connected to a sewer line to prevent sewer gases from being drawn into the airstream during blower operation.
Field experience has shown condensate drain traps with an open vertical Tee between the air handler and the condensate drain trap can improve condensate drainage in some applications, but may cause excessive air discharge out of the open Tee. The manufacturer does not prohibit this type of drain but we also do not recommend it due to the resulting air leak­age. Regardless of the condensate drain design used, it is the installer’s responsibility to ensure the condensate drain system is of sufficient design to ensure proper condensate removal from the coil drain pan.
Use of a condensate removal pump is permitted when necessary. This condensate pump should have provisions for shut­ting off the control voltage should a blocked drain occur. A trap must be installed between the unit and the condensate pump.
CAUTION
Air Handler
POSITI VE LIQUID SEAL REQUIRED
AT TRAP
Drain
Connection
2" MIN.
3" MIN.
Figure 12
IMPORTANT NOTE: The evaporator coil is fabricated with oils that may dissolve styrofoam and certain types of plastics.
Therefore, a removal pump or float switch must not contain any of these materials.
Tip: Priming the “P” trap may avoid improper draining at the initial installation and at the beginning of the cooling season.
9 Ductwork
This air handler is designed for a complete supply and return ductwork system. To ensure correct system performance, the ductwork is to be sized to accommodate 350-450 CFM per ton of cooling with
the static pressure not to exceed 0.5" in w.c. Refer to ACCA Manual D, Manual S and Manual RS for information on duct sizing and application. Flame retardant ductwork is to be used and sealed to the unit in a manner that will prevent leakage.
NOTE: A downflow application with electric heat must have an L-shaped sheet metal supply duct without any outlets or registers located directly below the heater.
9.1 Return Ductwork
DO NOT LOCATE THE RETURN DUCTWORK IN AN AREA THAT CAN INTRODUCE TOXIC, OR OBJEC-
Do not operate this product without all the ductwork attached.
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TIONABLE FUMES/ODORS INTO THE DUCTWORK. The return ductwork is to be connected to the air handler bottom (upflow configuration).
10 Return Air Filters
Each installation must include a return air filter. This filtering may be performed at the air handler using the factory filter rails or externally such as a return air filter grille. When using the factory filter rails, a nominal 16x20x1”, 20x20x1” or 24x20x1” (actual dimension must be less than 23-½”x20”) filter can be installed on a B, C and D cabinet respectively (the cabinet size is the seventh letter of the model number).
11 Electric Heat
Refer to the installation manual provided with the electric heat kit for the correct installation procedure. All electric heat must be field installed. If installing this option, the ONLY heat kits that are permitted to be used are the HKS series. Refer to the air handler unit’s Serial and Rating plate or the HKS specification sheets to determine the heat kits compatible with a given air handler. No other accessory heat kit besides the HKS series may be installed in these air handlers.
The heating mode temperature rise is dependent upon the system airflow, the supply voltage, and the heat kit size (kW) selected. Use data provided in Tables 2, 3 and 4 to determine the temperature rise (°F).
NOTE: For installations not indicated above the following formula is to be used:
TR = (kW x 3412) x (Voltage Correction) / (1.08XCFM)
Where: TR = Temperature Rise
kW = Heater Kit Actual kW 3412 = Btu per kW VC* = .96 (230 Supply Volts)
= .92 (220 Supply Volts) = .87 (208 Supply Volts)
1.08 = Constant CFM = Measured Airflow
*VC (Voltage Correction)
NOTE: The Temperature Rise Tables can also be used to estimate the air handler airflow delivery. When using these tables for this purpose set the room thermostat to maximum heat and allow the system to reach steady state conditions. Insert two thermometers, one in the return air and one in the supply air. The temperature rise is the supply air temperature minus the room air temperature. Using the temperature rise calculated, CFM can be estimated from the TR formula above. See Technical Manual and/or Service Manual for more information.
