Goodman ANX, SSX, ASX, GSX, DSX Service Instructions

...
Service Instructions
ANX, SSX, ASX, GSX, DSX, ASXC, DSXC
Condensing Units,
Split System Heat Pumps
with R-410A Refrigerant
Blowers, Coils, & Accessories
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.
Copyright © 2006 - 2015 Goodman Manufacturing Company, L.P.
RS6200006r61
January 2015
IMPORTANT INFORMATION
IMPORTANT INFORMATION ............................................... 2 - 3
PRODUCT IDENTIFICATION............................................ 4 - 32
PRODUCT IDENTIFICATION (LIGHT COMMERCIAL)...33 - 34
ACCESSORIES (LIGHT COMMERCIAL) ............................... 35
ACCESSORIES ...............................................................36 - 56
PRODUCT DESIGN ........................................................57 - 59
SYSTEM OPERATION .....................................................60 - 64
TROUBLESHOOTING CHART .............................................. 65
SERVICE TABLE OF CONTENTS ......................................... 66
SERVICING .................................................................. 66 - 168
ACCESSORIES WIRING DIAGRAMS ......................... 169- 179
WIRING DIAGRAMS..........................................................180 -321
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE
BEGINNING REPAIRS.
IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
WARNING
THIS UNIT SHOULD NOT BE CONNECTED TO. OR USED I N CONJUNCTI ON WITH, ANY DEVICES THAT ARE NOT DESI GN CERTIFI ED FOR USE WITH THIS UNIT OR HAVE NOT BE EN
TESTED AND APPROVED BY FROM THE USE OF DEVICES THAT HAVE NOT BEEN APPROVED OR CERTI FED BY
OODMAN. SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS CONDITIONS MAY RESULT
G
OODMAN.
G
WARNING
T
O PREV ENT THE RI SK OF PR OPERT Y DAMA GE, PE RSO NAL IN JURY, OR DE ATH, DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
WARNING
OODMA N W ILL NOT BE R ESPONSIBLE FOR A NY IN JURY O R PRO PERTY DAMAGE ARI SING FRO M IMPR OPER SERVICE O R SER VICE P ROCEDU RES.
G IF YO U INSTALL OR PE RFORM SERVIC E ON THIS UNIT, YOU ASSUME RE SPONSIBILITY FOR ANY PERSON AL INJURY OR P ROPERTY DA MAGE WH ICH
MAY RESULT.
ANY JURISDICTIONS REQUIRE A LICENSE TO INSTALL OR SERVICE HEATING AND AIR CONDITIONING EQUIPMENT.
M
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
CONSUMER INFORMA TION LINE
GOODMAN® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at: customerservice@goodmanmfg.com
fax us at: (713) 856-1821
(Not a technical assistance line for dealers.)
email us at: customerservice@goodmanmfg.com
AMANA® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
fax us at: (713) 856-1821
(Not a technical assistance line for dealers.)
Outside the U.S., call 1-713-861-2500.
(Not a technical assistance line for dealers.) Your telephone company will bill you for the call.
is a registered trademark of Maytag Corporation or its related companies and is used under license to Goodman Company, L.P., Houston, TX. All rights reserved.
2
IMPORTANT INFORMATION
SAFE REFRIGERANT HANDLING
While these items will not cover every conceivable situation, they should serve as a useful guide.
WARNING
EFRIGERANTS ARE HEAVIER THAN AIR. THEY CAN "P USH OUT" TH E
R
OXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPAC E. POSSIBL E DI FFI CULT Y IN BR EAT HING O R DEA TH:
EVER PUR GE REFRIG ERANT INT O AN ENCLO SED ROOM OR SPACE. BY
N
LAW, ALL REF RIGERANTS MUST BE REC LAIMED.
F AN INDOOR LEAK IS SUSPECTED, THOROUGHLY VENTILATE THE AREA
I
BEFORE BEGINNING WORK.
IQUI D REFRIGE RANT CAN BE VERY COLD . TO AVOID POSSIBLE FROST-
L
BITE OR BLINDNESS, AVOID CONTACT W ITH REFRIGERANT AND WEAR GLOVES AND GOGGLES. SKI N OR E YES, S EEK M EDI CA L HE LP IMME DI AT ELY .
LWAYS FOLLOW
A
AS POISON OUS GAS WI LL BE PRODUC ED.
IF LIQUID REFRIGERANT DOES CONTACT YOUR
REGULA TIONS . NEVER BURN REFRIGERAN T,
EPA
O AVO ID
T
WARNING
HE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY ("
T
HAS ISS UED VARI O US RE G ULAT ION S R EGAR DING THE I NTR OD UCTI ON AND DISPO SAL OF RE FRI GERANTS INTR ODUCED INTO T HIS U NIT. FOLLO W THESE REGULAT IONS M AY HAR M THE E NVIRON MENT AND CAN LEAD TO THEH IMPOSITION OF SUBSTANTIAL FINES. MAY VARY BY JURISDICTION.
EPA
OFFICE.
LOCAL
HOULD QU ESTIONS ARISE , CONT ACT YO UR
S
HESE REGULATIONS
T
EPA
AILURE TO
F
WARNING
TO AVOID POSSIBLE EXPLOSION:
• NEVER APPLY FLAME OR STEAM TO A REFRIGERANT CYLINDER. IF YOU MUST H EAT A CYLIN DER FOR FAS TER CHARG ING, PAR TIALLY IMME RSE IT IN W ARM WATER.
NEVER FILL A CYLINDER MORE THAN 80% FULL OF LIQUID REFRIGERANT.
NEVER ADD ANYTHING OTHER TH AN R-22 TO AN R-22 CYLINDER OR
R-410A TO AN R-410A CYLIND ER. THE SERVICE EQUIPMENT USED MUST
BE LISTED OR CERTIFIED FOR THE TYPE OF REFRIGERANT USED.
TORE CYLINDERS IN A COOL, DRY PLACE. NEVER USE A CYLINDER
S
AS A PL ATFORM OR A ROL LER.
WARNING
O AVOID POSSI BLE EXP LOSI ON, US E ONLY R ETURNAB LE ( NOT DIS POSA BLE)
T
SERVICE CYLINDERS WHEN REMOVING REFRIGERANT FROM A SYSTEM.
NSURE THE CY LINDER IS FREE OF DAMAGE WHI CH COULD LEAD TO A
E
LEAK OR EXPLOSION.
NSURE THE HYD ROSTATI C TES T DATE D OES NOT EXCEE D 5 YEA RS.
")
E
NSURE THE PRESSURE RATING MEETS OR EXCEEDS 400 LBS.
E
HEN IN DOUBT, DO NOT USE CYLINDER.
W
WARNING
WARNING
YSTEM CONTAMINANT S, IMPROPER SERVICE PROCEDU RE AND/OR PHYSICAL
S
ABUSE AFFECTING HE RMETIC COMPRESSOR ELECTRICAL TERMINALS MAY CAUSE DANGEROUS SYSTEM VENTING.
The successful development of hermetically sealed refrigera­tion compressors has completely sealed the compressor's moving parts and electric motor inside a common housing, minimizing refrigerant leaks and the hazards sometimes associated with moving belts, pulleys or couplings.
Fundamental to the design of hermetic compressors is a method whereby electrical current is transmitted to the compressor motor through terminal conductors which pass through the compressor housing wall. These terminals are sealed in a dielectric material which insulates them from the housing and maintains the pressure tight integrity of the hermetic compressor. The terminals and their dielectric embedment are strongly constructed, but are vulnerable to careless compressor installation or maintenance proce­dures and equally vulnerable to internal electrical short circuits caused by excessive system contaminants.
T
O AVOID POSSIBLE INJURY, EXPLOSION OR DEATH, PRACTICE SAFE
HANDLING OF REFRIGERAN TS.
In either of these instances, an electrical short between the terminal and the compressor housing may result in the loss of integrity between the terminal and its dielectric embed­ment. This loss may cause the terminals to be expelled, thereby venting the vaporous and liquid contents of the compressor housing and system.
A venting compressor terminal normally presents no danger to anyone, providing the terminal protective cover is properly in place.
If, however, the terminal protective cover is not properly in place, a venting terminal may discharge a combination of
(a ) hot lubricating oil and refrigerant (b ) flammable mixture (if system is contaminated
with air)
in a stream of spray which may be dangerous to anyone in the vicinity. Death or serious bodily injury could occur.
Under no circumstances is a hermetic compressor to be electrically energized and/or operated without having the terminal protective cover properly in place.
See Service Section S-17 for proper servicing.
3
PRODUCT IDENTIFICATION
Spli t Syst em Heat Pumps R410A
Mode l # Description
A
ASZ130**1AA
ASZ130**1AB
ASZ130[18, 36-60]1AB
ASZ130[24-30]1AC
ASZ130[18, 36-60]1AC
ASZ130[24-30]1AD
ASZ130[18, 36-60]1AD
ASZ130[24-30]1AE
ASZ130241BA ASZ130181AF
ASZ130[24-30]1AG
ASZ130481AF
ASZ140**1AA
ASZ140**1AB
ASZ140**1AC A
mana® Brand Split Z R410A heat pump 13 Seer heat pump unit s. Initial releas e of Amana® Brand 13 SEER Heat
Pump R410A.
mana® Brand Split Z R410A heat pump 13 Seer heat pump unit s. Introduces new revisions wit h im porved circuiting
A
for effective defrost .
A
mana® B rand Split Z R410A heat pump 13 Seer heat pump units. Introduces m odels containing c rankcase heater,
CCH switch and upgraded defrost control.
A
mana® B rand Split Z R410A heat pump 13 Seer heat pump units. Relocat i on of low pressure switch from liquid line
to suction line as a compressor safeguard to prevent low press ure from entering.
mana® B rand Split Z R410A heat pump 13 Seer heat pump units. Initial release of models using singl e s peed P S C
A
motors; rem oval of low ambient temperature switch.
A
mana® B rand Split Z R410A heat pump 13 Seer heat pump units. Release of 2 Ton models, c onverting from 3/8" to
5mm condenser coils
A
mana® Brand Split Z R410A heat pump 13 Seer heat pump unit s. Current reversing valve change from Dunan to
new SanHua reversing valve
mana® Brand Split Z R410A heat pump 13 Seer heat pump unit s. Current Ranco reversing valve 0151M00020
A
replaced by SanHua 0151R00070 reversing valve
A
mana® B rand Split Z R410A heat pump 14 S eer heat pump unit s. Init ial release of A mana® B rand 14 SEER Heat
Pump R410A.
mana® B rand Split Z R410A heat pump 14 S eer heat pump unit s. Introduces new revisi ons have screw loc ati ons
A
moved in the top panel, base pans, louvers, and control box covers .
mana® B rand Split Z R410A heat pump 14 S eer heat pump unit s. New revisions have horizontal style louvers.
ASZ140[18, 42-48]1AD ASZ140[24-36, 60]1AE
ASZ140361AF ASZ140421AD
ASZ140[48-60]1AE
ASZ140[18, 30, 36]1AF
ASZ140241AG
ASZ14[42, 48, 60]1AE
ASZ140241AF
ASZ140[18,30,36]1AG
ASZ140241AH
ASZC160[42,48,60]1AF
ASZ140361BA
ASZ140[18, 30]1AH
ASZ140241AJ
ASZ140[42-60]1AG
ASZ140[ 18, 30]1AJ
ASZ140241AK
ASZ140[42-60]1AH
ASZ140361BB
ASZ140181AL
ASZ140241AM
ASZ140301AL ASZ140361BC ASZ140381AB
ASZ140[42-60]1AK
ASZ140381AA
ASZ140[18-30]1BA A
Amana® Brand Split Z R410A heat pump 14 Seer heat pump units. Adds new s t eel m uffler, and suc tion tubes w/shock loop.
A
mana® B rand Split Z R410A heat pump 14 S eer heat pump unit s. New revisions replace TXV & c ompens at or wit h
flowrato r & accum u lator.
mana® B rand Split Z R410A heat pump 14 S eer heat pump unit s. New revisions wil l have Sanhua (RANCO)
A
revers i n g valves.
A
mana® B rand Split Z R410A heat pump 14 S eer heat pump unit s. A F revision has the smaller B 1227315 reversi ng
valve.
A
mana® brand Split Z Communic ati ng heat pum p, 14 Seer R410A heat pum p unit s. Introduces A m ana 14 S E E R
heat pumps with accumul ators, c rank c ase heaters, and upgraded defrost control.
A
mana® B rand Split Z R410A heat pump 14 S eer heat pump unit s. Init ial release of A mana® B rand 14 SEER Heat
Pump R410A, with reduced chassis s i ze from large to medium.
A
mana® B rand Split Z R410A heat pump 14 Seer heat pump units. Relocat i on of low pressure switch from liquid line
to suction line as a compressor safeguard to prevent low press ure from entering.
Amana® Brand Split Z R410A heat pump 14 Seer heat pump unit s.
Amana® Brand Split Z R410A heat pump 14 Seer heat pump unit s. Revision made for design improvement.
mana® B rand Split Z R410A heat pump 14 Seer heat pump units. 35" c hassis with 6-channel flowrator and ZP29K5
A
compressor.
mana® B rand Split Z R410A heat pump 14 Seer heat pump units. Updating ratings and agency information.
4
PRODUCT IDENTIFICATION
Split System Heat Pumps R410A
Model # Description
A
ASZ160**1AA
ASZ160**1AB
ASZ160**1AC
ASZ160**1AD
ASZ160241AD
ASZ160[36-60]AE
ASZ160[24, 36]1AF ASZ160[48, 60]1AF
ASZ160[24,36,48,60]1KA A
ASZ180**1AB
ASZ180[36, 48, 60]1AC
mana® Brand Split Z R410A heat pump 16 Seer heat pump units. Initial release of Amana® Brand 16
SEER Heat Pump R410A.
mana® Brand Split Z R410A heat pump 16 Seer heat pump units. Introduces new revis ions have screw
A
locations m oved in the top panel, base pans, louvers , and control box c overs .
A
mana® Brand Split Z R410A heat pump 16 Seer heat pump units. New revis ions have horizontal s t y le
louvers.
A
mana® Brand Split Z R410A heat pump 16 Seer heat pump units. New revis ions added Muffl er and
standardized TXV, Compensat or using the AS Z18 Seer weldment.
mana® Brand Split Z R410A heat pump 16 Seer heat pump units. A dds new st eel muffler, and suction
A
tubes w/s hock l oop.
mana® Brand Split Z R410A heat pump 16 Seer heat pump units. New revisions will have Sanhua
A
(RANCO) reversing valves.
mana® Brand Split Z R410A heat pump 16 Seer heat pump units.
A
mana® Brand Split Z R410A heat pump 18 Seer heat pump units. Initial release of Amana® Brand 18
SEER Heat Pump R410A.
mana® Brand Split Z R410A heat pump 18 Seer heat pump units. New revisions will have Sanhua
A
(RANCO) reversing valves.
Split System Heat Pumps R410A
Model # Description
ANZ130[18-60]1AA
ANZ130[18/24/30]1AB
ANZ130481AB
A
mana® Brand Split S y s t em B ase Heat P ump, 13 Seer R-410A units.
A
mana® Brand Split S y s t em B ase Heat P ump, 13 Seer R-410A units. Current reversi ng valve c hange from
Dunan to new SanHua reversing valve
A
mana® Brand Split S y s t em B ase Heat P ump, 13 Seer R-410A units. Current Ranco reversing valve
0151M00020 replaced by SanHua 0151R00070 reversi ng val ve
5
PRODUCT IDENTIFICATION
Split System Heat Pumps R410A
Mo d e l # Descr iptio n
mana® brand Split Z Communi cating heat pump, 16 S eer R410 A heat pump units. I ntroduc es Go odm an 2-
ASZC160**1AA
A SZC 16 0[2 4, 36 ]1A B A SZC 16 0[4 8, 60 ]1A B
ASZC160[24-48]1AC
ASZC160601BA
ASZC160[24-36]1AD
ASZC160601BB
ASZC160[24-36]1AE
ASZC160481AE ASZX180601BC
ASZC180**1AA
ASZC180[36, 48, 60]1AB
ASZC180[36-48]1AC
ASZC180601BA
ASZC180361AD ASZC180481AD
ASZX180601BB
A
stage 16 SEER heat pumps wi th R-410A, com municating models.
mana® brand Split Z Communicating heat pump, 16 Seer R410A heat pump units. New revisions will have
A
Sanhua (R ANC O) revers i ng v alves.
A
mana® brand Split Z Communic ating heat pump, 16 Seer R410A h eat pump units. Introduces A ma na 2-
stage 16 SE ER heat pumps with accumulators and crankca s e heaters.
A
mana® brand Split Z Communic ating heat pump, 16 Seer R410A heat pump units. Change motor to Nidec.
mana® brand Split Z Communi cating heat pump, 16 S eer R410 A heat pump units. I New revis ion rep laces
A
existing compressor ZPS20K4EPFV230 to ZPS20 K5EPFV130 & existing compressor ZPS30K4EPFV230 to ZPS30K5EPFV130.
mana® brand Split Z Communicating heat pump, 18 Seer R410A heat pump units. Introduces Ul tratech
A
2.0®.
A
mana® brand Split Z Communi cating heat pump, 18 S eer R410 A heat pump units. I ntroduc es Go odm an 2-
stage 16 SEER heat pumps wi th R-410A, com municating models.
mana® brand Split Z Communi cating heat pump, 18 S eer R410 A heat pump units. I ntroduc es Amana 2-
A
stage 16 SE ER heat pumps with accumulators and crankca s e heaters.
mana® brand Split Z Communicating heat pump, 18 Seer R410A heat pump units. New revisions will have
A
Sanhua (R ANC O) revers i ng v alves.
A
mana® brand Split Z Communicating heat pump, 18 Seer R410A heat pump units. New revisions will have
Sanhua (R ANC O) revers i ng v alves.
mana® brand Split Z Communicating heat pump, 18 Seer R410A heat pump units. Introduces Ul tratech
A
2.0®.
6
PRODUCT IDENTIFICATION
Split System Heat Pumps R410A
Model # Descript io n
D
DSZ160**1AA
DSZ160241AC
DSZ16036, 48, 60]1AB
DSZ180**1AA
DSZ180[36, 48 , 6 0]1AB
DSZC16**1AA
DSZC 160[ 24, 36] 1AB DSZC 160[ 48, 60] 1AB
DSZC160[24-48]1AC
DSZC160601BA
eluxe Spl it Z Heat Pump 16 Seer heat pum p units. Intro duce s Good m an 2- st age 16 SEE R heat pumps with
R-410A.
D
eluxe Split Z Heat P ump 16 Seer heat pum p uni ts. Goodman 2-stag e 16 S EER heat pumps with R-410A .
New revisions will have Sanhua (RANCO) reversing valves.
eluxe Spl it Z Heat Pump 18 Seer heat pum p units. Intro duce s Good m an 2- st age 18 SEE R heat pumps with
D
R-410A.
D
eluxe Split Z Heat P ump 18 Seer heat pum p uni ts. Goodman 2-stag e 18 S EER heat pumps with R-410A .
New revisions will have Sanhua (RANCO) reversing valves.
D
eluxe Split Z Commun icating heat pum p, 16 Seer R410A heat pump units. Intr oduces Goodman 2 -stage 16
SEER heat pu mps w it h R- 41 0A, co mmuni cating mo de l s.
D
eluxe Split Z Co mmunic ating hea t pump, 16 Se er R41 0A heat pump units. G oodman 2-stage 16 SEER he at pu m ps wi th R-410A, communic ating mod els . New revi sions wi ll hav e Sanhua ( RANC O) rever sing valves.
D
eluxe Split Z Commun icating heat pum p, 16 Seer R410A heat pump units. Intr oduces Goodman 2 -stage 16 SEE R heat pumps with accumulators and crankcase hea ters.
DSZC160[24-48]1AD
DSZC160601BB
DSZC160[24-36]1AE
DSZC160481AE
DSZC160601BC
DSZC18**1AA
DSZC180[36, 48, 60]1AB
DSZC180[36-48]1AC
DSZC180601BA
DSZC180361AD
DSZC160[24-48]1AD
DSZC160601BB
D
eluxe Spl it Z Commun icating heat pum p, 16 Seer R410A heat pump units. Intr oduces Ultratech 2.0® compressor changes.
eluxe Spl it Z Commun icating hea t pump, 16 Se er R41 0A heat pump units. New r evision replaces exis ting
D
compr essor ZPS20K4EPFV230 to Z PS20K5E PFV130 & existing compressor ZPS30K 4EPFV2 30 to
D
eluxe Split Z Commun icating heat pum p, 16 Seer R410A heat pump units. Intr oduces Ultratech 2.0® compressor changes.
D
eluxe Split Z Commun icating heat pum p, 18 Seer R410A heat pump units. Intr oduces Goodman 2 -stage 18 SEER heat pu mps w it h R- 41 0A, co mmuni cating mo de l s.
D
eluxe Split Z Co mmunic ating hea t pump, 18 Se er R41 0A heat pump units. G oodman 2-stage 18 SEER heat pum ps with R - 410A, communicating mod els. New revisions w ill have S anhua (R ANCO) re versing valves.
eluxe Spl it Z Commun icating heat pum p, 18 Seer R410A heat pump units. Intr oduces Goodman 2 -stage 18
D
SEE R heat pumps with accumulators and crankcase hea ters.
D
eluxe Split Z Commun icating heat pum p, 18 Seer R410A heat pump units. New revision replaces existin g compr essor ZPS20K4EPFV230 to Z PS20K5E PFV130 & existing compressor ZPS30K 4EPFV2 30 to ZPS30K5EPFV130.
D
eluxe Spl it Z Commun icating heat pum p, 16 Seer R410A heat pump units. Intr oduces Ultratech 2.0® compressor changes.
7
PRODUCT IDENTIFICATION
Split Syst em Heat Pumps R410A
Model # Description
GSZ13**1AA G GSZ13**1AB
GSZ13**3AA GSZ13**4AA
GSZ130 [24 & 30 ]1A C
GSZ130 [24 & 36 ]1B A
GSZ130241CA
GSZ130241CB
GSZ130[18, 42-60]1AC
GSZ130301AD GSZ130361BB
GSZ130[18,42,48,60]1AD
GSZ130301AE
GSZ130[36,48,60{3,4]AB
GSZ130[48,60{3,4]AB
GSZ130[18,42,48]1AF
GSZ130301AG
GSZ130[36,48]3AD
GSZ130484AC
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Initi al release with Regal Beloit m otor.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Initi al release with B road Ocean motor.
G
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Introduces new revi s i ons wit h im proved
G
circuiting for effecti ve defrost.
G
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Initi al release of models wit h 5mm Sm art
Coil™. Goodman Split Z R410A Heat Pump 13 Seer heat pump units. Release of 2 Ton models with a
compress or c hange from ZP 21K5E P FV130 t o ZP20K5EPF V130.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. 2 Ton models changing from the current
G
four pi ec e louver as s em bly , t o a two piece louver pl us a c orner post on Goodman and value series 26" and 29" chassis.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Introduces m odels c ont aining c rankc as e
G
heater, CCH switch and upgraded defrost control.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Relocation of low pres s ure swit c h from
G
liquid line to suction li ne as a com press or safeguard to prevent low pressure from entering.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Changing from the c urrent four piece louver
G
ass embly , t o a two piece louver pl us a c orner post on Goodman and value series 26" and 29" chas s is .
GSZ130361BC
GSZ130 [42 & 48 ]1A E
GSZ130361BD
GSZ130421AF
GSZ130 [36 & 48 ]3A C
GSZ14**1AA G
GSZ130481AG
GSZ130483AE GSZ130484AD
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Release of models with new 6 pole
G
motor/fan combinati on.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Models wit h new 6 pole motor/fan
G
combinati on. Changing from the current four pi ece l ouver as s embly, t o a two piece louver plus a corner post on G oodm an and value series 26" and 29" chassis.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Release of two piece louver plus corner
G
post on 26" and 29" chas s is with compressor changing from ZP36K 5EP F V130 to ZP34K5EP F V130.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Release of 3 phase models with new 6
G
pole motor.
oodman Split Z R410A Heat Pump 14 Seer heat pump units. Initial release of 14 SEER models.
oodman Split Z R410A Heat Pump 13 Seer heat pump units. Current Ranco reversing valve 0151M00020
G
replaced by SanHua 0151R00070 reversing valve
8
PRODUCT IDENTIFICATION
Split System Heat Pumps R410A
Mode l # Description
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Initial release of Goodman 14 SEER Heat
SSZ140**1AA
SSZ140**1AB
SSZ140**1AC S
S
Pump R410A.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Introduces new revisions have screw
S
locat i ons m oved in the top panel, base pans, l ouvers, and control box covers.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Models contain Broad Ocean mot ors .
SSZ140181AC
SSZ140241AF
SSZ140301AD
SSZ140361AF
SSZ140421AD
SSZ140[48-60]1AD
SSZ140[18, 30, 42-60]1AE
SSZ140241AH
SSZ14036]1AG
SSZ140[18,30,42-60]1AF
SSZ140241AJ
SSZ160361AH
SSZ140[18 & 30]1A H
SSZ140241AL
SSZ140361BB
SSZ140[18 & 30]1A J
SSZ140[19,25,31,37]1AC
SSZ140241AM SSZ140361BC SSZ140381AB
SSZ140[42-60]1AH
SSZ140241AG
SSZ140[18-60]1AD S
SSZ140361AF
SSZ140421AD
SSZ140[48-60]1AD
SSZ140381AA
SSZ140[18-30]1BA S
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Introduces new revisions adding mufflers to
S
the dis charge line.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. New revisions replace TXV & compensator
S
with flowrator & acc um ulat or; adds m ufflers on SSZ14036`, 421, 481, 601.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump uni ts. New revisions will have Sanhua (RA NCO)
S
reversing valves.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Introduces m odels containing an
S
accumulator, c rankcase heater, and upgraded defros t cont rol.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Changing from the current four piece louver
S
assembly, to a two piece louver plus a corner post on Goodman and value s eries 26" and 29" chassi s .
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Revision made for design im provement.
S
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units . AG revision has the s m aller B1227315
S
reversing valve.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Relocat i on of low pressure switch from
liquid li ne to sucti on li ne as a c om pressor safeguard to prevent low pressure from entering.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Initial release of Goodman 14 SEER Heat
S
Pump R410A, with reduced chassis size from large to medium.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. 35" chassis with 6-channel flowrator and
S
ZP29K5 compressor.
pecial High Feature Split Z R410A heat pump 14 Seer heat pump units. Updating ratings and agency information.
SSZ160**1AA
SSZ160**1AB
SSZ160[24-48]1AC
SSZ160601AD
SSZ160**1AC
SSZ160241AF
SSZ160[36, 48]1AD
SSZ160601AE SSZ160241AG
SSZ160[36-48]1AE
SSZ160601BA SSZ160241AH
SSZ160601BB
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units. Initial release of Goodman 16 SEER Heat
S
Pump R410A.
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units. Introduces new revisions have screw
S
locat i ons m oved in the top panel, base pans, l ouvers, and control box covers.
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units. Introduces new revisions adding mufflers to
S
the dis charge line.
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units.Introduces m odels containing the Broad
S
Ocean motor and added Muffler and standardized TXV, Compens ator us ing the ASZ18 Seer weldment to the SSZ160601AC.
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units.New revis ions will have Sanhua (RANCO)
S
reversing valves.
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units.Introduces m odels containing an
S
accumulator, c rankcase heater, and upgraded defros t cont rol.
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units. Changing from the current four piece louver
S
assembly, to a two piece louver plus a corner post on Goodman and value s eries 26" and 29" chassi s .
pecial High Feature Split Z R410A heat pump 16 Seer heat pump units. Introduces Ultr atech® c ompressor
S
changes.
9
PRODUCT IDENTIFICATION
Split System Heat Pumps R410A
Mode l # Description
alue Split Z heat pump, 13 Seer R410A heat pump units. Introduces Value Line 13 SEER heat pumps
VSZ13**1AA
VSZ130[24 & 30]1AB
VSZ130[24 & 36]1BA
V
with R-410 A .
alue Split Z heat pump, 13 Seer R410A heat pump units. Introduces new revisi ons wit h improved
V
ci r cuiting for effect i ve defrost .
V
alue Split Z heat pump, 13 Seer R410A heat pump units. Initial release of models with 5mm S mart
Coil™.
VSZ130[18, 42, 48]1AB
VSZ130241BB VSZ130301AC
VSZ130181AE
VSZ130[24 & 36]1BC
VSZ130301AE
VSZ130[18, 42 & 48]1AD
VSZ130361BD VSZ130301AF VSZ130481AE
VSZ130[18, 42-60]1AC
VSZ130301AD
VSZ130421AF
VSZ130241CA
VSZ130241CB
VSZ130181AF VSZ130241BD VSZ130301AG
alue Split Z heat pump, 13 Seer R410A heat pump units. Introduces m odels c ontaining c rankc as e heater,
V
CCH swi t ch and upgr ade d defrost cont ro l .
V
alue Split Z heat pump, 13 Seer R410A heat pump units. Changing from the current four piece louver
ass embly , to a two piece louver plus a corner post on Goodman and value series 26" and 29" c hass is.
alue Split Z heat pump, 13 Seer R410A heat pump units. Release of single phase models wit h new 6
V
pole motor.
alue Split Z heat pump, 13 Seer R410A heat pump units. S ingle phase models with new 6 pole motor.
V
Changing from the c urrent four piece louver as s embl y , to a t wo piece louver plus a corner post on Goodman and value series 26" and 29" chassis.
V
alue Split Z heat pump, 13 Seer R410A heat pump units. Reloc ati on of low pressure swit c h from liquid
line to suction line as a compres sor s afeguard to prevent low pressure from entering.
V
alue Split Z heat pump, 13 Seer R410 heat pump units. Release of two piece louver plus corner post on
26" and 29" chassi s wit h com press or changing from ZP36K5EP FV 130 to ZP34K5EPFV 130.
V
alue Split Z heat pump, 13 Seer R410A heat pump units. Release of 2 Ton models wit h a compressor
change from ZP21K5EPFV130 to ZP20K5EPFV130.
