GÖLZ TS 200, TS 250, MS 400 Operating Instructions And Spare Parts List
TS200 / TS250
Translation of the original operating instruction and spare parts list
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Tile cutting machine
TS 200 / TS 250
ZN der Bedienungsanleitung: 5007090-00
Erstellt am: 05 / 2014
Erstellt von: Sabrina Linden
Datei: K:\KDV\5007xxx\5007090-Bedienungsanleitung\
5007090-00-Bedienungsanleitung-E.doc
GÖLZ® GmbH
Dommersbach 51
D-53940 Hellenthal
Telefon: +49 (0) 2482 12 200 / Telefax: +49 (0) 2482 12 222
E-Mail: info@goelz.de / Internet: www.goelz.de
TS200 / TS250
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All rights reserved according to DIN ISO 16016.
No part of this document (instruction manual and spare parts list) may be reproduced, adapted,
transmitted, transcribed, stored on a data medium or be translated into another language without prior
written approval of
GÖLZ® GmbH
Dommersbach 51
D-53940 Hellenthal
Guarantee
We reserve the right to amend any information included in this document (manual instruction and
spare parts list) at any time and without prior notice.
GÖLZ® assumes no warranty for these documents.
GÖLZ® shall not be liable for errors in this document (manual instruction and spare parts list) or for any
collateral or consequential damage in connection with shipment, performance or use of the material.
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EC-DECLARATION OF CONFORMITY
Manufacturer
GÖLZ® GmbH
Dommersbach 51, D-53940 Hellenthal
Tel.: +49 (0) 2482 12 200 / Fax: +49 (0) 2482 12 222
Declare hereby certifies on its sole responsibility that the following product:
TS200 / TS250
Tile cutting machine
Serial number:____________________
which is explicitly referred to by this declaration meet the following directives:
2006/42/EG Safety and health requirement
2004/108/EG Electromagnetic compatibility
2006/95/EG Low Voltage Directive
meet the following standards:
EN 12418
Documented evidence conforming to the requirements of the directives is kept available for inspection
at the above manufacturer’s address.
Hellenthal, den 06.05.2014 …………………………………
General Manager
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Contents
Preface ....................................................................................................................... 7
Warning signs and symbols .................................................................................... 7
1.
Technical data and accessory ...................................................................... 8
1.1 Technical data of the machine...................................................................... 8
1.2 Provided accessory ...................................................................................... 8
2.
Description ..................................................................................................... 9
2.1 Main parts .................................................................................................... 9
3.
Basic safety instructions ............................................................................ 10
3.1 Intended use............................................................................................... 10
3.2 Operating range ......................................................................................... 10
3.3 Organisational measures ........................................................................... 11
3.4 Selection and qualification of person .......................................................... 12
3.5 Safety instructions governing specific operational phases ......................... 12
3.6 Special work related to the maintenance and repair of the machine .......... 13
3.7 Information about special risks with electrical energy ................................. 14
3.8 Gas, dust, steam, smoke ............................................................................ 14
3.9 Noise .......................................................................................................... 14
3.10 Illumination ................................................................................................. 15
3.11 Oils, greases and other chemical substances ............................................ 15
3.12 Transport .................................................................................................... 15
3.13 Store ........................................................................................................... 16
4.
Bringing into service ................................................................................... 17
4.1 Export checking .......................................................................................... 17
4.2 Assembling ................................................................................................. 17
4.3 Engine ........................................................................................................ 18
4.4 Setting up the machine ............................................................................... 18
4.5 Mounting / changing the blade ................................................................... 18
4.6 Electrical connections ................................................................................. 20
5.
Operation ...................................................................................................... 21
5.1 Before starting the machine ....................................................................... 21
5.2 Starting the machine .................................................................................. 21
5.3 Cutting operation ........................................................................................ 21
5.3.1
Cutting method: Fixed depth cutting ............................................................................ 22
5.3.2
Cutting method: Free depth cutting for multiple steps cutting ..................................... 24
5.3.3
Cutting method: 45° bevel cuts ................................................................................... 25
5.4 Stop cutting operation ................................................................................ 28
5.5 Changing the blade .................................................................................... 28
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6.