HEAT KIT NOMINAL kW
CFM
800 1219233137 1000 9 1519253044 1200 8 12152125374962 1400 7 11131821324253 1600 6 9 12 15 19 28 37 46 1800 5 8 10 14 16 25 33 41 2000 5 7 9 12 15 22 30 37
3 5 6 8 10 15 19/20 25
230/1/60 SUPPLY VOLTAGE - TEMP. RISE °F
Table 2
CFM
800 1118223035 1000 9 1418242842 1200 7 12152024354759
1400 6 10131720304051 1600 6 9 11 15 18 27 35 44 1800 5 8 10 13 16 24 31 39 2000 4 7 9 12 14 21 28 35
3 5 6 8 10 15 19/20 25
HEAT KIT NOMINAL kW
220/1/60 SUPPLY VOLTAGE - TEMP. RISE °F
Table 3
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CFM
800 1017212833 1000 8 1317222740 1200 7 11141922334556 1400 6 10121619293848 1600 5 8 10 14 17 25 33 42 1800 5 7 9 12 15 22 30 37 2000 4 7 8 11 13 20 27 33
3 5 6 8 10 15 19/20 25
HEAT KIT NOMINAL kW
208/1/60 SUPPLY VOLTAGE - TEMP. RISE °F
Table 4
*ARUF
ARPT
18 715 715 715 715 950
24 715 715 715 715 950 30B 715 715 715 715 875 875 30C 1170 1170 1170 1170 1345 1345
36 1170 1170 1170 1170 1345 1345
42 1170 1170 1170 1170 1345 1345
48 1590 1590 1590 1590 1715 1715 1715
60 1590 1590 1590 1590 1715 1715 1715
35681015192025
HEATER (Kw)
*Table applies to ARUF**14**, ARPT**14**
Table 5
MINIMUM CFM REQUIRED FOR HEATER KITS
*ASPT
24 715 715 715 715 875 30 715 715 715 715 950
36 1170 1170 1170 1170 1345 1345 1345 42C 1170 1170 1170 1170 1345 1345 1345 48C 1170 1170 1170 1170 1345 1345 1345 42D 1590 1590 1590 1590 1715 1715 48D 1590 1590 1590 1590 1715 1715 1715
60 1590 1590 1590 1590 1715 1715 1715
3 5 6 8 10 15 19 20 25
*Table applies to ASPT**14**
HEATER (Kw)
Table 6
*ASUF
29 715 715 715 715 875
39 1170 1170 1170 1170 1345 1345
49 1170 1170 1170 1170 1345 1345
59 1590 1590 1590 1590 1715 1715 1715
3 5 6 8 10 15 19 20 25
HEATER (Kw)
*Table applies to ASUF**14**
Table 7
MINIMUM CFM REQUIRED FOR HEATER KITS
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12 Electrical and Control Wiring
IMPORTANT: All routing of electrical wiring must be made through provided electrical knockouts. Do not cut, puncture or
alter the cabinet for electrical wiring.
12.1 Building Electrical Service Inspection
This unit is designed for single-phase electrical supply only. DO NOT OPERATE ON A THREE-PHASE POWER SUPPLY. Measure the power supply to the unit. The supply voltage must be measured and be in agree­ment with the unit nameplate power requirements and within the range shown.
12.2 Wire Sizing
Nominal Input Minim um V olta ge Maximum V oltage
208-240 197 253
ELECTRICAL VOLTAGE
Table 8
Wire size is important to the operation of your equip­ment. Use the following check list when selecting the appropriate wire size for your unit.
FIRE HAZARD! To avoid the risk of property damage, personal injury or fire, use only copper conductors.
Wire used must carry the Minimum Circuit Ampac-
ity (MCA) listed on the unit’s Series and Rating Plate.
Refer to the NEC (USA) or CSA (Canada) for wire siz­ing. The unit MCA for the air handler and the optional electric heat kit can be found on the unit Series and Rating Plate.
HIGH VOLTAGE!
Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
Wire must be sized to allow no more than a 2% voltage drop from the building breaker/fuse panel to the unit.
Wires with different insulation temperature rating have varying ampacities - be sure to check the temperature rating used.
Refer to the latest edition of the National Electric Code or in Canada the Canadian Electric Code when deter­mining the correct wire size.
12.3 Maximum Overcurrent Protection (MOP)
Every installation must include an NEC (USA) or CEC (Canada) approved overcurrent protection device. Also, check with local or state codes for any special regional requirements.
HIGH VOLTAGE! T o avoid prope rty dama ge , persona l injury or death due to el ect rical shock, th is uni t MUST have an uninterrupted, unbroken electrical ground circuit may consist of an appro pri at ely sized electr ical wi re connecting the ground lug in the unit control box to the building electrical service panel. Other methods of grounding are permit ted if perform ed in accordance with the National Electric Code (NEC) /Americ an Nation al Standar ds Institut e (ANSI)/National Fire Protection Association (NFP A) 70 and local/state codes. In Canada, electrical grounding is to be in ac co rda nce w ith th e C ana dian Elec tric Cod e (CSA) C22.1.
electrical ground. The
Protection can be in the form of fusing or HACR style circuit breakers. The Series and Rating Plate provides the maximum overcurrent device permissible.
NOTE: Fuses or circuit breakers are to be sized larger than the equipment MCA but not to exceed the MOP.
12
Page 13
12.4 Electrical Connections – Supply Voltage
IMPORTANT NOTE: USE COPPER CONDUCTORS ONLY.
Top of
Cabinet
Knockouts are provided on the air handler top panel and sides of the cabinet to allow for the entry of the supply voltage conductors, as shown in Figure 13. If the knockouts on the cabinet sides are used for electri­cal conduit, an adapter ring must be used in order to meet UL1995 safety requirements. An NEC or CEC approved strain relief is to be used at this entry point. Some codes/municipalities require the supply wire to be enclosed in conduit. Consult your local codes.