V
alue Split Z heat pump, 13 Seer R410A heat pump units. 2 Ton models changing from the current four piece louver ass embl y , t o a two piece louver plus a corner post on Goodman and value series 26" and 29" chass i s.
alue Split Z heat pump, 13 Seer R410A heat pump units. Current reversing valve change from Dunan to
V
new SanHua reversing val ve
10
VSZ130481AF
alue Split Z heat pump, 13 Seer R410A heat pump units. Current Ranco reversing val ve 0151M00020
V
replaced by SanHua 0151R00070 reversing valve
PRODUCT IDENTIFICATION
Split System Ai r Conditioners R410A
Model # Description
GSX130**1AA
GSX13061[1/3/4]AA
GSX130363AB
GSX130**1AB
GSX130[42 & 48]1BB
GSX130[42 & 48]1BC
GSX130483AB
GSX130483AC
GSX130181EA GSX130181EB
GSX130**1BA GSX130**3AA GSX130**4AA
GSX130484AB GSX130601BB GSX130603AB GSX130604AB
GSX130301BB
oodman Split
G
410A Condens e rs wi t h Regal Beloi t m otors
oodman Split
G
410A Co ndensers that suppl ement our c urrent 5 ton models.
oodman Split
G
Goodm an's c ur rent 5 ton mod el s c han gi ng from the c urrent four piece louver ass em bl y, t o a t wo piec e lou ver plus a c or ner post on G oodm an an d value se ries 26" and 29" ch as sis.
oodman Spli
G
410A Co ndensers with B road Ocean mo tors.
oodman Spli
G
mot or/fan co mb in at i on.
oodman Spli
G
louver ass em bl y , to a t wo pi ec e louver plus a c or ner pos t on Goodm an and value se ries 26" and 29" chass is.
oodman Spli
G
pole m ot or .
oodman Spli
G
curr ent four piece louver ass embly, to a two piece l ouver plus a co rner post on Go odman and va l ue s eri es 26" and 29" chas sis.
oodman Spli
G
Rechi Compressor.
oodman Split
G
410A Condens e rs , usi ng S m artCoil® co ils. Unit s wil l ha ve new louver s becaus e uni t s are sm al l er. Pis t o n s i ze c hange . Ot he r c om p onent s unc h anged.
oodman Split
G
410A Condens e rs , cha ngi ng from t he c u rrent four piec e l ouver assembl y , to a t w o pie c e l ouver plus a c or ner post on Goodman and value seri es 26" and 29" chass i s.
oodman Split
G
replacing the fan motor to -294 and fan blade to - 18 on GS X130301BA models .
Condens e r 13 S eer c o nden s i ng un its. Introduct i on of Good m an 13 SEER R-
X
Condens e r 13 S eer c o nden s i ng un its. Introduct i on of Good m an 13 SEER R-
X
Condens e r 13 S eer c o nden s i ng un its. Condens e rs that s upp le m ent
X
Condens e r 13 S eer c o nden s i ng un its. Introduct i on of Good m an 13 SEER R-
t X
Condens e r 13 S eer c o nden s i ng un its. Release of model s wit h new 6 pol e
t X
Condens e r 13 S eer c o nden s i ng un its. Changin g from t h e c ur rent four pi ec e
t X
Condens e r 13 S eer c o nden s i ng un its. Release of 3 phas e m ode l wi t h new 6
t X
Condens e r 13 S eer c o nden s i ng un its. 3 phas e mo del c han gi ng from the
t X
Condens e r 13 S eer c o nden s i ng un its. Introduct i on of 1. 5 t o n c ond enser wit h
t X
Condens e r 13 S eer c o nden s i ng un its. Introduct i on of Good m an 13 SEER R-
X
Condens e r 13 S eer c o nden s i ng un its. Introduct i on of Good m an 13 SEER R-
X
Condens e r 13 S eer c o nden s i ng un its. 13 SEER R-410A Condensers:
X
11
PRODUCT IDENTIFICATION
Split Syst em A i r Conditi oner s R410A
Model # Description
Condenser 13 Seer c ondens i ng uni t s. 13 S EER R-410A Condensers:
X
Condenser 13 Seer c ondens i ng uni t s. Introduc t ion of Goodman 1.5 ton 13
X
Condenser 13 Seer c ondens i ng uni t s. 13 S EER R-410A Condensers:
X
Condenser 13 Seer c ondens i ng uni t s. Introduc t ion of Goodman 1.5 ton 13
X
Condenser 13 Seer c ondens i ng uni t s. Introduc t ion of Rev ED. This involves
X
Condenser 13 Seer c ondens i ng uni t s. Introduc t ion of Goodman 2.5 ton units
X
Condenser 13 Seer c ondens i ng uni t s. Introduc t ion of Goodman 3 ton
X
Condenser 13 Seer c ondens i ng uni t s. Changing from the current four piece
X
GSX1 30301BC
GSX1 30181CA
GSX1 30361CA
GSX13 0[18-36]1DA
GSX1 30181ED
GSX13031DB
GSX1 30361EA
GSX1 30361EB
GSX1 30371AA
GSX1 4**1AA
GSX140[18-19]1KA GSX140[24-25]1KA GSX140[30-31]1KA GSX140[36-37]1KA
GSX140[42, 48, 60]1KA
oodman Split
G
changing from t he c urrent four piec e louver assembl y, to a two piec e louver plus a corner post on Goodman and val ue s e ries 26" and 29" chassis.
oodman Split
G
SE E R R-410A Condensers with rotar y compressor.
oodman Split
G
replacing c urrent c ompress or wit h com press or ZP29K5EP FV 130.
oodman Split
G
SE E R R-410A Condensers conversion to 23" c has sis for the 1.5 - 3 ton models.
oodman Split
G
changing from 4 leg Rec hi Compressor 50N382XV-ZAKM to 3 Leg Rec hi Com pressor 50N382XV-5AKM and c hange in S ucti on li ne Ass y from 0210R01608 to 0210R01406. This minor rev change als o would i nclude revi s ing quantity of both Gromm et (60140209) & S crew (0163M00186) from 4 pcs to 3pcs .
oodman Split
G
with im proved coil circuit assembly for greater capacity/efficiency and the creati on of a new disc harge tubing as sem bl y.
oodman Split
G
conversion from 29" chassis to 26".
oodman Split
G
louver assembl y, to a two piec e louver plus a corner post on G oodman and value series 26" and 29" chassis.
oodman Split X condens ing units , 13 Seer R410A condensing units. Introduc t ion of 2.5 13
G
SE ER Condensers wit h im proved deci bel rati ngs for Canadian market.
oodman Split X 14 Seer Condensing units. Introducti on of Goodman 14 SEER R-410A
G
models.
oodman Split X 14 Seer Condensing units. Introduc i ng the Goodman 14 SE ER standard
G
condens er 5mm architec ture with updat ed scroll compress ors.
12
GSX 150[18-60 ]AA
GSX 160**1FA
GSX 160611FA
GSX1 60[18-61]1FB
oodman Split X 15 Seer Condensing units. Init i al release of models with coil and TVX.
G
Replacing the current A S X/SSX14 lineup.
oodman Split X 16 Seer Condensing units. Init i al release of the Goodman 15 SEER AC
G
R410A Condensers.
oodman Split X 16 Seer Condensing units. Set up of new high capac i ty 5 ton models that will
G
supplem ent t he current GS X160601 models.
oodman Split X 16 Seer Condensing units. M i nor revision for GSX16s to inc lude ball valves
G
0151R00045 and 0151R00046.
PRODUCT IDENTIFICATION
Split System Air Conditioners R410A
Model # Descr ipti on
pecial High Feature Split X Condenser 14 Seer condensing units. Initial release of Goodman
SSX140 **1AA
SSX140 **1AB
SSX14018, 241AC
SSX140 301AC
SSX140 36-601AC
SSX140 421AD
S
14 SEER AC 410A.
S
pecial High Feature Split X Condenser 14 Seer condensing units. Revis i ons have screw
locati ons m oved in the top panel, bas e pans , louvers, and control box covers .
S
pecial High Feature Split X Condenser 14 Seer condensing units. Revised condenser coils by
removing [ 1] haripi n.
S
pecial High Feature Split X Condenser 14 Seer condensing units. M odel c ont ains t he B road
Ocean motor 0131M00060
pecial High Feature Split X Condenser 14 Seer condensing units. M odels contain the Broad
S
Ocean motor 0131M00061
S
pecial High Feature Split X Condenser 14 Seer condensing units. Introduces SSX140421A in
29" base p an
SSX140 [18-24]1BA SSX140 [30-36]1BA
SSX140 421CA
SSX140 [18-36]1BC
SSX140 421CC
SSX140 [18-36]1BD
SSX140 421CD SSX140 481BB SSX140 601AG
SSX140 421BA
SSX140 30-421AE
SSX140 [18-48]1BA
SSX140 42-481CA
SSX140 [18-36]1BB
SSX140 421CB
SSX1 40601AF SSX160 **1AA
SSX160 **1AB
pecial High Feature Split X Condenser 14 Seer condensing units. Converts 1.5 - 3.5 ton
S
condenser coil t ubes from 3/8" t ube diamet er to 5m m t ube diameter.
pecial High Feature Split X Condenser 14 Seer condensing units. Changing from the current
S
four pi ec e l ouver assem bly, to a two piece louver plus a corner post on Goodman and val ue series 26" and 29" chassis.
S
pecial High Feature Split X Condenser 14 Seer condensing units. Revision m a de for design
improvement.
S
pecial High Feature Split X Condenser 14 Seer condensing units. Revision for SSZ140421B * in 29 base pan and it will the reduce t he unit charge from 180 oz. to 170 oz. and replace the 1/4 hp outdoor unit motor with 1/6 hp mot or.
S
pecial High Feature Split X Condenser 14 Seer condensing units. Revised condenser coils by removing [ 1] haripi n.
pecial High Feature Split X Condenser 14 Seer condensing units. Introducti on of Goodman 14
S
SEE R R-410A Condensers, using S m artCoil ® Coils.
Special High Feat ure Split X Condenser 14 S eer condensi ng units. Relocat i on of low pressure switc h from liquid l ine t o s uc tion line as a c ompressor safeguard to prevent low press ure from entering.
pecial High Feature Split X Condenser 16 Seer condensing units. Introduces Goodman 16
S
SEE R AC 410A
pecial High Feature Split X Condenser 16 Seer condensing units. New revisions have sc rew
S
locati ons m oved in the top panel, bas e pans , louvers, and control box covers .
SSX160 **1AB
SSX160 591AA
SSX160[24, 36, 48]1B A
SSX160[30 & 42]1A A
SSX160[24 & 36]1B C SSX160[30 & 42]1A B
SSX160 601BA
SSX1 60[24,36,60]1BB
pecial High Feature Split X Condenser 16 Seer condensing units. New revisions have sc rew
S
locati ons m oved in the top panel, bas e pans , louvers, and control box covers .
Special High Feat ure Split X Condenser 16 S eer condensi ng units. New revis ions have Smart Coil® coils .
pecial High Feature Split X Condenser 16 Seer condensing units. Changing from the current
S
four pi ec e l ouver assem bly, to a two piece louver plus a corner post on Goodman and val ue series 26" and 29" chassis.
S
pecial High Feature Split X Condenser 16 Seer condensing units. New "B A " revision models use ZPS49K compressor.
pecial High Feature Split X Condenser 16 Seer condensing units. Reloc ati on of low pressure
S
switc h from liquid l ine t o s uc tion line as a c ompressor safeguard to prevent low press ure from entering.
13
PRODUCT IDENTIFICATION
Split System Air Conditioners R410A
Model # Description
eluxe Split X Condenser 16 Seer condensi ng unit s . Introduc es Goodman 2-stage, 16
DSX160**1AA
DSX160[ 24 & 36]1B A
DSX160241BC
DSX180**1AA
DSXC16**1AA
DSXC160[ 24, 36]1AB
DSXC160[ 24, 36]1AC
D
SEER condensing units with R-410A.
eluxe Split X Condenser 16 Seer condensi ng unit s . Goodman 2-s t age, 16 SEER
D
condens ing uni ts with R-410A. Convers i on of 2 & 3 ton models t o S mart Coil ® Coils .
eluxe Split X Condenser 16 Seer condensi ng unit s . Goodman 2-s t age, 16 SEER
D
condens ing uni ts with R-410A. Introduces Ult rat ec h® 2.0 c om pres s or changes .
eluxe Split X Condenser 18 Seer condensi ng unit s . Introduc es Goodman 2-stage, 18
D
SEER condensing units with R-410A.
D
eluxe Split X Communi c at i ng condens i ng unit s , 16 Seer R410A heat pump unit s . Introduces Goodman 2-stage 16 SEER c ondensing units with R-410A, communicating models.
eluxe Split X Communi c at i ng condens i ng unit s , 16 Seer R410A heat pump unit s .
D
New revisi on updates wiri ng diagram with not es .
eluxe Split X Communi c at i ng condens i ng unit s , 16 Seer R410A heat pump unit s .
D
Introduces Ult rat ech® 2. 0 c ompres s or c hanges .
DSXC160481BA
DSXC160601BA
DSXC160[48-60]1BB
DSXC160[48-60]1BC
DSXC18**1AA
DSXC180[ 36, 48, 60]AB
DSXC18036AC
DSXC180[48-60]AC
eluxe Split X Condenser 16 Seer condensi ng unit s . Goodman 2-s t age, 16 SEER
D
condens ing uni ts with R-410A, usi ng S mart Coil® c oi ls.
eluxe Split X Communi c at i ng condens i ng unit s , 16 Seer R410A heat pump unit s .
D
Introduces Goodman 2-stage 16 SEER c ondensing units with R-410A, communicating models. New " BA" revison models use ZPS49K compressor.
eluxe Split X Communi c at i ng condens i ng unit s , 16 Seer R410A heat pump unit s .
D
Introduces Goodman 2-stage 16 SEER c ondensing units with R-410A, communicating models. Changes m otor to Nidec.
eluxe Split X Communi c at i ng condens i ng unit s , 16 Seer R410A heat pump unit s .
D
Introduces Goodman 2-stage 16 SEER c ondensing units with R-410A, communicating models. Introduc es Ultratech 2.0 c om pres sor.
eluxe Split X Communi c at i ng condens i ng unit s , 18 Seer R410A c ondensi ng unit s.
D
Introduces Goodman 2-stage 18 SEER c ondensing units with R-410A, communicating models.
D
eluxe Split X Communi c at i ng condens i ng unit s , 18 Seer R410A c ondensi ng unit s. New revisi on updates wiri ng diagram with not es .
D
eluxe Split X Communi c at i ng condens i ng unit s , 18 Seer R410A c ondensi ng unit s. New revisi on replac es exi sting c om pres sor ZPS20K 4E P FV 230 to ZPS 20K 5EP F V 130 & exi sting c om pres s or ZPS30K4E P F V230 t o ZPS30K 5E P FV 130.
eluxe Split X Communi c at i ng condens i ng unit s , 18 Seer R410A c ondensi ng unit s.
D
Introduces Ult rat ech 2. 0.
14
PRODUCT IDENTIFICATION
Split S ystem Air Con d itioners R 4 10A
Model # Description
VS X130[18-48]1AA
VS X130611AA
VS X130301AB
VS X130301AC
VS X130[42-48]1AB
VS X130[42-48]1AC
VS X130181BA VS X130181EA
VS X130181EB
VS X130181ED
VS X130241BA
VS X130361BA
VS X130361EB
VS X130601BA
VS X130601BB
VS X130421BA VS X130481BA
VS X130[18-36]1DA
VS X130301DB
VS X130301EA
VS X130241EA
VS X130371AA
Value Split X condens ing units, 13 S eer R410A c ondensing units . Introduces Value Line 13 SEER c ondens ing units with R-410A.
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . S upplem ents the 5
ton m odel G SX130611 to enhance perform ance.
V
alue Split X condens ing units, 13 S eer R410A c ondensing units : replacing the fan
m otor to -294 and fan blade to -18 on the VSX130301AA.
alue Split X condens ing units, 13 S eer R410A c ondensing units : c hanging from the
V
current four piece louver as s em bly, t o a two piec e louver plus a corner post on Goodm an and value series 26" and 29" c hass is .
V
alue Split X condens ing units, 13 S eer R410A c ondensing units : replacing
with 6-pole motor and Copeland c om press or.
alue Split X condens ing units, 13 S eer R410A c ondensing units : c hanging from the
V
current four piece louver as s em bly, t o a two piec e louver plus a corner post on Goodm an and value series 26" and 29" c hass is .
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduces Value
Line 13 SEER 1. 5 ton c ondensing units w ith R-410A, w ith rotary c om press ors
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of 1.5
V
ton c ondens er with Rechi Com pres s or.
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of Rev ED . This involves c hanging from 4 leg Rechi Com press or 50N382XV-ZAKM to 3 Leg Rechi Com press or 50N382XV-5AK M and change in Suc tion line Assy from 0210R01608 to 0210R01406. This m inor rev c hange als o would include revising quantity of both Gromm et (60140209) & S c rew (0163M00186) from 4pc s to 3pcs .
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduces Value Line 13 SEER 2. 0 ton c ondensing units w ith R-410A, w ith alum inum c oils, alum inum m anifolds w/exis ting s c roll com press or.
V
alue Split X c ondensinb units 13 S eer R410A condensing units . 13 SE E R R-410A Condensers: replacing c urrent com press or with c om press or ZP29K 5E P FV 130.
V
alue Split X c ondensinb units 13 S eer R410A condensing units . 13 SE E R R-410A Condensers: c hanging from the current four piece louver as s embly, to a two piece louver plus a corner post on Goodman and value series 26" and 29" chass is .
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduces Value Line 13 SEE R condens ing units with R-410A, us ing Sm artCoil® c oils.
alue Split X condens ing units, 13 S eer R410A c ondensing units . Changing from the
V
current four piece louver as s em bly, t o a two piec e louver plus a corner post on Goodm an and value series 26" and 29" c hass is .
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of Value Line 3.5 and 4 ton 13 SEE R c ondens ing units with reciprocat ing compress or.
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of Value
V
Line 3.5 and 4 ton 13 SEE R Condensers c onvers ion to 23" c has s is for the 1.5 - 3 ton m odels.
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of Value Line 2.5 13 SEE R Condensers with im proved coil c ircuit assem bly for greater capac ity /effic iency and the creation of a new disc harge tubing assem bly.
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of Value Line 3 Ton 13 SE E R Condens ers release of 3 ton models c onvert ing from 29" c has s is to 26" chassis.
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of Value Line 2.0 Ton 13 SE E R C ondensers with Rec hi Com press or, c onverting 23" chas s is t o 26" c has s is
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Introduction of Value Line 2.5 13 S E E R Condens ers with im proved dec ibel ratings for Canadian market.
VS X130241EB
V
alue Split X condens ing units, 13 S eer R410A c ondensing units . Change m ade due to all 3 compress or wires yellow, red and black changing from 40" to 45".
15
PRODUCT IDENTIFICATION
Split Syste m A ir Conditioners R410A
Model # Description
VSX140[ 18-19]1AA VSX140[ 24-25]1AA VSX140[ 30-31]1AA VSX140[ 36-37]1AA
VSX140[ 42, 48, 60] 1A A
Model # Description
ANX130[18-24]1AA
alue Split X condens ing units , 14 Seer R410A c ondens ing units . Introducing the 14
V
SE E R s t andard c ondenser 5mm archi tecture with updat ed s c roll compres s ors .
Split System Ai r Conditione rs R410A
mana® Brand S p lit System B ase Condenser. 13 Seer R-410A condens ing unit. Launc h of
A
theTier 1.5T & 2. 0T mod els. To be launched wit h 26" c ha sis t o a c comm o dat e ho riz on tal sty l e louvers.
ANX130[30-61]1AA
mana® Brand S p lit System B ase Condenser. 13 Seer R-410A condens ing unit.
A
Split Syst e m A i r Condi ti one rs R410A
Model # Description
A
mana® Brand S pli t Syst em B as e Conde ns er. 14 S eer R-410A c on dens i ng unit. Introducing the
ANX140[18-60]1AA
®
Amana
Brand 14 S E E R s t anda rd c ondens e r 5mm arc h it ec ture wit h upda t ed s c rol l
compressors.
16
PRODUCT IDENTIFICATION
A
A
Split System Air Conditioners R410A
Model # Description
mana® Brand Split X Condenser 13 S eer condens i ng uni ts. Ini t i al rel ease new models of
ASX130**1AA
ASX130611AA
ASX130**1BA
ASX130**1CB
ASX130181DA ASX140181DA
ASX130181DB
ASX130[24-48]1CD
ASX130601CC
ASX130[24-48]1CC
ASX130601CB
ASX130361DA
ASX140**1AA
ASX140**1AB
ASX140**1AC
ASX14018-361AD
ASX140421AD
ASX14018-361BA
ASX140[42-48]1CA ASX140[18-30]1BA
ASX140[42-48]1CA ASX140[18-36]1CB
ASX140421DB ASX140601BB
ASX140[24-36]1CC
ASX140421DC ASX140481CB ASX140601BC
ASX140181DB
ASX140[24-36]1CD
ASX140421DD ASX140481CC ASX140601BD
ASX150[18-60]AA
SX140181DD
ASX140[24-36]1CE
ASX140421DE ASX140481CE
SX140601BE ASX140[18-19]1KA ASX140[24-25]1KA ASX140[30-31]1KA ASX140[36-37]1KA
AS X140[42, 48, 60]1KA
A
®
Brand Del ux e 13 SEER AC R410A conditioners .
Amana
mana® Brand Split X Condenser 13 Seer condensing units. Introduction of Amana® brand 13
A
SEER R-410A Conden s ers that suppl em ent our current 5 ton model s.
mana® Brand Split X Condenser 13 Seer condensing units. Introduction of Amana® Brand 13
A
SEER R-410A Conden s ers, us i ng S m art Coi l sm al l er. Piston s ize cha nge; other com po nents unc h anged.
mana® Brand Split X Condenser 13 S eer condens in g uni ts. Rel ocati on of low pressure switch
A
from liquid line t o s ucti on l i ne as a com pressor s afeguard to prevent low pressure from enteri ng .
mana® Brand Split X Condenser 13 S eer condens i ng uni ts. Ini t i al release of m odel s going
A
from 2-sp eed fan to ne w 266 fan mo to r; rem oval of low pressure swi tch.
mana® Brand Split X Condenser 13 S eer condens i ng uni ts. Chan ges inc l ude addi ng l ow
A
pressure switch 01 3M 00082 , updating wiri ng di agram .
mana® Brand Split X Condenser 13 S eer condens i ng uni ts. Ini t i al release of m odel s usi ng
A
si ngl e speed PS C m ot ors; rem oval of low pressure swi t ch and low am bien t temperat ure s w itch and relay.
mana® Brand Split X Condenser 13 Seer condensing units. Releas e of 3 t on m od els
A
con verting from 29" chas s i s to 26" chassi s.
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. Ini t i al rel ease new models of
A
®
Brand Del ux e 14 SEER AC R410A conditioners .
Amana
mana® Brand Split X Condenser 14 S eer condens in g uni ts. New revision s have screw
A
loc ations m oved in the t op panel, bas e pans, lo uvers, and c o ntrol box covers.
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. The new revisions have horizont al
A
st yle louvers.
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. Revised condens e r co i ls by
A
removing (1) hairpin. Reduce R410A qua nt i ty by 6 ounces
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. Int rodu ces A S X140421A i n 29"
A
bas e pan
mana® Brand Split Condenser 14 Seer cond ens i n g units. Converts 1.5 - 3.5 ton con dens e r c o i l
A
tubes from 3/8" tube di am eter to 5m m t ub e diam eter.
mana® Brand Split X Condenser 14 Seer condensing units. Introduction of Amana® Brand 14
A
SEER R-410A Conden s ers, us i ng S m art Coi l
mana® Brand Split X Condenser 14 S eer condens in g uni ts. Rel ocati on of low pressure switch
A
from liquid line t o s ucti on l i ne as a com pressor s afeguard to prevent low pressure from enteri ng .
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. Ini t i al release of m odel s usi ng
A
si ngl e speed PS C m ot ors; rem oval of low pressure swi t ch and low am bien t temperat ure s w itch and relay.
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. Revisi on adds l o w pres sure swi tch
A
into models.
mana® Brand Split X Condenser 15 S eer condens i ng uni ts. Ini tial rel eas e of m odel s wit h c oi l
A
and TVX. Repla cing the current ASX/SS X14 lineup.
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. Revisi on ma de for des i gn
A
improvement.
mana® Brand Split X Condenser 14 S eer condens i ng uni ts. Int roducing t he Amana® B rand
A
14 SE ER sta ndard condens er 5m m arc hitec ture with upda t e d s croll c om presso rs .
®
coil s. Uni t s will have new louvers sinc e uni t s are
®
coils..
17
PRODUCT IDENTIFICATION
g
Sp lit Syst em Air Conditio ne rs R410A
Model # Description
A
ASX160**1AB
ASX160**1AC
ASX160**1FA
ASX160611FA
ASX160[24-60]1BA
ASX160[24 & 36]1CA
ASX180**1AB
Model # Description
ASXC160**1AA
ASXC160601BA
ASXC160481BA
mana® Bran d Split X Condenser 16 Seer conden sing units. New revisions have screw lo cations
moved in the top panel, base pans, louv ers, an d c ont rol box c ov ers.
A
mana® Bran d Split X Condenser 16 Seer condensing units. T he n ew re visions have horizont a l
s ty le louvers.
A
mana® Bran d Split X Condenser 16 Seer condensing units. T he n ew re vision ha s singl e speed
outdoor fan.
A
mana® Bran d Split X Condenser 16 Seer condensing units. Set up of new high capaci ty 5 t o n
models that w ill supplement the current ASX160601 models.
A
mana® Bran d Split X Condenser 16 Seer condensing units.Ne w revision upda tes wir i ng diagram
with notes .
A
mana® Bran d Split X Condenser 16 Seer condensing units. Introduct i on of 1 6 SEER R-410A
Condensers. Convers ion of 2 & 3 t o n m odels to Smar tC oil® coi l s .
A
mana® Bran d Split X Condenser 18 Seer condensing units. Initia l release new model s of
Amana® Brand Deluxe 16 SEER AC R410A conditioners.
Spli t Syst e m A i r Condi t i oner s R410 A
mana® brand Split X Communicati ng condens ing units, 16 Seer R410A. Int roduces Amana
A
brand 2-s tage 16 S EER c onde nsing uni ts wi th R-410A, communicating models.
mana® brand Split X Communicati ng condens ing units, 16 Seer R410A heat pump units.
A
Introduc es A man a models. New "BA" revisions us e ZPS49 c om pressor .
A
mana® brand Split X Communicati ng condens ing units, 16 Seer R410A cond ensing uni ts. Introduc t ion of Am ana SmartCoil
®
coils
®
brand 2-s tage 16 S EER c o ndensing uni ts with R-410A , com municating
®
brand 16 SEER condensing units wi th R-410A. New revisions have
®
ASXC160[24, 36 ]1BB
ASXC160[48-60]1BB
ASXC160[24, 36 ]1BC
ASXC160[48-60]1BC
ASXC18**1AA
AS XC180[36, 48, 60] 1AB
ASXC180361AC
ASXC180[48-60]1AC
ASXC180[48-60]1AC
A
mana® brand Split X Communicati ng condens ing units, 16 Seer R410A cond ensing uni ts. New revision updates wiring di agra m w ith not es.
mana® brand Split X Communicati ng condens ing units, 16 Seer R410A cond ensing uni ts.
A
Changes motor t o Nidec.
mana® brand Split X Communicati ng condens ing units, 16 Seer R410A cond ensing uni ts.
A
Introduc es Ult rat ec h
mana® brand Split X Communicati ng condens ing units, 18 Seer R410A cond ensing uni ts.
A
Introduc es A man a
®
2.0 c omp res s or c hanges .
®
brand 2-s tage 16 S EER c o ndensing uni ts with R-410A , com municating
models.
mana® brand Split X Communicati ng condens ing units, 18 Seer R410A cond ensing uni ts.
A
New revision updates wiring di agra m w ith not es.
A
mana® brand Split X Communicati ng condens ing units, 18 Seer R410A cond ensing uni ts. New revis i on repl ac es ex i s t in
c om p ressor ZP S 20K4EPFV230 to ZPS20K5EP FV130 & existing
compress o r ZPS30K4E PFV23 0 to ZPS30K5EPFV130.
A
mana® brand Split X Communicati ng condens ing units, 18 Seer R410A cond ensing uni ts. Introduc es Ult rat ec h
®
2.0 c omp res s or c hanges .
18
PRODUCT IDENTIFICATION
Single Piece A i r Handlers
Model # Description
Si ngle Piec e Air Handler Ceiling Mount N Uncased Flowrater. Revision rel ease al l models
ACN F****1AA
ACN F****16AA
ACN F****1AB A
ACN F****1BA
ACN F****16DA
ADPF****16AA
ADPF364216AB
ADPF486016AB
ADPF304216AC
A
of 1 3 SEER Dayton u ncase d air handlers.
Si ngle Piec e Air Handler Ceiling Mount N Uncased Flowrater. Revision rel ease al l models
A
of 1 3 SEER Dayton u ncase d air handlers.All Models will be suitable f or use w/R-22 & R-410A
Si ngle Piec e Air Handler Ceiling Mount N Uncased Flowrater. Drain pan material change. Si ngle Piec e Air Handler Ceiling Mount N Uncased Flowrater. Revi sion replaces current
A
wavey fin design with new louvered fin design
Si ngle Piec e Air Handler Ceiling Mount N Uncased Flowrater. Conver sion of existing
A
c opper coils, manifol ds, hairpins, flowrator s, 90° flowrat or stub to alumi num. Conversion of copper 3/8" return bends to aluminum 5/16" return bends. All Models will be s
Si ngle Piec e Downfl ow PS C Motor Unpainted Flowrater. Introduc tion of new 13 SEE R Air
A
Handler Models . All Models wi ll be sui table for use with R-22 and R-410A.
Si ngle Piec e Downfl ow PS C Motor Unpainted Flowrater. Revis ion repl aces the c urrent
A
spot welded blower hous ing with the same cinched or crimped desi gn used on the 80% furnace line.
Si ngle Piec e Downfl ow PS C Motor Unpainted Flowrater. Revis ion repl aces the c urrent
A
spot welded blower hous ing with the same cinched or crimped desi gn used on the 80% furnace line.
Si ngle Piec e Downfl ow PS C Motor Unpainted Flowrater. Revis ion repl aces the c urrent
A
spot welded blower hous ing with the same cinched or crimped desi gn used on the 80% furnace line.
ADPF****1BA
ADPF182416CA ADPF486016CA
AEPF****16AA
AEPF****16BA
AEPF****16BB
AEPF****16CA
AEPF****1BA
AEPF313716AA ASPF313716AA
Si ngle Piec e Downfl ow PS C Motor Unpainted Flowrater Revision replaces all ARPFcoils
A
using wavy fin with louver enhanced fin.
Si ngle Piec e Downfl ow PS C Motor Unpainted Flowrater. Rev ision replaces existing air
A
handler copper coils and other associated parts with aluminum components.
A
Si ngle Piec e E Multi-Position Variable-Speed Painted Flowrator. Introducation of new 13
SEER Air Handler Models. All Models will be suitable for use with R-22 and R-410A
Si ngle Piec e E Multi-Position Variable-Speed Painted Flowrator. Revision introdu ces new
A
models adding lower kw hit kits on the S&R plate
Si ngle Piec e E Multi-Position Variable-Speed Painted Flowrator. Revision replaces the
A
current spot welded blower housing with the same cinched or crimped design used on the 80% furnace line.
