goldstein SA-Series, SA-48FF, SA-36FF Installation Procedure – User Manual

SA
SA----SERIES HEAVY DUTY SALAMANDERS
SASA
SERIES HEAVY DUTY SALAMANDERS
SERIES HEAVY DUTY SALAMANDERSSERIES HEAVY DUTY SALAMANDERS
PROUDLY AUSTRALIAN MADE
INSTALLATION PROCEDURE – USER MANUAL SERVICE INSTRUCTION
MODELS SA
MODELS SA----36
MODELS SA MODELS SA
36FF
FF, SA
3636
FFFF
, SA----48
, SA, SA
48FF
4848
FF
FFFF
GAS APPROVAL NO. 2202
ESTABLISHED 1911
The Cooking Equipment Professionals www.goldsteineswood.com.au
TABLE OF CONTENTS
1. INTRODUCTION Page 3
2. INSTALLATION Page 4
3. COMMISSIONING Page 5
4. OPERATING INSTRUCTIONS Page 6
5. BRACKET POSITIONING Page 7
6. STAND & MOUNTING OPTIONS Page 8
7. TECHNICAL DATA Page 9
8. SERVICING Page 10
9. TROUBLE SHOOTING Page 11
10. DRAWING - SPARE PARTS SA-36 Page 12 & 13
11. DRAWING - SPARE PARTS SA-48 Page 14 & 15
12. WARRANTY Page 16
13. BRANCHES Page 17
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IM054B2 – June 2010
1. INTRODUCTION
Congratulations for purchasing your Goldstein commercial cooking appliance. J. Goldstein & Co. is a wholly owned Australian company and has been operating since 1911, building high quality products. The information in this manual will assist your installer and ensure correct location and connection. Thoroughly read the user instructions and the user maintenance sections, as understanding your products, its operation, and its cleaning and service requirements will provide you with long and satisfactory service. Failure to do so could shorten the life of the product and decrease its efficiency. Please ensure only authorised service technicians are called to any difficulties that may arise.
INTRODUCTION
GOLDSTEIN SALAMANDER
MODELS SA36FF, SA48FF
GOLDSTEIN SALAMANDERS are designed to give long and satisfactory service and
incorporate the best possible materials and workmanship. Proper installation, adjustment and preventative maintenance are vitally important if efficiency and appearance are to be maintained.
Read these instructions carefully as they contain important safety information regarding the installation, use and maintenance of the appliance.
RECEIVING INSPECTION
Check crates for handling damage. After carefully uncrating, check for “concealed” damage. Report any damage immediately to carrier and to dealer.
Remove check all loose items from unit and check contents as found on back of warranty cards.
Check type and capacity of gas supply.
The type of gas for which this Salamander is factory adjusted can be seen on the rating plate, located on the bottom front panel of the Salamander.
“THE EQUIPMENT MUST BE INSTALLED BY A
LICENSED GASFITTER
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IM054B2 – June 2010
2. INSTALLATION
PRE-INSTALLATION OF THE SALAMANDER
Adequate ventilation must be provided, preferably by a hood with vent and exhaust fan. Never make a direct connection between the flue of the appliance and the vent flue. Check that there is sufficient clearance between doors and passageways to move equipment into the cooking area.
Check the data plate to ensure appliance is suitable for the gas supply to which it will be connected and for information relative to gas input pressure and consumption.
INSTALLATION
1. Lift and remove unit from timber base.
2. Fix salamander stand/brackets in desired position.
3 Mount salamander onto stand/brackets. (Ensure that there is a 50mm clearance
between the rear and sides of the salamander and any combustible material).
4. Have a licensed gas fitter or your Gas Company connect the appliance to the mains supply. (Location of the 19mm B.S.P. gas fitting is seen on page 10 ).
A regulator (except for L.P.G. installation) is supplied as a separate item and must be connected into the supply to the appliance by a licensed gas fitter. It should be as close as possible to the appliance inlet.
The appliance must be installed in accordance with the rules of any authority having jurisdiction.
UNIT SHOULD NEVER BE INSTALLED AS A COUNTER UNIT. FIRSTLY BECAUSE OF FIRE HAZARD & SECONDLY FOR SERVICE ACCESSIBILITY
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IM054B2 – June 2010
3. COMMISSIONING
COMMISSIONING
1. Check that the gas specified on the rating plate corresponds to the gas supplied. If gas does not correspond contact your dealer or the manufacturer immediately.
