GÖLZ FB 20 P Original Operating Instructions And Spare Parts List

FB 20 P
GB
ZN der Bedienungsanleitung: 5006194-00 Erstellt am: 07/2015 Erstellt von: Sabrina Linden Datei: K:\KDV\5006xxx\5006194-Bedienungsanleitung\ 5006194-00-Bedienungsanleitung-E.doc
GÖLZ® GmbH Dommersbach 51 D-53940 Hellenthal Telefon: +49 (0) 2482 12 200 / Telefax: +49 (0) 2482 12 222 E-Mail: info@goelz.de / Internet: www.goelz.de
Original operating instruction and spare parts list Diamand wet core drill machine
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All rights reserved according to DIN ISO 16016. No part of this document (instruction manual and spare parts list) may be reproduced, adapted, transmitted, transcribed, stored on a data medium or be translated into another language without prior written approval of
GÖLZ® GmbH
Dommersbach 51
D-53940 Hellenthal
Guarantee
We reserve the right to amend any information included in this document (manual instruction and spare parts list) at any time and without prior notice.
GÖLZ® assumes no warranty for these documents. GÖLZ® shall not be liable for errors in this document (manual instruction and spare parts list) or for any collateral
or consequential damage in connection with shipment, performance or use of the material.
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EG-KONFORMITÄTSERKLÄRUNG EC-DECLARATION OF CONFORMITY
Die Firma Manufacturer La Société
GÖLZ® GmbH
Dommersbach 51, D-53940 Hellenthal
Tel.: +49 (0) 2482 12 200 / Fax: +49 (0) 2482 12 222
erklärt in alleiniger Verantwortung dass folgende Maschine:
Declare hereby certifies on its sole responsibility that the following product:
FB 20 P
Diamant-Nass-Kernbohrmaschine
Diamond wet core drill machine
Carotteuse diamant sous arrosage
Seriennummer / Serial number / Numéro de série : ___________________________
auf das sich diese Erklärung bezieht, mit folgenden Richtlinien übereinstimmt:
2006/42/EG
Sicherheits- und Gesundheitsanforderung
2004/108/EG
Elektro-Magnetische Verträglichkeit
2006/95/EG
Niederspannungsrichtlinie
2011/65/EU
RoHS
mit folgenden Normen übereinstimmt:
EN 50144-1 EN 50144-2-1 EN 55014-1 EN 6100-3-2 EN 61000-3-3 EN 55014-2 EN 61029-1
Die oben genannte Firma hält Dokumentation als Nachweis der Erfüllung der Sicherheitsziele und die wesentlichen Schutzanforderungen zur Einsicht bereit.
which is explicitly referred to by this declaration meet the following directives:
2006/42/EG Safety and health requirement
2004/108/EG Electromagnetic compatibility
2006/95/EC
Low voltage directive
2011/65/EU
RoHS
meet the following standards:
EN 50144-1 EN 50144-2-1 EN 55014-1 EN 6100-3-2 EN 61000-3-3 EN 55014-2 EN 61029-1
Documented evidence conforming to the requirements of the directives is kept available for inspection at the above manufacturer’s address.
DECLARATION DE CONFORMITE DE LA CE
déclare sous sa seule responsabilité que le produit suivant:
Qui fait l’objet de la présente déclaration correspond aux directives suivantes:
2006/42/EG
Prescriptions sanitaire et sécurité
2004/108/EG
Compatibilité électromagnétique
2006/95/CE
Directive basse pression
2011/65/EU
RoHS
aux normes suivantes:
EN 50144-1 EN 50144-2-1 EN 55014-1 EN 6100-3-2 EN 61000-3-3 EN 55014-2 EN 61029-1
Pour faire foi de la conformité et du respect des règles de sécurité, la docu­mentation peut être consultée au siège de la Société susmentionnée.
…………………………………………………………………………………
Hellenthal, den 03.07.2015
Geschäftsführer / General Manager /
Président-directeur général
B. Schmitz
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Contents
1. Symbol- and Pictograph description .......................................................................... 5
1.1 Function description ................................................................................................ 5
2. General instructions .................................................................................................... 5
2.1 Application .............................................................................................................. 5
2.2 Safety ...................................................................................................................... 6
3. Transport and storage ................................................................................................. 6
3.1 Transport ................................................................................................................. 6
3.2 Storage ................................................................................................................... 6
4. Main dimensions and technical data .......................................................................... 7
4.1 Dimensions ............................................................................................................. 7
4.2 Technical data ......................................................................................................... 7
5. Commissioning ............................................................................................................ 8
5.1 Changing gear ........................................................................................................ 8
5.2 Safety coupling ....................................................................................................... 8
5.3 Core bits .................................................................................................................. 9
5.4 To change a core bit ............................................................................................... 9
6. Safety instructions ....................................................................................................... 9
7. Servicing and care ..................................................................................................... 10
7.1 Daily care .............................................................................................................. 10
7.2 After approx. 150 hours of use .............................................................................. 10
7.3 After approx. 250 hours of use .............................................................................. 10
7.4 Quarterly ............................................................................................................... 10
8. Speed adjustment dependent on the cutting speed ............................................... 11
9. Warranty ...................................................................................................................... 12
10. General safety instructions ....................................................................................... 12
11. Spare parts list ........................................................................................................... 14
11.1 Using the spare parts list ....................................................................................... 14
11.1.1 Safety regulation...................................................................................................... 14
11.1.2 Ordering information ................................................................................................ 14
11.1.3 Distribution agencies ............................................................................................... 15
11.2 Wearing parts ........................................................................................................ 16
12. Exploded view and spare parts list .......................................................................... 17
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Special designs and versions may differ from the standard models in terms of their technical details. If any points are unclear, we urgently recommend that you contact GÖLZ® GmbH, indicating the machine type and machine number.
