goldstein FRE-18D, FRET-18D, FRE-24D User Manual

ELECTRIC FRYERS
PROUDLY AUSTRALIAN MADE INSTALLATION PROCEDURE – USER MANUAL
MODELS FRE-18D, FRE-24D, FRET-18D
FRE-24D
FRE-18D
FRET-18D
ESTABLISHED 1911
The Cooking Equipment Professionals
www.goldsteineswood.com.au
TABLE OF CONTENTS
1. INTRODUCTION Page 3
2. INSTALLATION Page 4 & 5
3. COMMISSIONING Page 6
4. OPERATING INSTRUCTIONS Page 7 & 8
5. DRAINING & FILTERING INSTRUCTIONS Page 9 & 10
6. TECHNICAL DATA Page 11 & 12
7. RESISTANCE vs TEMPERATURE Page 13
8. SERVICING Page 14 & 15
9. TROUBLE SHOOTING Page 16
10. WIRING DIAGRAM FET-18 DIGITAL CONTROL Page 17 10a. WIRING DIAGRAM FRE-18D –24 D Page 18
11. DRAWINGS - SPARE PARTS - FRE-18D-24D Page 19 & 20
12. DRAWINGS - SPARE PARTS - FRET-18D Page 21 & 22
13. WARRANTY Page 23
14, BRANCHES Page 24
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1
. INTRODUCTION
Congratulations for purchasing your Goldstein commercial cooking appliance. J. Goldstein & Co. is a wholly owned Australian company and has been operating since 1911, building high quality products. The information in this manual will assist your installer and ensure correct location and connection. Thoroughly read the user instructions and the user maintenance sections, as understanding your products, its operation, and its cleaning and service requirements will provide you with long and satisfactory service. Failure to do so could shorten the life of the product and decrease its efficiency. Please ensure only authorised service technicians are called to any difficulties that may arise.
INTRODUCTION
GOLDSTEIN DEEP WELL ELECTRIC RESTAURANT FRYER
MODELS FRE-18D – FRE-24D – FRET-18D
GOLDSTEIN FRYERS are designed to give long and satisfactory service and
incorporate the best possible materials and workmanship. Proper installation, adjustment and preventative maintenance are vitally important if efficiency and appearance are to be maintained.
A freestanding 1,2, or 3 deep well automatically controlled electric-operated fryer. The fryer is mounted on 4 legs with a clearance from floor of 152mm. The fryer is equipped with a stainless steel back incorporating the elements over temperature thermostat and lift cut out. Pan outer case and outer surround of stainless steel, cooking pan of stainless steel, sand blast finish.
Read these instructions carefully as they contain important safety information regarding the installation, usage and maintenance of this appliance.
OIL TEMPERATURE
Keep the oil temperature in the fryer to a maximum of 190ºC. Higher temperatures will cause rapid breakdown of the oil and give you no faster cooking.
At 200ºC the life of the oil is only one third of its life at 190ºC. In addition increased decomposition causes the oil to smoke badly even if the temperature is lowered to 190ºC again.
High temperatures give you no advantage, it will only cost you money, can cause a fire hazard and can also shorten the life of your appliances.
“THE EQUIPMENT MUST BE INSTALLED BY A
LICENSED ELECTRICIAN”
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2. INSTALLATION
RECEIVING INSPECTION – PRE-INSTALLATION
Please follow these instructions carefully
Remove baskets and cartons from unit, check contents.
Lift off base and screw the adjustable legs into the base.
Set units in correct position.
Adjust feet till they are all touching the floor and using spirit level, level from front to rear and left to right. This operation is important as variation 25 mm to 76 mm in a room is found to be not uncommon.
Check all loose items listing on the back of warranty card.
Have a licensed electrician connect your fryer to 21 kW of power, 3 phase
Neutral & Earth.
PRE-INSTALLATION OF THE FRYER
Check that there is sufficient clearance between doors and passageways to move equipment into the cooking area.
SPECIAL attention must be paid to fire hazards from combustible surfaces.
Before first use, clean protective oil from bright parts and interior of pan with a solution of washing soda or other grease dissolving material. Drain through valve in bottom then rinse thoroughly. (NOTE: It must be completely rinsed out, for even a small particle of cleaner in the pan will ruin the cooking medium). Also clean baskets and strainer.
Ventilation
Adequate ventilation must be provided, preferably by a hood with vent and exhaust fan.
INSTALLATION
NOTE:
The appliance must be installed by an authorised person and in accordance with the regulations of the local Energy Authority and any other authority having jurisdiction. The appliance has been tested and preset before leaving our factory, but small adjustments may be necessary to suit local conditions. Correct operation of the appliance must be tested as part of the installation procedure.
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2. INSTALLATION Cont’d
Please follow these instructions carefully
1. Set unit in desired position. If rear wall is of combustible material ensure there is a minimum distance of 100mm between the back of the unit and the wall.
2. Adjust feet till they are all touching the floor and using a spirit level from front to rear and left to right. This operation is important as a floor variation of 25mm to 75mm in a floor is found to be not uncommon. NOTE: The above levelling procedure is critical for the fryer to work according to the manufacturers specifications.