2. Ensure all stop valves in the gas supply line are on.
3. Turn control knob to ON and using an ignition device, light the burner.
4. Check for leaks in the gas piping of the appliance using a soapy solution.
5. Once all burners are alight, check that the T.P.P (nipple located behind the bottom front panel) pressure, is the same as stated in table 2, on page 6 of this manual. The T.P.P. can be adjusted by removing the adjustment cover on the regulator and using a flat head screwdriver, turn regulator screw Clockwise or Anti­Clockwise to achieve the desired gas pressure.
6. Ensure that the burner flame is blue and that the burner appears to be burning correctly.
7. Turn off all control knobs.
8. Check that the salamander tray can be adjusted up and down easily.
9. If salamander cannot be adjusted as above please contact your dealer.
10. Put the two (2) arms on the bottom of the shelf clip onto S/S tray at back so shelf and tray pull out together.
11. Place shelf grates into position P/N SA-00M10.
NOTE
WASH HOSES SHOULD NEVER BE USED ON THE APPLIANCE.
USE OF HOSES WILL VOID WARRANTY
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IM054B2 – June 2010
4. OPERATING INSTRUCTIONS
OPERATING
1. Ensure all valves in the gas supply line are on.
2. Ensure that Drip Tray, Griddle Tray and Cast Iron Grates are located properly.
3. Turn silver control knob to ON and using an ignition device, light the Burner.
4. Adjust the Griddle tray, using the grid selecting knob (Item 22), to the desired cooking height.
5. Place food on the cast iron grates.
6. If food is burning on the top and not warming the insides, the griddle tray should be lowered.
If food is not cooking fast enough or is not browning the top, then raise the
griddle tray.
7. If Salamander cannot be used as above please contact your dealer.
CLEANING INSTRUCTIONS
Note
IF CAUSTIC SODA BASED OVEN CLEANERS ARE USED WARRANTY IS VOID.
DO NOT SPRAY AEROSOLS IN VICINITY OF APPLIANCE WHILST OPERATING
Daily
Remove Drip Tray (item6) and clean with detergent.
Remove Cast Iron Grates (Item 5) and clean with detergent and a scourer.
NOTE Rinse detergent off with water and immediately place grates back into Salamander and turn burners on to dry grates.
FAILURE to dry grates will cause them to rust.
Weekly
Clean the inside cavity and the outside body of the salamander with a damp cloth.
MAINTENANCE
The lifting mechanism should be occasionally greased with heat resistant grease.
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IM054B2 – June 2010
5. BRACKET POSITIONING
BRACKET POSITIONING
BRACKET POSITIONING
FRON T VIE W SIDE VIEW
TOP VIEW
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IM054B2 – June 2010
6. STAND & MOUNTING OPTIONS
STAND AND MOUNTING OPTIONS FOR SA-36FF, SA-48FF
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IM054B2 – June 2010
7. TECHNICAL DATA
DATA SHEET
TABLE 1
SA-36FF
SA-48FF
Dimensions W X D X H (mm)
860 X 530 X 445
1110 X 525 X 445
Wt Kg
53
70
TABLE 2
Nominal Hourly Gas Consumption (MJ)
NG
SA-36FF 1.5mm 36Mj
SA-48FF 1.5mm 48Mj
LPG Mj
.95mm
.95mm
36
48
T.P.P. (kPa 1.00 2.65
1110 (SA48)
860 (SA36)
TOP VIEW
530
GOLDSTEIN
445
FRONT VIEW SIDE VIEW FRONT VIEW
SA36
TOP VIEW
860
GOLDSTEIN
SA36E
GOLDSTEIN
SA36/48
SA36E
SA48
IM054B2 – June 2010
ELECTRICAL POINT
GAS ENTRY(3/4") B.S.P.
SA-36-48(GAS-ELECT)
9
8. SERVICING
SERVICING
Any mechanical product no matter how well made, will eventually require some service attention. This equipment will need less service if given normal care and frequent cleaning. Have a Gas Company or your serviceman check the equipment regularly.
Goldstein Salamanders are engineered for serviceability. Any part can be quickly and easily removed if necessary for cleaning, service or replacement. Parts are accessible from the front of the appliance.
All burners & pilots can be serviced without removing any panels. To remove the
GASCOCK
them.
you will need to remove the control knobs and front control panel to get to
MAIN BURNERS
Heavy Duty Infra Red Burners.
CONTROL COCKS
These are threaded into the inlet manifold and may be removed from underneath the appliance. If the appliance cannot be adjusted to operate correctly, contact the gas supplier or the manufacturers.
The gas control knobs control the flow of gas to each of the burners. A quarter of a turn anti-clockwise puts the tap in a fully opened position.
