GoNet Systems GB8000F-000 Assemply Instructions

Proprietary Information - Confidential
DO001152
GoBeam-8000
Revision:
1.1
Page: 1 out of 16
Approval Date:
16.12.2013
Effective
Date:
16.12.2013
Update by:
Approved by:
Oleg Einem
Nimrod Tenne
Sharon Ashkenazi
Page 1 of 16
DO001152 REV 1.1
Printed version are uncontrolled
Revision
Date
Changes
Modified By
Approved By
1.0
09.12.13
Release Work Procedure
Oleg Einem
Nimrod Tenne
1.1
06.01.14
Fixed
Oleg Einem
Sharon Ashkenazi
Revision History
Proprietary Information - Confidential
DO001152
GoBeam-8000
Revision:
1.1
Page: 2 out of 16
Approval Date:
16.12.2013
Effective
Date:
16.12.2013
Update by:
Approved by:
Oleg Einem
Nimrod Tenne
Sharon Ashkenazi
Page 2 of 16
DO001152 REV 1.1
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Table of Content
Revision History ................................................................................................................................ 1
1. Introduction ................................................................................................................................ 3
2. Required Tools ........................................................................................................................... 3
3. General Instructions ................................................................................................................... 3
4. Mechanical Assembly ................................................................................................................ 4
4.1. Heat Conductive Gap Fillers Gluing 4
4.2. Light pipes 5
4.3. Sealing Gasket. 5
4.4. Adhesive Membrane Vent Gluing 6
4.5. CPU board. 6
4.6. PS board. 7
4.7. Wireless mini PCI Boards 2.4GHz, 5GHz. 8
4.8. Mechanical Assembly. 10
4.9. Beam Forming. 11
4.10. Antennas. 13
4.11. Radom. 14
4.12. Sealing screw. 15
4.13. Ground Screw 15
4.14. Plug for ETH2 16
4.15. Labels Sticking 16
Proprietary Information - Confidential
DO001152
GoBeam-8000
Revision:
1.1
Page: 3 out of 16
Approval Date:
16.12.2013
Effective
Date:
16.12.2013
Update by:
Approved by:
Oleg Einem
Nimrod Tenne
Sharon Ashkenazi
Page 3 of 16
DO001152 REV 1.1
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Screw Size
M2
M3
M3 Nylon
M4
M5
Bit size
1
2
Required Torque
4 kg-cm
3.5 lb-In
6.9 kg-cm 6 lb-In
3.5 kg-cm 3 lb-In
17 kg-cm
14.8 lb-In
30 kg-cm
26 lb-In
1. Introduction
This document describes in detail the assembly process of the GoBeam-8000 Top level Systems.
2. Required Tools
Automatic screw drivers with torque (for example “Delvo” DLV-7333 and DLV-7140). Philips screw head bits size 1 and 2. Hexagon head bit size 5mm. PLCC Instructor.
3. General Instructions
3.1. Before assembling verify that all required items are in following conditions:
3.1.1. Parts are in correspondence with proper part numbers and revisions.
3.1.2. All items are in good condition, not damaged and fully clean.
3.1.3. Each component has relevant certificate, test report and approval.
3.1.4. Tools are calibrated, tested in time and approved for use.
3.1.5. Working place is properly equipped, clean and free of extraneous objects.
3.2. All assembly executors must carefully follow these instructions.
3.3. Unless otherwise specified use Soudure NET 9418 (Go P/n: MS000010) for cleaning and
degreasing.
3.4. Unless otherwise specified screws bit size and closing torque should be in accordance with the
following table:
Proprietary Information - Confidential
DO001152
GoBeam-8000
Revision:
1.1
Page: 4 out of 16
Approval Date:
16.12.2013
Effective
Date:
16.12.2013
Update by:
Approved by:
Oleg Einem
Nimrod Tenne
Sharon Ashkenazi
Page 4 of 16
DO001152 REV 1.1
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Item
Description
Part No
QTY
1
Base
MC000471
1
2
Thermal Pad 50x25x2 mm
MC000500
2
3
Thermal PAD(45*7*1t)
MC000477
1
4
Thermal PAD(26*26*1t)
MC000478
1
5
Thermal PAD(7.5*6.5*1t)
MC000479
4
6
Thermal PAD(8*8*1t)
MC000480
2
4. Mechanical Assembly
4.1. Heat Conductive Gap Fillers Gluing
4.1.1. Stick items 2…6 to item 1 after previously cleaning related surfaces of
item 1.
Proprietary Information - Confidential
DO001152
GoBeam-8000
Revision:
1.1
Page: 5 out of 16
Approval Date:
16.12.2013
Effective
Date:
16.12.2013
Update by:
Approved by:
Oleg Einem
Nimrod Tenne
Sharon Ashkenazi
Page 5 of 16
DO001152 REV 1.1
Printed version are uncontrolled
Item
Description
Part No
QTY
1
Base
MC000471
1
2
Silicon
MS000022
0.08mL
3
Light Pipe
MC000483
1
Item
Description
Part No
QTY
1
Base
MC000471
1
2
O-Ring
MC000495
1
4.2. Light pipes
4.2.1. Paste the light pipes (item 3) to the item 1 by item 2 without holes
between body and light pipes.
4.3. Sealing Gasket.
Fit the Sealing Gasket (item 2) into the Body’s groove after previously applying Grease MS000008. Ensure that the gasket seats proper along the groove and any of its particles do not get out.
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