12.4.1 Air Handler Only (Non-Heat Kit Models)
The building supply connects to the stripped black and red wires con­tained in the air handler electrical compartment cavity. A ground screw is also contained in this area. Attach the Supply wires to the air han-
KNOCK-OUT FOR ELECTRICAL
CONNECTIONS
Figure 13
dler conductors as shown in the unit wiring diagram using appropri­ately sized solderless connectors or other NEC or CEC approved means.
12.4.2 Air Handler - Non-Circuit Breaker Heat Kits
A terminal block is provided with the HKS kit to attach the power supply and air handler connections. Follow the HKS Installation Manual and wiring diagram for complete wiring details.
12.4.3 Air Handler With Circuit Breaker Heat Kit
The air handler has a plastic cover on the upper access panel that will require either one or both sections to be removed to allow the heat kit circuit breaker(s) to be installed. The circuit breakers have lugs for power supply connection. See the HKS Installation Instructions for further details.
12.5 Low Voltage Connections
Side of
Cabinet
Several combinations of low voltage schemes are possible, depending on the presence of a heat kit and whether the heat kit is single-stage or multi-stage, whether the outdoor section is an air conditioner or heat pump, and whether the outdoor section is single-stage or two-stage. The 24V-control voltage connects the air handler to the room thermostat and condenser. Low voltage wiring must be copper conductors. A minimum of 18AWG must be used for installations up to 100 feet. Low voltage wiring must be connected through the top of the cabinet or either side. See the “Thermo­stat Wiring” section of this manual for typical low voltage wiring connections.
12.5.1 Thermostats
Second-stage heat can be accomplished by a multi-stage heating thermostat or the addition of an outdoor thermostat as shown in wiring schematics on pages 14 and 15. Follow the thermostat manufacturer’s instructions for installation.
12.6 Speed Tap Adjustment
ARUF**14** and ARPT**14** air handlers have multi-speed PSC motors. The color of the wire coming from the motor to the “COM” terminal on the control board defines at which speed the motor will operate. Black wire is high speed, blue wire is medium speed and red wire is low speed. To change speeds, remove the wire attached to the “COM” terminal on the control board, and swap it with the wire (on terminal “M1” or “M2”) with the color that will give the desired speed.
ASPT**14** and ASUF**14** air handlers feature energy efficient blower motors. The motors run at a constant torque with very low power consumption and are energized by 24 VAC. Adjust the CFM by changing the 24 VAC leads to the desired speed tap on the terminal block. The ASPT blower motor speeds are programmed to deliver adequate airflow at rated external static pressure and with 60 second off time delay. For details, refer to the specification sheet applicable to your model.
NOTE: In some models, not all speed taps are allowable for certain electric heat applications. Refer to air handler Series and Ratings plate for minimum speed.
13
Page 14
13 Achieving 2% Low Leakage Rate
Ensure all the gaskets remain intact on all surfaces as shipped with the unit. These surfaces are areas between the upper tie plate and coil access panel, blower access and coil access panels, and between the coil access and filter access panels. Ensure upon installation, that the plastic breaker cover is sitting flush on the blower access panel and all access panels are flush with each other and the cabinet. With these requirements satisfied, the unit achieves less than 2% airflow leakage when tested in accordance with ASHRAE Standard 193.
14 Start-Up Procedure
Prior to start-up, ensure that all electrical wires are properly sized and all connections are properly tightened.
All panels must be in place and secured. For Air Tight application, gasket must be positioned at prescribed locations to achieve 2% leakage.
Tubing must be leak free.
Condensate line must be trapped and pitched to allow for drainage.
Low voltage wiring is properly connected.
Auxiliary drain is installed when necessary and pitched to allow for drainage.
Unit is protected from vehicular or other physical damage.
Return air is not obtained from, nor are there any return air duct joints that are unsealed in, areas where there may be objectionable odors, flammable vapors or products of combustion such as carbon monoxide (CO), which may cause serious personal injury or death.
15 Regular Maintenance
The only item required to be maintained on a regular basis by the user is the circulating air filter(s). Filter should be cleaned or replaced regularly, typically once per month. A certified service technician must perform all other services.
IMPORTANT NOTE: If thumb screws are used to access the filter, ensure the washer installed on the screw behind the access panel remains in place after re-installation.
HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
14
Page 15
16 Airflow Data
Model Number
ARUF18B14*
ARUF24B14*
ARUF30B14*
ARUF30C14*
ARUF36C14*
ARUF42C14AA
ARUF42C14AB
ARUF48D14*
ARUF60D14*
Model Number
ARPT18B14
ARPT24B14
ARPT30B14
ARPT36C14
ARPT36D14
ARPT42D14
ARPT48D14
ARPT60D14
Notes: • Airflow data indicated is 230V without air filter in place.
• The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. The shaded area indicates ranges in excess of maximum design external static pressure.
• Use the CFM adjustment factors of 0.98 for horizontal left and 0.96 for horizontal right & downflow orientations.