TO REMOVE GAS INJECTOR OR BURNER
Gas Injectors are located in the inlet to the burners. To remove injectors, turn the gas
off at the gas cock. The injectors can be removed by undoing flare nut on elbow, then screwing out elbow or undoing nipple in elbow.
Burners are removed by taking off the enamelled top. There are two screws holding the back of the Burner. Push back burner will fall down.
NOTICE
PLEASE RETURN YOUR WARRANTY CARD FAILURE TO DO SO WILL VOID WARRANTY ON THE EQUIPMENT
NOTE:
‘DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS
APPLIANCE WHILE IT IS IN OPERATION’.
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IM054B2 – June 2010
9. TROUBLE SHOOTING
Trouble Shooting.
If Pilot does not ignite, check if gas is connected. If gas is present contact Goldstein service.
If Burners do not ignite, check if gas is connected. If gas is present contact Goldstein service.
If Sparkers do not spark, check if sparker is connected. If sparker is connected contact Goldstein Service
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IM054B2 – June 2010
10. DRAWING - SPARE PARTS DRAWING SA-36FF
MODEL: SA – 36FF
6
13
8
15
29
1
5
7
16
5
2
21
7
10
12
8
18
14
17
13
28
O
F F
O N
4
26
21
16
27
31
33
32
25
19
23
22
9
23
22
24
20
11
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IM054B2 – June 2010
10. SPARE PARTS-SA-36FF
MODEL: SA – 36FF
ITEM No. CODE DESCRIPTION
1. GBNSA000 BURNER – SA
2. GIJSA000 ELBOW NUT & INJECTOR COMPLETE
3. GIJSAN00 NUT – SA INJECTOR (GIJSA###)(79080)
4. MKNSSCK1 KNOB – CHROME METAL CW/CHD GASCOCK GCKC
5. SA-00M10 CAST GRATE FOR SALAMANDER
6. SA-36P07 DRIP TRAY FOR SALAMANDER
7. SA-00M12 BRACKET – LINK SUPPORT
8. SA-00B05 LINK BRACKET
9. GPIC0002 ELECTRODE
10. SA-36A09 REAR GRID SUPPORT (PIVOT)
11. GTC01000 THERMOCOUPLE – L=1000
12. SA-36T04 TIE RODS
13. SA-00B06 CAST SUPPORT BRACKET
14. SA-00A04 SUPPORT TRAY RUNNER RIGHT HAND SIDE
15. SA-00A05 SUPPORT TRAY RUNNER LEFT HAND SIDE
16. SA-00M11 SPRING – GRATE FRAME
17. SA-36A02 FRAME – GRIDDLE TRAY
18. SA-00M07 HOOKS – SHELF
19. SA-00M16 SPRINGS – HANDLE RETURN
20. SA-00M01 GRID RATCHET
21. SA-00M05 GRID SELECTOR
22. SA-00M02 MACHINE KNOB
23. SA-00T05 SPINDLE – STAINLESS STEEL
24. SA-00T06 PIN – STAINLESS STEEL – RETURN SPRING
25. ESPL1500 LEAD – H.T L=1.5m
26. ESP00003 SPARKER
27. GPIB0002 BODY – PILOT ASSEMBLY
28. GCKCW000 GASCOCK – CW KB135B
29. SA-00A03 MANIFOLD PIPE – ALUMINIUM (SA) ASSEMBLY
30. GIJSA150 INJECTOR – PE-48-SA 1.50mm N/G
30. GIJSA095 INJECTOR – PF-48-SA 0.95mm L/P
31. GIJ00022 PILOT SPUD No. 22 L/P/G
31. GIJ00032 PILOT SPUD No. 32 N/G
32. GCKGR001 GASCOCK – PEL 21S F/F DEVICE
33. MKNPLM21 KNOB – FOR GASCOCK
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IM054B2 – June 2010
11. DRAWINGS - SPARE PARTS SA-48FF
MODEL: SA – 48FF
6
13
15
18
17
29
5
8
16
7
10
12
8
14
13
29
7
26
16
31
1
1
5
33
32
25
21
11
9
19
23
22
27
2
21
23
22
24
20
28
O F
F
O N
4
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IM054B2 – June 2010
11. SPARE PARTS SA48FF
MODEL: SA – 48FF
ITEM No. CODE DESCRIPTION
1. GBNSA000 BURNER – SA
2. GIJSA000 ELBOW NUT & INJECTOR COMPLETE
3. GIJSAN00 NUT – SA INJECTOR (GIJSA###)(79080)
4. MKNSSCK1 KNOB – CHROME METAL CW/CHD GASCOCK GCKC
5. SA-00M10 CAST GRATE FOR SALAMANDER
6. SA-48P07 DRIP TRAY FOR SALAMANDER
7. SA-00M12 BRACKET – LINK SUPPORT
8. SA-00B05 LINK BRACKET
9. GPIC0002 ELECTRODE
10. SA-48A10 REAR GRID SUPPORT (PIVOT)
11. GTC01000 THERMOCOUPLE – L=1000
12. SA-48T04 TIE RODS
13. SA-00B06 CAST SUPPORT BRACKET
14. SA-00A04 SUPPORT TRAY RUNNER RIGHT HAND SIDE
