Goldstar Ma-1101wrv, Ma-1101brv Service Manual

MICROW AVE OVEN
SER VICE MANUAL
MODEL : MA-1101WRV/1101BR V
CAUTION
BEFORE SERVICING THE UNIT, READ THESAFETY PRECAUTIONS IN THIS MANUAL.
website http://biz.LGEservice.com e-mail http://www.LGEservice.com/techsup.html
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
A) Do not operate or allow the oven to be operated with the door open. B) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary; (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
C) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
D) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
E) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
SAFETY PRECAUTIONS
(Page)
SAFETY PRECAUTIONS
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Inside front cover
SPECIFICATIONS
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1-1
CAUTIONS
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2-1
INSTALLATIONS
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3-1
OPERATING INSTRUCTIONS
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4-1
FEATURES
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4-1
CONTROL PANEL
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4-1
OPERATING SEQUENCE
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4-2
SCHEMATIC DIAGRAM
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4-3
CIRCUIT DESCRIPTION
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4-4
SERVICE INFORMATION
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5-1
TOOLS AND MEASURING INSTRUMENTS
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5-1
MICROWAVE LEAKAGE TEST
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5-1
MEASUREMENT OF MICROWAVE POWER OUTPUT
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5-3
DISASSEMBLY AND ADJUSTMENT
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5-3
INTERLOCK CONTINUITY TEST
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5-7
COMPONENT TEST PROCEDURE
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5-8
TROUBLE SHOOTING
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5-11
EXPLODED VIEW
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6-1
REPLACEMENT PARTS LIST
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7-1
SCHEMATIC DIAGRAM OF P.C.B.
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8-1
PRINTED CIRCUIT BOARD
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8-2
P.C.B. PARTS LIST
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9-1
CONTENTS
1-1
This microwave oven is designed for household use only. It is not recommended for commercial purposes.
ITEM
MODEL
Power Requirement
Power Output Microwave Frequency Magnetron Timer Outside Dimensions Cavity Dimensions Net Weight Shipping weight Control Complement
Nameplate Location
Accessories
DESCRIPTION
MA-1101WRV/MA-1101BRV
120 Volts AC 60 Hz
1,250 Watts (11.3 A)
Single phase, 3-wire grounded
850 Watts full microwave power (IEC705)
2,450 MHz
2M214
0 ~ 99 min. 99 sec.
23
7
/8” (W) x 139/16” (H) x 1913/16” (D)
17
17
/32” (W) x107/8” (H) x 1821/32” (D)
29.5 lbs (approx.)
33.5 lbs (approx.) Touch Control System Clock : 1:00 - 12:59 Microwave Power for Variable Cooking Power level
HIGH ----------------------------------------Full power throughout the cooking time 9 (Saute) -------------------------approx. 90% of Full power, 8 (Reheat) --------approx. 80% 7 (Med.-High)--------------------approx. 70%, 6 (Medium) --------approx. 60% 5 (Med.-Low) --------------------approx. 50%, 4 (Defrost) ---------approx. 40% 3 (Low) ---------------------------approx. 30%, 2 (Simmer)--------approx. 20% 1 (Warm)--------------------------approx. 10%
Owner's manual & cooking guide Glass turntable Rotating ring
Front Upper
SPECIFICATIONS
• DO NOT operate on a 2-wire extension cord during repair and use.
• NEVER TOUCH any oven components or wiring during operation.
• BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.
• For about 30 seconds after the oven stops, an electric charge remains in the high voltage capacitor. When replacing or checking, you must discharge the high voltage capacitor by shorting across the two terminals with an insulated screwdriver.
Remove your watches whenever working close to or
replacing the Magnetron.
• DO NOT touch any parts of the control panel circuit. A resulting static electric discharge may damage this P.C.B.
• NEVER operate the oven with no load.
• NEVER injure the door seal and front plate of the oven cavity.
• NEVER put iron tools on the magnetron.
• NEVER put anything into the latch hole and the interlock switches area.
• Proper operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed.
• Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.