Blower
Speed
High 1150 1095 1045 1025 950 865 775
Medium
Low
High
Medium
Low
High
Medium 870 820 775 745 705 655 580
Low
High 1485 1435 1385 1345 1275 1205 1125
Medium
Low
High
Medium
Low
High
Medium 1395 1340 1290 1235 1170 1095 1000
Low
High 1655 1590 1515 1430 1340 1225 1080
Medium
Low
High
Medium
Low
High
Medium 2030 1970 1885 1800 1690 1600 1495
Low
AIRFLOW DATA (CFM) FOR ARUF**14** MODELS
Blower
Speed
High
Medium
Low
High
Medium
Low
High
Medium
Low
High
Medium
Low
High
Medium
Low
High
Medium 1655 1605 1555 1480 1295 1200 1060
Low
High 1960 1905 1845 1780 1715 1645 1570
Medium 1600 1545 1495 1435 1360 1290 1215
Low
High 2205 2140 2080 2010 1945 1870 1795
Medium
Low
AIRFLOW DATA (CFM) FOR ARPT**14** MODELS
Static Pressure (in w.c)
0.10.20.30.40.50.60.7
890 855 835 775 715 665 605 640 605 565 530 485 440 360
1150 1095 1045 1025 950 865 775
890 855 835 775 715 665 605 640 605 565 530 485 440 360
1145 1085 1020 950 900 845 765
615 585 565 535 490 435 345
1300 1270 1235 1195 1130 1060 955 1040 1015 980 930 865 790 705 1485 1435 1385 1345 1275 1205 1125 1300 1270 1235 1195 1130 1060 955 1040 1015 980 930 865 790 705 1580 1530 1465 1400 1330 1255 1165
1095 1045 1000 950 895 820 725
1435 1370 1300 1220 1150 1025 925 1115 1040 995 930 845 770 675 1990 1915 1810 1765 1690 1585 1435 1655 1605 1555 1480 1295 1200 1060 1480 1420 1350 1290 1185 1100 1045 2235 2175 2125 2050 1960 1825 1720
1615 1535 1455 1355 1270 1185 1090
Table 9
Static Pressure (in w.c)
0.10.20.30.40.50.60.7
1185 1125 1065 1010 985 910 780
900 850 825 785 715 670 610 630 605 560 525 495 445 355
1185 1125 1065 1010 985 910 780
900 850 825 785 715 670 610 630 605 560 525 495 445 355
1145 1085 1020 950 900 845 765
870 820 775 745 705 655 580
615 585 565 535 490 435 345 1580 1515 1445 1395 1345 1240 1155 1385 1350 1300 1250 1170 1095 1005 1260 1205 1175 1105 1040 975 865 1815 1770 1705 1640 1555 1450 1355 1580 1525 1485 1420 1350 1275 1165 1220 1180 1140 1085 1030 950 865 1990 1915 1810 1765 1690 1585 1435
1480 1420 1350 1290 1185 1100 1045
1395 1340 1280 1220 1150 1090 1020
1985 1935 1865 1815 1755 1695 1635 1600 1555 1505 1455 1405 1345 1295
Table 10
15
Page 16
Airflow Data
Model Num ber
ASPT2 4B14
ASPT3 0C14
ASPT3 6C14
ASPT4 2C14
ASPT4 8C14
ASPT4 2D14
ASPT4 8D14
ASPT6 0D14
Blow e r
Speed Tap
1 570 540 520 480 450 415 370 305 270 240 2 650 605 600 570 530 500 460 425 380 330 3 740 690 660 650 615 570 525 480 440 405 4 855 810 775 755 750 720 690 650 620 575 5 1050 1005 975 940 910 900 885 880 845 820 1 610 580 540 445 2 3 4 5 1450 1440 1400 1380 1350 1330 1295 1275 1245 1205 1 960 905 890 810 760 720 665 620 550 485 2 1060 1010 995 920 875 835 790 745 690 615 3 1150 1100 1090 1025 990 945 905 860 810 750 4 1250 1220 1205 1145 1110 1070 1035 990 940 885 5 1470 1440 1425 1405 1375 1260 1315 1280 1245 1205 1 950 925 865 815 730 675 660 600 545 --­2 1075 1025 980 930 875 785 730 690 650 --­3 1160 1115 1070 1025 975 905 815 770 715 --­4 1275 1235 1190 1145 1100 1040 975 875 835 --­5 1600 1560 1520 1480 1430 1390 1345 1290 1245 --­1 1365 1305 1275 1225 1175 1110 1070 1020 995 --­2 1490 1455 1405 1360 1305 1255 1205 1160 1115 --­3 1580 1540 1500 1455 1400 1350 1300 1260 1210 --­4 1670 1635 1585 1545 1495 1445 1395 1365 1315 --­5 1750 1715 1680 1645 1590 1530 1495 1460 1410 --­1 1230 1180 1110 1060 1000 945 885 810 745 685 2 1365 1310 1250 1190 1140 1090 1030 980 920 855 3 1460 1410 1355 1305 1255 1210 1155 1115 1060 1010 4 1545 1490 1440 1375 1330 1295 1245 1200 1150 1100 5 1865 1825 1780 1745 1695 1645 1610 1570 1520 1475 1 1370 1320 1250 1120 1140 1110 1060 1010 940 865 2 1500 1455 1400 1360 1310 1265 1215 1165 1120 1090 3 1610 1565 1515 1475 1435 1395 1345 1300 1255 1210 4 1725 1680 1635 1590 1550 1510 1475 1435 1390 1315 5 1905 1865 1825 1780 1740 1705 1665 1630 1595 1550 1 1485 1425 1400 1325 1270 1220 1165 1115 1080 1005 2 1675 1625 1600 1530 1485 1435 1390 1345 1295 1245 3 1820 1770 1745 1685 1640 1595 1555 1510 1470 1420 4 2060 2010 1995 1925 1880 1845 1800 1760 1720 1680 5 2225 2180 2160 2085 2060 2010 1970 1930 1895 1850