Si ngle Piec e E Multi-Position Variable-Speed Painted Flowrator. Revision repl aces all
A
ARPFcoils using wavy fin with louver enhanced fin.
Si ngle Piec e E Multi-Position Variable-Speed Painted Flowrator Introduction
A
of R-22 Only Air Handlers .
Si ngle Piec e E Multi-Position Variable-Speed Painted Flowrator (AEPF) and A Single
A
Piece S Handler units with 3-row coil.
Multi-Position EEM motor Painted Flowrator (ASPF). Introduction of 3-Ton Air
19
PRODUCT IDENTIFICATION
Single Piece Air Handlers
Model # Description
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat er Int rodu c t i on of new Ai r
ARUF172916AA
A24-00-2RCA
ARUF****16AA
ARUF364216AB
ARUF486016AB
ARUF364216AC
ARUF****16BA
ARUF****1BA
ARUF****16CA
ARUF***14AA ARUF***14AA
ARUF***14AB
ARUF18B14AB ARUF24B14BA ARUF36C14BA ARUF42C14AB
ARUF24B14BB A
ARUF24B14CA A
A
Handler M odels with all aluminum evaporator coils. Conversion includes coil s, manifold, hairpi n, flowrators , 3/8" return bend to 5/16" a luminu m return bends.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat er Int rodu c t i on of new 13
A
SEER Air Handler Models. All Models will be suitable for use with R-22 and R-410A
A
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrater.Revision replaces the curren t s pot wel ded blower housin g with the s ame cinched or c r imped design used on the 80% furnace lin e.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrater.Revision replaces the
A
curren t s pot wel ded blower housin g with the s ame cinched or c r imped design used on the 80% furnace lin e.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrater.Revision replaces the
A
curren t s pot wel ded blower housin g with the s ame cinched or c r imped design used on the 80% furnace lin e.
Single Piece R Mult i-Position PSC Motor Unpainted Flowrater. Revision replaces all
A
ARUFcoil s using wavy fi n with louver enhanced fin.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat er Int rodu c a t ion of R-22 Only
A
Ai r Ha ndlers .
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrater. Re vis ion replaces
A
exi sting air handler copper coil s and o ther associated part s with al uminum com ponents.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrator, R-410A only. Init ial
A
release of the redes igned ai r handlers.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrator, R-410A only. Init ial
A
releas e of the redesigned air handlers manufactured at the Houston furnace facility.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat or, R-410A on ly . 2 & 3 t on
A
coi l replacem ent. 2 ton rep laced w/3 row/16" tall ; 3 t on replaced with 18" tal l coil. 3.5 ton model bl ow er mo t or c han ges from 10X8 to 10X10.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat or, R-410A on ly . Chan gi ng 16 Tall, 3 Row, 6 Cir Coil As sembl y to 14 Tall, 3 Row , 6 Cir Coil Assembly.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat or, R-410A on ly . Rel ea s e ARUF2 4B14 CA model to meet A HRI requireme nts
20
ARUF30C14BA
ARUF36C14BB ARUF42C14AC
ARUF36C14BC ARUF30B14AC ARUF30C14BB ARUF42C14AD
ARUF[48-60]D14AC
ARPF364216AB
ARPF486016AB
ARPF****16BA
ARPF****1BA
ARPF****16CA
ARPT***14AA
ARPT***14AB
ARPT[18-36]B14AC ARPT[36-60]D14AC
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat or, R-410A on ly . Converts th e
A
exi sting ARUF30B, 17.5 inc h wide models to a n ARUF30C, 21 i nch wide model .
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat or, R-410A on ly . The
A
aluminum models changes the RBs, COs, and coil slabs to 9mm br aze joints.
Si ng le Piece R Multi-Position PSC Motor Unpainted Flowrat or, R-410A on ly . Revis i ons
A
are made due t o c ha nge s ma de on s eri al pl at e.
A
Si ng le Piece R Multi-Position PSC Motor Painted Flowrater. Revision replaces the curren t s pot wel ded blower ho using with the s a me c inched or crimped design used on the 80% furnace lin e.
Si ng le Piece R Multi-Position PSC Motor Painted Flowrater. Revision replaces the
A
curren t s pot wel ded blower ho using with the s a me c inched or crimped design used on the 80% furnace lin e.
Si ng le Piece R Multi-Position PSC Motor Painted Flo wrat er . Revisi on repl aces al l
A
ARP F coils using wavy fin wit h louver enhanc ed fin.
Si ng le Piece R Multi-Position PSC Motor Painted Flowrater. Introducation of R-22 O nly
A
Ai r Ha ndlers .
Si ng le Piece R Multi-Position PSC Motor Painted Flo wrat er . Revisi on repl aces exis t i n g
A
air handl er c opp er c oi ls and ot her associat e d part s wi t h al um i num c om pon ents.
Si ng le Piece R Multi-Position PSC Motor Painted Flo wrat or , TXV, R-410A onl y. Ini t ia l
A
release of the new air handlers.
Si ng le Piece R Multi-Position PSC Motor Painted Flo wrat or , TXV, R-410A onl y. Ini t ia l
A
releas e of the air handlers manufact ured at the Houston furnace facility.
A
Si ng le Piece R Multi-Position PSC Motor Painted Flo wrat or , TXV, R-410A onl y. Revisions are made due to changes m ade on serial pl at e.
PRODUCT IDENTIFICATION
A
Single Piece Air Handlers
Mode l # Description
Single Piece S Multi-Position EEM m otor Painted Flowrator. Introduces new ASPF Air
ASPF****16AA
ASPF****16BA
ASPF****16CA
ASPF****16DA
ASPF****16EA
ASPT[24/36/48/60 ]* 14
A
Handlers
Single Piece S Multi-Position EEM m otor Painted Flowrator. Revision introduces m odified
A
SPF c ont rol s c hem e , t o e ns ure blowe r operati on du ring and a fter ca ll for heat on units wit h
heat kits and replac ing wavy fin wit h louver enhanced fin on coil
Single Piece S Multi-Position EEM m otor Painted Flowrator. R evision replaces ex is t ing
A
air handler copper coils and other associated parts with aluminum com ponents.
Single Piece S Multi-Position EEM m otor Painted Flowrator. Revision introduces and
A
replac es Re gal-B eliot X-13 mot or wit h E m ers o n S elec Tec h mot or.
Single Piece S Multi-Position EEM m otor Painted Flowrator. R evision replaces ex is t ing
A
air handler copper coils and other associated parts with aluminum com ponents and replac es Re gal-B eliot X-13 mot or wit h E m ers o n S elec Tec h mot or.
Single Piece S Multi-Position EEM m otor Painted txv. Revision introduces new
A
generation ASPT air handlers.
ASPT36C14AB
ASPT[48/60]D14AB
ASPT48D14AC
ASPT24B14AC ASPT30C14AB ASPT36C14AC
ASPT[42-48]C14AA
ASPT42D14AB ASPT48D14AD ASPT60D14AC
ASUF29B14AA ASUF39C14AA
ASUF49C14AA ASUF59D14AA
ASUF49C14AB ASUF59D14AB
ASUF59D14AC
ASUF59D14AD
Single Piece S Multi-Position EEM m otor Painted txv. Revision updates 9mm return bend
A
coil changes to the new generation of A S PT air handlers. Thes e revisions cover the ASPT36C, ASPT48D, and ASPT60D models.
Single Piece S Multi-Position EEM m otor Painted t x v. Programm ed B roa d O c ea n M ot or.
A
This revision will allow the supplier to prog ram the motor instead of furnace plant, thus eliminating any programm ing installing iss ues. The programm ed label will be provided by supplier.
Single Piece S Multi-Position EEM m otor Painted txv. Introduction with 2+ 2coil slab
A
assy . These models are required to meet higher tonnage ratings in Cabinet.
Single Piece S Multi-Position EEM m otor Painted txv. Nidec Pre-programmed M otor. This
A
revision will allow the Nidec m otor to be program med by the supplier instead of program m in g at t he furnace pl ant , th us eliminat ing an y program ming instal ling is s ue s.
Single Piece Air Handler S Energy Effic ient Motor Unpainte d Flowrato r. Re leas es
A
AS UF29B14 and AS UF39C14 to add to the midd efficiency ranges that the product line offers. Inco rporates t he s mart fram e c hasis with E E M (X-13) style moto rs and piston ty pe flowrators.
Single Piece Air Handler S Energy Effic ient Motor Unpainte d Flowrator. Introduces a
A
mid-range efficiency air handler with X-13 m otor & fixed orifice flowrator.
Single Piece Air Handler S Energy Effic ient Motor Unpainte d Flowrato r. Re vision upda te s
A
the 9mm return bends in the coil t ubing assembly on the AS UF air handlers. These revisions cover the AS UF49C14 and ASUF59D14.
Single Piece Air Handler S Energy Effic ient Motor Unpainte d Flowrato r. This revis ion
A
c reates a four row, pis to n, 9 m m ret urn be nd c oil, whi ch will c reat e a n ew S & R plat es and Travel lab el. It w ill als o redu c e poron gas k et qty (pt # 0154 A 0000 5) from 10 ft t o 7 ft similar to all other D chas sis air handlers.
Single Piece Air Handler S Energy Effic ient Motor Unpainte d Flowrator. Nidec P re-
A
program m ed Motor. This revision will allow the Nidec motor to be programmed by the supplier instead of programm ing at the furnace plant, thus eliminating any program m ing ins ta lling is s ue s.
Single Piece Air Handler S Energy Effic ient Motor Unpainte d Flowrator. Programmed
ASUF29B14AB ASUF39C14AB ASUF49C14AC
A
Broa d O c ean Mot or. This revision will al low t he s upp lier to p rogram th e m o tor ins te ad of furnace pla nt , thu s elim i natin g any program ming instal ling is s ue s. The program med label will be provided by s up plier.
21
PRODUCT IDENTIFICATION
Si n g le Piece Air Handlers
Model # Description
AVPT C 183014AA AVPT C 313714AA AVPT C 426014AA
AVPT C24B14AA AVPT C30C14AA AVPT C36C14AA AVPT C42D14AA AVPT C48D14AA AVPT C60D14AA
AVPT C48C14AA
AVPT C42D14AB AVPT C48D14AB AVPT C60D14AB
AVPT C 183014AB AVPT C 313714AB AVPT C 426014AB
AVPT C60D14AC
Single Pi ece V Multi-Position Variable-Speed Painted T TXV Flowrator Communicating
A
ready w/4-wires. Introduction of new 13 SEER Ai r Handler Models with the new comm unicat i ng cont rol & s erial c omm unic at ing indoor blower m ot or.
Single Pi ece V Multi-Position Variable-Speed Painted T TXV Flowrator Communicating
A
ready w/4-wires. Redesign of the current AVPTC models to new air handl er cabinetry incoporating he new 4-way , mult i -posit i on painted body utili z ed on the ARPT/AS P T models.
Single Pi ece V Multi-Position Variable-Speed Painted T TXV Flowrator Communicating
A
ready w/4-wires. Minor revis ion c hange to S& R labels and Travel labels .
Single Pi ece V Multi-Position Variable-Speed Painted T TXV Flowrator Communicating
A
ready w/4-wires. Redesign of the current AVPTC models to new air handl er cabinetry incoporating he new 4-way , mult i -posit i on painted body utili z ed on the ARPT/AS P T models.
Single Pi ece V Multi-Position Variable-Speed Painted T TXV Flowrator Communicating
A
ready w/4-wires. Introduces a new Com m unicating Air Handler Cont rol B oard (PCBJA103) which will be replacing the production P CBJA10.
Single Pi ece V Multi-Position Variable-Speed Painted T TXV Flowrator Communicating
A
ready w/4-wires. Revis ions are made due to changes made on serial plate.
AVPT C24B14AC AVPT C30C14AB
Single Pi ece V Multi-Position Variable-Speed Painted T TXV Flowrator Communicating
A
ready w/4-wires. Revis ions are made to update Heater kit airflow .
22
PRODUCT IDENTIFICATION
Single Piece Air Handlers
Model # Description
Single Piece A ir Handler Wall M oun t Unpainted Flowrator. Introduces 13 S EER Dayton
AW UF****16A A
AWUF3005-101AA
A WUF ****1BA
AWUF370**16AA
AW UF****16B A
A
wall mount air handlers . A ll M odels will be suitable for use with R-22 and R-410A
Single Piece A ir Handler Wall M oun t Unpainted Flowrator. Introduces 13 S EER Dayton
A
wall mount air handlers us ing a Burr Oak Louvered Fin coil.
Single Piece A ir Handler Wall M oun t Unpainted Flowrato r. Revision replac e s c urrent
A
wavey fin design with new louvered fin design
Single Piece A ir Handler Wall M oun t Unpainted Flowrator. Introduc tion of A WUF 37 Air
A
Handle rs for use with R-22 an d R410 A.
Single Piece A ir Handler Ceiling Mount N Uncas ed Flowrat er. R evision has louver fins &
A
replac es c opp er tu be hairpins wit h al um i num hairp ins .
AWUF180316BA AWUF240316BA AWUF300316BA
AWUF310516AA AWUF310816AA
AW UF 321016AA
AWUF300316BB AWUF300516BB AWUF300816BB AWUF301016BB AWUF360516BB AWUF360816BB AWUF361016BB
AW UF18 F (31 , 51,81)6AA
AWUF24F(11,31,51,81)6A A
AW UF30 F (11 , 51,81)6AA
A W UF31F(51,81 )6AA
AWUF32F116AA
AW UF36 F (11 , 51,81)6AA
A W UF37(11 ,51 , 8 1 )6AA
Single Piece A ir Handler Wall M oun t Unpainted Flowrator. A WUF 3K W Heater
A
Introduction. Introduction of 3K W heater in the AW UF air handlers
Single Piece A ir Handler Wall M oun t Unpainted Flowrator.
A
Introduc ti on o f higher 14 S E ER AWUF series air-hand lers
Single Piece A ir Handler Wall M oun t Unpainted Flowrator. The AWUF30/36 are currently
A
16x 20x1. This revision u s es 1 8x 2 0x 1 filter.
Single Piece A ir Handler Wall M oun t Unpainted Flowrator. A dding a drain pan water
A
sensor switc h to all AW UF products.
23
PRODUCT IDENTIFICATION
p
MBR/ M BE Air Han dle rs
Model # Descrip tio n
odular Blower R Multi-Position PSC Motor. Introduces module blo wer with PSC blower
MBR****AA-1AA
MBR****AA-1AB
MBE****AA-1AA
MBE****AA-1BA
M
motor.
odular Blower R Multi-Position PSC Motor. Quality improvement t o use 0 .75" Quiet Flex
M
Insulat ion.
odular Blower E Multi-Position Var iable- Speed. Introduces module blower with variable
M
speed blower motor.
odular Blower E Multi-Position Var iable- Speed.Revision introduces new models adding lower
M
kw hit kits on th e S&R plate
MBVC1200AA1-AA MBVC1600AA1-AA MBVC2000AA1-AA
MBVC1200AA1-AB MBVC1600AA1-AB MBVC2000AA1-AB
MBVC1200AA1-AC MBVC1600AA1-AC MBVC2000AA1-AC
MBVC1200AA1-AD MBVC1600AA1-AD MBVC2000AA1-AD
odular Blower V Multi-Position Var iab le-Speed Communic ating ready w/4-w ires. Intr oducti on
M
of module blower with variable speed blower motor with the new communicating control & serial communicating indoor blower motor.
M
odular Blower V Multi-Position Var iab le-Speed Communic ating ready w/4-w ires. Module blower with var iable speed blower motor with communicating control & serial communicating indoor blower motor. Replaces existing Emerson motors (013M00111 & 013M0 0112)
M
odular Blower V Multi-Position Var iab le-Speed Communic ating ready w/4-w ires. Module blower with var iable speed blower motor with communicating control & serial communicating indoor blower motor. Quality improvement to use 0.75" Quiet Flex Insulation.
M
odular Blower V Multi-Position Var iab le-Speed Communic ating ready w/4-w ires. Module blower with var iable speed blower motor with communicating control & serial communicating indoor blower motor. Introduces a new Comm unicating Air Handler Control Board (PCBJA103) whi c h w ill be re
lacing the production PCBJ A101.
24
PRODUCT IDENTIFICATION
Model # Description
Indoor Coil A Upflow/ Downflow Uncas ed Flowrator. Introduces CAUF Day t on
CAUF*****6AA
CAUF*****6BA
CAUF****6*DA
CAUF*****6DB
CAPF *****6AA
CAPF *****6BA
CAPF/ CA UF 36***CA
CAPF *****6DA
C
Upflow/Downflow coils .
Indoor Coil A Upflow/ Downflow Uncas ed Flowrator. Revision releases B urr Oak Louvered
C
Fin in place of the Wavy Fin currently in production.
Indoor Coil A Upflow/ Downflow [Painted or Uncas ed] Flowrator. Revision replaces ex is t ing
C
copper coils and other assoc iat ed parts with alumi num c om ponents.
Indoor Coil A Upflow/ Downflow [Painted or Uncas ed] Flowrator. Drain pan material
C
change.
Indoor Coil A Upflow/ Downflow Painted Flowrator. Introduces CA P F Dayton
C
Upflow/Downflow coils .
Indoor Coil A Upflow/ Downflow Painted Flowrator. Revis ion releases B urr Oak Louvered
C
Fin in place of the Wavy Fin currently in production.
Indoor Coil A Upflow/ Downflow [Painted or Uncas ed] Flowrator. Revision redesigns for
C
performanc e im provem ent from 2 row to 3 row.
Indoor Coil A Upflow/ Downflow [Painted or Uncas ed] Flowrator. Revision replaces ex is t ing
C
copper coils and other assoc iat ed parts with alumi num c om ponents.
CAPF *****6DB
CHPF*****6AA
CHPF*****6BA
CAP T3131B4BA CAP T3131C4BA
CAP T3743C4AA CAP T3743D4AA
CAP T4961C4AA CAP T4961D4AA
CHPF1824A6CB CHPF2430B6CB CHPF3636B6CB CHPF3642C6CB CHPF3642D6CB CHPF3743C6BB CHPF3743D6BB CHPF4860D6DB
Indoor Coil A Upflow/ Downflow [Painted or Uncas ed] Flowrator. Drain pan material
C
change.
Indoor Coil Horizontal A Coil Painted Flowrator. Release 13 SEE R CHPF horizont al A
C
coil.
Indoor Coil Horizontal A Coil Painted Flowrator. Release 13 SEE R CHPF horizont al A
C
coil. Revis ion releases B urr Oak Louvered Fin in place of the Wavy Fin currently in production. The rows c hange by one, (i.e. 4 row to 3 row; 3 row to 2 row) where appli
Indoor Coil A Upflow/ Downflow [Painted] TXV. Introduction of coils with factory installed,
C
non adjustable TXV. Development of single st age AHRI ratings for CAPT3131 NTC com binations.
Indoor Coil A Upflow/ Downflow [Painted] TXV . Developm ent of single stage AHRI ratings
C
for CA P T3743, NTC c om binations.
Indoor Coil A Upflow/ Downflow [Painted] TXV . Developm ent of single stage AHRI ratings
C
for CA P T4961C4, NTC c ombinat ions .
Indoor Coil Horizontal A Coil Painted Flowrator. 13 SEE R CHPF horizontal A c oi l. Drain
C
pan material change.
25
PRODUCT IDENTIFICATION
Evaporator Coils
M odel # Descr iption
C
CSCF*****6AA
CSCF*****6BA
CSCF1824N6BB CSCF3036N6BB
CSCF3642N6CB CSCF4860N6CB
CSCF1824N6CA CSCF3036N6CA CSCF3642N6CA CSCF4860N6CA
CTPF*****6AA
CTPF1824*6AB CTPF3030*6AB CTPF3131*6AB
CTPF3636*6AC
CTPF3642*6AB CTPF4860*6AB
CTUF1824*6AA CTUF3030*6AA CTUF3131*6AA
CTUF3636*6AA CTUF3642*6AA
CTUF4860*6AA CTUF1824*6AB
CTUF3030*6AB CTUF3131*6AB CTUF3636*6AC CTUF3642*6AB CTUF4860*6AB
Indoor Coil S Horizon tal Slab Coil C Upainted Flo wrator. Release 13 SEER CS CF slab
horizontal coil.
C
Indoor Coil S Horizon tal Slab Coil C Upainted Flowrator. Revision releases Burr Oak Lo uvered Fin in place of the Wavy Fin curre ntly in production. The rows change by one, ( i.e. 4 row to 3 ro w; 3 ro w to 2 row) where ap plicable.
Indoor Coil S Horizon tal Slab Coil C Upainted Flowrator. Drain pan materi al change .
C
C
Indoor Coil S Horizon tal Slab Coil C Upainted Flo wrator. Release 13 SEER CS CF slab horizontal coil. Converting copper coils, maifolds, h aripins, flowrators to alu minu m coils.
C
Indoor Coil T Coated Painted Flowrator. Initial release of coated coils.
C
Indoor Coil T Coated Painted Flowrator. Drain pan material change.
C
Indoor Coil T Coated Unpainted Flowrator. Initial release.
C
Indoor Coil T Coated Unpainted Flowrator. Initial release.
26
PRODUCT IDENTIFICATION
A
A
T
SSZ14361AA
BRAND:
G: Goodman
(Standard
Feature Set)
S: Goodman®
(High
Feature Set)
A: Aman a®
Brand Deluxe
D: Deluxe
Goodman®
V: Value Line
S: Sp l it System
®
PRO DUCT
FAMILY:
PRO DUCT
X: Condenser R-410A Z: Heat Pu m p R-410A
TYPE:
SEER:
SEER Rating
NOMINAL
CAP ACI T Y:
018: 1.5 Tons 024: 2 Tons 030: 2.5 Tons 036/ 8: 3 Tons 042: 3.5 Tons 048: 4 Tons 059: 5 Tons 060: 5 Tons
ELECTRICAL:
1: 208-230 V, 1ph, 60Hz 2: 220-240 V, 1ph, 50Hz 3: 208-230 V, 3ph, 60Hz 4: 460 V, 3ph, 60Hz 5: 380-420 V, 3ph, 50 H z
MINOR
REVISION:
A: I nitial Release
MAJOR
REVISION:
A: I nitial Release
BRAND : A: A mana®
Brand Deluxe
N Z 13 18 1
SEER:
SEER R ating
NOMINAL CAPA CITY:
PRODUCT FAMILY: N: Split System
PRODUC TYPE: X: Co nden s er R-410 A Z: Heat Pump R-410A
018: 1.5 Tons 024: 2 Tons 030: 2.5 Tons 036: 3 Tons 042: 3.5 Tons 048: 4 Tons 059: 5 Tons 060: 5 Tons 061: 5 Tons
ELECTRICAL:
1: 208- 230 V, 1ph, 60Hz 2: 220- 240 V, 1ph, 50Hz 3: 208- 230 V, 3ph, 60Hz 4: 460 V, 3ph, 60Hz 5: 380-420 V, 3 ph, 50 Hz
A
MINOR REVISION:
A: Initial Release
MAJOR REVISION:
A: Initial Rel ease
27
PRODUCT IDENTIFICATION
A S X C 16 024 1 A A
ComfortNet
BRAND:
A: Amana® Brand Deluxe D: Deluxe Go odm an®
PR ODUCT FAMILY:
S: Split Sy st em
COMMUNICATION FEATURE:
C: 4 -wire Communication Ready
PRODUCT TYPE:
C: Condens er R-22 H: Heat Pump R-22 X: Condenser R-410A Z: Heat P ump R-410A
SEER:
SEER Rating
NOMI NAL CAPACITY:
024: 2 Tons 036: 3 Tons 048: 4 Tons 060: 5 Tons
MINOR REVISION:
A: Ini tial Relea s e
MAJOR REVISION:
A: Initia l Rel ease
ELECTRICAL:
1: 208-230V/1ph/60Hz 3: 208-230v/3ph/60Hz 4: 460v/3ph/60Hz
28
PRODUCT IDENTIFICATION
C A P F 1824 A 6 A
PRODUCT
TYPE:
C: In door Coil
APPLICATION
A: Upf low/D ownf low Coil H: Hori zontal A Coil S: Horiz ontal Sl a b Coil T: Coated Coil
EXPANSION DEVICE:
F: Flowrater
CABINET FINISH:
U: Unpaint ed P: Painted N: Unpainted Case
NOMI NAL CAPACI TY RANGE @ 13 SEER
1824: 1 1/2 to 2 Tons 3030: 2 1/2 Tons 3636: 3 Tons 3642: 3 to 3 1/ 2 Tons
REVISION
A: Revision
REFRIGERANT CHARGE:
6: R- 410A or R-2 2 2: R- 22 4: R- 410A
NOMINAL WI DTH FOR GAS FURNACE
A: Fits 14" Furnace Cabinet B: Fits 17 1/2" Furnace Cab inet C: Fits 21 " Furnace Cabi net D: Fits 24 1/2 " Furnace Ca bi net N: Does Not Apply (Horizontal Slab Coils)
374 3: 3 t o 3 1/2 Tons 4860: 4 & 5 To ns 4961: 4 & 5 To ns
C A P T 3131 B 4 A
EXPAN SION
PRODUCT
TYPE:
C: Indoor Coi l
CABINET FINISH:
P: Pai n ted
APPLICATION A: Upflow/Downflow Coil
DEVICE:
T: Factory installed non-adjusta ble TXV
NOMINAL CA P ACIT Y RA NGE @ 13 SEER
31 31: 2 1/2 Tons 37 43: 3 to 3 1/2 T ons 3743: 3 to 3 1/2 Tons 49 61: 4 & 5 Tons
REFRIGERANT CHARGE:
4: R-410A
N OMINAL WIDTH FOR GAS FU RNAC E
B: Fits 17 1/ 2" Fu r nace Cabinet C: Fi ts 21" F urnace C abinet D: Fits 24 1/2" Furnace Cabinet
REVISION
A: Revi sion
29
PRODUCT IDENTIFICATION
MB R 8 00 A A 1
DESIGN SERIES:
MB: M odular
Bl ower
MOTOR TYPE: R: Const ant Speed
E: Variable S peed
AIRFLO W DELIV ERED
08: 800 CFM 12: 1200 CFM 16: 1600 CFM 20: 2000 CFM
FACTO RY HEAT
00: No Heat
ELECTRICAL SUPPLY:
1: 208-230V /60hZ/1 ph
DESIGN SERIES
A: First Series
CIRCUIT BREAKER
A: No Circuit B reaker B: Circuit B reak er
ComfortNet™
M B V C 12 00 A A 1
DESIGN SERIES: M B: M odular B lower
MOTOR TYPE:
V: V ariable Speed
COMM UNICATION F EATURE:
C: 4-wire Com municat ion Ready
AIRLOW DELIV ERED:
12: 1200 CF M 16: 1600 CF M 20: 2000 CF M
FACTORY HEAT: 00: No Heat
CIRCUIT BREAKER: A: No Circuit B reaker
B: Circuit Break er
DESIGN SERIES: A: First Series
ELECT RI CAL SU P PL Y: 1: 208-230V/60HZ/1 phase
30
PRODUCT IDENTIFICATION
A W U F 3642 1 6 A A
EXPANSION
PRODUCT
TYPE:
A: Air Handler
CABINET FINISH:
U: Unp ai nted
P: Pain te d
N: Uncas e d
APPLICATION
C: Ceiling Mount PSC Motor D: Downflow PS C Motor E: Mul ti-P osi tion V arible S peed Mot or S: Energy-Efficient Motor R: Multi-Posi tion PSC Motor T: Coated Coils W: Wall M ount PSC Mot or
F: Flowrater T: TXV
DEVICE:
(Expansion
Device)
ELECTRICAL:
1: 208-240V/1p h/60Hz
NOMI NAL CAPACITY RANGE:
@ 13 SEER Dedic ated A ppli cat ion 3636: 3 To ns
MINOR
REVISION*
MAJOR
REVISION*
REFRIGERANT CHARGE:
No Digit: R-22 Only
6: R-410A or R-22
Mul t i -P osition & Down flow Appl i cat i ons 3137: 3 Tons 3642: 3 - 3 1/2 Tons 1830: 1 1/2 - 3 1 /2 Tons @10 SEER 1729: 1 1/2 - 2 1 /2 Tons (for export sys tems)
All Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-240v, 60 hz, 1 phase.
Ceil ing Mo unt & W al l Mount Appl ic at ions (Nominal Cooling Capac ity /Elec tric Heat k W) 1803: 1 1/2 Tons Cooling / 3 kW Electric Heat 1805: 1 1/2 Tons Cooling / 5 kW Electric Heat 2405: 2 Tons Cooling / 5 kW Electric Heat 3608: 3 Tons Cooling / 8 kW Electric Heat 3105: 1.5 - 2. 5 Tons Cooling / 5kW Electric Heat 3210: 2 - 2.5 Tons Cooling / 10kW E lectric Heat 3705: 3 Tons Cooling / 5 kW Electric Heat 3708: 3 Tons Cooling / 8 kW Electric Heat 3710: 3 Tons Coolin g / 10 kW El ec tri c Hea t
An "F" in the model number denotes a
Factory Instal led Float Switch is prese nt
31
PRODUCT IDENTIFICATION
ARUF18B14AA
ARUF**14** / ARPT**14**/
ASPT**14**
PRODUCT
TYPE:
A: Air Handler
CABINET FINISH:
P: Painte d
U: Unpainted
APPLICATION:
R: M u lti-Position PS C M otor
S: Energy Efficient Motor
EXPANSION DEV ICE:
F: Flowrater T: TX V (Ex pansion Device)
MINOR REVISION*
MAJOR REVISION*
REFRIGERANT CHARGE:
4: R-410A only
ELECTRICAL:
1 : 208-2 30V / 1ph/60Hz
CABI NET WIDT H
B: 17.5" C : 21" D : 24. 5"
NOM IN AL CA PA CI TY RANGE
18: 1-1/ 2 Tons 24: 2 To ns 30: 2-1/ 2 Tons 36: 3 To ns 42: 3-1/ 2 Tons 48: 4 To ns 60: 5 Tons
Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-230v, 60 hz, 1 phase.
32
PRODUCT IDENTIFICATION
8
AV P T C 18B 14AA
123456,7891011,12
Brand Engineering*
A Single-Piece Major/Minor Revisions
Airhandler *Not used for inv ent ory manage ment
Unit Application R ef rigeran t C har ge
C Ceiling Mount PSC Motor 4=R-410a DDownflow PSC Motor E Mul ti Position Variable-Sp eed Motoe Electrical R Multi Position PSC Motoe 1 208/2 40V, 1 Pha se, 60 Hz S M ulti Position EEM Motor W Wal l Moun t PSC/EE M Mot or V Multi Position Var iable-Speed Motor-Commuminacating
ComfortNet™
Cabinet Finish Cabinet Width
UUnpainted B17 PPainted C21"
NUncased D24
E xpa ns ion De vi ce N o min a l Capacit y @ 13S EER
FFlowrator 18 1
TExpansion Device 24 2 Tons 42 3
Communic ations 60 5 Tons
CComfortNet
TM
Comp atib le
1/2
1/2
2
30
Tons 36 3 Tons
Tons
4
1/2
Tons
4 Tons
1/2"
1/2"
All Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-230v, 60 hz, 1 phase.