1. Symbol- and Pictograph description
1.1 Function description
2. General instructions
2.1 Application
The machine may be used in accordance with the data shown on the model plate. The details in the quotation and order confirmation also apply for the use of special machines. The machines generally comply with safety class II, this alone ensures the complete protection of the RCCB or PRCD.
When using suitable core bits it is possible to drill holes in the most diverse materials:
Concrete (even with thick reinforcement steel)
Sandstone and limestone
All building materials for solid walls
Asphalt floors
It is compulsory to observe the safety instructions included in this manual!
This sign tells you rules, if you not pay attention for this your health and the function of the machine is in danger. You have no warranty if the machine breaks down because you not looking about this.
Gear control
Drill-spindle
Handle
Switch on/off
Handle
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persons who have suitable training and qualifications.
For stand-mounted drilling the machine may have the following
a personnel safety switch (RCCB or PRCD) on the machine itself or
a coded (1 h) plug, which is connected to the 115 V mains via a safety box (IP44) with an RCCB.
The FB 20 P has in both types, voltage 110 V and 230 V, an integrated PRCD-safety switch in the cable. The core drilling machines comply with the regulations of the “Stone and Earth” professional association dated July 1989. They are machines of category II, which means that they must be mounted on stands and stable (pursuant to DIN 57100 and VDE 0100), and the stand must be fitted with the following
reversing lock
water extraction device.
2.2 Safety
The following points are to be given special attention:
the technical data and details of the permitted use of the machine (commissioning, ambient and
the relevant accident prevention regulations
the correct use of tools
the use of personal safety equipment
3. Transport and storage
3.1 Transport
3.2 Storage
If possible, the storage site should be dry, clean and have a constant temperature. To ensure that the film of lubricant in the bearings and sealing system is not lost, the motor shaft should be turned through several revolutions by hand after a lengthy period of storage, for example at monthly intervals. The roller bearings in the motors should be replaced (or regreased) if the period between delivery and commissioning is over four years. If the machines are stored in adverse conditions, this period may differ considerably.
The machine is a pure wet drill machine. Dry drilling can cause damage to the shaft sealing rings.
Before using the machine for the first time, check that the conformity of the data on the model plate with the mains voltage and frequency. Voltage deviations of ± 5 % and/or voltage deviations of ± 2 % are permissible. Repairs must only be completed by quality
operating conditions) which are set out in the catalogue, the operating manual, the model plate data and other product information,
The machine is to be checked for signs for transport damage on receipt. Any damage must be documented in writing.
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4. Main dimensions and technical data
4.1 Dimensions
(Representation without additional handle)
4.2 Technical data
Rated voltage 230 V Current consumption 10 A Power requirement 2200 W Frequency 50 - 60 Hz Idling speed 950 / 2150 / 4450 min-1 Full speed 500 / 1200 / 2500 min-1 Output rating 1300 W Torque 25 / 10,5 / 5 Nm Drilling diameter 150 / 50 / 15 mm Weight 7,4 kg Core bit connection UNC 1 ¼ / R ½ “ Overload coupling torque 12 Nm Noise pressure level (EN 50144) 89 dB (A) Sound power level (EN 50144) 102 dB (A) Vibration (EN 50144) < 2,5 m/s²
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5. Commissioning
Check that the mains voltage is identical to the voltage specified on the model plate.
Stand-mounted:
Secure the machine and the water collection device on the drill stand with a reverse lock. The drill stand should have high rigidity and precise, low-play guides. Ensure that the machine axis is parallel to the drill stand axis. Insert the core bit and set the speed. Setting instructions are given in chapter 8.
Connect the water supply. Important: Do not exceed the max. water pressure of 3 bar. Both voltage versions of FB 20 P (110V and 230V) are equipped with a PRCD-safety switch in the cable, so the FB 20 P can be directly connected to the main supply.
Manually controlled:
When drilling a hole ensure that you are on a secure surface. Make particularly sure the core bit is not bent during the drilling process and hold the core drilling machine as rigid as possible. Concentrate hard on the work since if the core bit suddenly blocks, despite the low setting of the safety slip clutch, high forces may be generated. If you let go of the core drilling during the drilling process, you may suffer serious injury.
Only used three-core extension cables with a protective conductor and an adequate cross-section. If the cross­section is too low you may suffer excessive power loss and the motor and cable may overheat. An extension cable must be secured with an overload switch. Recommended cable cross-sections:
Recommended cable cross-sections:
Rated current = 9 A
Cable length m 7,5 15 25 30 45 60
Cable cross-section mm2 2,5 2,5 2,5 2,5 2,5 4
When drilling a hole ensure that you have sufficient cooling water. Only use clean tap water, do not use dirty or waste water. Adjust the supply to the core bit diameter and drive rating of the core drill so that you do not exceed the rated current.
5.1 Changing gear
Move the gear switch handle by approx. 40° to the next higher or lower gear. If necessary (if it is difficult to engage the gear) turn the drive spindle briefly by hand until the gear engages easily. Never use tools (pliers, hammer, etc.) to change gear since otherwise gear damage will be inevitable.
Never change gear using force and only do so when the machine is slowing down or at a standstill.
5.2 Safety coupling
The values set out in the table are theoretical values and may be used to provide a rough guide for gear changing. Since a whole range of other parameters also plays a major role in adjusting the speed, we cannot offer any guarantee if the tool is damaged when using the values in the table. Drilling work for which the speeds are outside the range of the core drill (values printed in italics), should only be completed with extreme care and by trained personnel.
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