15. SA-00A05 SUPPORT TRAY RUNNER LEFT HAND SIDE
16. SA-00M11 SPRING – GRATE FRAME
17. SA-36A02 FRAME – GRIDDLE TRAY
18. SA-00M07 HOOKS – SHELF
19. SA-00M16 SPRINGS – HANDLE RETURN
20. SA-00M01 GRID RATCHET
21. SA-00M05 GRID SELECTOR
22. SA-00M02 MACHINE KNOB
23. SA-00T05 SPINDLE – STAINLESS STEEL
24. SA-00T06 PIN – STAINLESS STEEL – RETURN SPRING
25. ESPL1500 LEAD – H.T L=1.5m
26. ESP00003 SPARKER
27. GPIB0002 BODY – PILOT ASSEMBLY
28. GCKCW000 GASCOCK – CW KB135B
29. SA-00A03 MANIFOLD PIPE – ALUMINIUM (SA) ASSEMBLY
30. GIJSA150 INJECTOR – PE-48-SA 1.50mm N/G
30. GIJSA095 INJECTOR – PF-48-SA 0.95mm L/P
31. GIJ00022 PILOT SPUD No. 22 L/P/G
31. GIJ00032 PILOT SPUD No. 32 N/G
32. GCKGR001 GASCOCK – PEL 21S F/F DEVICE
33. MKNPLM21 KNOB – FOR GASCOCK
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IM054B2 – June 2010
12. WARRANTY
Installation must be carried out according to local regulations by qualified trade persons.
Isolating switch(es), shut-off valves etc must be within easy reach of the machine for future service and maintenance requirements.
If in doubt call GOLDSTEIN/ESWOOD or their representative for further information. No responsibility will be accepted for defects or damages by improper installation, for changes to the product not authorised by GOLDSTEIN/ESWOOD or for operation outside the technical specifications.
GOLDSTEIN/ESWOOD warrants their products to be free from defects in material and workmanship under “normal use and service”. This does not include normal wear and tear of parts. GOLDSTEIN/ESWOOD will repair or replace any parts, which in GOLDSTEIN/ESWOOD’s sole judgement are defective in material or workmanship, in accordance with the warranty offered.
This undertaking covers the provision of labour and parts for 12 months from the date of delivery to the purchaser. This undertaking applies only to state capitals. Remote areas are not covered by this commitment and special enquiries should be made.
(Note: Travel time not covered by warranty).
“To the maximum extent permitted by law, any liability on Goldstein/Eswood’s part or on the part of its servants or agents for loss or damage of any kind whatsoever in connection with the products, including liability for or in respect of any claim arising out of contract, negligence or statute, shall not, in any event, exceed $100”
Labour under warranty is supplied free of charge during normal working hours, Monday to Friday. Should warranty work be requested outside of our normal working hours a labour charge will be applied equivalent to a normal hour rate, without out of hours penalty rates. (Refer to last page of this manual for your closest branch for warranty repair services.
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IM054B2 – June 2010
13. GOLDSTEIN/ESWOOD BRANCHES
For inquiries please call your nearest state branch:
Head Office
211-213 Woodpark Road Smithfield NSW 2164 Phone: 02 9604 7333 Fax: 02 9604 5420
Victoria Queensland
47 Stubbs Rd Nautilus Complex Kensington Unit 12 Victoria 3031 210 Queensport Road Murrarie Qld 4172 Phone: 03 9372 6577 Phone: 07 3890 1811 Fax: 03 9372 6477 Fax: 07 3890 1788
South Australia Western Australia
Suite 26 Unit 2 283-287 Sir Donald Bradman Drive 9 Meares Way Brooklyn Park Canning Vale South Australia 5032 Western Australia 6155 Phone: 08 8238 3423 Phone: 08 9456 0559 Fax: 08 8238 3400 Fax: 08 9456 0554
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IM054B2 – June 2010
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