33
PRODUCT IDENTIFICATION
Split System Air Conditioners R410A - L IGH T COMMERCIAL
Model # Descript ion
LIGHT COMMERCIAL
GSX11090*AA GSX11120*AA
GSX111203AB GSX110903AB GSX111204AB GSX110904AB
oodman Split X Condenser 11 Seer condensing units. Introduction of Goodman Light
G
Comm ercial 11 SEER, R-410A Condensers.
G
oodman Split X Condenser 11 Seer, 208- 23 0V and 460V 3 Phase condensing units with
new ball valve /brac ket s, suc tion tube/ass embly and panel w/off set.
Spl it Syst e m He at P ump s R4 10 A - LIG H T COMME RC I AL
Model # Descript ion
GSZ11090*AA GSZ11120*AA
GSZ110903AB GSZ111203AB GSZ110904AB GSZ111204AB
G
oodman Split Z R410A Heat Pump 11 Seer R410A heat pump units. Introduction of
Goodman Light Commercial 11 SEER, R-410A Heat Pumps.
G
oodman Split Z R410A Heat Pump 11 Seer, 208-230V and 46 0V 3 Phase R410A hea t
pump unit s with new ball valve/brackets, suction tube/ assembl y and panel w/offs et.
Single Piece Air Handlers - LIGHT COMM E RCIAL
Model # Descript ion
AR0904A AR1204A
A
Single Piece R Mu lti -P osit ion PSC Motor. Intr o duc atio n of new 7.5 & 10 Ton Air Ha ndl er
Models, for use with GSX11 and GSZ11 Light Commercial Models.
34
PRODUCT IDENTIFICATION
G S X 11 090 3 A A
BRA ND:
G: Goodman
(St andar d
Feature Set)
®
SEER:
SEER Rating
LIGHT COMMERCIAL
MINOR REVISION:
A: Initial Rel eas e
PRODUCT FAMILY:
S: Split System
PRODUCT TYPE:
X: Condenser R-410A Z: He at Pu mp R-410A
GSX110903AA GSX110904AA GSX111203AA GSX111204AA
NOMINAL CA PACI TY:
0 90: 7.5 Ton s 1 20: 10 To ns
ELECTRICAL:
3: 208-230v/3ph/60Hz 4: 460v/3 ph/ 60Hz
GSZ110903AA GSZ110904AA GSZ111203AA GSZ111204AA
MAJOR REVISION :
A: Initial Rel eas e
AR Nominal Cooling Capacity
Model Series
AR
09 04 - 90, 000 Bt uh (7 1/ 2 To ns)
120 4 - 120,000 Btuh (10 Tons )
For use with GSX/GSZ11 Light Commercial models only.
35
ACCESSORIES
LIGHT COMMERCIAL
GSX11
Model Description GSX110903 GSX110904 GSX111203 GSX111204
FSK01A * ASC01 LAKT-01 LSK03*
Freeze Protection Kit x x x x Anti Short Cycle Kit x x x x Low Ambient Kit x x x x Liquid Line Solenoid Kit x x x x
GSZ11
Model Description GS Z11 0903 GSZ 110904 GSZ111203 GSZ111204
FSK01A * ASC01 OT-EHR 18-60 LAKT-01 LSK03*
Freeze Protection Kit x x x x Anti Short Cycle Kit x x x x Emergency Heat Relay Kit --- --- --- --­ Low Ambient Kit x x x x Liquid Line Solenoid Kit x x x x
ELECTRIC HEATER KITS
AHK D Model
AHKD15-3 15 208-230/3/60 1 56 60 AHKD15-4 15 460/3/60 1 55 30 AHKD20-3 20 208-230/3/60 2 59 70 AHKD20-4 20 460/3/60 2 57 35 AHKD30-3 30 208-230/3/60 2 60 10 0 AHKD30-4 30 460/3/60 2 58 50
Nominal
kW
Electrical
Characteristics
Stages
Weight
(lbs.)
Overcurrent
Protection
Max.
NOTES:
AR Series Air Handlers do not have factory installed electric heat. Purchased as an accessory, these are the ONLY heater kits that can be used with the AR Series.
The electrical characteristics of the air handler, electric heater kits and building power supply must be compatible.
36
ACCESSORIES
ASX13
Model Description
ABK-20
1
Anchor Bracket Kit XXXXXX X
ASX13
018*
ASX13
024*
ASX13
030*
ASX13
036*
ASX13
042*
ASX13
048*
ASX13
060*/061*
ASC01Anti-Short Cycle Kit XXXXXX X CSR-U-1 Hard-start Kit X X X X CSR-U-2 Hard-start Kit X X CSR-U-3 Hard-start Kit XX
FSK01A
2
Freeze Protection Kit X X X X X X X LSK02A Liquid Line Solenoid Kit X X X X X X X TX2N4A³ TXV Kit X X
TX3N4 TX5N4
3 3
TXV Kit X X
TXV Kit XX X
G/VSX13
Model Description
ABK-20 ABK-21
1 4
Anchor Bracket Kit XXXXXX X
Anchor Bracket Kit XXXX
G/VSX13
018*
ASC01Anti-Short Cycle Kit XXXXXX X CSR-U-1 Hard-start Kit X X X X CSR-U-2 Hard-start Kit X X CSR-U-3 Hard-start Kit XX
FSK01A
1
Freeze Protection Kit X X X X X X X LSK02A Liquid Line Solenoid Kit X X X X X X X TX2N4A³ TXV Kit X X
TX3N4 TX5N4
2 2
TXV Kit X X
TXV Kit XX X CSB-15 Sound Blanket Kit X X X CSB-16 Sound Blanket Kit X X X X
G/VSX13
024*
G/VSX13
030*
G/VSX13
036*
G/VSX13
042*
G/VSX13
048*
G/VSX 13060*
GSX 13061*
GSX13 Three-phase m odels
Model Description
ABK-20
1
Anchor Bracket Kit XXXXX
GSX13 0363*
ASC01Anti-Short Cycle Kit XXXXX FSK01A
2
Freeze Protection Kit X X X X X LSK02A Liquid Line Solenoid Kit X X X X X
TX3N4 TX5N4
3 3
TXV Kit X
TXV Kit X X X X CSB-15 Sound Blanket Kit X X X X CSB-16 Sound Blanket Kit X LAKT01Low Ambient Kit XXXXX 0163R00002 Crankcase Heater Kit X 0163R00003 Crankcase Heater Kit X X 0163R00004 Crankcase Heater Kit X X
GSX13 0483*
GSX13 0484*
GSX 130
[60/61]3*
GSX130
[60/61]4*
1
Contains 20 brackets; four brackets needed to anchor unit to pad
2
Installed on indoor coil.
3
Field-installed, non-bleed, ex­pansion valve kit - Condensing units and heat pumps with re­ciprocating compressors re­quire the use of start-assist com­ponents when used in conjuntion with an indoor coil using a non­bleed thermal expansion valve refrigerant.
4
For use on the GSX13 & VSX13 23" chassis only. Contains 20 brackets; four brackets needed to anchor unit to pad.
37
ACCESSORIES
1
1
ASX14
Model Description
ABK-20
1
Anchor Bracket Kit XXXXXXX
ASX14
018
ASC01Anti-Short Cycle Kit XXXXXXX CSR-U -1 H ard -st ar t Kit
XXXX CSR-U -2 H ard -st ar t Kit CSR-U -3 H ard -st ar t Kit FSK01A
Freeze Protection Kit X X X X X X X LSK0 2 A Liquid Line Solenoid Kit X X X X X X X TX2N4A TXV Kit
XX
TX3N4 TXV Kit TX5N4 TXV Kit
GSX14
Model Description
ABK-20
1
Anchor Bracket Kit XXXXXXX ASC01 Anti-Short Cycle Kit CSR-U -1 H ard -st ar t Kit CSR-U -2 H ard -st ar t Kit CSR-U -3 H ard -st ar t Kit FSK01A
Freeze Protection Kit X X X X X X X LSK0 2 A Liquid Line Solenoid Kit X X X X X X X
TX2N4A TXV Kit TX3N4 TXV Kit TX5N4 TXV Kit CSB-14 Sound Blanket Kit CSB-16 Sound Blanket Kit
GSX14
018
XXXXXXX XXXX
XX
XXXXX
SSX14
ASX14
024
GSX14
024
ASX14
030
ASX14
036
XX
XX
GSX14
030
GSX14
036
XX
XX
ASX14
042
ASX14
048
ASX14
060
XX
XXX
GSX14
042
GSX14
048
GSX14
060
XX
XXX
XX
Model Description
ABK-20
1
Anchor Bracket Kit XXXXXXX
SSX14
018
SSX 14
024
SSX14
030
SSX14
036
SSX14
042
SSX14
048
SSX 14
060
ASC01Anti-Short Cycle Kit XXXXXXX CSR-U -1 H ard -st ar t Kit X X X X CSR-U -2 H ard -st ar t Kit X X CSR-U -3 H ard -st ar t Kit XX
FSK01A
1
Freeze Protection Kit X X X X X X X LSK0 2 A Liquid Line Solenoid Kit X X X X X X X TX2N4A TXV Kit X X
2
TX3N4
2
TX5N4
1 Install ed on indoor coil
2
Require for hea t pump applications w here ambient temperatures fall below 0°F with 50% or higher rela tive humidy.
TXV Kit X X
TXV Kit XXX
38
ACCESSORIES
SSX16
Model Description
ABK-20
1
Anchor Bracket Kit XXXXXX
ASC01 Anti-S h ort Cycle Kit CSR-U-1 Hard-star t Kit
SSX16
024*
XXXXXX
XXX CSR-U-2 Hard-star t Kit CSR-U-3 Hard-star t Kit FSK01A
1
Fre e ze Protect io n K it
XXXXXX LSK02ALiquid Line Solenoid Kit XXXXXX TX2N4A TXV Kit
X TX3N4 TXV Kit TX5N4 TXV Kit
1
Installed on indoor coil
2
Required for heat pump appli cations where am bi ent temperatures fall below 0°F with 50% or higher rel ative humidy.
ASX16/DSX16
Model Description
ABK-20
1
Anchor Bracket Kit XXXXXX
ASC01Anti-Short Cycle Kit XXXXXX CSR-U-1 Hard-star t Kit X X X CSR-U-2 Hard-star t Kit X X CSR-U-3 Hard-star t Kit XX
FSK01A
1
Fre e ze Protect io n K it LSK02ALiquid Line Solenoid Kit XXXXXX TX2N4A TXV Kit X TX3N4 TXV Kit X X TX5N4TXV Kit XXX
1
Installed on indoor coil
2
Required for heat pump appli cations where am bi ent temperatures fall below 0°F with 50% or higher rel ative humidy.
A/DSX16
024*
XXXXXX
SSX16
030*
SSX16
036*
XX
XX
A/DSX16
030*
A/DSX16
036*
SSX16
042*
SSX16
048*
SSX16
060*
XX
XXX
A/DSX16
042*
A/DSX16
048*
A/DSX16
060*
ASX/GSX16 (Rev F or Later)
Model Description
A/GSX16
018F*
ABK-20Anchor Bracket Kit XXXXXXXX ASC01Anti-Short Cycle Kit XXXXXXXX CSR-U-1 Hard-star t Kit X X X X CSR-U-2 Hard-star t Kit X X CSR-U-3 Hard-star t Kit XXX FSK01AFreeze Protection Kit XXXXXXXX LSK02ALiquid Line Solenoid Kit XXXXXXXX TXV-30 Fixed TXV Kit X X X TXV-42 Fixed TXV Kit X X TXV-48 Fixed TXV Kit X TXV-60 Fixed TXV Kit XX
1
Installed on indoor coil
2
Required for heat pump appli cations where am bi ent temperatures fall below 0°F with 50% or higher rel ative humidy.
A/GSX16
024F*
A/GSX16
030F*
A/GSX16
036F*
A/GSX16
042F*
A/GSX16
048F*
A/GSX16
060F*
A/GSX16
061F*
39
ACCESSORIES
1
2
ASX/DSX18
Model Description
ABK-20
1
Anchor Bracket Kit X X X ASC01 Anti -Sh ort Cycl e Kit CSR-U-1 Hard-start Kit
A/DSX18
036*
XXX X
A/DSX18
048*
/DSX18
060*
CSR-U-2 Hard-start Kit X CSR-U-3 Hard-start Kit X X
FSK01A
1
Freeze Protection Kit X X X LSK02A Liquid Line Solenoi d Kit X X X TX2N4A TXV Kit
TX3N4 TXV Kit X TX5N4 TXV Kit X X
Installed on indoor coil Required fo r heat pump applications where ambient temperatures fall below 0°F with 50% or higher relativ e humidy.
40
ACCESSORIES
ComfortNet™
ASXC/DSXC 16 ASXC/DSXC 18
Model Description
ABK-20Anchor Bracket KitXXXXXXX
TX2N4A TXV Kit X TX3N4 TXV Kit X X TX5N4 TXV Kit X X X X CSR-U-1 Har d-s tart Kit X CSR-U-2 Har d-s tart Kit X CSR-U-3 Har d-s tart Kit X X X X
1
FSK01A LSK02
B1141643 * Contains 20 brackets; four bra ckets needed to anchor unit to pad.
In stall ed on the indoor c oil. Available in 24V legacy mode only. This feature is integrated in the communicating mode. This component i s includ ed in the CTK0*** comm unic ati ng thermostat k i t.
Freeze Protection Kit Liquid Line Soleno id
Valve
3
24V Tr ansformer
ASXC1 6024 DSXC16024
XX
XX
XX
ASXC16036 DSXC16036
X
ASXC1 6048 DSXC16048
XXXXX XXXXX XXXXX
ASXC16060 DSXC16060
ASXC18036 DSXC18036
X
ASXC18048 DSXC18048
ASXC18060 DSXC18060
41
ACCESSORIES
ASZ13
Model Description
ASZ13
018
AFE18-60AAll-Fuel Kit XXXXXXX ASC01 Anti-Short Cycle Kit XXXXXXX
4
CSR-U-1 CSR-U-2 CSR-U-3 FSK01A
2
Hard-start Kit XXXX
4
Hard-start Kit X X
4
Hard-start Kit XX Freeze Protection Kit XXXXXXX
LSK02ALiquid Line Solenoid Kit XXXXXX X OT/EHR18-60Emergency Heat Relay kit XXXXXXX
3
OT18-60A TX2N4A
4
TX3N4
4
TX5N4
4
Outdoor Thermostat w/Lockout StatXXXXXXX TXV Kit X X TXV Kit X X TXV Kit XXX
GSZ13
Model Description
AFE18-60AAll-Fuel Kit XXXXXXX
G/VSZ13
018
ASZ13
024
G/VSZ13
024
ASZ13
030
G/VSZ13
030
ASZ13
036
G/VSZ13
036
ASZ13
042
G/VSZ13
042
ASZ13
048
G/VSZ13
048
ASZ13
060
G/VSZ13
060
ASC01 Anti-Short Cycle Kit XXXXXXX CS B-15 Sound Blanket XXX CS B-16 Sound Blanket X X X X
4
CSR-U-1 CSR-U-2 CSR-U-3 FSK01A
2
Hard-start Kit XXXX
4
Hard-start Kit X X
4
Hard-start Kit XX Freeze Protection Kit XXXXXXX
LSK02ALiquid Line Solenoid Kit XXXXXX X OT/EHR18-60Emergency Heat Relay kit XXXXXXX
3
OT18-60A
5
TX2N4A
5
TX3N4
5
TX5N4
GSZ13 Thre e-phase mod els
Model Description
AFE18-60AAll-Fuel Kit XXXXX ASC01 Anti-Short Cycle Kit XXXXX
2
FSK01A LSK02ALiquid Line Solenoid Kit XXXXX OT/EHR18-60Emergency Heat Relay kit XXXXX
OT18-60A
5
TX3N4
5
TX5N4 CSB-15Sound Blanket Kit XXXX CS B-16 Sound Blanket Kit X LAKT01Low Ambient Kit XXXXX
Outdoor Thermostat w/Lockout StatXXXXXXX TXV Kit X X TXV Kit X X TXV Kit XXX
1
GSZ13
036*
GSZ13
048*
GSZ13
048*
GSZ13
060*
Freeze Protection Kit XXXXX
3
Outdoor Thermostat w/Lockout StatXXXXX TXV Kit X X TXV Kit X X X
GSZ13
060*
Contains 20 brackets; four brackets needed to anchor unit to pad
2
Installed on indoor coil.
3
Required for heat pump applications where ambient temperatures fall below 0°F with 50% or higher relative humid­ity.
4
Condensing units & heat pumps with re­ciprocating compressors require the use of start-assist components when used in conjuntion with an indoor coil using a non­bleed expansion valve refrigerant me­tering device.
5
Field-installed, non-bleed, expansion valve kit - Condensing units and heat pumps with reciprocating compressors require the use of start-assist compo­nents when used in conjuntion with an indoor coil using a non-bleed thermal ex­pansion valve refrigerant.
42
ACCESSORIES
SSZ14
Model Description
SSZ14
018*
AFE18-60AAll-Fuel Kit XXXXXXX X CSR -U -1 Har d -s t ar t K it X X X X X CSR -U -2 Har d -s t ar t K it X X X CSR -U -3 Har d -s t ar t K it XX
FSK01A
1
Freeze Protection Kit XXXXXXX X
LSK02ALiquid Line Solenoid Kit XXXXXXX X
2
OT18-60A
Outdoor Thermostat XXXXXX X X OT/EHR18-60Emergency Heat Relat Kit XXXXXXX X TX2N4A³ TXV Kit X X TX3N4³ TXV Kit X X X
TX5N4³
TXV Kit XX X
ASZ14
Model Description
AFE18-60AAll-Fuel Kit XXXXXXX X CSR -U -1 Har d -s t ar t K it X X X X X CSR -U -2 Har d -s t ar t K it X X X CSR -U -3 Har d -s t ar t K it XX
FSK01A
1
Freeze Protection Kit XXXXXXX X LSK02ALiquid Line Solenoid Kit XXXXXXX X
2
OT18-60A
Outdoor Thermostat XXXXXX X X OT/EHR18-60Emergency Heat Relat Kit XXXXXXX X
TX2N4A³ TXV Kit X X TX3N4³ TXV Kit X X X
TX5N4³
TXV Kit XX X
ASZ14
018*
GSZ14
Model Description
AFE18-60AAll-Fuel Kit XXXXXXX CSR -U -1 Har d -s t ar t K it X X X X CSR -U -2 Har d -s t ar t K it X X CSR -U -3 Har d -s t ar t K it XX
FSK01A
1
Freeze Protection Kit XXXXXXX LSK02ALiquid Line Solenoid Kit XXXXXXX
2
OT18-60A
Outdoor Thermostat XXXXXX X OT/EHR18-60Emergency Heat Relat Kit XXXXXXX
TX2N4A³ TXV Kit X X TX3N4³ TXV Kit X X
TX5N4³
TXV Kit XXX CSB-15 Sound Blanket Kit X X X CSB-16 Sound Blanket Kit X X X X
1
Installed on indoor coil
2
Required for heat pump applications where ambient temperatures fall below 0°F with 50% or higher relative humidy.
GSZ14
018*
SSZ14
024*
ASZ14
024*
GSZ14
024*
SSZ14
030*
ASZ14
030*
GSZ14
030*
SSZ14
036*
ASZ14
036*
GSZ14
036*
SSZ14
038*
ASZ14
038*
GSZ14
042*
SSZ14
042*
ASZ14
042*
GSZ14
048*
SSZ14
048*
ASZ14
048*
GSZ14
060*
SSZ14
060*
ASZ14
060*
43
ACCESSORIES
AS Z16/DS Z16
Model Description
A/DSZ16
024*
AFE18-60A All-Fue l Kit X X X X X X CSR -U-1 Har d -st art K it X X X CSR -U-2 Har d -st art K it X X CSR -U-3 Har d -st art K it XX
FSK01A
1
Freeze Protection Kit X X X X X X
LSK02A Liqu id Line S o leno id Kit X X X X X X O T /EHR 18-60 Emerg e n cy He at R e lay Kit X X X X X X O T 18-60A² Ou t d o or T h e r mo st at w / Locko u t St at X X X X X X TX 2N 4A TX V K it X TX3N4 TX V Kit X X TX5N4 TX V Kit XXX
1
Install ed on indoor coil
2
Required for heat pump applications where ambient temperatures fall below 0°F with 50% or higher relative humidy.
SSZ16
Model Description
AFE18-60A All-Fue l Kit X X X X X X CSR -U-1 Har d -st art K it X X X CSR -U-2 Har d -st art K it X X X X CSR -U-3 Har d -st art K it XX
FSK01A
1
Freeze Protection Kit X X X X X X
LSK02A Liqu id Line S o leno id Kit X X X X X X O T /EHR 18-60 Emerg e n cy He at R e lay Kit X X X X X X O T 18-60A² Ou t d o or T h e r mo st at w / Locko u t St at X X X X X X TX 2N 4A TX V K it X TX3N4 TX V Kit X X TX5N4 TX V Kit XXX
1
Install ed on indoor coil
2
Required for heat pump applications where ambient temperatures fall below 0°F with 50% or higher relative humidy.
SSZ16
024*
A/DSZ16
030*
SSZ16
030*
A/DSZ16
036*
SSZ16
036*
A/DSZ16
042*
SSZ16
042*
A/DSZ16
048*
SSZ16
048*
A/DSZ16
060*
SSZ16
060*
44
ACCESSORIES
0°F with 50%
refrigerant metering device
ASZ/DSZ18
Model Description
A/DSZ18
036*
AF E18- 6 0A All- Fu el K it X X X CSR-U-1 Hard-start Kit X CSR-U-2 Hard-start Kit X CSR-U-3 Hard-start Kit X X FSK01A
1
Freeze Protection Kit X X X LSK02A Liquid Line Solenoid Kit X X X OT /EHR18-60 Emerge n cy H e at Relay Kit X X X OT18 -60A² Outd oor Thermostat w/ Lockout Stat X X X TX2N4A³ TXV Kit TX3N4³ TXV Kit X
TX5N4³ TXV Kit X X
1 In st alled on indoor coil
Require for heat pump applications where ambient temperatures fall below
2
³ Field-ins tall ed , non-b leed, expansi on valve kit — Condensing un its and he at pumps wit h reciproc ating com pres s ors require the use of st a rt-assis t components when used in conjunction with an indoor coil using a non-bl eed thermal exp ans ion valve
.
A/DSZ18
048*
or higher relative humidy.
A/DSZ18
060*
45
ACCESSORIES
ComfortNet™
ASZC/DSZC 16 ASZC/DSZC 18
Model Description
ABK-20Anchor Bracket KitXXXXXXX
1
TX2N4 TX3N4 TX5N4
TXV Kit X
1
TXV Kit X X
1
TXV Kit X X X X
ASZC16024 DSZC16024
CSR-U-1 Hard-start Kit X X X CSR-U-2Hard-start Kit XXXX XX CSR-U-3 Hard-start Kit X X X X
2
FSK01A OT18-60A B1141643
Freeze Protect ion Kit X X X X X X X Ou td oor T h er m os tat /
3
L ockout Th erm ost at
4
24V TransformerXXXXXXX
* Contains 20 brackets; four brackets needed to ancho r unit to pad
1
Field-insta lled, non-bleed, expansion valve kit - Condensing units and heap pumps wit h reciprocating com pressors require the use
XXXXXXX
of sta rt-assist compo nents when used in conjuncti on with an indo or coil using a non-bleed thermal expansion valve ref rigerant
2
Instal led on the indoor coil
3
Available in 24V legacy mode only. This feature is integrated in the communicating mode. Required for heat pump applications where ambient temperature fall b elow 0 °F with 5 0% or higher relative humidity.
4
Thi s comp one nt is inc lud ed in the CTK0* ** comm un icat ing ther mostat kit.
ASZC16036 DSZC16036
ASZC16048 DSZC16048
ASZC16060 DSZC16060
ASZC18036 DSZC18036
ASZC18048 DSZC18048
ASZC18060 DSZC18060
46
ACCESSORIES
A
EXPANSION VALVE KITS
1/4 FLARE CONNECTION
BULB TO BE LOCATED AT 10 OR 2 O'CL OCK
For Applications requiring
a field installed access fitting
EVAPORATOR COIL
EVAPORATOR COIL
1/4' FLARE CONNECTION
SEAL SUPPLIED W/ KIT
REMOVE BEFORE INST A LLING EXPANS ION VALV E
SUCTION LINE
BULB
EXPANSION VALVE
SUCTION LINE
EXPANSION VALVE
BULB
SEAL SUPPLIED W/ KIT
BULB TO BE LOCATED AT 10 OR 2 O'CLOCK
DISTRIBUTOR BODY
For Applications not requiring
a field installed access fitting
DISTRIBUTOR BODY
7/8" NUT
PISTON
SEAL
PISTON
SEAL
TAILPIECE
3/8"­SWEAT
TAILPIECE
3/8"­SWEAT
SEAL SUPPLIED W/ KIT
7/8" NUT
SEAL SUPPLIED W/ KIT
REMOVE BEFORE INSTALLING EXPANSION VALVE
OT/EHR18-60
OUTDOOR THERMOSTAT & EMERGENCY HEAT RELAY
OT18-60
Thermostat
DEAD DIAL
45º
Dial
COLD WARM
Set Point Indicator
Mark
(Shown @ Oº F)
(Turn Clockwise)
(Turn Coun terclockw ise)
Not for use with
ComfortNet System
47
315º
Set Point djustment
Screw
ACCESSORIES
Y
Wire Nut
FSK01A
FREEZE THERMOSTAT
KIT
Y
k
c
a
l
B
k
c
a
l
B
Wire Nut
Y
Install Line
Thermostat
Here
ASC01A
ANTI-SHORT -CYCLE CONTROL KIT
SHO R T CYCLE
Y1Y2R1
R2
PROTECTOR
Install Line
Thermostat
Here
Wire Nut
B
l
a
c
Y
k
B
l
a
c
Wire Nut
k
Not for use with
ComfortNet System
Y
ELLOW 1
CONTACTOR
BLACK 1
T2 T1
L2
L1
BLACK 1
Y
THERMOSTAT WIRE
C
UNIT
TERMINAL
BOARD
48
ACCESSORIES
COIL ACCESSORIES
COIL MODEL
TX2N4A TXV KIT
TX3N4
TX V KIT
TX5N4
TXV KIT
FSK01A FREEZE
PROTECTION KIT
CA*F 18246* XX CA*F 30306* XX CA*F 31316* CA*F 36366* CA*F 36426* XX X CA*F 37436* CA*F 48606* CA*F 49616*
CHPF18246* XX CHPF24306* CHPF36366*
X
X
CHPF36426* XX CHPF37436* CHPF48606*
CSCF1824N6* XX CSCF3036N6* XX CSCF3642N6*
XX X
CSCF4860N6*
HK* SERIES ELETRIC HEA T KITS -
ELECTRIC HEAT KIT APPLICATIONS - MBR, MBE, MBVC
ELEC TRIC HEAT KIT
BLOWER
NO HEAT
MBR0800AA-1AA - XXXXX- - MBR1200AA-1AA MBR1600AA-1AA - XXXXXXXXX MBR2000AA-1AA - XXXXXXXXX MBE1200AA-1AA MBE1600AA-1AA -----X---- MBE2000AA-1AA MBE1200AA-1BA - XXXXX- - - - MBE1600AA-1BA
MBE2000AA-1AA MBVC1200AA-1** MBVC1600AA-1** MBVC2000AA-1**
-XXXXXXXXX
----XX----
-----X----
-XXXXX- - - -
-XXXXX- - - -
-XXXXXX- - -
-XXXXXX- - -
-XXXXX-X- -
HKR-03*
HKR05-(C)'
HKR-06*
HKR-08(C)*
HKR -10(C)*
HKA-15C*
HKA-20C*
^HKR3-15*
^HKR3-20A
X = Allowable combinations
- = Restricted combinations
^ = Circuit 1: Single Phase for Air Handler Motor Circuit 2: 3-Phase for HKR3 Heater Kits
49
ACCESSORIES
ELECTRIC HEAT KIT APPLICATIONS - ARPF
ARPF 1824
1/16
ARPF 1931
1/16
ARPF3030
1/16
ARPF3642
1/16
ARPF3743
1/16
ARPF 4860
1/16
HKR-03* XXXXXX HKR-05*, HKR-05C* X X X X X X HKR-06* XXXXXX HKR-08*, HKR-08C* X HKR-10*, HKR-10C* X HKA-15C* X
1 1 2
HKA-20C* X ^ HKR3-15* X ^ HKR3-20* X
1
X
1
X
2
X
XXXX
1
X
2
X
2 2 2
XXX
3
X
3
X
3
X
3
X
3
X
3
X
3
X
3
X
X X X X
* Revision level that may or may not be designated C Circ ui t br eak er opt i on ^ Heat ki t required three-phas e power supply
1
Air handler must either be on medium or high speed
2
Air handler must be on high speed
3
For st atic pres sure of 0.6 or higher, air handler m ust be on m edium or high speed.
ELECTRIC HEAT KIT APPLICATIONS - ARUF
ARUF1729
1/16
HKR-03* XXXXXXX HKR-05*, HKR-05 C* X X X X X X X HKR-06* XXXXXXX HKR-08*, HKR-08 C* X HKR-10*, HKR-10 C* X HKA-15C* X
1
1
2
HKA-20C* X ^ HKR3-15* X ^ HKR3-20* X
* Revision level that may or may not be designated C Circuit breaker option ^ Heat kit required three-phase power supply
1
A ir handler must either be on medium or high speed
2
Air handler must be on high speed
3
For static pressure of 0.6 or higher, air handler must be on medium or high speed.