0.10.20.30.40.50.60.70.80.9 1
705 670 625 570 545 465 425 385 325 270 785 740 720 660 640 580 515 475 440 370 880 845
810 805 740 700 660 595 550 515
Static Pressure (in w.c)
390 330 285 240 205 160
AIRFLOW DATA (CFM) FOR ASPT**14** MODELS
Table 11
Blower
Model Number
ASUF29B14
ASUF39C14
ASUF49C14
ASUF59D14
Speed
Tap
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
0.10.20.30.40.50.60.70.80.9 1
570 540 520 480 450 415 370 305 270 240 650 605 600 570 530 500 460 425 380 330 740 690 660 650 615 570 525 480 440 405 855 810 775 755 750 720 690 650 620 575
1050 1005 975 940 910 900 885 880 845 820
960 905 890 810 760 720 665 620 550 485 1060 1010 995 920 875 835 790 745 690 615 1150 1100 1090 1025 990 945 905 860 810 750 1250 1220 1205 1145 1110 1070 1035 990 940 885 1470 1440 1425 1405 1375 1260 1315 1280 1245 1205
1425 1405 1375 1340 1305 1265 1215 1155 1115 1070 1560 1545 1525 1490 1455 1410 1380 1325 1275 1225 1670 1645 1620 1595 1550 1520 1485 1445 1405 1350 1760 1745 1715 1685 1655 1625 1585 1550 1515 1470 1845 1820 1800 1775 1740 1705 1675 1640 1605 1575 1485 1425 1400 1325 1270 1220 1165 1115 1080 1005 1675 1625 1600 1530 1485 1435 1390 1345 1295 1245 1820 1770 1745 1685 1640 1595 1555 1510 1470 1420 2060 2010 1995 1925 1880 1845 1800 1760 1720 1680 2225 2180 2160 2085 2060 2010 1970 1930 1895 1850
AIRFLOW DATA (CFM) FOR ASUF**14** MODELS
Notes: • Airflow data indicated is 230V without air filter in place.
• The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. The shaded area indicates ranges in excess of maximum design external static pressure.
• Use the CFM adjustment factors of 0.98 for horizontal left and 0.96 for horizontal right & downflow orientations.
Static Pressure (in w.c)
Table 12
16
Page 17
Air Handler Low Voltage Connections
The following composite wiring diagrams detail various configurations in which the air handlers can be used. Examples include single-stage cooling and heat pump with single or two-stage electric heating. All these configurations can be applied with convenient connections to outdoor thermostat applications.
The following sections are detailed:
Single-Stage Cooling
Heat Pump
Each diagram details the connections between room thermostat and the air handlers, and the connections between the air handlers and the Condensing Unit (or Heat Pump) with optional connections to Outdoor Thermostats. For each configura­tion, refer to the explanation of the proper jumper(s) to remove for the corresponding blower speed that will result in the programmed fixed speed ECM motor.
IMPORTANT: WHEN MATCHING THE ASPT AIR HANDLERS TO A SINGLE SPEED COOLING OR HEAT PUMP UNIT, REMEMBER TO CONNECT “Y” FROM THE THERMOSTAT TO THE “Y2” ON THE LOW VOLTAGE TERMINAL BOARD.
An equivalent thermostat can be used in place of the manufacturer’s thermostat part number. NOTE: Some models feature low voltage wires and do not include a terminal block. For those applications use the corresponding
colored wires.
WARNING
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL BL
TO CONDENSING UNIT 24V CONNECTION
DISCO NNECT ALL POWER BEFORE SE RVICING.
#18 GA. 4 WIRES WITH COOLING 3 WIRES WITHOUT
YW
GR
AIR HANDLER
RD GR WH
YL YL
BL
C R G
W1 W2
Y1 Y2
O
TB
COOLING UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMO­STAT.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
NOMENCLATURE: OT - OUTDOOR THERMOSTAT (OPTIONAL) EHR - EMERGENCY HEAT RELAY (OPTIONAL)
17
COLOR CODES RD - RED YL - YELLOW BL - BLUE BR - BROWN OR - ORANGE WH - WHITE
Page 18
WARNING
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SE RVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
#18 GA. 5 WIRES WITH COO LIN G 4 WIRES WITHOUT
W2
YGW
R
AIR HANDLER
C
YL BL
BR
YL
CONDENSING UNIT 24V CONNE C TION
RD GR WH
BR
BR
YL YL
BL
R G
W1 W2
Y1 Y2
O
TB
COOLING UNIT WITH OPTIONAL HEAT KITS OF 15 kW A ND ABOVE
AND ROOM THERMOSTAT WITH TWO STAGES OF HEAT
#18 GA. 7 WIRE
W2
YC
O
R Y O
YL
RD
YL
OR
WH
BL
HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMO­STAT.