Maintenance and care ................................................................................. 29
6.1 Machine ...................................................................................................... 29
6.2 Blade .......................................................................................................... 29
7.
Troubleshooting ........................................................................................... 30
8.
Spare parts list ............................................................................................. 31
8.1 Using the spare parts list ............................................................................ 31
8.1.1
Safety regulation .......................................................................................................... 31
8.1.2
Ordering information .................................................................................................... 31
8.1.3
Distribution agencies ................................................................................................... 32
8.2 Wearing parts ............................................................................................. 33
9.
Exploded view and spare parts list ............................................................ 34
9.1 Machine ...................................................................................................... 34
9.2 Frame ......................................................................................................... 36
9.3 Cutter head ................................................................................................ 38
9.3.1
Cutter head bracket ..................................................................................................... 42
9.3.2
Engine ......................................................................................................................... 43
9.3.3
Blade guard ................................................................................................................. 44
9.4 Guiding rail ................................................................................................. 46
9.5 Transport wheel .......................................................................................... 48
9.6 Back square ............................................................................................... 49
9.7 Water tank .................................................................................................. 50
9.7.1
Stopple with rope ......................................................................................................... 51
9.8 Main pillar ................................................................................................... 52
9.9 Extension table ........................................................................................... 53
9.10 Transport handle ........................................................................................ 54
10. Wiring diagram ............................................................................................. 55
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Preface
This operating manual is designed to familiarize the user with the masonry bench saw, hereinafter
referred to as the machine, and to use its intended applications.
The operating manual contains important information on how to operate the machine safely, properly
and most efficiently. Observing these instructions helps to avoid danger, to reduce repair costs and
downtimes and to increase the reliability and the life of the machine.
This operating manual is to be supplemented by the respective national rules and regulations for
accident prevention and environmental protection.
The operating manual must always be available wherever the machine is in use.
It is to be read and applied by any person in charge of work with or on the machine, such as:
• Operation including setting up, troubleshooting in the course of work, elimination of
manufacturing waste, care and disposal of fuels and consumables.
• Servicing (maintenance, inspection, repair) and/or
• Transport
In addition to the operating manual and to the mandatory rules and regulations for accident
prevention of the country and place of use of the machine, the recognized technical rules for safe and
proper working conditions and procedures are also to be observed.
In this manual all the information required for the intended use of the unit is included. If though you
have any specific questions, please refer to your representative, to one of our sales representatives or
directly to us:
GÖLZ® GmbH
Dommersbach 51, D-53940 Hellenthal
Telefon: +49 (0) 2482 12 200 / Telefax: +49 (0) 2482 12 222
E-Mail: info@goelz.de / Internet: www.goelz.de
Warning signs and symbols
Wear safety glasses!
Wear hard hat!
Wear ear muffs!
Wear safety boots!
Wear safety clothes!
Wear protective gloves!
Read owner’s manual
before first initiation!
Important advice!
Danger exists to cut oneself!
General danger!
Wear dust protection!
Never touch!
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1. Technical data and accessory
1.1 Technical data of the machine
Type TS 200 TS 250
Max. cutting depth 40 mm - 1,6 in. 65 mm - 2,6 in.
Max. cutting length 720 mm - 28,3 in. 1000 mm - 3,9 in.
Blade shaft size 25,4 - 1 in.
Max. blade-Ø 200 mm – 7,9 in. 250 - 9,8 in.
Engine
Electric Engine
1,3 kW, 230 V, 50 Hz IP54, P1
Speed 2800 rpm
Water supply tank 20 l
Dimensions (L x B x H)
1000 x 520 x 1250 mm -
3,9 x 20,5 x 49,2 in.
1280 x 520 x 1250 mm -
50,4 x 20,5 x 49,2 in.
Weight 56 kg – 123,2 lbs. 74 – 162,8 lbs.
Sound power level after ISO EN 3744 92 dB(A)
Sound pressure level after ISO EN 11201 80 dB(A)
Vibration 2,3 m/s²
1.2 Provided accessory
• Operating instruction
• Spare parts list
For the item number of accessories, please refer to the current catalogue of GÖLZ®
If accessories are used which do not correspond to GÖLZ® specifications, no liability is assumed for
any damage resulting hereof.