ARUF1824
1/16
1
X
1
X
2
X
ARUF1931
1/16
1
X
1
X
2
X
ARUF3030
1/16
ARUF3642
1/16
ARUF3743
1/16
ARUF4860
1/16
XXXX
1
X
2
X
2
2
2
XXX
3
X
3
X
3
X
3
X
3
X
3
X
3
X
3
X
X X X X
50
ACCESSORIES
*
*
*
HKR-03* X X X X HKR-05*, HKR-05C* X X X X HKR-06* X X X X HRK-08*, HKR-08C* X HKR-10*, HKR-10C* HKA-15C* HKA-20C*
^HKR3-15* ^HKR3-20*
*
Revision level that may or may not be designated C Circuit Breaker option ^ Heat kit requires 3-phase power supply
ELECTRIC HEAT KIT APPLICATIONS - ADPF
ADPF182416 ADPF304216 ADPF486016 ADPF4486016
1
1
X
XX
-X
-X
-X
1
X
1
X
1
X
1
X
2
X
2
X
XX XX
1
Air handler must be on speed tap 2, 3, 4 or 5
2
Air handler must be on speed tap 4 or 5
3
Air handler must be on speed tap 3, 4 or 5
ELECTRIC HEAT KIT APPLICATIONS - AEPF
X X
1
X
1
X
AEPF183016 AEPF303616 AEPF313716 AEPF426016
HKR-05* , HKR-05C* X X HRK-08* , HKR-08C X X X HKR-10* , HKR-10C HKA-15C* X HKA-20C*
*
R evi s io n le ve l that may or may not be designa ted
C Circuit Breaker opti on
1
This heater kit can be used ONLY for 1000 CFM or higher applications
2
This heater kit can be used ONLY for 1200 CFM or higher applications
1
X
XXX
1
1
X
X
2
X
ELECTRIC HEAT KIT APPLICATIONS - AVPTC
MODELS
HKR-03*
HKR-05*/-05C
AVPTC183014A* X X X AVPTC313714A* X X X AVPTC426014A* X X X X X X
* Revision level that may or may not be designated. C Circuit breaker option.
NOTE: When 8kW and 10kW heat kits are used with an AVPTC1830 and AVPTC3137, matched with 2- ton outdoor unit, see Note 1 below.
1
Set Heater Kit dip switches 9, 10 and 11 to 6kW setting (9-ON, 10-OFF,11-ON) to obtain 840 CFM.
2
This heater kit can only be used for ‘1000 CFM or higher’ applications.
3
This heater kit can only be used for ‘1200 CFM or higher’ applications.
HKR-06*
HKR-08*/-08C
1
X
1X1X2
X
HKR-10*/ -10C
1
X
HKA-15C*
--- --­X
X
HKA-20C*
3
51
ACCESSORIES
ELECTRIC HEAT KIT APPLICATIONS - ASPF
ASPF183016 ASPF303616 ASPF313716 ASPF426016
HKR-03* X X X X HKR-05*, HKR-05C* X X X X HKR-06* X X X X HRK-08*, HKR-08C* X HKR-10*, HKR-10C* +HKR3-15* +HKR3-20* HKA-15C* HKA-20C*
*
Revision l evel that may or may not be designated C Circu it Breaker option + Heat kit requires 3-phase power supply
1
Air handler must be on speed tap 2, 3, 4 or 5
2
Air handler must b e on speed tap 4 or 5
3
Air handler must b e on speed tap 3, 4 or 5
1
1
X
2
X
2
X
1
X
1
X
2
X
2
X
2
X
2
X
1
X
1
X
2
X
2
X
2
X
2
X
X X
1
X
1
X
1
X
1
X
DRAIN PAN INSULATION KITS - ARUF**14**, ARPT**14**, ASPT**14** & ASUF**14**
MODEL LIS T F OR DOWNF LO W KI TS
DFK-B
Downflo w Ki t
ARUF18B14** AR UF30C14** ARUF48D14** ARUF24B14** AR UF36C14** ARUF60D14** ARUF30B14** AR UF42C14** ARPT36D 14** ARPT18B14** ARPT36C14** ARPT4 2D14** ARPT24B14** ASPT36C14** ARPT48D14** ARPT30B14** ASPT42C14** ARPT60D14**
ASPT24B14** ASPT48C14 ** ASPT48D14**
52
DFK-C
Downflo w Ki t
ASU F49C14** ASPT60D 14**
DFK-D
Downflo w Ki t
ASUF59D14**
ACCESSORIES
ARPT**14**
Heat Ki t A p pl i cat i o ns
Type / model 18B14-A* 24B14-A* 30B14-A* 36C14-A* 36D14-A* 42D14-A* 48D14-A* 60D14-A*
HKSX03XC* XXXXXXXX HKSX05XC* XXXXXXXX HKSX06XC* XXXXXXXX HKSX08XC* XXXXXXXX HKSX10XC* XXXXXXXX
HKSX15XF* XXXXX
HKSX20XF* XXXXX HKSC05XC* XXXXXXXX HKSC08XC* XXXXXXXX HKSC10XC* XXXXXXXX HKSC15XA* XXXXXX HKSC15XB* XXXXXX HKSC15XF* XXXXX
HKSC19CA* X
HKSC19CB* X
HKSC20DA* XXXX
HKSC20DB* XXXX HKSC20XF* XXXXX
ARPT
53
ACCESSORIES
ARUF**14**
Heat Ki t Ap p l ication s
Type / model 18B14-A * 24B14-B* 24B14-C* 30B14-A* 30C14-B* 36C14-B* 42C14-A* 48D14-A* 60D14-A*
HKSX03XC* XXXXXXXXX HKSX05XC* XXXXXXXXX HKSX06XC* XXXXXXXXX HKSX08XC* XXXXXXXXX HKSX10XC* XXXXXXXXX HKSX15XF* XXXXX HKSX20XF* XXXXX HKSC05XC* XXXXXXXXX HKSC08XC* XXXXXXXXX HKSC10XC* XXXXXXXXX HKSC15XA* XXXXXX HKSC15XB* XXXXXX
ARUF
HKSC15XF* XXXXX
HKSC19CA* X X X HKSC19CB* X X X HKSC20DA* XX HKSC20DB* XX
HKSC20XF* XXXXX HKSC25DC* XXX
* Revision level that may or may not be designated
Refer to the minimum airflow requirements for each of the heat kits.
54
*ARUF
ARPT
18 715 715 715 715 950
24 715 715 715 715 950 30B 715 715 715 715 875 875 30C 1170 1170 1170 1170 1345 1345
36 1170 1170 1170 1170 1345 1345
42 1170 1170 1170 1170 1345 1345
48 1590 1590 1590 1590 1715 1715 1715
60 1590 1590 1590 1590 1715 1715 1715
Minimum CFM req uired for Heat er Kit s
3 5 6 8 1015192025
HEATER (k W)
ACCESSORIES
ASUF**14**
Heat Kit A pp licati o ns
ASUF
Type / model 29B14-A* 39C14-A* 49C14-A* 59D14-A*
HKSX03XC* X X X X HKSX05XC* X X X X HKSX06XC* X X X X HKSX08XC* X X X X HKSX10XC* X X X X HKSX15XF* X X X
HKSX20XF* X X X HKSC05XC* X X X X HKSC08XC* X X X X HKSC10XC* X X X X HKSC15XA* X X X
HKSC15XB* X X X
HKSC15XF* X X X HKSC19CA* X X HKSC19CB* X X HKSC20DA* X HKSC20DB* X
HKSC20XF* X X X HKSC25DC* X
* Revision level that may or may not be designated.
Refer to the minimum airflow requirements for each of the heat kits.
ASUF
29 715 715 715 715 875 39 11 70 1170 1170 1170 1345 1345 49 11 70 1170 1170 1170 1345 1345 59 15 90 1590 1590 1590 1715 1715 1715
Minimum C F M requi red fo r Heater Kits
3 5 6 8 10 15 19 20 25
HEATE R (kW)
55
ACCESSORIES
4
4
4
4
4
ASPT**14**
Heat Kit A p pli cat i o n s
Type / mode l 24B14-A* 30C14-A* 36C14-A* 42C14-A* 48C14-A* 42D 14-A* 48D14-A* 60D14-A*
HKSX03XC* XXXXXXXX HKSX05XC* XXXXXXXX HKSX06XC* XXXXXXXX HKSX08XC* XXXXXXXX HKSX10XC* XXXXXXXX
HKSX15XF* X X X X X X
HKSX20XF* X X X X X X HKSC05XC* XXXXXXXX HKSC08XC* XXXXXXXX HKSC10XC* XXXXXXXX HKSC15XA* X X X X X X HKSC15XB* X X X X X X HKSC15XF* X X X X X X
HKSC19CA* X X X
HKSC19CB* X X X
HKSC20DA* XXX
HKSC20DB* XXX HKSC20XF* X X X X X X
HKSC25DC* XX
* Revision level that may or may not be designated.
Refer to the minimum airflow requirements for each of the heat kits.
ASP T
Heater (KW)
3 5 6 8 10 15 19 20 25
ASPT24B1 ASPT30C1 ASPT36C1 ASPT42C1 ASPT48C1
715 715 715 715 875 NR NR NR NR 730 715 715 715 950 NR NR NR NR
NR 1170 1170 1170 1170 1345 1345 1345 NR NR 1170 1170 1170 1170 1345 1345 1345 NR
NR 1170 1170 1170 1170 1345 1345 1345 NR ASPT42D1 N R 1590 1590 1590 1590 1715 NR 1715 NR ASPT48D1 N R 1590 1590 1590 1590 1715 NR 1715 1715 ASPT60D1 N R 1590 1590 1590 1590 1715 NR 1715 1715 MIN IMUM CFM REQUIRED FOR HEATER KITS
56
ACCESSORIES
p
p
p
p
p
AVPTC**14**
Heat Kit Applications
Type / M o del 24B14-A* 30C14-A* 36C14-A* 48C 14-A* 42D 14-A*
AVP TC
48D14-A*
††
60D14-A*
HKS X03XC X X X HKSX05XC XXXXXXX HKSX06XC XXXXXXX HKSX08XC XXXXXXX
HKSX10XC XXXXXXX HKSX15XF* XXXXX HKSX20XF* XXXXX
HKSC05XC XXXXXXX
HKSC08XC XXXXXXX
HKSC10XC XXXXXXX
HKSC 15XA X X X X X
HKSC 15XB X X X X X HKSC15XF* XXXXX
HKSC19CA* X X HKSC19CB* X X
HKSC20DA XXX
HKSC 20DB XXX
HKSCX20XF* XXXXX
HKSC25DC* XX
* Revisio n level that may or may no t be design at ed.
Refer to the minimum airflo w requirements for each of the heat kits.
†††
†Fo r ma tch u p with a 2 ton outd oor un it: He ater kit ap pli caƟon shall not exceed 10 kW.
Ai rfl ow fo r 5 kW u
††For match u
Ai rfl ow fo r 5 kW u
†††For match u
Airfl ow for 5 kW u
** 3 kW heater kit is not applicable for this indoor application.
to 10 k W hea ter ki ts s ha ll be se t to 850 cfm speed tap of ON-ON-ON.
wi th a 3 ton outd oor un it: He a ter kit applicaƟ on shall not exceed 15 kW.
to 15 k W hea ter ki ts s ha ll be se t to 1400 cfm speed tap of ON-ON-OFF.
wi th a 3.5 ton outdoo r un it: Hea ter kit applicaƟon shall not exceed 20 kW.
to 20 kW h ea ter ki ts s ha ll be se t to 1620 cfm speed tap of ON-ON-OFF
Heater kit (Kw)
3 5 6 8 10 15 19 20 21 or 25
AVPTC24B14 550 650 700 800 850 NR NR NR NR
AVPTC30C14 600 700 750 875 950 NR NR NR NR
AVPTC36C14 NR 850 900 1000 1200 1440 1500 1500 NR
AVPTC48C14 NR 850 900 1000 1200 1440 1500 1500 NR
AVPTC42D14
AVPTC48D14
AVPTC60D14
††
†††
850** 1250 1300 1500 1550 1720 NR 1800 NR
NR 1250 1300 1500 1550 1720 NR 1815 1850
NR 1250 1300 1500 1550 1780 NR 1850 1850
MINIMUM CFM REQU IRED FOR HEATER KI TS, Se e note s be low
Note: Airflow data shown applies to the electric heat only in either legacy mode or communi cating mode operation NR - Not rated * Within thermostat user menu CTK0* communicating thermostat will display 20KW for OFF- OFF- ON dip switch selection, 21kW fo r †For match up with a 2 ton outdoor unit: Heater kit applicaƟon shall not exceed 10 kW.
Airflow for 5 kW up to 10 kW heater kits shall be set to 850 cfm speed tap of ON-ON-ON.
††For match up with a 3 ton outdoor unit: Heater kit applicaƟon shall not exceed 15 kW.
Ai rflow for 5 kW up to 15 kW he a ter kits sha ll be s et to 1300 cfm s pe e d tap of ON-OFF-ON.
†††For match up with a 3.5 ton outdoor unit: Heater kit applicaƟon shall not exceed 20 kW.
Airfl ow for 5 kW up to 20 kW h eater kits s hall be se t to 1500 cfm spe ed ta p of ON-OFF-OFF
57
PRODUCT DESIGN
This section gives a basic description of cooling unit opera­tion, its various components and their basic operation. Ensure your system is properly sized for heat gain and loss according to methods of the Air Conditioning Contractors Association (ACCA) or equivalent.
CONDENSING UNIT
The condenser air is pulled through the condenser coil by a direct drive propeller fan. This condenser air is then dis­charged out of the top of the cabinet. These units are designed for free air discharge, so no additional resistance, like duct work, shall be attached.
The suction and liquid line connections on present models are of the sweat type for field piping with refrigerant type copper. Front seating valves are factory installed to accept the field run copper. The total refrigerant charge for a normal installation is factory installed in the condensing unit.
GSX, GSZ, ASX, ASZ, SSX, SSZ, DSX, DSZ, VSX, and VSZ models are available in 1 1/2 through 5 ton sizes and use R­410A refrigerant. They are designed for 208/230 volt single phase applications.
GSX/GSZ *****2 models are available in 2 and 3 ton sizes and use R-410A refrigerant. They are designed for 220/240 volt single phase applications.
GSX/GSZ *****3 models are available in 3, 4, and 5 ton sizes and use R-410A refrigerant. They are designed for 208/230 volt 3-phase applications.
GSX/GSZ *****4 models are available in 3, 4, and 5 ton sizes and use R-410A refrigerant. They are designed for 380/420 volt 3-phase applications.
GSX/GSZ *****5 models are available in 3, 4, and 5 ton sizes and use R-410A refrigerant. They are designed for 380/420 volt 3-phase applications.
ASX, ASZ, DSX and DSZ R-410A model units use the Copeland Scroll "Ultratech" Series compressors which are specifically designed for R-410A refrigerant. These units also have Copeland
GSX, GSZ, SSX, SSZ, VSX, and VSZ R-410A model units, except for GSX130181C*, VSX130181B*, VSX130241E*, VSX130421B*, and VSX130481B*, use the Copeland Scroll "Ultratech" Series compressors which are specifically de­signed for R-410A refrigerant.
ASXC, ASZC, DSXC, DSZC models are available in 2 through 5 ton sizes and use R-410A refrigerant. They are designed for 208/230 volt single phase applications.
ASXC, ASZC, DSXC, DSZC R-410A model units use the Copeland Scroll "Ultratech" Series compressors which are specifically designed for R-410A refrigerant. These units also have Copeland® ComfortAlert diagnostics. The Copeland ComfortAlert diagnostics are integrated into the unitary (UC) control. These models are ComfortNetTM ready.
There are a number of design characteristics which are different from the traditional reciprocating and/or scroll com­pressors.
®
ComfortAlert diagnostics.
"Ultractech" Series scroll compressors will not have a dis­charge thermostat. Some of the early model scroll compres­sors required discharge thermostat.
"Ultratech" Series scroll compressors use "POE" or polyolester oil which is NOT compatible with mineral oil based lubricants like 3GS. "POE" oil must be used if additional oil is required.
COILS AND BLOWER COILS - LEGACY MODELS
MBR/MBE/MBVC blower cabinets are designed to be used as a two-piece blower and coil combination. MBR/MBE/ MBVC blower sections can be attached to cased evaporator coil. This two-piece arrangement allows for a variety of mix­matching possibilities providing greater flexibility. The MBE/ MBVC blower cabinets use a variable speed motor that maintains a constant airflow with a higher duct static.
MBE/MBVC blower cabinests are approved for applications with cooling coils of up to 0.8 inches W.C. external static pressure. The MBE models includes a feature that allows airflow to be changed by +10% or -15%. The MBVC models allow airflow trimming of +/-10%.
The MBR blower cabinet uses a PSC motor. It is approved for applications with cooling coils of up to 0.5 inches W.C. external static pressure.
The MBR/MBE/MBVC blower cabinets with proper coil matches can be positioned for upflow, counterflow, horizontal right or horizontal left operation. All units are constructed with R-4.2 insulation. In areas of extreme humidity (greater than 80% consistently), insulate the exterior of the blower with insulation having a vapor barrier equivalent to ductwork insulation, providing local codes permit.
The CAUF, CAPF and CAPT coils are designed for upflow and counterflow applications. The CACF and CHPF coils are designed for horizontal applications.
Communicating Unitary Control (UC) PCB
The Communicating System Unitary Control PCB is a micro­processor-based control for heat pump and air conditioning condensing units with single-phase compressors up to 5 ton capacity operating on standard residential or Delta and Wye commercial power. The control incorporates the basic func­tionality of existing defrost controls, outdoor thermostats, contactors, compressor staging controls, short cycle con­trols, line voltage monitors, Comfort Alert™ or CoreSense Module (dependent upon which module you are using), two speed condenser fan relays and the Active Protection com­ponent of enabled thermostats. The control is designed to work as part of a fully communicating HVAC system with 4
®
wires. The control also supports legacy 24VAC thermostat inputs for Y1, Y2, O and 24VAC outputs for RVS, W1, and L for non-communicating systems. Outputs include compres­sor power, compressor stage select, and outdoor fan high and outdoor fan low speed. System inputs include high/low pressure switches, as well as thermistor inputs for outdoor coil temperature and outdoor air temperature.
58
PRODUCT DESIGN
The ASX & ASXC [16 & 18], ASZ & ASZC [16 & 18], DSX & DSXC [16 & 18] and DSZ & DSZC [16 & 18] series split system units use a two-stage scroll compressor. The two­step modulator has an internal unloading mechanism that opens a bypass port in the first compression pocket, effec­tively reducing the displacement of the scroll. The opening and closing of the bypass port is controlled by an internal electrically operated solenoid.
The ZPS/ZRS two-step modulated scroll uses a single step of unloading to go from full capacity to approximately 67% capacity. A single speed, high efficiency motor continues to run while the scroll modulates between the two capacity steps.
FIGURE A
A scroll is an involute spiral which, when matched with a mating scroll form as shown, generates a series of crescent shaped gas pockets between the two members.
During compression, one scroll remains stationary (fixed scroll) while the other form (orbiting scroll) is allowed to orbit (but not rotate) around the first form.
As this motion occurs, the pockets between the two forms are slowly pushed to the center of the two scrolls while simultaneously being reduced in volume. When the pocket reaches the center of the scroll form, the gas, which is now at a high pressure, is discharged out of a port located at the center.
During compression, several pockets are being compressed simultaneously, resulting in a very smooth process. Both the suction process (outer portion of the scroll members) and the discharge process (inner portion) are continuous.
Some design characteristics of the Compliant Scroll com­pressor are:
• Compliant Scroll compressors are more tolerant of liquid refrigerant.
NOTE: Even though the compressor section of a Scroll compressor is more tolerant of liquid refrigerant, contin­ued floodback or flooded start conditions may wash oil from the bearing surfaces causing premature bearing failure.
• "Ultratech" Series scroll compressors use "POE" or polyolester oil which is NOT compatible with mineral oil based lubricants like 3GS. "POE" oil must be used if additional oil is required.
• Compliant scroll compressors perform "quiet" shutdowns that allow the compressor to restart immediately without the need for a time delay. This compressor will restart even if the system has not equalized.
NOTE: Operating pressures and amp draws may differ from standard reciprocating compressors. This informa­tion can be found in the unit's Technical Information Manual.
59
PRODUCT DESIGN
CAPACITY CONTROL - LEGACY MODELS
During the compression process, there are several pockets within the scroll that are compressing gas. Modulation is achieved by venting a portion of the gas in the first suction pocket back to the low side of the compressor thereby reducing the effective displacement of the compressor. See Figure A. Full capacity is achieved by blocking these vents, increasing the displacement to 100%. A solenoid in the compressor, controlled by an external 24-volt ac signal, moves the slider ring that covers and uncovers these vents. The vent covers are arranged in such a manner that the compressor operates somewhere around 67% capacity when the solenoid is not energized and 100% capacity when the solenoid is energized. The loading and unloading of the two step scroll is done “on the fly” without shutting off the motor between steps. See Figure B below. The unloaded mode default was chosen for two reasons:
CAPACITY CONTROL - COMFORTNET
TM
MODELS
During the compression process, there are several pockets within the scroll that are compressing gas. Modulation is achieved by venting a portion of the gas in the first suction pocket back to the low side of the compressor thereby reducing the effective displacement of the compressor. See Figure A. Full capacity is achieved by blocking these vents, increasing the displacement to 100%. A solenoid in the compressor, controlled by an external 24-volt ac signal, moves the slider ring that covers and uncovers these vents. The vent covers are arranged in such a manner that the compressor operates somewhere around 67% capacity when the solenoid is not energized and 100% capacity when the solenoid is energized. The loading and unloading of the two step scroll is done “on the fly” without shutting off the motor between steps. See Figure C below. The unloaded mode default was chosen for two reasons:
Molded Plug*
Line
Run Capacitor
FIGURE B
1. It is expected that the majority of run hours will be in the low capacity, unloaded mode.
2. It allows a simple two-stage thermostat to control capac­ity through the second stage in both cooling and possibly heating if desired.
UNLOADER SOLENOID
A nominal 24-volt direct current coil activates the internal unloader solenoid. The input control circuit voltage must be 18 to 28 volt ac. The coil power requirement is 20 VA. The external electrical connection is made with a molded plug assembly. This plug is connected to the Comfort Alert™ or CoreSense™ Module (dependent upon which module you are using) which contains a full wave rectifier to supply direct current to the unloader coil.
Line
Internal Unloader Coil
24 VAC
*Rectifier is i n teg rated on the UC PCB
FIGURE C
1. It is expected that the majority of run hours will be in the low capacity, unloaded mode.
2. It allows a simple two-stage thermostat to control capac­ity through the second stage in both cooling and possibly heating if desired.
UNLOADER SOLENOID
A nominal 24-volt direct current coil activates the internal unloader solenoid. The input control circuit voltage must be 18 to 28 volt ac. The coil power requirement is 20 VA. The external electrical connection is made with a molded plug assembly. This plug is connected to the Communicating Unitary Control PCB (UC PCB) which contains a full wave rectifier to supply direct current to the unloader coil.
60
SYSTEM OPERA TION
COOLING
The refrigerant used in the system is R-410A. It is a clear, colorless, non-toxic and non-irritating liquid. R-410A is a 50:50 blend of R-32 and R-125. The boiling point at atmo­spheric pressure is -62.9°F.
A few of the important principles that make the refrigeration cycle possible are: heat always flows from a warmer to a cooler body. Under lower pressure, a refrigerant will absorb heat and vaporize at a low temperature. The vapors may be drawn off and condensed at a higher pressure and tempera­ture to be used again.
The indoor evaporator coil functions to cool and dehumidify the air conditioned spaces through the evaporative process taking place within the coil tubes.
NOTE: The pressures and temperatures shown in the refrigerant cycle illustrations on the following pages are for demonstration purposes only. Actual temperatures and pres­sures are to be obtained from the "Expanded Performance Chart".
Liquid refrigerant at condensing pressure and temperatures, (270 psig and 122°F), leaves the outdoor condensing coil through the drier and is metered into the indoor coil through the metering device. As the cool, low pressure, saturated refrigerant enters the tubes of the indoor coil, a portion of the liquid immediately vaporizes. It continues to soak up heat and vaporizes as it proceeds through the coil, cooling the indoor coil down to about 48°F.
Heat is continually being transferred to the cool fins and tubes of the indoor evaporator coil by the warm system air. This warming process causes the refrigerant to boil. The heat removed from the air is carried off by the vapor.
As the vapor passes through the last tubes of the coil, it becomes superheated. That is, it absorbs more heat than is necessary to vaporize it. This is assurance that only dry gas will reach the compressor. Liquid reaching the compressor can weaken or break compressor valves.
The compressor increases the pressure of the gas, thus adding more heat, and discharges hot, high pressure super­heated gas into the outdoor condenser coil.
In the condenser coil, the hot refrigerant gas, being warmer than the outdoor air, first loses its superheat by heat trans­ferred from the gas through the tubes and fins of the coil. The refrigerant now becomes saturated, part liquid, part vapor and then continues to give up heat until it condenses to a liquid alone. Once the vapor is fully liquefied, it continues to give up heat which subcools the liquid, and it is ready to repeat the cycle.
HEATING
The heating portion of the refrigeration cycle is similar to the cooling cycle. By energizing the reversing valve solenoid coil, the flow of the refrigerant is reversed. The indoor coil now becomes the condenser coil, and the outdoor coil becomes the evaporator coil.
The check valve at the indoor coil will open by the flow of refrigerant letting the now condensed liquid refrigerant by­pass the indoor expansion device. The check valve at the outdoor coil will be forced closed by the refrigerant flow, thereby utilizing the outdoor expansion device.
The restrictor orifice used with the CA*F, CHPF and CH**FCB coils will be forced onto a seat when running in the cooling cycle, only allowing liquid refrigerant to pass through the orifice opening. In the heating cycle, it will be forced off the seat allowing liquid to flow around the restrictor. A check valve is not required in this circuit.
COOLING CYCLE
For legacy room thermostat: When the room thermostat calls for cool, the contacts of the room thermostat close making terminals R to Y1 & G (if thermostat calls for low stage cool), or R to Y1, Y2 & G (if thermostat calls for high stage cool), the low voltage circuit of the transformer is completed. Current now flows through the magnetic holding coils of the compressor contactor (CC) and fan relay (RFC). If thermostat calls for high stage cool, the microprocessor on the UC board will also energize the compressor high stage solenoid to run the compressor at full capacity.
This draws in the normally open contact CC, starting the compressor and condenser fan motors in either low or high stage depending on the thermostat’s demand. At the same time, contacts RFC close, starting the indoor fan motor.
When the thermostat is satisfied, it opens its contacts, breaking the low voltage circuit, causing the compressor contactor and indoor fan relay to open, shutting down the system.
If the room thermostat fan selector switch should be set on the “on” position, then the indoor blower would run continu­ously rather than cycling with the compressor.
GSZ, ASZ, SSZ, DSZ, and VSZ models energize the revers­ing valve thorough the "O" circuit in the room thermostat. Therefore, the reversing valve remains energized as long as the thermostat subbase is in the cooling position. The only exception to this is during defrost.
For heat pumps, during cooling cycle the reversing valve is energized as the room thermostat closes “O” terminal to R and the microprocessor on the UC board responds to such a condition by energizing the solenoid coil on the reversing valve.
For communicating room thermostat: When the room ther­mostat calls for either low stage cool or high stage cool, appropriate commands are sent via the data 1 and data 2 lines to the outdoor unit's UC control. The UC control energizes the on-board compressor relay and the on-board outdoor fan relay. The compressor high stage solenoid is energized if it is a high stage call.
The UC control sends a fan command to the indoor unit (air handler or furnace). The indoor unit operates the indoor blower at the appropriate airflow level. The system operates at the cooling level demanded by the thermostat.
61
SYSTEM OPERATION
When the thermostat is satisfied, appropriate commands are sent to the UC control. The compressor relay and outdoor fan relay is de-energized. The compressor high stage solenoid is de-energized if it was energized. The UC control sends an appropriate command to the indoor unit to de­energize the indoor blower motor.
If room thermostat fan status is set to be “on”, then indoor blower would run continuously rather than cycling with the compressor.
For heat pumps, the reversing valve is energized during a cooling a cycle. The call for cooling from the communicating thermostat indicates to the control that the reversing valve is to be energized during cooling operation.
DEFROST CYCLE - LEGACY MODELS
The defrosting of the outdoor coil is jointly controlled by the defrost control board and the defrost thermostat.
Solid State Defrost Control
During operation the power to the circuit board is controlled by a temperature sensor, which is clamped to a return bend (3/8" coils) or a feeder tube (5 mm coils) entering the outdoor coil. Defrost timing periods of 30, 60, or 90 minutes may be selected by connecting the circuit board jumper to 30, 60, or 90 respectively. Accumulation of time for the timing period selected starts when the sensor closes (approximately 31° F), and when the room thermostat calls for heat. At the end of the timing period, the unit’s defrost cycle will be initiated provided the sensor remains closed. When the sensor opens (approximately 75° F), the defrost cycle is terminated and the timing period is reset. If the defrost cycle is not terminated due to the sensor temperature, a ten minute override inter­rupts the unit’s defrost period. The new upgraded defrost control has a 12 minute override interrupt.
DEFROST CYCLE - COMFORTNETTM MODELS
The defrosting of the outdoor coil is jointly controlled by the UC PCB and the outdoor coil temperature (OCT) sensor.
The OCT sensor is clamped to a feeder tube entering the outdoor coil. Defrost timing periods of 30, 60, 90 or 120 minutes may be selected via the dipswitch settings on the UC PCB. In a communicating system, the defrost timing periods can also be selected in the communicating thermostat user menu. During operation the microprocessor on the UC checks coil temperature via the OCT sensor every 30, 60, 90, or 120 minutes when there is a call for heating. If by the time the microprocessor checks the coil temperature, and it's low enough (approximately 31°F), and if there is a call for heat from the thermostat, the PCB will initiate a defrost. When the microprocessor detects the coil temperature to be high enough (approximately 75 0F), or 10 minutes of maximum defrost cycle time has elapsed, whichever occurs first, the defrost cycle is terminated and the timing period is reset. The field service personnel can also advance a heat pump to the defrost cycle by simultaneously pressing the “TEST” button and the “RECALL” button on the UC board.
62
HEATING CYCLE
The reversing valve on the GSZ, SSZ, ASZ and DSZ models is energized in the cooling cycle through the "O" terminal on the room thermostat.
These models have a 24 volt reversing valve coil. When the thermostat selector switch is set in the cooling position, the "O" terminal on the thermostat is energized all the time.
Care must be taken when selecting a room thermostat. Refer to the installation instructions shipped with the product for approved thermostats.
HEATING CYCLE
For legacy room thermostat: When the room thermostat calls for heat, the contacts of the room thermostat close making terminals R to Y & G, the low voltage circuit of the transformer is completed. Current now flows through the magnetic holding coils of the compressor contactor (CC) and fan relay (RFC).
This draws in the normally open contact CC, starting the compressor condenser fan motors. At the same time, contacts RFC close, starting the indoor fan motor.
When the thermostat is satisfied, it opens its contacts, breaking the low voltage circuit, causing the compressor contactor and indoor fan relay to open, shutting down the system.
If the room thermostat fan selector switch should be set to the “on” position, then the indoor blower would run continu­ously rather than cycling with the compressor.
