Gold Medal Products 2023E Operators Manual

Astro Pop 16oz

Instruction Manual

Model No. 2023E, 2023XE, 2023XEN

Part No. 41474

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

SAFETY PRECAUTIONS

DANGER

Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.

DANGER

Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.

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WARNING

To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.

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WARNING

ALWAYS wear safety glasses when servicing this equipment.

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WARNING

No user serviceable parts inside. Refer servicing to qualified service
personnel.

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WARNING

Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862

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Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

SAFETY PRECAUTIONS (continued)

WARNING

DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.

WARNING

This machine is NOT to be operated by minors.

This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.

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Note: Improvements are always being made to Gold Medal’s equipment. This

information may not be the latest available for your purposes. It is critical that
you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold Medal Products Co. does not assume any liability for injury due
to careless handling and/or reckless operation of this equipment.)

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20cc Measure

6 oz. Measure

Light Bulb

16 oz. Corn Measure

Power Supply

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

INSTALLATION INSTRUCTIONS

Inspection of Shipment

After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).

Manual

Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.

Items Included with this Unit

Aluminum Scoop

Setup

This unit has been tested at the factory.

1. Remove all packaging and tape prior to operation.

2. Place unit on a sturdy, level base for use.

3. Install the light bulb (do not over-tighten) into the lamp holder located inside the

cabinet on the ceiling of the popper. Always be sure the unit is OFF and unplugged
before installing or changing the bulb (reference the Electrical Requirements section).

with Handle

(bulb may vary by model)

Receptacle / Cover

(2023E Units Only)

4. Reference the instruction manual for the oil dispense unit for instructions on

connecting the unit to the popper.

5. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of

this manual).

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Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

Electrical Requirements

The following power supply must be provided:

2023E: 120 V~, 2784 W, 60 Hz
2023XE, 2023XEN: 230 V~, 2784 W, 50 Hz

DANGER

Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.

A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle. We recommend this equipment be on a dedicated and protected circuit.
Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold
Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The
use of extension cords is not recommended due to safety concerns, and may cause sacrificed
and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.

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Before You Plug In Machine

1. Make sure all machine switches are in the OFF position before plugging the equipment

into the receptacle.

2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the

power supply cord.

3. The wall outlet must have the proper polarity. If in doubt, have a competent

electrician inspect the outlet and correct if necessary.

4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).

5. Install the unit in a level position.

If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.

CAUTION

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3 2 1

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

OPERATING INSTRUCTIONS

Controls and Their Functions

OIL SYSTEM MASTER SWITCH

Sends power to the oil pump. The warmer/blower on the oil pump is activated. The
warmer/blower on the oil pump will keep coconut popping oil in liquid form if the doors
on the base are kept closed. It may be desirable to keep this switch on at night if you have
problems keeping the coconut oil liquefied. Coconut oil will congeal at temperatures
below approximately 76º F [24º C]. (Reference Instruction Manual for oil dispense unit.)

RED OIL DISPENSE MOMENTARY SWITCH

When pushed, this will dispense the predetermined amount of oil into the kettle.

LIGHT AND WARMER SWITCH

This switch operates the interior light and the forced air popcorn crisping system.

KETTLE MOTOR SWITCH

This switch operates the popcorn agitator motor. This switch must be on at all times when
popcorn (popped and un-popped) is present in the kettle. This switch activates the
exhaust fan.

KETTLE HEAT SWITCH

This switch turns on the heat elements located in the popcorn kettle by sending power to
the Big Eye electronic control system.

YELLOW LIGHT AND AUDIBLE SOUND

The Astro-Pop is equipped with the state of the art Big Eye electronic control that “watches
your popcorn machine” to deliver optimum popping performance. The Big Eye control will
signal the operator to:

• Load the corn and oil or

• Dump the popped corn from the kettle or

• Turn OFF the Kettle Heat if you are finished popping corn.

Item Part No. Model(s) Part Description Qty.