For details regarding the selection of the right GÖLZ® diamond blades, please refer to the current
GÖLZ® catalogue for diamond tools.
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2. Description
2.1 Main parts
1) Frame 8) Transport wheel 15) Cable protector
2) Cutter head 9) Cutting table 16) Adjusting angle grip knob
3) Blade guard 10) Back square 17) Transport lock
4) Extension table 11) Cutter head handle 18) Blade
5) Water tank 12) Switch 19) Machine plate
6) Main pillar 13) Adjusting handle
7) Transport handle 14) Engine
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Note / Important: Contains important information which stands out from the other
text!
3. Basic safety instructions
In this manual the following terms and symbols are used for particular important information:
Important text passages are highlighted in italics or bold or can be found in a grey highlighted text
field.
3.1 Intended use
The machine has been built in accordance with state-of-the-art standards and the recognized safety
rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause
damage to the machine and to other material property.
The machine must only be used in technical perfect condition in accordance with its designated use
and the instructions set out in the operating manual, and only by safety-conscious persons who are
fully aware of the risks involved in operating the machine. Any functional disorders, especially those
affecting the safety of the machine, should therefore be rectified immediately!
The machine is designed exclusively for cutting in concrete, reinforced concrete, natural stone, cast
stone and brickwork. Using the machine for purposes other than mentioned above (such as cutting in
wood and so on) is considered contrary to its designated use. The GÖLZ® GmbH cannot be held liable
for any damage resulting from such use. The risk of such misuse lies entirely with the user.
Only use gear drives and motors, which are provided by GÖLZ® GmbH. Also attend those operating
manuals.
Operating the machine within the limits of its designated use also involves observing the instructions
set out in the operating manual and complying with the inspection and maintenance directives
3.2 Operating range
The operating range of the unit can be extended due its wide range of accessories allowing easy
retrofitting which can be carried out by the operating personnel themselves.
Do not modify, add components to or retrofit the unit in a way which could affect its safety and do not
use non-official accessories! This is not allowed without prior approval of GÖLZ® GmbH!
Attention: Contains instructions which must be strictly observed to prevent
damage from the unit and the operator!
Attention: Read and observe all the operating instructions which belong to this
unit!
Note: Read and observe the operating instructions to the accessories!
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3.3 Organisational measures
This operating manual must always be at hand at the place of use of the machine and must be
accessible to the person operating the machine!
In addition to this operating manual, all other generally applicable legal and other mandatory
regulations relevant to accident prevention and environmental protection must be observed! Such
obligations may also comprise the handling of hazardous materials, provisioning and/ or wearing of
personal protective equipment, or road traffic regulations.
This operating manual must be supplemented by instructions covering the duties involved in
supervising and notifying special organizational features, such as job organization, work flows or the
person entrusted with the work. Person entrusted with work on the machine must have read the
operating manual prior to taking up work. This applies especially to persons working only occasionally
on the machine, e.g. during set-up or maintenance activities.
Check - at least from time to time - whether the personnel is carrying out the work in compliance with
the operating manual and paying attention to risks and safety-relevant factors.
For reasons of safety, long hair must be tied back or otherwise secured, garments must be close-fitting
and no jewellery - including rings - may be worn.
Severe injury may result from being caught by moving parts of the machine. Personal protective
equipment must be used wherever required by the circumstances or by law (e.g. safety glasses, ear
protectors, safety boots, suitable safety clothing). Observe the regulations for prevention of accidents!
Observe all safety precautions and warnings attached to the machine and always keep them in good
and perfectly legible condition.
The personal protection equipment should consist of the following parts:
In case event of safety-relevant modifications or changes in the behaviour of the machine, stop the
machine immediately and report the malfunction to the competent authority/ person. Do not remove or
make inoperative any safety devices the machine is equipped with.
Never make any modifications, additions or conversions which might affect safety without GÖLZ
®
GmbH prior approval! This also applies to the installation and adjustment of safety devices as well as
to welding and cutting work on supporting structures.