For communicating room thermostat: When the room ther­mostat calls for either low stage heat or high stage heat, appropriate commands are sent via the data 1 and data 2 lines to the outdoor unit's UC control. The UC control energizes the on-board compressor relay and the on-board outdoor fan relay. The compressor high stage solenoid is energized if it is a high stage call. The UC control sends a fan command to the indoor unit (air handler or furnace). The indoor unit operates the indoor blower at the appropriate airflow level. The system operates at the cooling level demanded by the thermostat.
SYSTEM OPERA TION
COOLING CYCLE
Reversing Valve
(Energized)
Indoor
Coil
HEATING CYCLE
Outdoor
Coil
Accumulator
Thermostatic
Expansion
Valve
Bi-Flow
Filter Dryer
Check Valve
Indoor
Coil
Reversing Valve
(De-Energized)
Outdoor
Coil
Accumulator
Thermostatic
Expansion
Valve
Bi-Flow
Filter Dryer
Check Valve
63
SYSTEM OPERATION
EXPANSION VALVE/CHECK VALVE ASSEMBLY
IN COOLING OPERATION
Most expansion valves used in current Amana
use an internally checked expansion valve.
This type of expansion valve does not require an external check valve as shown above.
However, the principle of operation is the same.
RESTRICTOR ORIFICE ASSEMBLY
IN COOLING OPERATION
EXPANSION VALVE/CHECK VALVE ASSEMBLY
IN HEATING OPERATION
®
Brand Heat Pump products
RESTRICTOR ORIFICE ASSEMBLY
IN HEATING OPERATION
In the cooling mode, the orifice is pushed into its
seat, forcing refrigerant to flow through the metered
hole in the center of the orifice.
64
In the heating mode, the orifice moves back off its
seat, allowing refrigerant to flow unmetered around
the outside of the orifice.
SYSTEM OPERA TION
When the thermostat is satisfied, appropriate commands are sent to the UC control. The compressor relay and outdoor fan relay is de-energized. The compressor high stage solenoid is de-energized if it was energized. The UC control sends an appropriate command to the indoor unit to de­energize the indoor blower motor.
AFE18-60A CONTROL BOARD
DESCRIPTION
The AFE18 control is designed for use in heat pump applica­tions where the indoor coil is located above/downstream of a gas or fossil fuel furnace. It will operate with single and two stage heat pumps and single and two stage furnaces. The AFE18 control will turn the heat pump unit off when the furnace is turned on. An anti-short cycle feature is also incorporated which initiates a 3 minute timed off delay when the compressor goes off. On initial power up or loss and restoration of power, this 3 minute timed off delay will be initiated. The compressor won’t be allowed to restart until the 3 minute off delay has expired. Also included is a 5 second de-bounce feature on the “Y, E, W1 and O” thermostat inputs. These thermostat inputs must be present for 5 seconds before the AFE18 control will respond to it.
An optional outdoor thermostat, OT18-60A, can be used with the AFE18 to switch from heat pump operation to furnace
operation below a specific ambient temperature setting, i.e. break even temperature during heating. When used in this manner, the “Y” heat demand is switched to the “W1” input to the furnace by the outdoor thermostat and the furnace is used to satisfy the first stage “Y” heat demand. On some controls, if the outdoor thermostat fails closed in this position during the heating season, it will turn on the furnace during the cooling season on a “Y” cooling demand. In this situation, the furnace produces heat and increases the indoor temperature thereby never satisfying the cooling demand. The furnace will continue to operate and can only be stopped by switching the thermostat to the off position or removing power to the unit and then replacing the outdoor thermostat. When the AFE18 receives a “Y” and “O” input from the indoor thermostat, it recognizes this as a cooling demand in the cooling mode. If the outdoor thermo­stat is stuck in the closed position switching the “Y” demand to the “W1” furnace input during the cooling mode as described above, the AFE18 won’t allow the furnace to operate. The outdoor thermostat will have to be replaced to restore the unit to normal operation.
HIGH VOLTAGE! Disconnect ALL power before servicing or installing. Multiple power sources may be pres e nt. Fail ure to do so m ay cause property da m a ge, personal injury or death.
65
TROUBLESHOOTING CHART
COOLING/HP ANALYSIS CHART
Com plaint
PO SS I BL E CAUSE
DOTS IN ANALYS I S
GUIDE I NDICAT E
"PO S SI BL E CAUSE"
Pow er Failure Blown Fuse Unbalan ced Pow er, 3PH Loose Connection Shorted or Broken Wires Open Fan Overload Faulty Thermos tat Faulty Transformer Shorted o r O pe n Capa citor Internal Compressor Overload Open Shorted or Grounded Compressor Compressor Stuc k Faulty Compres s or Contactor Faulty Fan Relay Open Contr ol Circuit Low Voltage Faulty Evap. Fan Motor Shorted or Grounded Fan Motor Improper Cooling Anticipator Shor t a ge of Refriger a n t Restricted Liquid Line Open Element or Limit on Elec. Heater Dirty Air Filter Dirty Indoor Coil Not enough air ac ross Indoor Coil Too much air across Indoor Coil Overc harge of Refrigerant Dirty Outdoor Coil Noncondensibles Recirculation of Condensing Air Infiltration of Outdoor Air Improperly Located Thermostat Air Flow Unbalanced System Undersized Br oke n Inter n al Parts Broken Valves Inefficient Compressor Wrong Type Expansion Valve Expansion Device Restricted Overs ized Expansion Valve Undersized Expans ion Valve Expansion Valve Bulb Loose Inoperative Expans ion Valve Loose Hold-dow n Bolts Faulty Reversing Valve Faulty Defrost Contr ol Faulty Defrost Thermos tat Flow rator Not Seating Properly
No Cooling
SYMPTOM
System will not start
Compressor will not start - fan runs
Comp. and Cond. Fan will not start
Evaporator fan will not start
Condenser fan will not start
Compressor runs - goes off on overload
Compressor cycles on overload
Unsatisfactory
Cooling/Heating
System runs continuously - little cooling/htg
Too cool and then too warm
••
••
••
••••••
••
••
••
••••
••
••
••
••
••
••
••
••
•• ••
♦♦
••
••
••
••
••
••
••
••
••
••
••
••
••• ••
••• ••
••
•••
••
Cooling or Heating Cycle (Heat Pu m p)
••
System
Oper ating
Pressures
Not cool enough on warm days
Certain areas too cool, others too warm
Compressor is noisy
System runs - blows cold air in heating
Unit will not terminate defrost
Unit will not defrost
Low suction pressure
Low head pressure
High suction pressure
High head pressure
Test Voltage S-1 Inspect Fuse Size & Type S-1 Test Voltage S-1 Inspect Connection - Tighten S-2, S-3 Test Circ u its With Ohmmeter S-2, S-3 Test Continuity of Overload S-17A Test Continuity of Thermostat & Wiring S-3 Check Control Circuit w ith Voltmeter S-4 Test Capacitor S-15
••
••
••
♦♦♦ ♦♦♦ ♦♦♦♦♦ ♦ ♦♦♦♦♦♦♦
Heating Cycle Only (Heat Pum p)
Test Continuity of Overload S-17A Test Motor Windings S-17B Use Test Cord S-17D Test Continuity of Coil & Contacts S-7, S-8 Test Continuity of Coil And Contacts S-7 Test Control Circuit w ith Voltmeter S-4 Test Voltage S-1 Repair or Replace S-16
Test Motor Windings S-16 Check Resistance of Anticipator S-3B Test For Leaks, Add Refrigerant S-101,103 Remove Restriction, Replace Restricted Part S-112 Test Heater Element and Controls S-26,S-27 Inspect Filter-Clean or Replace
Inspect Coil - Clean
Check Blow er Speed, Duct Static Press, Filter S-200
Reduce Blow er Speed S-200
Recover Part of Charge S-113
••
Inspect Coil - Clean
Recover Charge, Evacuate, Recharge S-114
Remove Obstruction to Air Flow Check W indows, Doors, Vent Fans, Etc. Relocate Thermostat Readjust Air Volume Dampers Refigure Cooling Load Replace Compressor S-115 Test Compressor Efficiency S-104 Test Compressor Efficiency S-104 Replace V alve S-110
Remove Restriction or Replac e Expansion Device S-110 Replace V alve Replace V alve Tighten Bulb Bracket S-105 Check Valve Operation S-110 Tighten Bo lts Replace Valve or Solenoid S-21, 122 Test Control S-24 Test Defrost Thermostat S-25 Check Flow rator & Seat or Replace Flowrator S-111
Test M ethod
Re me d y
See Service Procedure Ref.
66
SERVICING
TABLE OF CONTENTS
S-1 CHECKING VOLT AGE.............................................67
S-2 CHECKING WIRING ...............................................67
S-3 CHECKING THERMOST A T , WIRING,
AND ANTICIPA TOR .................................................67
S-3A THERMOST AT AND WIRING ..................................67
S-3B COOLING ANTICIPA TOR ........................................ 68
S-3C HEATING ANTICIPA TOR .........................................68
S-3E CTK0*** COMFORTNET™ THERMOSTAT ............68
S-4 CHECKING TRANSFORMER AND CONTROL
CIRCUIT.................................................................. 70
S-5 CHECKING CYCLE PROTECTOR .........................74
S-6 CHECKING TIME DELA Y RELA Y............................ 74
S-7 CHECKING CONT ACTOR AND/OR RELA YS.........74
S-8 CHECKING CONTACTOR CONTACTS..................74
S-8A CHECKING UNITARY (UC) CONTROL
COMPRESSOR CONTACTOR/RELAY
CONTACTS .............................................................75
S-9 CHECKING FAN RELA Y CONTACTS .....................75
S-10 COPELAND COMFORT ALERT™ ..........................76
S-10A COPELAND CORESENSE™
UNITA RY (UC) CONTROL DIAGNOSTICS ...........81
S-10B COPELAND CORESENSE™ DIAGNOSTICS 3-WIRE
MODLE.........................................................................95
S-11 CHECKING LOSS OF CHARGE PROTECTOR .....99
S-12 CHECKING HIGH PRESSURE CONTROL ...........99
S-13 CHECKING LOW PRESSURE CONTROL ............ 99
S-15 CHECKING CAPACITOR........................................99
S-15A RESIST ANCE CHECK..........................................100
S-15B CAPACITANCE CHECK ........................................100
S-16A CHECKING FAN AND BLOWER MOTOR
WINDINGS (PSC MOTORS).................................101
S-16B CHECKING FAN AND BLOWER MOTOR
(ECM MOTORS) ....................................................101
S-16C CHECKING ECM MOTOR WINDINGS .................104
S-16D ECM CFM ADJUSTMENTS MBE / AEPF ...............104
S-16F CHECKING HIGH EFFICIENCY MOTORS...........106
S-16E BLOWER PERFORMANCE DATA .........................106
S-16G CHECKING EMERSON ULTRA TECH
ECM MOTORS ......................................................107
S-16H ECM CFM ADJUSTMENTS A VPTC/MBVC ............109
S-17 CHECKING COMPRESSOR ................................124
S-17A RESIST ANCE TEST.............................................. 124
S-17B GROUND TEST ...................................................124
S-17C UNLOADER TEST PROCEDURE ........................125
S-17D OPERATION TEST ................................................125
TM
S-17E CHECKING 3-PHASE SCROLL COMPRESSOR
ROTA TION..............................................................126
S-18 TESTING CRANKCASE HEATER
(OPTIONAL ITEM) .................................................126
S-21 CHECKING REVERSING VAL VE AND SOLENOID126
S-24 TESTING DEFROST CONTROL ..........................126
S-25 TESTING DEFROST THERMOST AT .................... 127
S-26 TESTING TEMPERATURE SENSORS
(COMFORTNET READY MODELS ONL Y) ...........127
S-40 MBR/AR*F ELECTRONIC BLOWER
TIME DELAY RELAY .............................................. 127
S-40A A VPTC/MBVC ELECTRONIC
BLOWER/HEATER CONTROL.............................128
S-50 CHECKING HEATER LIMIT CONTROL(S)......... ..142
S-52 CHECKING HEATER ELEMENTS........................142
S-60 ELECTRIC HEATER (OPTIONAL ITEM)............... 143
S-61A CHECKING HEATER LIMIT CONTROL(S)...........143
S-61B CHECKING HEATER FUSE LINK
(OPTIONAL ELECTRIC HEA TERS)......................144
S-62 CHECKING HEATER ELEMENTS........................144
S-100 REFRIGERA TION REP AIR PRACTICE ................144
S-101 LEAK TESTING (NITROGEN
OR NITROGEN-TRACED).................................... 145
S-102 EVACUATION ........................................................145
S-103 CHARGING ...........................................................146
S-104 CHECKING COMPRESSOR EFFICIENCY..........146
S-105A PISTON CHART FOR
ASX13, ANX13, ANZ13, GSZ13, VSX13, SSX14,
ASX14, GSX14, ASZ13, GSZ13, GSZ14, VSZ13,
SSZ14, ASX16, GSX16, ASZ16 UNITS ..............147
S-105B THERMOST ATIC EXP ANSION VALVE ....................155
S-106 OVERFEEDING.....................................................155
S-107 UNDERFEEDING ................................................. 155
S-108 SUPERHEAT .........................................................155
S-109 CHECKING SUBCOOLING..................................158
S-109A TWO SPEED APPLICA TION .................................158
S-110 CHECKING EXP ANSION V AL VE OPERA TION .....159
S-11 1 FIXED ORIFICE RESTRICTOR DEVICES ...........159
S-112 CHECKING RESTRICTED LIQUID LINE .............159
S-113 OVERCHARGE OF REFRIGERANT .....................159
S-114 NON-CONDENSABLES .......................................160
S-115 COMPRESSOR BURNOUT .................................160
S-120 S-202 DUCT STATIC PRESSURES AND/OR
S-203 AIR HANDLER EXTERNAL ST ATIC ......................167
S-204 COIL ST ATIC PRESSURE DROP .........................168
REFRIGERANT PIPING........................................160
STA TIC PRESSURE DROP ACROSS COILS ......167
HIGH VOLTAGE! Disconnect ALL power before se rvicing or instal ling. Multipl e power sources may be prese nt. Failure to do so may cause prope rty dama ge, personal injury or dea th.
67
SERVICING
7
4
S-1 CHECKING VOLTAGE
1. Remove outer case, control panel cover, etc., from unit being tested.
With power ON:
WARNING
Line Voltage now present.
2. Using a voltmeter, measure the voltage across terminals L1 and L2 of the contactor for the condensing unit or at the field connections for the air handler or heaters.
ComfortNet
voltage across the L1 and L2 lugs on the unitary (UC) control.
3. No reading - indicates open wiring, open fuse(s) no power or etc., from unit to fused disconnect service. Repair as needed.
4. With ample voltage at line voltage connectors, energize the unit.
5. Measure the voltage with the unit starting and operating, and determine the unit Locked Rotor Voltage. NOTE: If checking heaters, be sure all heating elements are energized.
Locked Rotor Voltage is the actual voltage available at the compressor during starting, locked rotor, or a stalled condition. Measured voltage should be above minimum listed in chart below.
To measure Locked Rotor Voltage attach a voltmeter to the run "R" and common "C" terminals of the compressor, or to the T1 and T2 terminals of the contactor. Start the unit and allow the compressor to run for several seconds, then shut down the unit. Immediately attempt to restart the unit while measuring the Locked Rotor Voltage.
ComfortNet Ready Condensing Units: To measure the Locked Rotor Voltage, attach a voltmeter to the run "R" and common "C" terminals of the compressor or across the "R" and "C" lugs on the unitary (UC) control. Start the unit and allow the compressor to run for several seconds, then shut down the unit. Immediately attempt to restart the unit while measuring the Locked Rotor Voltage.
6. Locked rotor voltage should read within the voltage tabu­lation as shown. If the voltage falls below the minimum voltage, check the line wire size. Long runs of undersized wire can cause low voltage. If wire size is adequate, notify the local power company in regard to either low or high voltage.
TM
Ready Condensing Units: Measure the
Unit Supply Vo ltage
Voltage Min. Max
208/230 19
460 41
253 506
NOTE: When operating electric heaters on voltages other than 240 volts, refer to the System Operation section on electric heaters to calculate temperature rise and air flow. Low voltage may cause insufficient heating.
S-2 CHECKING WIRING
HIGH VOLT AGE! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause pr ope rty dam age, pe rs onal inj ury or death.
1. Check wiring visually for signs of overheating, damaged insulation and loose connections.
2. Use an ohmmeter to check continuity of any suspected open wires.
3. If any wires must be replaced, replace with comparable gauge and insulation thickness.
S-3 CHECKING THERMOSTAT, WIRING, AND
ANTICIPATOR
THERMO STAT W IRE SIZ ING CHA RT
LENG T H O F RUN
25 feet 18 50 feet 16
75 feet 14 100 feet 14 125 feet 12 150 feet 12
MIN. COPPER WI RE
GAUGE (AWG)
ComfortNet Ready Models
1. Legacy Thermostat Wiring: The maximum wire length for 18 AWG thermostat wire is 100 feet.
2. Communicating Thermostat Wiring: The maximum wire length for 18 AWG thermostat wire is 100 feet.
S-3A THERMOSTAT AND WIRING
WARNING
Line Voltage now present.
With power ON, thermostat calling for cooling
1. Use a voltmeter to check for 24 volts at thermostat wires C and Y in the condensing unit control panel.
2. No voltage indicates trouble in the thermostat, wiring or external transformer source.
3. Check the continuity of the thermostat and wiring. Repair or replace as necessary.
68
SERVICING
Indoor Blower Motor
With power ON:
systems and must be connected as a traditional (or legacy) system. The table below compares the valid CT systems.
WARNING
Line Voltage now present.
1. Set fan selector switch at thermostat to "ON" position.
2. With voltmeter, check for 24 volts at wires C and G.
3. No voltage indicates the trouble is in the thermostat or wiring.
4. Check the continuity of the thermostat and wiring. Repair or replace as necessary.
Resistance Heaters
1. Set room thermostat to a higher setting than room temperature so both stages call for heat.
2. With voltmeter, check for 24 volts at each heater relay. Note: BBA/BBC heater relays are DC voltage.
3. No voltage indicates the trouble is in the thermostat or wiring.
4. Check the continuity of the thermostat and wiring. Repair or replace as necessary.
NOTE: Consideration must be given to how the heaters are wired (O.D.T. and etc.). Also safety devices must be checked for continuity.
S-3B COOLING ANTICIPATOR
The cooling anticipator is a small heater (resistor) in the thermostat. During the "off" cycle, it heats the bimetal element helping the thermostat call for the next cooling cycle. This prevents the room temperature from rising too high before the system is restarted. A properly sized anticipator should maintain room temperature within 1 1/2 to 2 degree range.
The anticipator is supplied in the thermostat and is not to be replaced. If the anticipator should fail for any reason, the thermostat must be changed.
S-3C HEATING ANTICIPATOR
The heating anticipator is a wire wound adjustable heater which is energized during the "ON" cycle to help prevent overheating of the conditioned space.
The anticipator is a part of the thermostat and if it should fail for any reason, the thermostat must be replaced. See the following tables for recommended heater anticipator setting in accordance to the number of electric heaters installed.
S-3E CTK0*** COMFORTNETTM THERMOSTAT
OVERVIEW
The ComfortNet system (or CT system) is a system that includes a ComfortNet compatible modular blower and air conditioner or heat pump with a CTK0* thermostat. Any other system configurations are considered invalid ComfortNet
CT compatible Air Handler or
Modular Blow er
CT compatible Air Handler or
Modular Blow er
A ComfortNet heating/air conditioning system differs from a legacy/traditional system in the manner in which the indoor unit, outdoor unit and thermostat interact with one another. In a traditional system, the thermostat sends commands to the indoor and outdoor units via analog 24 VAC signals. It is a one-way communication path in that the indoor and outdoor units typically do not return information to the thermostat.
On the other hand, the indoor unit, outdoor unit, and thermo­stat comprising a ComfortNet system “communicate” digi­tally with one another. It is now a two-way communications path. The thermostat still sends commands to the indoor and outdoor units. However, the thermostat may also request and receive information from both the indoor and outdoor units. This information may be displayed on the CT thermostat. The indoor and outdoor units also interact with one another. The outdoor unit may send commands to or request information from the indoor unit. This two-way digital communications between the thermostat and subsystems (indoor/outdoor unit) and between subsystems is the key to unlocking the benefits and features of the ComfortNet sys­tem.
Two-way digital communications is accomplished using only two wires. The thermostat and subsystem controls are powered with 24 VAC Thus, a maximum of 4 wires between the equipment and thermostat is all that is required to operate the system.
CT compatible
Air Conditioner
CT compatible
Heat Pump
Full CT system
benefits & features
Full CT system
benefits & features
CTK0* WIRING
NOTE: A removable plug connector is provided with the
control to make thermostat wire connections. This plug may be removed, wire connections made to the plug, and replaced. It is strongly recommended that multiple wires into a single terminal be twisted together prior to inserting into the plug connector. Failure to do so may result in intermittent operation. Typical 18 AWG thermostat wire may be used to wire the system components. However, communications reliability may be improved by using a high quality, shielded, twisted pair cable for the data transmission lines. In either case, 100 feet is the maximum length of wire between indoor unit and outdoor unit, or between indoor unit and thermostat.
FOUR-WIRE INDOOR AND OUTDOOR WIRING
Typical wiring will consist of four wires between the indoor unit and outdoor unit and between the indoor unit and thermostat. The required wires are: (a) data lines, 1 and 2; (b) thermostat “R” (24 VAC hot) and “C” (24 VAC common).
69
SERVICING
g
g
g
(
1
2
R
C
CTK0* Thermostat
Touch and hold the Installer Config key for approxi­mately 3 seconds to enter the Thermostat Options Configuration menu.
Touch and hold the Installer Config key again for approximately 3 seconds to enter the Advanced In­staller Configuration menu.
12RC
12RC
CT™ Compatible Modular Blower
rated Control Module
Inte CT™ Compatible AC/HP
Inte
rated Control Module
System Wiring Using Four-Wires
TWO-WIRE OUTDOOR, FOUR-WIRE INDOOR WIRING
Two wires only may be utilized between the indoor and outdoor units. For this wiring scheme, only the data lines, 1 and 2, are required between the indoor and outdoor units. A 40VA, 208/230 VAC to 24 VAC transformer must be installed in the outdoor unit to provide 24 VAC power to the outdoor unit’s electronic control. The transformer is included with the CTK0* kit. See kit instructions for mounting and wiring instructions. Four wires are required between the indoor unit and thermostat.
1
2R
C
CTK0* Thermostat
Cle an Display
Installer
Config
Set Time
Schedule
Run
Set
Schedule
Upon entering the advanced menus, the Advanced Fault Menu is displayed. The display will change to the Fault Screen and indicate any faults that may be present in the indoor or outdoor equipment. If a fault is present, the Fault Screen will show the equipment and an error code with a description of the fault. Touch _ or + keys to view the fault status of any remaining equipment. The text “NO FAULTS” will be scrolled if no errors are present.
40VA Transformer CTK0*** kit)
208/230 VAC
12RC
included in
12
24 VAC
RC
CT Compatible Modular Blower
rated Control Module
Inte CT Compatible
AC/HP Integrated Control Module
System Wiring using Two-Wires between Furnace and AC/
HP and Four-Wires between Furnace and Thermostat
COMFORTNET™ SYSTEM ADVANCED FEATURES
The ComfortNet system permits access to additional system information, advanced setup features, and advanced diag­nostic/troubleshooting features. These advanced features are organized into a menu structure. The menus are ac­cessed and navigated as described as follows.
ACCESSING AND NAVIGATING THE ADVANCED FEATURES MENUS
The advanced system features are accessed using the ComfortNet™ thermostat. These advanced features are accessed as follows:
On the CT thermostat Home Screen Display, touch the
Menu key to display additional key choices.
Call for Service
Menu
Advanced
Run
Schedu le
Call f or Servi ce
Menu
Advanced
Run
Schedu le
Touch the + or _ to step through the list of installed equipment, including the thermostat. Touch the Installer Config key to enter the submenus for the equipment dis­played. The text “WORKING” will be displayed in the scrolling display area while the data is being retrieved. The first sub-menu is then displayed. See tables below for listing of modular blower submenus.
Touch the + or _ to step through the list of submenus and view settings. If a setting can be adjusted, _ and + keys will appear. Use the _ or + keys to adjust the setting to the desired value. Touch the + or _ to step to the next item.
“WORKING” will appear as the settings are being updated. “DONE” will appear to indicate the change was accepted. If
the change is not accepted, the display will show “FAIL” then revert to the Fault Screen.
Some parameters being displayed switch between the item name and the item value. Touch the Hold key to momentarily stop the display from switching.
70
SERVICING
To exit an equipment submenu and revert back to the equipment menus, touch the Menu key. Touch Menu again to revert back to the Thermostat Options Menu. Touch the Run Schedule key to step out of all menus and back to the CT thermostat Home Screen Display.
S-4 CHECKING TRANSFORMER AND CON-
TROL CIRCUIT
HIGH VOL TAGE! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause pr o perty damage , personal in ju r y or death.
A step-down transformer (208/240 volt primary to 24 volt secondary) is provided with each indoor unit. This allows ample capacity for use with resistance heaters. The out­door sections do not contain a transformer (see note be­low).
NOTE: ComfortNetTM ready condensing units may have an optional 240VAC to 24VAC transformer installed. This transformer provides 24VAC power to the unitary (UC) con­trol in some communicating system installation scenarios.
WARNING
Disconnect ALL power before servicing.
1. Remove control panel cover, or etc., to gain access to transformer.
With power ON:
WARNING
Line Voltage now present.
2. Using a voltmeter, check voltage across secondary voltage side of transformer (R to C).
3. No voltage indicates faulty transformer, bad wiring, or bad splices.
4. Check transformer primary voltage at incoming line voltage connections and/or splices.
5 If line voltage available at primary voltage side of trans-
former and wiring and splices good, transformer is inoperative. Replace.
71
SERVICING
)
AVPTC AND MBVC ADVANCED USER MENUS
CONFIGURATION
Subme nu I tem In dication (for Disp la y Only; not User M odifiab le )
Electric Heat Size (HTR KW) Displays the size in kW of the selected electric heaters. Mo tor HP (1/ 2, 3/4, or 1 MTR HP) Dis pl ays the indoo r blower moto r horsepower.
Heat O N Del ay (HT ON) Dis play s t he elec t ric h eat indoor blow er ON del ay . Heat O F F D elay (HT OF F) Dis play s t he elec t ric h eat indoor blo wer OF F delay.
DIAGNOSTICS
Su bm e n u It em Indication/U s e r M od i fia ble Opti on s Commen t s
Fault 1 (FAULT #1) Mos t recent fault For displ ay only Fault 2 (FAULT #2) Next most recent fault For display only Fault 3 (FAULT #3) Next most recent fault For display only Fault 4 (FAULT #4) Next most recent fault For display only Fault 5 (FAULT #5) Next most recent fault For display only Fault 6 (FAULT #6) Least recent fault For display only
Clear Faul t History (CLEAR) NO or YES Selecti ng “YES” clear s the fault
history
NOTE: Consecutivel y repeated faults are shown a maximum of 3 times
ID ENT IFIC ATION
Subme nu Item Indication (for Display Only; not Use r Modifiable )
Mo del Number (MO D NU M ) Dis play s th e m odel num ber Serial Num ber (S E R N UM ) D is plays t he s e rial num b er (Optio nal)
Software (S O F TW A RE) D is plays th e appl ic at ion software revis i on
SET-UP
Submenu Item User Modifiable Options Comments
Heat Airflow Trim (HT TRM
Submenu Item I ndication (for Di splay Only; not User Modifiabl e)
Mode (MODE) Displays the c urrent operat i ng m ode CFM (CFM) Displays the airflow for the current operat ing mode
-10% to +10% in 2% increments, defaul t is 0%
STATUS
Trims the electric heating airflow by the selected amount.
72
SERVICING
ASXC/ASZC AND DSXC/DSZC ADVANCED USER MENUS
CONFIGURATION
Su bm enu It em Ind icat io n (for Dis pl ay O nly; not Use r Modi fia bl e)
Number of AC S tages (CL STG) Displays the number of air conditioning stages; applies to AC and N umber of HP Stages (HT STG) Dis pl ays the number of heat pump sta ge s; appli es to HP only.
AC Tonnage (TO NS) Displays the air conditio ni ng tonn age; applie s to AC and HP.
DIAGNOSTICS
Su bm e n u It em Indication/U s e r M od i fia ble Opti on s Commen t s
Fault 1 (FAULT #1) Mos t recent AC/HP fault For display only Fault 2 (FAULT #2 ) Next most recen t AC/HP fault For display only Fault 3 (FAULT #3 ) Next most recen t AC/HP fault For display only Fault 4 (FAULT #4 ) Next most recen t AC/HP fault For display only Fault 5 (FAULT #5 ) Next most recen t AC/HP fault For display only Fault 6 (FAULT #6 ) Least recent AC/HP fault For di splay only
Clear Faul t History (CLEAR) NO or YES
NOTE: Consecutivel y repeated faults are shown a maximum of 3 times
Selecti ng “YES” cl ears the fault history
IDENTIFICATION
Submenu Item Indicati on (for Display Onl y; not User Modifiab le)
Model Number (MOD NUM) Displays the air conditioner or heat pump model number Serial Number (SER NUM) Displays the air conditioner or heat pump serial number (Optional) Software (SOFTWARE) Displays the application software revision
SENSORS
Submenu Item User Modifiable Options Comments
Outdoor Air Temperature
(AIR TMP)
Outdoor Coil Temperature
(COIL TMP)
Displays the outdoor air temperature
Displays th e outdo o r coil temperature
Sens or may or may not be available on an air conditioner. Check air conditioner instructions for details.
Required for heat pump operation.
73
SERVICING
ASXC/ASZC AND DSXC/DSZC ADVANCED USER MENUS, CONT'D
COOL SET- U P
Subm enu Item U ser Modifiable Options Comments
Cool Airflow Trim
(C L TRM)
Cool Airflow Profile
(CL PRFL)
Cool ON Delay
(CL ON)
Co ol OFF De lay
(CL OFF)
Dehumidification Selec t
(DEHUM)
Submenu Item I ndica tion (for Displ ay Only; not User Modifiable)
Mode (MODE) Displays the current air conditioner operating mode CF M (CFM) Displays the airflow for the current operating mode
-10% to +10% in 2% increm ents , default is 0%
A, B, C, or D, default is A Selects the airflow profi le; applies to air
5, 10, 20, or 30 seconds, default is 5 seconds 30, 60, 90, or 120 sec onds, def ault is 30 s econds
ON or OFF (default is OFF) S electing "OFF" dis ables dehumi dification;
STATUS
Selects the airflow tri m amount; appl ies to air conditioner only.
conditioner only. Selects the indoor blower ON del ay; appli es to ai r conditioner only. Selects the indoor blower OFF delay; applies to ai r conditioner only.
selecting "ON" enables dehumidi fication; applies to air cond itioner only.