W2
GC R
WH
WH
BL
NOMENCLATURE: OT - OUTDOOR THERMOSTAT (OPTIONAL) EHR - EMERGENCY HEAT RELAY (OPTIONAL)
GR
E
BR
BR
RD
WH
YL
OR
BL
BL
YL
AIR HANDLER
C R G
W1 W2
Y1 Y2 O
TB
COLOR CODES RD - RED YL - YELLOW BL - BLUE BR - BROWN OR - ORANGE WH - WHITE
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
18
Page 19
WARNING
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SE RVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
#18 GA. 7 WIRE
W2
YC
O
R Y O
YL
OR
RD
YL
OR
WH
BL
OR
HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE
NOTES:
1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE FIRST TO CLOSE AND THE LAST TO OPEN.
2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT USED.
3) REMOVE WIRE WHEN USING OUTDOOR THERMO­STAT.
W2
GC R
GR
WH
BL
WH
OR
BR
NOMENCLATURE: OT - OUTDOOR THERMOSTAT (OPTIONAL) EHR - EMERGENCY HEAT RELAY (OPTIONAL)
E
BR
RD
GR
YL
RD
WH
RD
BL
OR
AIR HANDLER
C R G
WH
W1 W2
Y1 Y2
O
TB
COLOR CODES RD - RED YL - YELLOW BL - BLUE BR - BROWN OR - ORANGE WH - WHITE
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
19
Page 20
WARNING
C
T
P
R
C
P
C
R
R
M
L
L
G
T
R
ELECTRONIC BLOWER TIME DELAY RELAY
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DISCO NNECT ALL POWER BEFORE SE RVICING.
SYSTEM TRANSFOR ME
24 VAC
OPTIONAL SPEEDU
TSTA
XFMR-
K1
M1
PARK TERMINA
120/240VA
MOTO
B13707-35
XFMR-
WIRING DIAGRA
K1
FOR USE W ITH HEAT KI
SPEEDU
The Electronic Blower Time Delay Relay provides power to the blower motor with a delay of 7 seconds after 24VAC is applied to “G”. After 24VAC is removed from “G”, the blower motor output is de-energized after a delay of 65 seconds.
Normal Time Delays 60Hz 50Hz Turn On Delay 7.0 SEC.±1% 8.4 SEC. .±1% Turn Off Delay 65.0 SEC.±1% 78.0 SEC. .±1%
N E UTRA
Field test mode: Shorting the “speedup” quick connect to “C” decrease times as follows:
Speedup Times 60Hz 50Hz Turn On Delay 3.0 SEC.±1% 3.6 SEC. .±1% Turn Off Delay 5.0 SEC.±1% 6.0 SEC. .±1%
Field test mode is cancelled when the “speedup” quick connect to “C” short is removed.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
20
Page 21
21 Wiring Diagrams
WARNING
ARUF**14**/ARPT**14**
SEE NOTES 2 & 6
WH
BL
RD GR
GR
RD
BL
COPPER POWER SUPPLY
USE MIN. 75C FIELD WIRE
IF REPLACEMENT OF THE ORIGINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY USE WIRE THAT CONFORMS TO THE NATIONAL ELECTRIC CODE.
NOTES:
1) RED WIRES TO BE ON TRANSFORMER TERMINAL "3" FOR 240 VOLTS AND ON TERMINAL "2" FOR 208 VOLTS.
2) SEE COMPOSITE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS.
3) CONFIRM SPEED TAP SELECTED IS APPROPRIATE FOR APPLICATION. IF SPEED TAP NEEDS TO BE CHANGED, CONNECT APPROPRIATE MOTOR WIRE (RED FOR LOW, BLUE FOR MEDIUM, AND BLACK FOR HIGH SPEED) ON "COM" CONNECTION OF THE EBTDR. INACTIVE MOTOR WIRES MUST BE CONNECTED TO "M1 OR M2" ON EBTDR.
4) BROWN AND WHITE WIRES ARE USED WITH HEAT KITS ON LY.
5) EBTDR HAS A 7 SECOND ON DELAY WHEN "G" IS ENERGIZED AND A 65 SECOND OFF DELAY WHEN "G" IS DE-ENERGIZED.
6) LOW VOLTAGE FIELD WIRING TO BE N.E.C CLASS 2 WIRES.