2-1
CAUTIONS
Unlike other appliances, the microwave oven is high-voltage and high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
THE OVEN IS TO BE SERVICED ONLY BY PROPERLY QUALIFIED SERVICE PERSONNEL.
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or connection. All input and output microwave connections, waveguide, flange, and gasket must be secure never operate the device without a microwave energy absorbing load attached. Never look into an open waveguide or antenna while the device is energized.
Gasket
ANTENNA
COOLING FIN
MAGNETRON CHASSIS GROUND
FILAMENT TERMINALS
MAGNETRON
INSTALLATIONS
3-1
INSTALLING
1. Empty the microwave oven and clean inside it with a soft, damp cloth. Check for damage such as misaligned door, damage around the door or dents inside the cavity or on the exterior.
2. Put the oven on a counter, table, or shelf that is strong enough to hold the oven and the food and utensils you put in it. (The control panel side of the oven is the heavy side. Use care when handling.)
3. Do not block the vent and the air intake openings. Blocking vent or air intake openings can cause damage to the oven and poor cooking results. Make sure the microwave oven legs are in place to ensure proper air flow.
4. The oven should not be installed in any area where heat and steam are generated, because they may damage the electronic or mechanical parts of the unit. Do not install the oven next to a conventional surface unit or above a conventional wall oven.
5. Use microwave oven in an ambient temperature less than 104°F (40°C).
6. Place the microwave oven on a sturdy and flat surface at least 10 cm (4 inches) from the wall.
7. Place the microwave oven as far away as possible from TV, RADIO, COMPUTER, etc., to prevent interference.
GROUNDING INSTRUCTIONS
For personal safety, this appliance must be fully grounded at all times.
In the event of an electrical short circuit, grounding reduces the risk of electrical shock. The plug must be plugged into an outlet that is properly installed and grounded.
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
WARNING
Improper use of the grounding plug can result in a risk of electric shock. Do not, under any circumstances, cut or remove the third ground prong from the power cord plug.
PREFERRED METHOD
ENSURE PROPER GROUND
EXISTS BEFORE USE
TEMPORARY METHOD (ADAPTER PLUGS NOT PERMITTED IN CANADA)
ALIGN LARGE PRONGS/SLOTS
Minimum 2 feet (24 inches)
ENSURE PROPER GROUND AND FIRM CONNECTION BEFORE USE
FEATURES
CONTROL PANEL
1. DISPLAY. The display includes a clock and
indicators that tell you time of day, cooking time settings, and cooking functions selected.
2. ONE TOUCH POPCORN. Touch this pad to pop a bag of microwave popcorn without entering a cook power or time.
3. ONE TOUCH POTATO. Touch this pad to cook up to 4 potatoes without entering a cook power or time.
4. ONE TOUCH BEVERAGE. Touch this pad to heat up to 2 cups of beverage without entering a cook power or time.
5. ONE TOUCH PIZZA. Touch this pad to heat up to 3 slices of refrigerated pizza without entering a cook power or time.
6. ONE TOUCH FOOD PLATE. Touch this pad to heat a plate of food without entering a cook power or time.
7. FROZEN ENTREE. Touch this pad to cook a 10 oz. frozen entree without entering a cook power or time.
8. FRESH VEGETABLE. Touch this pad to cook fresh vegetables without entering a cook power or time.
9. BAKED GOODS. Touch this pad to heat up to 4 items without entering a cook power or time.
10. CASSEROLE. Touch this pad to heat up to 4 cups of
casserole without entering a cook power or time.
11. AUTO DEFROST. Touch this pad to thaw ground meat,
poultry, or steaks/chops by entering a weight.
12. CLOCK. Touch this pad to enter the time of day.
13. KG/LBS. Used to select the weight of the foods for Auto
Defrost functions.
14. NUMBER PADS. Touch number pads to enter cooking
time, power level, quantities, or weights.
15. TIME. Touch this pad to set a cooking time.
16. POWER. Touch this pad to set a cooking power.
17. STOP/CLEAR. Touch this pad to stop or clear entries.
18. START. Touch this pad to start entries (except the ONE
TOUCH and EZ ON functions, which start automatically) and to turn Child Lock on or off.