HEAT SET-UP
Submenu Item User Modifiable Options Comments
Heat Airf l ow Trim
(HT TRM)
Heat ON Delay
(H T ON)
Heat OFF D elay
(HT OFF)
De fr o st Inte r v a l
(DEFROST)
Compressor Delay
(CMP DLY)
-10% to +10% in 2% increment s, default is 0%
5, 10, or 15 seconds , default is 5 seconds 30, 50, 70, or 90 sec onds, default is 30 s econds 30, 60, 90, or 120 minutes , default is 3 0 minute s.
0, 5, 15, or 30 seconds, default is 5 seconds
Selects the airflow tr im amount; applies to h eat pump only.
Selects the indoor blower heat ON del ay; appl ies to heat pump only. Selects the indoor blower heat OFF delay; appl ies to heat pump only. Selects the time interval between defrosts; appl ies to heat pump only.
Selects the compressor off t ime after a reversin g val ve shift; applies to heat pump only.
74
SERVICING
S-5 CHECKING CYCLE PROTECTOR
Some models feature a solid state, delay-on make after break time delay relay installed in the low voltage circuit. This control is used to prevent short cycling of the compressor under certain operating conditions.
The component is normally closed (R interruption will break circuit (R minutes before resetting.
1. Remove wire from Y1 terminal.
2. Wait for approximately four (4) minutes if machine was running.
With power ON:
to Y1) for approximately three
1
WARNING
Line Voltage now present.
1. Apply 24 VAC to terminals R1 and R2.
2. Should read 24 VAC at terminals Y1 and Y2.
3. Remove 24 VAC at terminals R1 and R2.
4. Should read 0 VAC at Y1 and Y2.
5. Reapply 24 VAC to R1 and R2 - within approximately three (3) to four (4) minutes should read 24 VAC at Y1 and Y2.
If not as above - replace relay.
S-6 CHECKING TIME DELAY RELAY
Time delay relays are used in some of the blower cabinets to improve efficiency by delaying the blower off time. Time delays are also used in electric heaters to sequence in multiple electric heaters.
WARNING
Disconnect ALL power before servicing.
1. Tag and disconnect all wires from male spade connec­tions of relay.
2. Using an ohmmeter, measure the resistance across terminals H1 and H2. Should read approximately 150 ohms.
3. Using an ohmmeter, check for continuity across termi­nals 3 and 1, and 4 and 5.
4. Apply 24 volts to terminals H1 and H2. Check for continuity across other terminals - should test continu­ous. If not as above - replace.
NOTE: The time delay for the contacts to make will be approximately 20 to 50 seconds and to open after the coil is de-energized is approximately 40 to 90 seconds.
to Y1). A power
1
OHMMETER
TESTING COIL CIRCUIT
S-7 CHECKING CONTACTOR AND/OR RELAYS
HIGH VOLTAG E! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause pro per ty dam age , pe rs onal inju ry or death.
The compressor contactor and other relay holding coils are wired into the low or line voltage circuits. When the control circuit is energized, the coil pulls in the normally open contacts or opens the normally closed contacts. When the coil is de-energized, springs return the contacts to their normal position.
NOTE: Most single phase contactors break only one side of the line (L1), leaving 115 volts to ground present at most internal components.
NOTE: The compressor contactor/relay in ComfortNet ready equipment is fully integrated into the unitary (UC) control. The compressor contactor/relay coil on the UC control is non-serviceable.
1. Remove the leads from the holding coil.
2. Using an ohmmeter, test across the coil terminals.
If the coil does not test continuous, replace the relay or contactor.
TM
S-8 CHECKING CONTACTOR CONTACTS
WARNING
Disconnect ALL power before servicing.
SINGLE PHASE:
1. Disconnect the wire leads from the terminal (T) side of the contactor.
2. With power ON, energize the contactor.
WARNING
Line Voltage now present.
75
SERVICING
3. Using a voltmeter, test across terminals. A. L2 - T1 - No voltage indicates CC1 contacts open.
If a no voltage reading is obtained - replace the contactor.
T2
VOLT/OHM
METER
Ohmmeter for testing holding coil Voltmete r fo r te st in g contacts
TESTING COMPRESSOR CONTACTOR
(Single Phase)
THREE PHASE
Using a voltmeter, test across terminals:
A. L1-L2, L1-L3, and L2-L3 - If voltage is present,
proceed to B. If voltage is not present, check breaker or fuses on main power supply..
B. T1-T2, T1-T3, and T2-T3 - If voltage readings are not
the same as in "A", replace contactor.
T1
CC
L1L2
WARNING
Line Voltage now present.
3. Measure voltage across on-board compressor contactor/ relay contacts.
A. No voltage indicates the contacts are closed and the contactor/relay is functioning properly.
B. A reading of approximately half of the supply voltage (example: 115VAC for 230VAC) indicates the relay is open. Replace UC control if relay does not close.
NOTE: The unitary (UC) control has a built-in short cycle delay. Ensure short cycle delay has elapsed before making voltage measurements.
S-9 CHECKING FAN RELAY CONTACTS
HIGH VOLTAG E! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause pro per ty dam age , pe rs onal inju ry or death.
T3L3T2
CC
T1
VOLT/OHM
METER
L1
L2
Ohmmeter for testing holding coil Voltmeter for testing contacts
TESTING COMPRESSOR CONTACTOR
(Three-phase)
S-8A CHECKING UNITARY (UC) CONTROL
COMPRESSOR CONTACTOR/RELAY CONTACTS
WARNING
Disconnect ALL power before servicing.
1. Connect voltmeter to lugs (L2) and (C).
2. With power ON, provide a call for cool or heat pump to energize the on-board compressor contactor/relay.
1. Disconnect wire leads from terminals 2 and 4 of Fan Relay Cooling and 2 and 4, 5 and 6 of Fan Relay Heating.
2. Using an ohmmeter, test between 2 and 4 - should read open. Test between 5 and 6 - should read continuous.
3. With power ON, energize the relays.
WARNING
Line Voltage now present.
4
OHMMETER
2
5
TESTING FAN RELAY
4. Using an ohmmeter, test between 2 and 4 - should read continuous . Test between 5 and 6 - should read open.
5. If not as above, replace the relay.
FAN RELAY CONTACTS - UNITARY (UC) CONTROL
Applies to ASXC/ASZC and DSXC/DSZC Models
3
1
76
SERVICING
Condenser fan control for the ASXC/ASZC and DSXC/DSZC models is fully integrated into the UC control. The control supports one- or two-speed PSC condenser fan motors and one- or two-speed ECM condenser fan motors.
The fan motor is controlled by two on-board relays. Connec­tion to the fan motor is via a 6-circuit plug connector. Wiring to the connector is dependant upon the type of condenser fan motor used. See unit wiring diagram for details.
CHECKING RELAY CONTACTS - PSC FAN MOTOR
HIGH VOL TAGE! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause pr o perty damage , personal in ju r y or death.
1. Disconnect the motor leads from 6-circuit fan motor wire harness.
2. Connect a voltmeter between circuit 3 and circuits 2 (low speed) or 1 (high speed).
NOTE: Circuit 3 is connected directly to L2.
3. Energize the system at low or high stage.
WARNING
Line Voltage now present.
2. Connect a voltmeter between circuit 6 and circuits 3 (low speed) or 1 (high speed).
NOTE: Circuit 6 is connected directly to 24VAC.
3. Energize the system at low or high stage.
WARNING
Line Voltage now present.
4. The measured voltage between circuit 6 and circuits 3 or 1 should be approximately 0VAC, which indicates the relay contacts are closed. A voltage measurement of approximately 24VAC indicates the relay is open. Re­place the control if the relay checks open when it should be closed. See notes and cautions below.
5. Circuit 5 is connected to 24VAC common. The measured voltage between circuits 6 and 5 should be 24VAC.
NOTE: Ensure any ON delays have expired before making voltage measurements
CAUTION: Prolonged operation with the condenser fan motor disconnected will cause the high pressure switch to trip.
S-10 COPELAND COMFORT ALERT™
DIAGNOSTICS - 3-WIRE MODULE
Applies to ASX /ASZ and DSX/DSZ units
4. The measured voltage between circuit 3 and circuits 2 or 1 should be approximately 0VAC, which indicates the relay contacts are closed. A voltage measurement of approximately 115VAC indicates the relay is open. Replace the control if the relay checks open when it should be closed. See notes and cautions below.
NOTE: Ensure any ON delays have expired before making voltage measurements
CAUTION: Prolonged operation with the condenser fan motor disconnected will cause the high pressure switch to trip.
CHECKING RELAY CONTACTS - ECM FAN MOTOR
HIGH VOL TAGE! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause pr o perty damage , personal in ju r y or death.
Comfort Alert™ is self-contained with no required external sensors and is designed to install directly into the electrical box of any residential condensing unit that has a Copeland Scroll™ compressor inside.
Once attached, Comfort Alert provides around-the-clock monitoring for common electrical problems, compressor defects and broad system faults. If a glitch is detected, an LED indicator flashes the proper alert codes to help you quickly pinpoint the problem. See Diagnostic Table: 3-Wire
Comfort Alert Module on previous page.)
1. Disconnect the motor leads from 6-circuit fan motor wire harness.
77
SERVICING
Bold line shows field installed wiring
Dashed line shows thermostat demand wiring in system without HTCO, HPCO, CPCO, and ECB
CC
Comfort Alert
Diagnostics Module
Y C R
ECB
LOGIC
HTCO
LPCO HPCO
HTCO High Te mperature Cut Out Switch HPCO High Pressure Cut Out Switch LPCO Low Pressure Cut Out Switch
Schematic Abbreviation Descriptions
CC Compressor Contactor ECB Electronic Control Board
(Defrost or Time Delay)
Wiring Schematic - 3-Wire Comfort Alert Module
Y1RC
78
SERVICING
DIAGNOSTICS TABLE: 3-WIRE COMFORT ALERT MODULE
Status LED Status LED Description Status LED Troubleshooting Information
Green “P OWER” Module ha s power Supply voltage is present at module terminal s Red “ T RIP” Thermostat dem and signal 1. Compressor protector is open
Y1 i s pres ent, but the 2. Outdoor uni t power disconnect i s open com pressor i s not 3. Com pressor circ uit breaker or fus e(s) is open running 4. Brok en wi re or conn ector is not m aking contact
5. Low pres s ure swit ch open if present i n system
6. Compressor contactor has failed open
Yellow “ ALERT” Long Run Time 1. Low refrigerant c harge
Flash Code 1 Compress or i s 2. Evaporator blower is not runni ng
running ex t rem el y 3. E vaporator c oi l i s frozen long run cycles 4. Faulty metering device
5. Condenser coil i s dirty
6. Liquid line restriction (filter drier blocked if present in system)
7. Thermos t at is malfuncti oni ng
Yellow “ALERT” System Pressure Trip 1. High head pressure
Flash Code 2 Discharge or suc t i o n 2. Condenser coi l poor air c i rculation (dirty , bloc ked, dam aged)
pressure out of lim i t s or 3. Condenser fan is not running com pressor overloaded 4. Return ai r duct has substant i al l eak age
5. If low pressure switch present in system, chec k Flash Code 1 informati on
Yellow “ALERT” Short Cycling 1. Thermost at de mand signal is int erm ittent
Flash Code 3 Compress or i s running 2. Time del ay rel ay or control board defect i ve
only briefl y 3. If high pressure swit ch present go t o F l ash Code 2 informati on
4. If low pressure swit ch present go to Fl as h Code 1 i nformation
Yellow “ ALERT” Locked Rotor 1. Run c apacit or has fai l ed
Flash Code 4 2. Low line voltage (contact utility if voltage at dis c onnect i s l ow)
3. Excessive liquid refrigerant in compressor
4. Compressor beari ngs are sei z ed
Yellow “ALERT” Ope n Circuit 1. Outdoor unit power disconnec t is open
Flash Code 5 2. Compresso r c i rcuit break er or fus e(s) is open
3. Compressor contactor has failed open
4. Hig h pressure sw itch i s open and requires m anual reset
5. Open c i rcuit in compres sor s upply wiring or c onne c t ions
6. Unus ual l y long c om pres sor protec tor reset ti m e due to ex t rem e am bi ent temperat ure
7. Compressor wi ndings are damaged
Yellow “ ALERT” Open Sta rt Circuit 1. Run capac i t or has failed
Flash Code 6 Current only in run circ ui t 2. Open ci rcuit in compres sor start wiri ng or c onnecti ons
3. Compressor start winding is damaged
Yellow “ ALERT” Open Run Circuit 1. Open circ uit in c om pressor run wiri ng or connect i ons
Flash Code 7 Current only in start ci rcuit 2. Compressor run winding i s damaged
Yellow “ ALERT” W e lded Contactor 1. Compressor contactor has failed cl osed
Flash Code 8 Compress or al ways runs 2. Thermos t at demand signal not connect ed t o m odul e
Yellow “ ALERT” Low Vol tage 1. Control circ uit transformer is overloaded
Flash Code 9 Control c i rc uit < 17V A C 2. Low line voltage (cont act utility if volt age at di sconnect is low)
Flash Code number corresponds to a number of LED flashes, followed by a pause and then repeated
TRIP and ALERT LEDs flashing at same time means control circuit voltage is too low for operation.
Reset ALERT Flash code by removing 24V AC power from module
Last ALERT Flash code is displayed for 1 minute after module is powered on.
79
SERVICING
DIAGNOSTICS - 2-WIRE MODULE
Applies to ASX130[18-60]CA, ASX140[18-36]1CA,
ASX140421DA, and ASX140[48-60]1BA units
Comfort Alert™ is self-contained with no required external sensors and is designed to install directly into the electrical box of any residential condensing unit that has a Copeland Scroll™ compressor inside.
Once attached, Comfort Alert™ provides around-the-clock monitoring for common electrical problems, compressor defects and broad system faults. If a glitch is detected, an LED indicator flashes the proper alert codes to help you quickly pinpoint the problem. See Diagnostic Table: 2-Wire Comfort Alert Module on previous page.)
NOTE: The 2-wire Comfort Alert™ module does not provide a diagnostic code 8, Welded Contactor. Additionally, the 2-wire module does not require a manual reset to clear
alert codes.
Bold line shows field installed wiring
Dashed l ine shows thermostat demand wiring in system without HTCO, HPCO, CPCO, and ECB
Comfort Alert
Diagnostics Module
Y C
HTCO High Temperature Cut Out Switch HPCO High Pressure Cut Out Switch LPCO Low Pressure Cut Out Switch
Schematic Abbreviation Descriptions
CC
ECB
LOGIC
CC Compressor Contactor ECB Electronic Control Board
LPCO
HTCO
R
(Defrost or Time Delay)
HPCO
Wiring Schematic - 2-Wire Comfort Alert™ Module
Y1C
80
SERVICING
DIAGNOSTICS TABLE: 2-WIRE COMFORT ALERT MODULE
Status LED Status LED De scription S tatus LED Troubleshooting Informa tion Green “P OW ER” Module has pow e r Red “TRI P”
Yellow “ALERT” Long Run Tim e
Flash Code 1
Yellow “ALERT” System Pre ssure Trip
Flash Code 2
Yellow “ALERT” Short Cycling
Flash Code 3
Yellow “ALERT” Locke d Rotor
Flash Code 4
Yellow “ALERT” Open Circuit
Flash Code 5
Yellow “ALERT” Open Start Circuit
Flash Code 6
Yellow “ALERT” Open Run Circuit
Flash Code 7
Yellow “ALERT” Low Voltage
Flash Code 9
Thermost at demand s ignal 1. Compress or protector is open Y1 is present, but the 2. Outdoor unit power disc onnect is open com press or is not 3. Compress or circuit breaker or fus e(s) is open running 4. Broken wire or connector is not m ak ing contac t
Compress or is 2. Evaporator blower is not running running extremely 3. Evaporator coil is frozen long run cy c les 4. Faulty met ering device
Disc harge or suc tion 2. Condenser coil poor air circ ulation (dirty, block ed, dam aged) pressure out of limits or 3. Condenser fan is not running com press or overloaded 4. Return air duct has s ubs tantial leakage
Compress or is running 2. Time delay relay or control board defect ive only briefly 3. If high pres sure swit ch present go to Flas h Code 2 inform ation
Current only in run circuit 2. O pen c ircuit in com press or start wiring or c onnec tions
Current only in st art circuit 2. Compress or run winding is damaged
Control circuit < 17V A C 2. Low line voltage (contact utility if voltage at disc onnect is low)
Supply voltage is present at module terminals
5. Low press ure switc h open if present in sy s tem
6. Compress or contac tor has failed open
1. Low refrigerant charge
5. Condenser coil is dirty
6. Liquid line restrict ion (filter drier blocked if present in s ys tem )
7. Thermost at is malfunctioning
1. High head pressure
5. If low press ure switc h present in sy s tem , check Flas h Code 1 information
1. Thermos t at dem and signal is int ermit tent
4. If low press ure switc h present go to Flash Code 1 info rmation
1. R un capa c i tor h as fail ed
2. Low line voltage (contact utility if voltage at disc onnect is low)
3. Ex c es s ive liquid refrigerant in compress or
4. Compress or bearings are seized
1. Outdoor unit power disc onnect is open
2. Compress or circuit breaker or fus e(s) is open
3. Compress or contac tor has failed open
4. High press ure switc h is open and requires manual reset
5. Open circuit in c om pressor s upply wiring or connect ions
6. Unusually long com press or protector reset time due to extreme ambient tem perature
7. Compress or windings are damaged
1. R un capa c i tor h as fail ed
3. Compress or start winding is damaged
1. Open circuit in c om pressor run wiring or connections
1. Control circuit transformer is overloaded
Flash Code number corresponds to a number of LED flashes, followed by a pause and then repeated
TRIP and ALERT LEDs flashing at same time means control circuit voltage is too low for operation.
Last ALERT Flash code is displayed for 1 minute after module is powered on.
81
SERVICING
S-10A COPELAND COMFORT ALERTTM -
UNITARY (UC) CONTROL DIAGNOSTICS
Applies to ASXC, ASZC, DSXC, and DSZC models
HIGH VO LTAG E! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
The Copeland Comfort AlertTM diagnostics are fully inte­grated into the unitary (UC) control. The UC control and integraged Comfort Alert™ diagnostics provide around-the­clock monitoring for common electrical problems, compres­sor defects and broad system faults. If a problem is detected, LED indicators flash the proper alert codes to help you quickly pinpoint the problem.
The diagnostic tables on following pages provide detailed information regarding the system symptons, indicators (LED and thermostat), potential problem(s), and corrective ac­tions. The diagnostic information applies to systems wired as 24VAC traditional (legacy) systems and systems wired as communicating systems with the CTK0* communicating thermostat.
82
SERVICING
to re p a ir.
consecutive normal
cycles.
cycling 24VAC to
control.
Turn power OFF prior
Fault will clear after 30
Fault may be cleared b y
Co rrective Actions Notes & Cautions
Possible Causes
ComfortNe t™
Th ermostat Only
charge; adjust a s
needed.
li qui d lin e ;
Verify refri gerant
R estr iction in li quid l ine.
01 Low refrigerant charge.
FAULT
repair/replace as
Check for rest ricte d
failure.
extremely low .
Ind oor blower m otor
Indoor therm ostat set
replacement part(s).
Replace with correct
needed.
mot o r; repa ir/replac e
as needed.
Check indoor bl ower
to re p a ir.
replacement part(s).
Turn power OFF prior
Replace with correct
ther mo s tat se ttin g.
charge; adjust a s
needed.
li qui d lin e ;
repair/replace as
needed.
mot o r; repa ir/replac e
as needed.
switch; repair/replace
Check indoor
Verify refri gerant
Check for rest ricte d
failure.
Low refrigerant charge.
R estr iction in li quid l ine.
Ind oor blower m otor
LP S OPEN 01
Check indoor bl ower
extremely low .
Indoor therm ostat set
as needed.
Check low pressure
to re p a ir.
cycling 24VAC to
control.
Turn power OFF prior
Must clear f aul t by
ther mo s tat se ttin g.
charge; adjust a s
Check indoor
needed.
Verify refri gerant
Low refrigerant charge.
R estr iction in li quid l ine.
Ind oor blower m otor
01
LPS
LOCKOUT
replacement part(s).
Replace with correct
li qui d lin e ;
repair/replace as
needed.
mot o r; repa ir/replac e
as needed.
switch; repair/replace
as needed.
Check for rest ricte d
failure.
Check indoor bl ower
Check low pressure
extremely low .
Indoor therm ostat set
ther mo s tat se ttin g.
Check indoor
Fault
Description
Low Side Fault. LO W SIDE
call
presen t;
OFF if no
D i ag n o sti c/Status L ED Codes
OFF 1 Flash OFF ON if call
Green Yellow Red Red Y1 Message Code
Symp toms of A b no rma l Oper ation
(Legacy & ComfortNet™ Thermo s tat)
trips with average run time b etween
trips greater th an 3 hours.
and out do or fan operating at low speed
dia gnosti c /s tatus LED ’s dis pl ay the
Ve r y long ru n ti me.
F ou r consecu tive com presso r protector
Compressor operatin g at hi gh speed
in di ca te d co de.
Integrated control module
Low Pressure
ON 1 Flash OFF ON if cal l
C ompressor and outdoor fan are off.
CO Trip.
call
presen t;
OFF if no
dia gnosti c /s tatus LED ’s dis pl ay the
in di ca te d co de.
T h erm o stat deman d is present.
Integrated control module
(3 Tri ps ).
LPCO Lock out
call
presen t;
OFF if no
ON 1 Flash ON ON if call
same therm ostat demand.
dia gnosti c /s tatus LED ’s dis pl ay the
in di ca te d co de.
S ervice” icon illuminat ed.
“Check Air Conditi one r” or “Check
C ompressor and outdoor fan are off.
Lo w pressure switch trip 3 t imes within
T h erm o stat deman d is present.
Integrated control module
ComfortNet™ t hermostat “Call for
Heat P ump ” m es sage.
ComfortNet™ thermo stat scrolls
83
SERVICING
to repair .
consecutive normal
Turn power OFF prior
cycles.
Fault w ill clear after 4
cyc li ng 24 VAC to
control.
Fault may be cleared by
replacemen t part(s).
Replace with correct
to repair .
replacemen t part(s).
Turn power OFF prior
Replace with correct
to repair .
cyc li ng 24 VAC to
control.
Turn power OFF prior
Must cl ear fault by
replacemen t part(s).
Replace with correct
to repair .
consecutive normal
cycles.
cyc li ng 24 VAC to
control.
Turn power OFF prior
Fault w ill clear after 4
Fault may be cleared by
replacemen t part(s).
Replace with correct
Co rrective Actions Not es & Cautions
ComfortNet™
Fault
condens er coil.
m otor; repair/replace
as ne eded.
moto r wirin g;
r epair/re place as
needed.
m otor capacitor;
r eplace as needed.
condens er coil.
m otor; repair/replace
as ne eded.
moto r wirin g;
r epair/re place as
needed.
m otor capacitor;
r eplace as needed.
condens er coil.
m otor; repair/replace
as ne eded.
moto r wirin g;
r epair/re place as
Ch eck and clean
Check outdoo r fan
Check outdoo r fan
Possible C auses
Out doo r fan not running.
02 Blocked condenser coil.
Thermostat Only
FAULT
Message Code
Description
High Side Fault HI GH SIDE
call
present;
OFF if no
Check outdoo r fan
Ch eck and clean
Check outdoo r fan
Check outdoo r fan
Blocked co nd enser coil.
Out doo r fan not running.
HPS OPEN 02
CO Trip
High P res s ure
call
present;
OFF if no
Check outdoo r fan
Ch eck and clean
Check outdoo r fan
Out doo r fan not running.
02 Blocked condenser coil.
HPS
LOCKOUT
(3 Trips)
HPCO Lockout
call
present;
OFF if no
needed.
Check outdoo r fan
Check outdoo r fan
th ermo stat wiring;
r epair/re place as
needed.
re lay operation;
r eplace control as
m otor capacitor;
r eplace as needed.
Ch eck thermost at and
demand.
Faulty compres sor rel ay.
03 Intermittent thermostat
CYCLE
Short Cy cling CMP R SHRT
call
present;
OFF if no
needed.
Ch eck com pressor
84
OFF ON if call
Flashes
Di agno st ic/ S tat u s LED Code s
OFF 2
Green Yellow Red Red Y1
Symp t oms of A b no r mal Ope r at ion
trips with av erage run time bet ween
trips greater than 1 minute an d less tha n
15 min utes .
swit ches are closed.
diagnostic/status LED’s display the
( Legacy & ComfortNet™ Thermo stat)
Fou r cons e cut i ve c om pres so r prot e cto r
Low p ressure and hi gh pressure
indicated code.
In tegrat ed control module
OFF ON if call
Flashes
ON 2
Compressor and outdoor fan are off.
T herm ostat dem and is present.
In tegrat ed control module
diagnostic/status LED’s display the
indicated code.
ON ON if call
Flashes
ON 2
same thermost at demand.
Compressor and outdoor fan are off.
Low p ressure switch tr ip 3 times within
OFF ON if call
Flashes
OFF 3
diagnostic/status LED’s display the
indicated code.
Service” icon illuminated.
“Check Air Co nditioner” or “Check
Heat Pump” mes sage.
minutes each.
swit ches are closed.
diagnostic/status LED’s display the
T herm ostat dem and is present.
In tegrat ed control module
ComfortNet™ thermostat “ Call for
ComfortNet™ thermostat scrolls
Run time f or last 4 cycles is les s than 3
Compressor protector has not trip ped.
Low p ressure and hi gh pressure
indicated code.
In tegrat ed control module
SERVICING
to r e p air .
cyc li ng 24 V AC to
Turn power OFF prio r
control.
M ust clear fault by
to r e p air .
normal cycle.
cyc li ng 24 V AC to
control.
replacement part(s).
Replace with correct
Turn power OFF prio r
F ault will clear after 1
Fault may be cleared b y
replacement part(s).
Replace with correct
to r e p air .
normal cycle.
cyc li ng 24 V AC to
control.
Turn power OFF prio r
F ault will clear after 1
Fault may be cleared b y
replacement part(s).
Replace with correct
to r e p air .
cyc li ng 24 V AC to
control.
Turn power OFF prio r
M ust clear fault by
replacement part(s).
Replace with correct
Co rrective Actions Notes & Cautions
ComfortNet™
Fault
operation;
rep a ir/ r ep lace as
needed.
replace as needed.
rep a ir/ r ep lace as
needed.
Ch eck compressor
Possible Causes
04 Compre ssor be arings are
Thermostat Only
Message Co de
Description
L ocked Rotor LOCKED
Ch eck run capac itor;
Ch eck wiring;
seized.
capacitor.
wiri ng.
Fai le d com pr e ssor r u n
Faulty run capacitor
Low li n e vo lt a ge .
ROTO R
call
present;
OFF if no
w ith in range on rati ng
Verify li ne v oltage is
and fuses .
rep a ir/ r ep lace as
needed.
rep a ir/ r ep lace as
needed.
wiring; repair/rep lace
as ne eded.
rep a ir/ r ep lace as
needed.
replace as needed.
rep a ir/ r ep lace as
plate; contact local
u tility is out of range.
Ch eck circui t br eakers
Chec k wir i ng to un i t;
Ch eck compressor;
Ch eck compressor
protector.
w ir ed to cont r ol .
Failed compressor
Compressor not properly
05 Power i s di scon nec ted .
CIRCUIT
Open Circ uit OPEN
call
present;
OFF if no
Ch eck compressor;
Ch eck run capac itor;
is open.
capacitor.
Fai le d com pr e ssor r u n
OPEN STA RT 0 6 Compressor s tart wi nding
Circuit
Open Start
call
present;
OFF if no
needed.
Ch eck wiring;
wiri ng.
w ir ed to cont r ol .
Faulty run capacitor
Compressor not properly
Faulty com pres sor wiri ng .
rep a ir/ r ep lace as
needed.
replace as needed.
repair/re place as
Ch eck compressor;
Ch eck run capac itor;
is open.
capacitor.
Fai le d com pr e ssor r u n
06 Compress or start windi ng
LOCK
OPEN STA RT
Circ ui t Lockout
Open Start
call
present;
OFF if no
needed.
Ch eck wiring;
wiri ng.
w ir ed to cont r ol .
Faulty run capacitor
Compressor not properly
Faulty com pres sor wiri ng .
ON ON if call
Flashes
Di agn o st ic/ S t at us L ED C od e s
OFF 4
Green Yellow Red Red Y1
Symp toms of A b nor mal Oper at i on
(Legacy & ComfortNet™ Thermo stat)
cons e c ut ive ti m es .
than 15 seconds.
diagnostic/ status LE D’s disp lay the
indicated co de.
Compressor and outdoor fan are off.
Compressor protector trips four
A ver age ru n time b etween trips is less
Integrated cont r ol m odu le
Service” icon il luminated.
Comf ortNet™ thermostat “Call for
OFF ON if call
Flashes
OFF 5
“Check Air Conditio ner” or “Check
Heat P ump” message.
gre a te r tha n 4 ho ur s.
swit ches are closed.
diagnostic/ status LE D’s disp lay the
indicated co de.
ComfortNet™ thermostat scro lls
Compressor and outdoor fan are o ff for
Low pressure and high pressure
Integrated cont r ol m odu le
Service” icon il luminated.
Comf ortNet™ thermostat “Call for
OFF ON if call
Flashes
OFF 6
“Check Air Conditio ner” or “Check
Heat P ump” message.
swit ches are closed.
diagnostic/ status LE D’s disp lay the
indicated co de.
ComfortNet™ thermostat scro lls
Compressor and outdoor fan are off.
Low pressure and high pressure
Integrated cont r ol m odu le
Service” icon il luminated.
Comf ortNet™ thermostat “Call for
ON ON if call
Flashes
OFF 6
“Check Air Conditio ner” or “C heck
Heat P ump” message.
swit ches are closed.
times with 5 minute delay between each
detection.
diagnostic/ status LE D’s disp lay the
indicated co de.
Service” icon il luminated.
“Check Air Conditio ner” or “Check
ComfortNet™ thermostat scro lls
Compressor and outdoor fan are off.
Low pressure and high pressure
O pen start circuit has been detected 4
Integrated cont r ol m odu le
Comf ortNet™ thermostat “Call for
Heat P ump” message.
ComfortNet™ thermostat scro lls
85
SERVICING
to repair.
norm al cycle.
Turn po wer OFF prior
Fault will clear af ter 1
Fault may be cleared by
cyclin g 24VAC to
cont rol.
rep la cem ent part(s ).
Replace with co rrect
to repair.
cyclin g 24VAC to
cont rol.