3. Have a Licensed electrician connect your fryer 21Kw 3 phase +N.
CAUTION
NEVER ALLOW ELEMENTS TO OPERATE WITH FRYPOT EMPTY THIS DAMAGES THE FRYPOT AND VOIDS WARRANTY DO NOT TURN ON MAIN SWITCH UNLESS THE OIL IS FILLED TO THE CORRECT OIL LEVEL MARKED AT THE REAR OF PAN. IF SOLID SHORTENING IS USED, BE CERTAIN SHORTENING IS PRE-MELTED, OR AT LEAST TIGHTLY PACKED AGAINST THE PAN SURFACE DIRECTLY ABOVE THE ELEMENTS AND TURN MAIN SWITCH OFF IMMEDIATELY IF FAT BEGINS TO SMOKE WHILE MELTING
NOTICE PLEASE RETURN YOUR WARRANTY CARD FAILURE TO DO SO WILL VOID WARRANTY ON THE EQUIPMENT
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3. COMMISSIONING
COMMISSIONING APPLIANCE – DETAILS, TESTING, CHECKING PRESSURE ETC.
COMMISSIONING CHECK LIST
1. CHECK FOR DAMAGE AND MISSING PORTS.
2. REMOVE ALL PLASTIC COATING FROM S/STEEL PANELS.
3. MAKE SURE ALL PARTS ARE IN THEIR CORRECT POSITION E.G. TRAYS ELEMENTS.
4. MAKE SURE ALL ELECTRIC CONNECTIONS ARE CORRECT AND TIGHT.
5. LEVEL OFF UNIT LEFT TO RIGHT AND ALSO MAKE SURE THAT FRONT IS JUST 3-4 MM LOWER TO ALLOW FOR FLUING.
6. TURN ON ELECTRICITY.
7. TURN ON ONE AT A TIME TO MAKE SURE ALL IS WORKING E.G. SWITCH, ELEMENT.
8. SHOW CUSTOMER
A) HOW TO WORK EQUIPMENT B) HOT TO CLEAN C) HOW TO PULL IT APART. D) ALSO WHAT NOT TO DO, E.G. WATER WITH ELECTRICAL,
GREASE AND OIL IN CONTROLS.
9. CHECK TO MAKE SURE MANUALS AND WARRANTY CARDS ARE THERE. ALSO GO THROUGH MANUAL WITH CUSTOMER E.G. LIGHTING, CLEANING.
NOTE:
WASH HOSES SHOULD NEVER BE USED ON THE APPLIANCE.
USE OF HOSES WILL VOID WARRANTY
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4. OPERATING INSTRUCTIONS
1 OPERATING BEFORE FIRST USE
Clean protective oil from bright parts and interior of pan with a solution of washing soda or other grease dissolving material. Drain through valve in bottom then rinse thoroughly. (Note: It must be completely rinsed out for even a small particle of cleaner in the pan will ruin the cooking medium). Also clean baskets and strainer.
2. FILLING
Fill pan to level indicated on back of pan. It is a good idea to dip out several cupfuls of oil from your pan each day and add fresh oil to replace it. This keeps acid content down and the oil will last much longer. The oil dipped out can be used for general­purpose work and is not wasted. Do not overfill your fryer pan. Overfilling causes “foam over” and messy frying conditions.
3. CLEANING
Your fryer pan deserves the same care you give your cooking pots. It should be kept clean and bright. Oil in deep well fryer is a food and should be handled with care.
DAILY OPERATION
OPENING:
At opening time, always visually check the fryer for Thermostat setting and main Switch is off.
GENERAL USE OF THE FRYER:
a) For consistent product quality, convenience and long-term savings, use a high
quality liquid frying compound.
b) If using solid shortening, NEVER
attempt to melt a block of shortening by setting it on base of Fryer Tank. This is inefficient, dangerous and will cause damage to the frying elements and fire.
c) Temperature of frying compound. Although 180 degrees is the usual
temperature recommended for most cooking operations, frying should be carried out a lowest temperature, which will produce a high quality end product while ensuring maximum life of the frying compound. When the fryer is not in use, the temperature controller or operating thermostat should be set lower than that used during cooking. Light loads, too, may be cooked at lower temperatures. A good operator will experiment to determine the best temperature and load conditions for the various foods to be cooked.
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4. OPERATING INSTRUCTIONS Cont’d
WEEKLY
a) Completely drain the fryer vessel into either the filter or steel container. Do not
use a plastic bucket or glass container.
b) Clean the vessel with a good grade of cleaner or hot water and a strong
detergent.
d) Bring to a rolling boil, turn the heat down and let the mixture stand until
deposits and/or carbon spots can be rubbed off with the Teflon brush.
e) Scrub the tank walls, then drain the vessel and rinse in clear water. f) Refill with clear water and boil again. g) Drain, rinse and dry thoroughly h) Refill with cooking oil or frying compound as directed above.
PERIODIC
Your “Cool Zone” Deep Fat Fryer should be checked and adjusted periodically by a Qualified service personnel as part of a regular kitchen maintenance program.
STAINLESS STEEL
All stainless steel body parts should be wiped regularly with hot, soapy water during the day and with a liquid cleaner designed for this material at the end of each day. CAUTION do not let water splash into the tank of hot oil. It will splatter and can cause severe burns.
DO NOT USE STEEL WOOL, ABRASIVE CLOTHS, CLEANSERS OR POWDERS!
If it is necessary to scrape stainless steel to remove encrusted materials, soak the area with hot cloths to loosen the material, and then use a wood or nylon scraper. DO NOT USE a metal knife, spatula, or any other metal tool to scrape stainless Steel. Scratches are almost impossible to remove
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