19. EZ ON. Touch this pad to cook at 100% cook power for 30 seconds to 99 minutes, 59 seconds.
4-1
OPERATING INSTRUCTIONS
Oven Front Plate
Window Door Screen Door Seal
Safety Door Lock System
Turntable
Rotating Ring
Display Window Control Panel
Door Open Button
Timeime
PowerPower
Popcorn
Pizza
Fresh
Vegetable
Potato
One Touch Control
Food Plate
Baked
Goods
Beverage
Frozen
Entree
Casserole
Auto
Defrost
Clock
Kg/Lbs
1
2
3
7 8 9
4 5 6 0
EZ On
Start
Stop/
Clear
1
2 3
5 6 8 9
11 12
14
17 18
4 7
10
13
15
16
19
4-2
OPERATING SEQUENCE
The following is a description of component functions during oven operation.
1. SETTING THE CLOCK
ex.) To set 4:30, touch number key [4],[3], and [0].
NOTE: 1) This is a 12 hour clock.
2) Clock will operate as long as power is applied to the oven.
2. CANCEL FUNCTION
Touch the pad whenever you need to cancel an entry or a function currently in use. The display will return either to the last item entered or to the clock.
3. EZ ON
4. ONE TOUCH COOKING
NOTE: Heat only 1 package at a time
5. TIME COOKING
6. MULTI-STAGE COOKING
7. AUTO DEFROST
8. CHILD LOCK
This oven has a CHILD LOCK feature
TO SET CHILD LOCK
• Touch and hold START pad L appears on the display.
TO CANCEL CHILD LOCK
• Touch and hold START pad L disappears.
STOP/CLEAR
CLOCK
NUMBER
STOP/CLEAR
POPCORN
STOP/CLEAR
EZ on
STOP/CLEAR
1ST STAGE
CLOCK
STOP/CLEAR
AUTO
DEFROST
WEIGHT
START
STOP/CLEAR
TIME
NUMBER POWER
NUMBER START
STOP/CLEAR
TIME NUMBER POWER
NUMBER
TIME NUMBER POWER
NUMBER
2ND STAGE
TIME NUMBER POWER
NUMBER START
3RD STAGE
SCHEMATIC DIAGRAM
4-3
IMPORTANT SAFETY NOTE: THE SHADED AREAS ON THIS SCHEMATIC DIAGRAM INCORPORATE SPECIAL FEATURES
IMPORTANT FOR PROTECTION FROM MICROWAVE RADIATION, FIRE, ELECTRICAL SHOCK, AND
HAZARDS. WHEN SERVICING IT IS ESSENTIAL THAT ONLY MANUFACTURER’S SPECIFIED PARTS
BE USED FOR THE CRITICAL COMPONENTS IN THE SHADED AREAS OF THE SCHEMATIC DIAGRAM.
NOTICE: SINCE THIS IS BASIC SCHEMATIC DIAGRAM, THE VALUES OF COMPONENTS AND
SOME PARTIAL CONNECTIONS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.
CIRCUIT DESCRIPTION
GENERAL DETAILS
• The low voltage transformer supplies the necessary voltage to the micom controller when power cord is plugged in.
• When the door is closed, the primary switch is ON, the
secondary switch is ON, and the monitor switch opens (contact COM and NO).
WHEN SELECTING COOKING POWER LEVEL AND TIME
• The micom controller memorizes the function you set.
• The time you set appears in the display window.
• Each indicator light turns on to indicate that the stage
has been set.
WHEN TOUCHING THE START PAD
• The coil of the relay is energized by the micom
controller.
• Power input is supplied to the high voltage transformer
through the fuse to the primary switch and relay 2.
• Turntable rotates.
• The fan motor rotates and cools the magnetron by
blowing air (coming from the intake on the base-plate).
• The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
• Cooking time starts counting down.
• 3.3 volts AC is generated from the filament winding of
the high voltage transformer. This 3.3 volts is applied to the magnetron to heat the magnetron filament through two noise-preventing choke coils.