Damaged or worn parts of the product must be replaced immediately. Use genuine spare parts only.
All spare parts and tools must comply with the technical requirements specified by the manufacturer/
distributor. Adhere to the legally prescribed preventive maintenance and inspection intervals or those
specified in this operating manual!
Hydraulic hose pipes must be changed within the specified or appropriate intervals, even if no safetyrelevant defects are visible.
1) Hard hat with ear muff
2) Visor or safety glasses
3) Dust mask
4) Protective gloves
5) Safety clothes
6) Safety boots
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All maintenance and repair activities must be performed by qualified personnel using suitable tools
and other suitable workshop equipment. Observe the fire alarm and fire fighting measures. The
personnel must be made familiar with the location and handling of fire extinguishers!
3.4 Selection and qualification of person
Only permitted personnel is allowed to work on and with the machine! The legal minimum age is to be
observed!
Only assign trained and instructed personnel! Clearly define the responsibilites of the personnel with
regard to operating, setting-up, maintaining and repairing the machine! The GÖLZ® GmbH can assist
you in training your personnel.
Make sure that only instructed and competent personnel works on the machine. Define the
responsibility of the machine operator, also in terms of traffic regulations and enable him to refuse
instructions of third parties which breach safety regulations.
Personnel that is to be trained or to be instructed or that is serving a general training is only to be
permitted to operate the machine under the supervision of an experienced person.
To operate the machine you must be rested, in good physical condition and mental health. If you have
any condition that might be aggravated by strenuous work, check with your doctor before operating
with the machine. Do not operate the machine if you are under the influence of any substance (drugs,
alcohol) which might impair vision, dexterity or judgment.
Works on electrical, pneumatic, combustion and hydraulic fittings and equipment are only to be carried
out by qualified personnel or instructed people being directed and supervised by qualified personnel in
compliance with the respective rules!
3.5 Safety instructions governing specific operational phases
Before work
Avoid any operational mode that might be prejudicial to safety!
Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such
as obstacles in the working and travelling area, the soil bearing capacity and any barriers separating
the construction site from public roads.
Take the necessary precautions to ensure that the machine is used only when in a safe and reliable
state. Operate the machine only if all protective and safety-oriented devices, such as removable safety
devices, emergency shut-off equipment, sound-proofing elements and exhausters, are in place and
fully functional.
Regard all safety specifications!
Check the machine at least once per working shift for obvious damage and defects. Report any
changes (incl. changes in the machine’s working behaviour) to the competent organization/ person
immediately. If necessary, stop the machine immediately and lock it. Have any defects rectified
immediately. At any time, ensure the operator has sufficient view to his working area, in order to have
intervention to the working process.
Wet cutting is to be accomplished while working. This prevents the appearance of particulate matter
and increases the life-time of the diamond tool. During start-up and shut-down procedures always
watch the indicators in accordance with the operating instructions!
Before starting or setting the machine in motion, make sure that nobody is at risk. Keep children and
unauthorized persons away from the work area.
Noise protection equipment on the unit must be in protective position during operation. Wear the
required individual ear protection!
Always keep at a distance from the edges of building pits and slopes. Avoid any operation that might
be a risk to machine stability! Keep the work area clean. Cluttered areas and benches invite injuries!
Do not operate when you are tired! Watch what you are doing! Risk of stumbling! Cables and hoses
must complete rolling up. After assembly do not leave any tools, a wrench for example, on the unit.
Check to see that the tools are removed from the machine before operating! Damaged blades have to
be changed immediately. Use only recommended blades from the GÖLZ
®
GmbH.
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Important: Wet cutting is to be accomplished while working! This prevents the
appearance of particulate matter and increases the life-time of the diamond tool!
Control the working area for water-, gas- and electrical lines!
During work
Make sure, that the machine is well fastened before and while cutting!
Never touch rotating parts like blade shaft or blade!
After work
Before leaving the machine always secure it against unauthorized use!
3.6 Special work related to the maintenance and repair of the machine
Observe the adjustment, maintenance and inspection activities and intervals set out in the operating
instructions, including information on the replacement of parts and equipment! These activities may be
executed by skilled personnel only.