Turn po wer OFF prior
Must clea r fau lt by
rep la cem ent part(s ).
Replace with co rrect
to repair.
voltage less th an 185
Turn po wer OFF prior
VAC.
Control detects line
to repair.
voltage greater than 255
Turn po wer OFF prior
VAC.
Control detects line
Corrective Actions Notes & Cautions
Possi ble Causes
ComfortNet™
T hermo stat Only
Fault
repair/replace as
needed.
repair/replace as
Check compres sor;
open.
Message Code
OPEN RUN 07 Compr e ssor r un win di ng is
D escription
Circuit
O pe n R un
present;
needed.
Check wi r ing;
wi re d to control .
C ompr e s s or not pro p er l y
Faulty compressor wiring.
call
OFF if no
Check compres sor;
07 Com pr e ssor r un winding is
OPEN RUN
O pe n R un
repair/replace as
needed.
repair/replace as
needed.
Check wi r ing;
open.
wi re d to control .
C ompr e s s or not pro p er l y
Faulty compressor wiring.
LOCK
Circu it L o c kou t
call
present;
OFF if no
and fuses.
connect ed to power
supply as specified on
rating plate.
Verify unit is
08 Low line voltage. Check circuit breakers
VOLT
LOW LI NE
Voltage
Low Line
call
present;
OFF if no
voltage condition;
Correct low l ine
voltage condition;
contact local ut il ity if
needed.
connect ed to power
supply as specified on
rating plate.
voltage condition;
contact local ut il ity if
contact local ut il ity if
needed.
High lin e vo lt age. C or r e ct high line
08
HIGH LINE
High L ine
Verify unit is
VOLT
Voltage
call
present;
OFF if no
needed.
Correct low l ine
86
Di agnostic /St atus L E D C ode s
G reen Yellow Red Red Y 1
Symp toms of Abnormal Operation
(Legacy & ComfortN e t™ Thermostat)
OFF ON if call
Fl ash es
OFF 7
switches are closed .
di a gno s t ic/status LED ’ s disp l ay t h e
Compressor and outdoor fan are off.
Low pressure and high pressure
indicated code.
Integrated con trol m odule
ON ON if call
Fl ash es
OFF 7
Service” icon illumi nated.
“Check Air Conditioner” or “Ch eck
Heat Pump” mes sa ge.
switches are closed .
times with 5 mi nute delay between each
detecti on.
di a gno s t ic/status LED ’ s disp l ay t h e
indicated code.
ComfortNet™ the rmostat “Call for
Com fortNet™ thermostat scrolls
Compressor and outdoor fan are off.
Low pressure and high pressure
Open run circuit has been detected 4
Integrated con trol m odule
Service” icon illumi nated.
ComfortNet™ the rmostat “Call for
OFF ON if call
OFF 8
“Check Air Conditioner” or “Ch eck
Heat Pump” mes sa ge.
Com fortNet™ thermostat scrolls
A i r co nditione r /he a t pump may ap pe a r
Fl ash es
to be operatin g normally.
(compressor a nd out door fan off).
di a gno s t ic/status LED ’ s disp l ay t h e
Compressor protector may be open
indicated code.
Integrated con trol m odule
OFF ON if call
Fl ash es
ON 8
to be operatin g normally.
(compressor a nd out door fan off).
di a gno s t ic/status LED ’ s disp l ay t h e
A i r co nditione r /he a t pump may ap pe a r
Compressor protector may be open
indicated code.
Integrated con trol m odule
SERVICING
second ary voltage rises
to repair.
Fau lt will clear if
T urn po w e r O F F p rio r
Corrective Actions Notes & Cautions
Possible Causes
ComfortNet™
T h er mo s tat O nl y
Mess age Code
voltage condition.
Check f use.
Correct low second ary
Check trans f ormer;
voltage less than 18 VAC.
T ransforme r overloaded .
Low line voltage.
09 Control detects secon dary
LO W
VO L T
SECOND
rep la c ement pa r t(s).
above 2 1V AC .
replace if nee ded.
Replace wit h correct
T urn po w e r O F F p rio r
repair/replace as
Check compressor;
start windings.
No current through run or
Not
displa ye d
Not displayed
Faul t may be cleared by
Fau lt will clear after 1
needed.
repair/replace as
needed.
Check wiring;
is ope n.
Compressor run winding
w ired to control.
Compressor not properl y
cycling 2 4V AC to
norm al cycle.
to repair.
rep la c ement pa r t(s).
con trol.
Replace wit h correct
replace as needed.
Check r un capacitor;
capacitor.
F a ulty com p re sso r wi ring .
F a iled co m p ressor ru n
wiri ng .
F aulty run capacitor
Fault
D escriptio n
Di a gn o s tic/ Status L E D Codes
Sy mp to m s of Abnormal Opera tion
(Lega cy & Comfo rtN et™ Th ermostat)
Low P ilo t
OFF ON if call
OFF 9
G reen Yell ow Red Red Y 1
Air conditioner/heat pum p may appear
Voltage
call
present;
OFF i f no
Fl ash es
to be operating normally.
diagnostic/status LED’s display the
i ndicated code.
Integrated con trol m odule
Open
Com p Protector
present;
OFF ON ON ON if call
Com pressor i s of f.
Integrated con trol m odule
call
OFF i f no
diagnostic/status LED’s display the
i ndicated code.
87
SERVICING
3YMPTOMSOF
!BNORMAL/PERATION
,EGACY#OMFORT.ET
4HERMOSTAT
sIntegrated control
module diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays ‘---‘ in the temperature display area.
sHeat pump fails to operate
in heating mode.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays error message.
sAir conditioner/heat pump
fails to operate.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
sAir conditioner/heat pump
fails to operate.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
sAir conditioner/heat pump
fails to operate.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays error message.
s Air conditioner/heat
pump operates at reduced performance.
sAir conditioner/heat pump
operating at low stage when expected to operate at high stage.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
3934%-42/5",%3(//4).'
5.)4!29$)!'./34)##/$%3
$IAGNOSTIC3TATUS
,%$$ISPLAY#ODES
$IGIT $IGIT $IGIT -ESSAGE #ODE
",!.+ A 2 s Outdoor air
",!.+ A3sOutdoor coil
",!.+ E5sOpen fuse ",/7.
",!.+ EEsBoard mis-
",!.+ b0sCirculator
",!.+ b9sAirflow is
&AULT
$ESCRIPTION
temp sensor fault
temp sensor fault
operation
blower motor is not running when it should be running.
lower than demanded
#OMFORT.ET
4HERMOSTAT/NLY
AIR
3%.3/2
FLT
COIL
3%.3/2
FLT
FUSE
).4%2.!,
FAULT
MOTOR
./425.
LOW ID
AIRFLOW
4-
A2 sShorted sensor.
A3 s Shorted sensor
E5 sShort in low
EE sCompressor
b0 s Indoor blower
b9 s Indoor blower
0OSSIBLE
#AUSES
sOpen sensor. sSensor
disconnected.
sSensor out of
range.
sOpen sensor. sSensor.
disconnected.
sSensor out of
range.
voltage wiring.
relay contacts welded.
motor problem.
sCommunications
error between indoor and outdoor unit.
motor problem Blocked filters.
s sRestrictive/
undersized ductwork
sIndoor/ outdoor
unit miss-match.
PCBHR104
#ORRECTIVE
!CTIONS
sCheck sensor
connection.
sReplace open/
shorted sensor.
sCheck sensor
connection.
sReplace open/
shorted sensor.
sLocate and
correct short in low voltage wiring.
sReplace control. sTurn power OFF prior
sCheck indoor
blower motor.
sCheck indoor
blower motor wiring.
sCheck indoor unit
control.
sRepair/ replace
any faulty wiring.
sRepair/ replace
indoor blower motor or control.
sCheck indoor
blower motor.
sCheck filters;
clean/replace as needed.
sCheck ductwork;
resize as needed.
sVerify indoor and
outdoor units are properly matched.
.OTES
#AUTIONS
sTurn power OFF prior
to repair.
sReplace with correct
replacement part.
sTurn power OFF prior
to repair.
sReplace with correct
replacement part.
sTurn power OFF prior
to repair.
sReplace fuse with
3-amp automotive type.
to repair
sReplace with correct
replacement part.
sTurn power OFF prior
to repair.
sApplies only to fully
communicating system
USING#OMFORT.ET
thermostat.
sReplace with correct
replacement part.
sTurn power OFF prior
to repair.
sApplies only to fully
communicating system
USING#OMFORT.ET
thermostat.
sReplace with correct
replacement part. See specification sheet(s) for airflow requirements and maximum external static pressure.
sSee specification
sheets for approved system matches.
88
SERVICING
5.)4!29$)!'./34)##/$%3
3YMPTOMSOF
!BNORMAL/PERATION
,EGACY#OMFORT.ET
4HERMOSTAT
$IAGNOSTIC3TATUS
,%$$ISPLAY#ODES &AULT
$ESCRIPTION
#OMFORT.ET4-
4HERMOSTAT/NLY 0OSSIBLE
#AUSES
#ORRECTIVE
!CTIONS
.OTES
#AUTIONS
$IGIT $IGIT $IGIT -ESSAGE #ODE
sAir conditioner/heat pump
fails to operate.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays error message.
",!.+ d0sData not yet
ON.ETWORK
./.%4
DATA
d0 sAir conditioner/
heat pump is wired as part of a communicating system and integrated control module does not contain any shared data.
sVerify
system type (communicating or legacy)
sPopulate shared
data using memory card
sWire system as
legacy system
sTurn power OFF prior
to repair.
sUse memory card for
your specific model.
sInsert memory card
BEFORE turning power
/.-EMORYCARDMAY
be removed after data is loaded. Turn power OFF before removing memory card.
sError code will
be cleared once data is loaded. Applies only to fully communicating system
USING#OMFORT.ET
thermostat.
sAir conditioner/heat pump
fails to operate.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays error message.
",!.+ d1sInvalid Data
ON.ETWORK
).6!,)$
DATA
d1 s Air conditioner/
heat pump is wired as part of a communicating system and integrated control module contains invalid shared data or network data is invalid for the integrated control module.
sVerify
system type (communicating or legacy).
sPopulate correct
shared data using memory card.
sWire system as
legacy system.
sTurn power OFF prior
to repair.
sUse memory card for
your specific model.
sInsert memory card
BEFORE turning power
/.-EMORYCARDMAY
be removed after data is loaded. Turn power OFF before removing memory card.
sError code will
be cleared once data is loaded. Applies only to fully communicating system
USING#OMFORT.ET
thermostat.
sAir conditioner/heat pump
fails to operate.
sAir conditioner/heat pump
operating at reduced performance.
sAir conditioner/heat pump
operating at low stage when expected to operate at high stage.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays error message.
",!.+ d2s System
Mis-Match
).6!,)$
SYSTEM
d2 s Air conditioner/
heat pump is wired as part of a communicating system and outdoor unit requires airflow greater than indoor unit’s airflow capability.
sShared data is
incompatible with the system or missing parameters.
sVerify system type
(communicating or legacy).
sVerify shared
data is correct for your specific model; re­populate data if required.
sWire system as
legacy system.
sTurn power OFF prior
to repair.
sUse memory card for
your specific model.
sInsert memory card
BEFORE turning power
/.-EMORYCARDMAY
be removed after data is loaded. Turn power OFF before removing memory card.
sError code will
be cleared once data is loaded. Applies only to fully communicating system
USING#OMFORT.ET
thermostat.
PCBHR104
89
SERVICING
3YMPTOMSOF
!BNORMAL/PERATION
,EGACY#OMFORT.ET
4HERMOSTAT
s Air conditioner/heat pump
fails to operate.
sIntegrated control module
diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays error message.
sAir conditioner/heat pump
fails to operate.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
s#OMFORT.ETTHERMOSTAT
displays error message.
s Very long run time. sFour consecutive
compressor protector trips with average run time between trips greater than 3 hours.
sCompressor operating at
high speed and outdoor fan operating at low speed
sIntegrated control
module diagnostic/status LED display shows the indicated code.
sCompressor and outdoor
fan are off.
sThermostat demand is
present.
sIntegrated control
module diagnostic/status LED display shows the indicated code.
5.)4!29$)!'./34)##/$%3
$IAGNOSTIC3TATUS
,%$$ISPLAY#ODES &AULT
$IGIT $IGIT $IGIT -ESSAGE #ODE
",!.+ d3sConfiguration
",!.+ d4s Invalid
",!.+ 01sLow Side
",!.+ 01sLow Pressure
$ESCRIPTION
Mis-match
Memory Card Data
Fault
Cut Out Trip
#OMFORT.ET4-
4HERMOSTAT/NLY 0OSSIBLE
).6!,)$
#/.&)'
).6!,)$
MC DATA
LOW SIDE
FAULT
,03/0%. 01 s Low refrigerant
d3 s Shared data sent
d4 sShared data on
01 sLow refrigerant
#AUSES
to integrated control module does not match hardware configuration.
memory card has been rejected.
charge.
sRestriction in
liquid line.
sIndoor blower
motor failure.
sIndoor
thermostat set extremely low.
charge.
sRestriction in
liquid line.
sIndoor blower
motor failure.
sIndoor
thermostat set extremely low.
PCBHR104
#ORRECTIVE
!CTIONS
sVerify
system type (communicating or legacy).
sVerify shared
data is correct for your specific model; re­populate data if required.
sWire system as
legacy system.
sVerify
system type (communicating or legacy).
sVerify shared
data is correct for your specific model; re­populate data if required.
sWire system as
legacy system.
sVerify refrigerant
charge; adjust as needed.
sCheck for
restricted liquid line; repair/ replace as needed.
sCheck indoor
blower motor; repair/replace as needed.
sCheck indoor
thermostat setting.
sVerify refrigerant
charge; adjust as needed.
sCheck for
restricted liquid line; repair/ replace as needed.
sCheck indoor
blower motor; repair/replace as needed.
sCheck low
pressure switch; repair/replace as needed.
sCheck indoor
thermostat setting.
.OTES
#AUTIONS
sTurn power OFF prior
to repair.
sUse memory card for
your specific model.
sInsert memory card
BEFORE turning power
/.-EMORYCARDMAY
be removed after data is loaded. Turn power OFF before removing memory card.
sError code will
be cleared once data is loaded. Applies only to fully communicating system
USING#OMFORT.ET
thermostat.
sTurn power OFF prior
to repair.
sUse memory card for
your specific model.
sInsert memory card
BEFORE turning power
/.-EMORYCARDMAY
be removed after data is loaded. Turn power OFF before removing memory card.
sError code will be
cleared once data is loaded.
sTurn power OFF prior
to repair.
sFault will clear after 30
consecutive normal cycles.
sFault may be cleared
by cycling 24VAC to control.
sReplace with correct
replacement part(s).
sTurn power OFF prior
to repair.
sReplace with correct
replacement part(s).
90
SERVICING
Compressor and outdoor f
. Low pressure switch trip 3 times within same thermostat demand. Thermostat demand is present. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
L1Low Pressure
Cut Out Lockout (3 T rips)
LPS 01 Low refrigerant
charge. Restriction in liquid line. Indoor blower motor failure. Indoor thermostat set extremely low.
Verify refrigerant charge; adjust as needed. Check for restricted liquid line; repair/replace as needed. Check indoor blower motor; repair/replace as needed. Check low pressure switch; repair/replace as needed. Check indoor thermostat setting.
Turn power OFF prior to repair. Must clear fault by cycling 24VAC to control. Replace with correct replacement part(s).
Four consecutive compressor protector trips with average run time between trips greater than 1 minute and less than 15 minutes. Low pressure and high pressure switches are closed. Integrated control module diagnostic/status LED display shows the indicated code.
02High Side
Fault
HIGH SIDE
FAULT
02 Blocked
condenser coil. Outdoor fan not running.
Check and clean condenser coil. Check outdoor fan motor; repair/ replace as needed. Check outdoor fan motor wiring; repair/replace as needed. Check outdoor fan motor capacitor; replace as needed.
Turn power OFF prior to repair. Fault will clear after 4 consecutive normal cycles. Fault may be cleared by cycling 24VAC to control. Replace with correct replacement part(s).
Compressor and outdoor f
. Thermostat demand is present. Integrated control module diagnostic/status LED display shows the indicated code.
02High
Pressure Cut Out Trip
02 Blocked
condenser coil. Outdoor fan not running.
Check and clean condenser coil. Check outdoor fan motor; repair/ replace as needed. Check outdoor fan motor wiring; repair/replace as needed. Check outdoor fan motor capacitor; replace as needed.
Turn power OFF prior to repair. Replace with correct replacement part(s).
Compressor and outdoor f
. Low pressure switch trip 3 times within same thermostat demand. Thermostat demand is present. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
L2High
Pressure Cut Out Lockout (3 T rips)
HPS
02 Blocked
condenser coil. Outdoor fan not running.
Check and clean condenser coil. Check outdoor fan motor; repair/ replace as needed. Check outdoor fan motor wiring; repair/replace as needed. Check outdoor fan motor capacitor; replace as needed.
Turn power OFF prior to repair. Must clear fault by cycling 24VAC to control. Replace with correct replacement part(s).
Digit 3 Digit 2 Digit 1
PCBHR104
91
SERVICING
1
PCBHR104
Digit 3 Digit 1Digit 2
Run time for last 4 cycles is less than 3 minutes each. Compressor protector has not tripped. Low pressure and high pressure switches are closed. Integrated control module diagnostic/status LED display shows the indicated code.
Compressor and outdoor f Compressor protector trips four consecutive times. Average run time between trips is less than 15 seconds. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
Compressor and outdoor f 4 hours. Low pressure and high pressure switches are closed. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
Compressor and outdoor f Low pressure and high pressure switches are closed. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
.
or greater than
.
03Short Cycling CMPR
04Locked Rotor
05Open Circuit
06Open Start
Circuit
SHRT
CYCLE
ROTOR
CIRCUIT
START
03 Intermittent
thermostat demand. Faulty compressor relay.
04
Compressor bearings are seized. Failed compressor run capacitor. Faulty run capacitor wiring. Low line voltage.
05
Power is disconnected. Failed compressor protector. Compressor not properly wired to control.
06
Compressor start winding is open. Failed compressor run capacitor. Faulty run capacitor wiring. Compressor not properly wired to control. Faulty compressor wiring.
Check thermostat and thermostat wiring; repair/ replace as needed. Check compressor relay operation; replace control as needed.
Check compressor operation; repair/ replace as needed. Check run capacitor; replace as needed. Check wiring; repair/replace as needed. Verify line voltage is within range on rating plate; contact local utility is out of range.
Check circuit breakers and fuses. Check wiring to unit; repair/ replace as needed. Check compressor; repair/replace as needed Check compressor wiring; repair/ replace as needed.
Check compressor; repair/replace as needed. Check run capacitor; replace as needed. Check wiring; repair/replace as needed.
Turn power OFF prior to repair. Fault will clear after 4 consecutive normal cycles. Fault may be cleared by cycling 24VAC to control. Replace with correct replacement part(s). Minimum compressor runt time is changed from 30 seconds to 3 minutes.
Turn power OFF prior to repair. Must clear fault by cycling 24VAC to control. Replace with correct replacement part(s).
Turn power OFF prior to repair. Fault will clear after normal cycle. Fault may be cleared by cycling 24VAC to control. Replace with correct replacement part(s).
Turn power OFF prior to repair. Fault will clear after 1 normal cycle. Fault may be cleared by cycling 24VAC to control. Replace will correct replacement part(s).
92
SERVICING
Compressor and outdoor f . Low pressure and high pressure switches are closed. Open start circuit has been detected 4 times with 5 minute delay between each detection. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
L6Open Start
Circuit Lockout
START
06 Compressor start
winding is open. Failed compressor run capacitor. Faulty run capacitor wiring. Compressor not properly wired to control. Faulty compressor wiring.
Check compressor; repair/replace as needed. Check run capacitor; replace as needed. Check wiring repair/replaced as needed.
Turn power OFF prior to repair Must clear fault by cycling 24VAC to control. Replace with correct replacement part(s).
Compressor and outdoor f
. Low pressure and high pressure switches are closed. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
07Open Run
Circuit
07 Compressor run
winding is open. Compressor not properly wired to control. Faulty compressor wiring.
Check compressor; repair/replace as needed. Check wiring; repair/replace as needed.
Turn power OFF prior to repair. Fault will clear after 1 normal cycle. Fault may be cycling 24VAC to control. Replace with correct replacement part(s).
Compressor and outdoor f . Low pressure and high pressure switches are closed. Open run circuit has been detected 4 times with 5 minute delay between each detection. Integrated control module diagnostic/status LED display shows the indicated code.
displays error message.
L7Open Run
Circuit Lockout
07 Compressor run
winding is open. Compressor not properly wired to control. Faulty compressor wiring.
Check compres­sor; repair/re­place as needed. Check wiring; repair/replace as needed.
Turn power OFF prior to repair. Must clear fault by cy­cling 24VAC to control. Replace with correct replacement part(s).
Air conditioner/heat pump may appear to be operating normally. Compressor protector may be open (compressor and outdoor f Integrated control module diagnostic/status LED display shows the indicated code.
L8Low Line
Voltage
VOLT
08
Low line voltage. Check circuit
breakers and fuses. Verify unit is connected to power supply
rating plate. Correct low line voltage condition; contact local utility if needed.
Turn power OFF prior to repair. Control detects line voltage less than 185 VA C. Fault will clear if line voltage increases above 185 VAC.
Digit 3 Digit 2 Digit 1
PCBHR104
93
SERVICING
PCBHR104
Air conditioner/heat pump may appear to be operating normally. Compressor protector may be open (compressor and outdoor f Integrated control module diagnostic/status LED display shows the indicated code.
Air conditioner/heat pump may appear to be operating normally. Integrated control module diagnostic/status LED display shows the indicated code.
Integrated control module diagnostic/status LED display shows the indicated code.
Air conditioner/heat pump may appear to be operating normally. Compressor protector may be open (compressor and outdoor f Integrated control module diagnostic/status LED display shows the indicated code.
.
Digit 3
Digit 1Digit 2
H8High Line
Voltage
09Low Pilot
Voltage
P0Comp
Protector Open
08
08
09
08
High line voltage
Control detects secondary voltage less than 18 VAC. Transformer overloaded. Low line voltage.
start windings. Compressor run winding is open. Compressor not properly wired to control. Faulty compressor wiring. Failed compressor run capacitor. Faulty run capacitor wiring.
VOLT
LOW
VOLT
displayed displayed through run or
VOLT AGE
Correct high line voltage condition; contact local utility if needed. Verify unit is connected to power
on rating plate.
Check fuse. Correct low second­ary voltage condition. Check transformer; replace if needed.
Check compressor; repair/replace as needed. Check wiring; repair/ replace as needed. Check run ca­pacitor; replace as needed.
Check circuit breaker and fuses. Verify unit is con­nected to power
on rating plate.
Turn power OFF prior to repair. Control detects line voltage greater than 255 VA C. Fault will clear if line voltage decreases below 255 VAC.
T urn power OFF prior to repair. Fault will clear if secondary voltage rises above 21V AC. Replace with correct replacement part(s).
Turn power OFF prior to repair. Fault will clear after 1 normal cycle. Fault may be cleared by cycling 24VAC to control. Replace with correct replacement part(s).
Turn power OFF prior to repair. Control detects line voltage less than 185 VA C. Fault will clear if line voltage increases above 185 VAC.
94
SERVICING
PCBHR104
7 SEGMENT LED
(DS2)
0 n Standby 0 1 Low Pressure CO Trip 0 1 Low Side Fault 0 2 High Pressure CO Trip 0 2 High Side Fault 0 3 Short Cycling 0 4 Locked Rotor 0 5 Open Circuit 0 6 Open Start Circuit 0 7 Open Run Circuit 0 8 No Line Voltage 0 9 Low Pilot Voltage
88 Power Up A 2 Outdoor Air Temp Sensor Fault A 3 Outdoor Coil Temp Sensor Fault *
b 0 No Indoor Airflow
b 9 I nadequate Airflow C 3 Cool Mode Short Cycle Timer C 1 Low Cool C 2 High Cool
dF Defrost *
d t Max Defrost Time *
d E Forced Defrost *
d 0 Data not yet on Network
d 1 Invalid Data on Netw ork
d 2 System Mis-Match
d 3 Configuration Mis-Match
d 4 Inv alid Memory Card Data
E E Board Misoperation
E 5 Open Fuse
F t Fiel d Test Mode H 8 High Line Voltage
L 1 LPCO Lockout (3 Trips)
L 2 HPCO Lockout (3 Trips)
L 6 Open Start Circuit Lockout
L 7 Open R un Circuit Lockout
L 8 Low Line Voltage
P 3 Heat Mode Short Cycle Timer *
P 1 Low Heat *
P 2 High Heat *
P 0 Comp Pr otector Open
Pd Pump Down
7 S EG MENT LED
(DS1)
DESCRIPTION OF CONDITION
* CODE USED ON HEAT PUMP MODELS ONLY NOTE 1: DS1 , DS2 A ND DS3 ARE LAB EL E D ON THE CONTROL ABOVE EA CH 7 SEGMENT LED DISPLAY NOTE 2: 7 SEGMENT LED DISPLAY DS3 IS NOT USED
0140M00407-A
95
SERVICING
S-10B COPELAND CORESENSE™
DIAGNOSTICS - 3-WIRE MODULE
Applies to ASX /ASZ and DSX/DSZ units
The CoreSense™ module is self-contained with no required external sensors and works with any residential condensing unit that has a Copeland Scroll™ compressor inside.
Once attached, CoreSense provides around-the-clock moni­toring for common electrical problems, compressor defects and broad system faults. If a glitch is detected, an LED indicator flashes the proper alert codes to help you quickly pinpoint the problem. See Diagnostic Table: 3-Wire CoreSense Module on following pages.)
Wiring Schematic - 3-Wire CoreSense™ Alert Module
Reset Switch
One
Current
Sensor
Run/Alert
LED
Trip/Lock-Out
Red LED
Protection
Output
Data Port
DIAGNOSTICS - 2-WIRE MODULE
Applies to ASX130[18-60]CA, ASX140[18­36]1CA, ASX140421DA, and ASX140[48-60]1BA units
Indoor Unit
HTCO High Temperature Cut Out Switch HPCO High Pressure Cut Out Switch LPCO Low Pressure Cut Out Switch
C Y
Schematic Abbreviation Descriptions
CC Compressor Contactor ECB Electronic Control Board
(Defrost or Time Delay)
The CoreSense™ module is self-contained with no required external sensors and works with any residential condensing unit that has a Copeland Scroll™ compressor inside.
Once attached, CoreSense™ provides around-the-clock monitoring for common electrical problems, compressor defects and broad system faults. If a glitch is detected, an LED indicator flashes the proper alert codes to help you quickly pinpoint the problem. See Diagnostic Table: 2-Wire Comfort Alert Module on following pages.)
Schematic Abbreviation Descriptions
HTCO High Temperature Cut Out Switch
HPCO High Pressure Cut Out Switch
LPCO Low Pressure Cut Out Switch
CC Compressor Contactor ECB Electronic Contr ol Board
(Defrost or T im e Delay)
Wiring Schematic - 2-Wire CoreSense™ Module
96
SERVICING
DIAGNOSTICS TABLE: CORESENSE MODULE
Flash code number corresponds to the number of LED flashes, followed by a pause and then repeated. TRIP and ALERT LEDs flashing at the same time mean control circuit voltage is too low for operation.
97
SERVICING
DIAGNOSTICS TABLE: CORESENSE MODULE (cont.)
Flash code number corresponds to the number of LED flashes, followed by a pause and then repeated. TRIP and ALERT LEDs flashing at the same time mean control circuit voltage is too low for operation.
98
SERVICING
Table 1 - Quick Reference Table
99
SERVICING
S-11 CHECKING LOSS OF CHARGE PROTEC-
TOR
(Heat Pump Models)
The loss of charge protectors senses the pressure in the liquid line and will open its contacts on a drop in pressure. the low pressure control will automatically reset itself with a rise in pressure.
The low pressure control is designed to cut-out (open) at approximately 21 PSIG. It will automatically cut-in (close) at approximately 50 PSIG.Test for continuity using a VOM and if not as above, replace the control.
S-12 CHECKING HIGH PRESSURE CONTROL
HIGH VOLTAGE! Disconnect A LL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause pr o pe r ty da m a ge , pe r s on al in ju ry or death.
The high pressure control capillary senses the pressure in the compressor discharge line. If abnormally high condensing pressures develop, the contacts of the control open, breaking the control circuit before the compressor motor overloads. This control is automatically reset.
1. Using an ohmmeter, check across terminals of high pressure control, with wire removed. If not continuous, the contacts are open.
2. Attach a gauge to the dill valve port on the base valve.
With power ON:
WARNING
Line Voltage now present.
3. Start the system and place a piece of cardboard in front of the condenser coil, raising the condensing pressure.
4. Check pressure at which the high pressure control cuts­out. If it cuts-out at 610 PSIG ± 10 PSIG, it is operating normally (See causes for high head pressure in Service Problem Analysis Guide). If it cuts out below this pressure range, replace the control.
S-13 CHECKING LOW PRESSURE CONTROL
The low pressure control senses the pressure in the suction line and will open its contacts on a drop in pressure. The low pressure control will automatically reset itself with a rise in pressure.
The low pressure control is designed to cut-out (open) at approximately 21 PSIG for heat pumps and 55 PSIG for air conditioners. It will automatically cut-in (close) at approxi­mately 50 PSIG for heat pumps and 95 PSIG for air conditioners.
Test for continuity using a VOM and if not as above, replace the control.
S-15 CHECKING CAPACITOR
CAPACITOR, RUN
A run capacitor is wired across the auxiliary and main windings of a single phase permanent split capacitor motor. The capacitors primary function is to reduce the line current while greatly improving the torque characteristics of a motor. This is accomplished by using the 90° phase relationship between the capacitor current and voltage in conjunction with the motor windings, so that the motor will give two phase operation when connected to a single phase circuit. The capacitor also reduces the line current to the motor by improving the power factor.
The line side of this capacitor is marked with "COM" and is wired to the line side of the circuit.
CAPACITOR, START SCROLL COMPRESSOR MODELS
In most cases hard start components are not required on Scroll compressor equipped units due to a non-replaceable check valve located in the discharge line of the compressor. However, in installations that encounter low lock rotor volt­age, a hard start kit can improve starting characteristics and reduce light dimming within the home. Only hard start kits approved by Amana® brand or Copeland should be used. "Kick Start" and/or "Super Boost" kits are not approved start assist devices.
The discharge check valve closes off high side pressure to the compressor after shut down allowing equalization through the scroll flanks. Equalization requires only about 1/2 sec­ond.
To prevent the compressor from short cycling, a Time Delay Relay (Cycle Protector) has been added to the low voltabe circuit.
100
Loading...