G
R
XFMR-R
RD
XFMR-C
C
SPEEDUP
BL
(SEE RATING PLATE)
THREE SPEED MOTOR WIRING
(SELECT MODELS ONLY)
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SE RVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
TERMINAL BLOCK SHOWN
FOR 50HZ MODELS ONLY
BR
SR
BR
WH
SEE NOTE 5
EBTDR
K1
K1
M1
BK
SEE NOTE 3
NO
COM
NC
M2
NOTE 3
SEE
PLF
PLM
RD
PU
(COM) RD
(M2) (M1) (TR 1)
PU
L1
L2
RD
BK
2
3
1
23
1
PU
BK
RD
BK
PU
RD
C
LOW
BL
MEDIUM
BK
HIGH
PU
BR
3 SPEED
RC
GRD
12
5
BL
EM
4
4
BL
24V
EQUIPMENT GROUND USE COPPER WIRE
5 67
5WH67
BR
NOTE 4
RD
SEE NOTE 1
3
240
TR
4
BL
RD
RD
RC
BR
BR
SEE
8 9
89
PU
BK
EM
EBTDR
BK RD YL BL
EM RC SR R
EBTDR
CO
BLACK RED YELLOW BLUE
COMPONENT
L1
PLF
1
PLM
1
RC
TR
R
RD
L
E
OR COD
GR PU BR
CODE
EVAPORATOR MOTOR RUN CAPACITOR STRAIN RELIEF RELAY ELECTRONIC BLOWER TIME DELAY RELAY
1
4
GREEN
BROWN
2
24V
WH6BR
PURPLE
WHITEWH
EM
208/240
VOLTS
3
5
5
M1
HI
M2
LO
SEE NOTE 1
4
PLF
W
FACTORY WIRING
HIGH VOLTAGE LOW VOLTAGE
FIELD WIRING
HIGH VOLTAGE LOW VOLTAGE
TR PLF PLM FL TL
IRING
L2
2
PLF
2
PLM
3
NO
NC
EBTDR
COM
GC
EBTDR
BL
GR
CODE
TRANSFORMER FEMALE PLUG CONNECTOR MALE PLUG CONNECTOR FUSE LINK THERMAL LIMIT
0140A00242-A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
21
Page 22
Wiring Diagrams
WARNING
ASPT**14**/ASUF**14**
&
6
S
T
E
E
2
E
O
S
N
2
4
5
3
H
D
1
2
O
Y
1
W
Y
2
W
G
1
C
R
L
F
D
R
R
G
L
B
r
K
B
D
R
o
H
W
IF REPLACEMENT OF THE ORIGINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY, USE WIRE THAT CONFORMS TO THE NATIONAL ELECTRIC CODE.
NOTES:
1. RED WIRES TO BE ON TRANSFORMER TERMINAL "3" FOR 240 VOLTS AND ON TERMINAL "2" FOR 208 VOLTS.
2. SEE COMPLETE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR
PROPER LOW VOLTAGE WIRING CONNECTIONS.
3. CONFIRM SPEED TAP SELECTION IS APPROPRIATE FOR APPLICATION. IF
SPEED TAP NEEDS TO BE CHANGED, CONNECT PURPLE WIRE FROM TERMINAL 4 OF CR RELAY TO APPROPRIATE TAP AT TB
4. BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY.
5. FUSE: 3A, 250V, 3AG CARTRIDGE FUSE.
6. LOW VOLTAGE FIELD WIRING TO BE N.E.C CLASS 2 WIRES.
R
B
W
H
R
C
D
R
4
R
G
A
D
r
o
K
B
R
COPPER POWER SUPPLY
(USE RATING PLATE)
USE MIN. 75 C FIELD WIRE
L
B
P
L
M
P
U
P
7
W
H
1
B
L
B
HIGH VOLTAGE!
DISCO NNECT ALL POWER BEFORE SE RVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
D
R
G
L
1
L
2
3
2
1
1
K
B
D
R
4
2
3
4
B
D
R
K
B
K
B
123
C
5
L
B
D
o
R
r
B
I
U
P
Q
E
E
S
U
6
5
6
5
W
H
R
B
L
D
R
SEE NOTE 1
2
4
0
R
T
4
2
V
4
L
B
L
B
E
S
F
U
R
L
E
D
O
H (
I
T
N
P
O
O
K
B
D
R
D
R
2
R
G
1
ALTERNATE HEAT RELAY
D
N
U
O
R
M
T
N
E
G
W
I
E
R
R
E
P
P
O
C
9
8
7
9
7
8
SEE NOTE 4
U
P
W
H
)
L
A
B
K
L
Y
R
R
B
O
4
3
5
2
1
M
E
G
N
L
C
L
U
P
4
H
W
5
3
L
B
L
B
L1
1
1
FUSE HOLDER (OPTIONAL)
COMPONENT CODE
CR CONTROL RELAY
EM
FL
PLF
PLM
R TB TR
TL
PLF
PLM
EVAPORATOR MOTOR
FUSE LINK
FEMALE PLUG CONNECTOR
MALE PLUG CONNECTOR RELAY
TERMINAL BOARD
TRANSFORMER
THERMAL LIMIT
208/240 VOLTS
EM
LGN
1
23
TR
4
24V
5
4
6
PLM
5
W1
C G
W2R
3
Y21DH 325
1
SEE NOTE 1
B
O
PLM
A
4Y1
ALTERNATE HEAT RELAY
WIRING CO
FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE
FIELD WIRING HIGH VOLTAGE LOW VOLTAGE
DE
L2
2
PLF
2
1
4
7
CR
1 2
EM
3 4
C
5
5
2
4
CR
COLOR CODE
BK
BLACK RED
RD
YELLOW
BLYLBLUE
GREEN
GR PU
PURPLE
BR
BROWN
WHITE
WH
0140A00243-A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
22
Page 23
WARNING
3-Phase Heat Kit
HIGH VOLTAGE!
MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DISCO NNECT ALL POWER BEFORE SE RVICING.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
23
Page 24
SPLIT SYSTEMS
AIR CONDITIONING AND HEAT PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS
We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer.
Replace or Clean Filter
IMPORTANT NOTE: Never operate unit without a filter installed as dust and lint will build up on internal parts resulting in loss of efficiency,
equipment damage and possible fire. An indoor air filter must be used with your comfort system. A properly maintained filter will keep the indoor coil of your comfort system clean. A dirty
coil could cause poor operation and/or severe equipment damage. Your air filter or filters could be located in your furnace, in a blower unit, or in “filter grilles” in your ceiling or walls. The installer of your air
conditioner or heat pump can tell you where your filter(s) are, and how to clean or replace them. Check your filter(s) at least once a month. When they are dirty, replace or clean as required. Disposable type filters should be replaced. Reusable
type filters may be cleaned. You may want to ask your dealer about high efficiency filters. High efficiency filters are available in both electronic and non-electronic types. These filters can do a better job of catching small airborne particles.
Compressor
The compressor motor is hermetically sealed and does not require ad­ditional oiling.
Motors
Indoor and outdoor fan motors are permanently lubricated and do not require additional oiling.
Clean Outside Coil (Qualified Servicer Only)
Air must be able to flow through the outdoor unit of your comfort system. Do not construct a fence near the unit or build a deck or patio over the unit without first discussing your plans with your dealer or other qualified servicer. Restricted airflow could lead to poor operation and/or severe equipment damage.
Likewise, it is important to keep the outdoor coil clean. Dirt, leaves, or debris could also restrict the airflow. If cleaning of the outdoor coil becomes necessary, hire a qualified servicer. Inexperienced people could easily puncture the tubing in the coil. Even a small hole in the tubing could eventually cause a large loss of refrigerant. Loss of refrigerant can cause poor operation and/or severe equipment damage.
Do not use a condensing unit cover to “protect” the outdoor unit during the winter, unless you first discuss it with your dealer. Any cover used must include “breathable” fabric to avoid moisture buildup.
Before calling your servicer
Check the thermostat to confirm that it is properly set. Wait 15 minutes. Some devices in the outdoor unit or in pro-
• grammable thermostats will prevent compressor operation for awhile, and then reset automatically. Also, some power compa­nies will install devices which shut off air conditioners for sev­eral minutes on hot days. If you wait several minutes, the unit may begin operation on its own.
Check the electrical panel for tripped circuit breakers or failed fuses. Reset the circuit breakers or replace fuses as necessary.
Check the disconnect switch near the indoor furnace or blower
• to confirm that it is closed.
Check for obstructions on the outdoor unit . Confirm that it has not been covered on the sides or the top. Remove any obstruction that can
• be safely removed. If the unit is covered with dirt or debris, call a qualified servicer to clean it.
Check for blockage of the indoor air inlets and outlets. Confirm that they are open and have not been blocked by objects (rugs, curtains or
• furniture).
Check the filter. If it is dirty, clean or replace it. Listen for any unusual noise(s), other than normal operating noise, that might be coming from the outdoor unit. If you hear unusual
• noise(s) coming from the unit, call a qualified servicer.
TO
AVOID THE RISK OF EQUIPMENT DAMAGE OR FIRE, INSTALL
THE
SAME AMPERAGE BREAKER OR FUSE AS YOU ARE REPLACING AGAIN TO
F YOU REPEATEDLY RESET THE BREAKER OR REPLACE
I
THE YOU RUN THE RISK OF SEVERE EQUIPMENT DAMAGE
. IF
WITHIN THIRTY DAYS, CONTACT A QUALIFIED SERVICER
CORRECT THE PROBLEM
FUSE WITHOUT HAVING THE PROBLEM CORRECTED
THE CIRCUIT BREAKER OR FUSE SHOULD OPEN
.
.
,
NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE
Visit our website at www.daikincomfort.com, www.goodmanmfg.com or www .amana-hac.com for information on:
Products
Warranties
© 2012 - 2014 Goodman Manufacturing Company, L.P.
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
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5151 San Felipe, Suite 500, Houston, TX 77056
24
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