Brief operating personnel before beginning special operations or maintenance work, and appoint a
person to supervise the activities.
In any work concerning the operation, conversion or adjustment of the machine and it’s safety-oriented
devices or any work related to maintenance, inspection and repair, always observe the start-up and
shut-down procedures described in the operating instructions and the information on maintenance
work. Ensure that the maintenance area is adequately secured.
Carry out maintenance and repair work only of the machine is positioned on stable and level ground
and has been secured against inadvertent movement and buckling. If the machine is completely shut
down for maintenance and repair work, it must be secured against inadvertent starting.
To avoid the risk of accidents, individual parts and large assemblies being moved for replacement
purposes should be carefully attached to lifting tackle and secured. Use only suitable and technically
perfect lifting gear and suspension systems with adequate lifting capacity. Never work or stand under
suspended loads.
The fastening of loads and the instructing of crane operators should be entrusted to experienced
persons only. The marshaller giving the instructions must be within sight or sound of the operator.
For carrying out overhead assembly work always use specially designed or otherwise safety-oriented
ladders and working platforms. Never use machine parts as a climbing aid. Wear safety harness when
carrying out maintenance work at greater heights.
Clean the machine, especially connections and threaded unions, of any traces of oil, fuel or
preservatives before carrying out maintenance / repair. Never use aggressive detergents. Use lint-free
cleaning rags.
Before cleaning the machine with water, steam jet or detergents, cover or tape up all openings which for safety and functional reasons - must be protected against water, steam or detergent penetration.
Do not clean the machine with a high-pressure cleaner. The hard water jet can put damage to parts of
the machine. After cleaning, remove all covers and tapes applied for that purpose.
After cleaning check the machine for loose connections, chafe marks and damage! Have identified
defects repaired immediately!
Always tighten any screwed connections that have been loosened during maintenance and repair.
Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked
immediately upon completion of the maintenance and repair work. Ensure that all consumables and
replaced parts are disposed of safely and with minimum environmental impact.
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3.7 Information about special risks with electrical energy
Observe the relevant national regulations or standards. Electrical connections must always be kept
free from dirt and moisture.
Use only original fuses with the specified rating! Switch off the machine immediately, if trouble occurs
in the electric power supply!
If your machine comes into contact with a live wire:
• warn others against approaching and touching the machine
• have the live wire de-energized
When working with the machine, maintain a safe distance from overhead electric lines. If work is to be
carried out close to overhead lines, the working equipment must be kept well away from them.
Caution, danger to life!
• Check out the prescribed safety distances.
• Work on the electrical system or equipment may only be carried out by a skilled electrician
himself or by specially instructed personnel under the control and supervision of such electrician
and in accordance with the applicable engineering rules.
• If provided for in the regulations, the power supply to parts of machines and plants, on which
inspection, maintenance and repair work is to be carried out must be cut off.
• Before starting work, check the de-energized parts for the presence of power and ground or
short-circuit them in addition to insulating adjacent live parts and elements.
The electrical equipment of machines is to be inspected and checked at regular intervals. Defects
such as loose connections or scorched cables must be rectified immediately.
Necessary work on live parts and elements must be carried out only in the presence of a second
person who can cut off the power supply in case of danger by actuating the emergency shut-off or
main power switch. Secure the working area with a red-and white safety chain and a warning sign.
Use insulated tools only.
If mobile electrical equipment, connecting cables and/ or extension/ appliance cords with plug
connectors are used, ensure that such equipment, cables and cords are checked for correct function
at least once every six months by a qualified electrician or - if suitable testing equipment is available by a properly instructed person.
Protective installations with fault-current protection units used in non-stationary equipment must be
checked for correct operation at least once a month by a properly instructed person.
Fault-current and fault-voltage protection units must be checked for correct operation by actuating the
testing facility:
• once on every working day in the case of mobile equipment,
• at least once every six months in the case of stationary equipment.
3.8 Gas, dust, steam, smoke
Operate combustion engines only in well-ventilated rooms! Before starting the unit in closed rooms,
make sure that the room is sufficiently ventilated and use the exhaust gas hose!