• A high voltage of approximately 2100 volts AC is generated in the secondary of the high voltage transformer which is increased by the action of the high voltage diode and charging of the high voltage capacitor.
• The negative 4,000 Volts DC is applied to the filament of the magnetron.
WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM.
• The micom controller controls the ON-OFF time of relay 2 by the applied signal to vary the average output power of microwave oven as POWER LEVEL. (refer to page 1-1)
• One complete cycle of the relay 2 is 22 seconds.
WHEN THE DOOR IS OPENED DURING COOKING
• Both the primary switch and relay 2 cut off the primary winding voltage of the high voltage transformer.
• ON-OFF of relay 2 is coupled electrically with opening and closing of the secondary switch.
• When the door is opened, the secondary switch is opened and when the door is closed, the secondary switch is closed.
• The cooking time stops counting down.
• Relay stops functioning.
• As the door is opened, if the contact of primary switch and relay 2 and/or secondary switch fail to open, the fuse opens due to the large current surge caused by the monitor switch activation, which, in turn, stops magnetron oscillation.
4-4
L
FUSE
H.V.
TRANS-
FORMER
RELAY 2
MICOM CONTROLLER
SECONDARY SWITCH
PRIMARY
SWITCH
MONITOR
SWITCH
N
L
N
FUSE
PRIMARY
SWITCH
MONITOR
SWITCH
RELAY 2
MICOM CONTROLLER
H.V.
TRANS-
FORMER
SECONDARY SWITCH
CAUTIONS
Be sure to check microwave leakage prior to servicing the oven if the oven is operative prior to servicing.
The service personnel should inform the manufacture importer, or assembler of any certified oven unit found to have a microwave emission level in excess of 5 mW/cm2and should repair any
unit found to have excessive emission levels at no cost to the owner and should ascertain the cause of the excessive leakage. The service personnel should instruct the owner not to use the unit until the oven has been brought into compliance.
If the oven operates with the door open, the service personnel should:
- Tell the user not to operate the oven.
- Contact the manufacturer and CDRH (Center for Devices and Radiological Health)
immediately.
NOTE: Address on CDRH
Office of Compliance(HFZ-312) Center for Devices and Radiological Healthe 1390, Piccard Drive, Rockville. MD 20850
• The service personnel should check all surface and vent openings for microwave leakage.
• Check for microwave leakage after every servicing. The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 4 mW/cm2. Always start measuring of an unknown field to assure safety for operating personnel from radiation leakage.
MEASURING MICROWAVE ENERGY LEAKAGE
Pour 275±15cc of 20±5°C (68±9°F) water in a beaker which is graduated to 600 cc, and place the beaker on the center of the turntable.
Set the energy leakage monitor to 2,450 MHz and use it following the manufacturer's recommended test procedure to assure correct result.
When measuring the leakage, always use the 2-inch (5cm) spacer supplied with the probe.
Operate the oven at its maximum output.
Measure the microwave radiation using and
electromagnetic radiation monitor by holding the probe perpendicular to the surface being measured
Move probe along shaded area
Probe scanning speed Less than 2.5 cm/sec (1 in/sec)
5-1
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
MICROWAVE LEAKAGE TEST
NECESSARY TOOLS
Tools normally used for TV servicing are sufficient. Standard tools are listed below.
• Diagonal pliers
• Long nose pliers
• Phillips screwdriver
• Flat blade screwdriver
• Wrench (size 5mm)
• Nutdriver (size 5mm)
• Adjustable wrench
• Soldering iron
• Solder
• Vinyl insulation tape
• Polishing cloth
NECESSARY MEASURING INSTRUMENTS
• TESTER (VOLTS-DC, AC, Ohmmeter)
• Microwave survey meter
- Holaday HI-1500 HI-1501
- Narda 8100
8200
• Inch scale
• 600 cc non conductive material beaker (glass or plastic), inside diameter: approx. 8.5 cm (3
1
/2
in.)
• Cylindrical and made of borosilicate glass vessel. max. thickness: 3 mm outside diameter: approx. 190mm height: approx. 90mm
• Glass thermometer: 100°C or 212°F (1 deg scale)
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