Welding, burning and grinding operations on the machine are only to be carried out if this is explicitly
authorized (there is the danger of fire and explosion)!
Before welding, burning and grinding operations clean the machine and its surrounding area from dust
and flammable substances and care for sufficient ventilation (danger of explosion)!
When working in confined spaces observe any existing national regulations!
3.9 Noise
During operation sound protection devices on the machine must be in safe position. Wear the
prescribed personal ear protection! (UVV 29 § 10, Article 29 of the Accident Prevention regulations).
The use of noise emitting machines may be restricted to certain times by national or local regulations.
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3.10 Illumination
The machine is designed for use in daylight! The machine operator / owner must ensure sufficient
workplace lighting for non-illuminated work sites!
3.11 Oils, greases and other chemical substances
When handling hydraulic fluids, lubricants, greases or preservatives (referred to hereinafter as fuels
and lubricants), the safety regulations which apply to the respective machine are to be observed!
Avoid long contact of the fuels and lubricants with your skin! Careful cleaning of the skin from adhering
fuels and lubricants is necessary.
Be careful when handling hot consumables (risk of burning or scalding) particularly at liquid temperatures above 60°C, avoid any skin contact with these liquids!
If you get fuels or lubricants in your eyes, rinse them immediately and carefully with potable water.
Then consult a doctor.
Remove flown out fuels and lubricants immediately! Therefore use a binder.
Fuels and lubricants must not seep into the soil or into the public sewage system! Fuels and lubricants
which can no longer be used are to be collected, properly stored and to be properly disposed of.
The respective regulations and laws for handling fuels and lubricants which are valid in the country of
use are to be observed and adhered to. This also applies to the disposal of such fuels and lubricants.
To inform yourself turn to the responsible authorities.
3.12 Transport
Use only suitable means of transport and lifting gear of sufficient capacity when loading or transporting
the machine! Appoint an experienced instructor for the lifting operation!
Always observe the instructions given in the operating manual when lifting the machine (use only the
prescribed lifting eyes for attaching the lifting gear)!
Use only suitable transport vehicles with sufficient load capacity! Secure the load carefully. Use
suitable fastening points for securing!
Before loading the machine or parts of it, secure the machine against inadvertent movement! Attach a
suitable warning sign!
The blade must be removed for transport. Even in case of a minor change of location, the engine must
be stopped!
Before using the machine again, make sure that such protection material or devices are properly
removed! Parts which had to be removed for transporting of the machine must be refitted and secured
carefully before the machine is used again!
Before setting the machine in motion always check that all accessories are safely stowed.
The recommissioning procedure must be strictly in accordance with the operating instruction! Observe
the instructions given in the operating instruction when reassembling and operating the machine.
The machine can be transported by two persons using the transport handles or one person using the
transport wheels. The machine is not designed to be transported by crane!
Before transporting the machine always do the following instructions:
• Remove the blade
• Empty the water tray,
• Lock the table
• Fold and tight the legs with the locking screws
• Make sure the transport handles and wheels are mounted correctly and well tighten.
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3.13 Store
Store the machine in a dry, high or locked place, out of the reach of children or unauthorized persons.
Clean and preserve the machine with corrosion preventive if storing over a longer time like winter time!
Note: Store dismounted blades so, that the blades not exposed to mechanical damages and harmful
environmental conditions (UV radiation, temperature, humidity, etc.).
Before storing always do the following instructions:
• Clean the machine
• Empty and clean the water tray
• Clean the water pump
• In case of frost, empty all water cooling system from its water.
Attention: Store blades just standing or hanging!
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4. Bringing into service
4.1 Export checking
Remove the transport packaging and place the unit vertically on a horizontal, flat and stable surface.
Dispose of the transport packaging according to environmental regulations. Since the unit is delivered
completely assembled, you need only check if it is complete and intact.
For the scope of delivery, see "Technical Data and Accessories".
4.2 Assembling
Some components must be mounted on the machine. Look at the following pictures.
Attention: Do not yet turn the engine on! The following work is to be done with the
engine being stopped!
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