1 1

2 41031 ALL OIL PUMP SWITCH 1

3 1

4 42798 ALL LIGHTED ROCKER SWITCH 5

48660 2023E 125V GREEN PILOT LIGHT

48660EX 2023XE-XEN PILOT LIGHT, 250V GREEN

55039 2023E 125V AMBER PILOT LIGHT

55039EX 2023XE-XEN PILOT LIGHT, AMBER 230V

4

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Kettle

Size

Popcorn

Charge

Oil

Charge

Flavacol (Salt)

16 oz.

16 oz. (473 ml)

5 oz.

(

148 ml)

1.5

Tblsp. (2

0

cc)

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

Popping Instructions

This section describes popping instructions for Standard (salted) popcorn.

Remember

When the Yellow Light comes ON, and Audible Signal (if enabled) is sounding,
one of the following actions should be taken:

• Load the corn and oil or

• Dump the popped corn from the kettle or

• Turn OFF the Kettle Heat if you are finished popping corn.

Amount of Popcorn and Oil

This popper is equipped with a corn, salt, and oil measure. Gold Medal recommends flavored and
colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black
deposits in your kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.

Popping Standard (Salted) Popcorn

1. Turn all switches ON.

Note: When popping with coconut oil, be sure the oil is liquid. As a check, dispense oil

into a measuring cup first (should be between 4 to 5 oz.), then use that oil for
the first popping cycle.

2. When the kettle is ready (about 4 minutes), the Yellow Light and Audible Signal (if

enabled) will turn ON.

3. Lift the kettle lid and pour in the popcorn and Flavacol in the premeasured amounts

specified above. Close lid.

4. Press the “Red” Oil Dispense PB Switch to add oil. The proper amount of oil is pumped

into the kettle. The Light and Signal will turn OFF.

5. When the corn has finished popping the Yellow Light and Audible Signal will turn ON,

then gently dump the popcorn.

Note: The signal “To Dump” was factory set based on Gold Medal Products Co.

popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after
popping has stopped, the signal timing must be adjusted. Have a qualified
service person adjust the signal to dump (see the Electronic Temperature
Control section).

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Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

6. On the final kettle of corn, turn the Kettle Heat Switch OFF just as the lids are forced

open by the popping corn. This procedure saves electricity, since the kettle has plenty
of heat, and helps eliminate smoke/odor from any oil residue that remains after
popping has stopped.

Note: When the Kettle Heat Switch is OFF, the machine will not beep on the last batch.

7. When finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches are

turned OFF.

NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!

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Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN

Care and Cleaning

DANGER

Machine must be properly grounded to prevent electrical shock to personnel.

DO NOT immerse in water.

Always unplug the equipment before cleaning or servicing.

WARNING

To avoid serious burns, DO NOT touch the kettle while it is hot!

Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of
advertising your product.

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Note: It is extremely important to follow all of the cleaning procedures, otherwise

parts damage and equipment failure will result. The warranty does not cover
parts that are damaged due to improper cleaning.

Daily Kettle Cleaning Instructions

CAUTION: A hot kettle will cause burns if you touch it with your hand. Allow kettle to

cool at least 1 hour before attempting to clean. DO NOT use ice or water to
cool down a hot kettle! Severe kettle damage will result!

1. When cool, wipe the outside of the kettle with a clean, soft cloth. DO NOT use oven

cleaners or abrasive materials as they will damage the kettle.

2. Every night, mix Gold Medal’s Heat’n Kleen solution (Item No. 2095), 2 tablespoons

per gallon of water. It is not necessary to use the entire gallon at once; only use
enough to fill the kettle 1/2 inch deep.

3. Turn the kettle heat ON. When the water starts to boil, turn the kettle heat OFF.

4. Allow to cool for at least 1 hour, then dump the solution into a bucket and wipe the

inside of the kettle with a clean cloth. Make sure all of the solution goes into the
bucket; do not spill any in the interior of the machine.

For an extra dirty kettle, the process may be repeated; or, after turning the kettle heat
OFF, allow solution to sit in the kettle overnight. The next morning, dump the solution
into a bucket and wipe the inside of the kettle with a clean cloth.

5. With the unit OFF and unplugged, wipe the kettle lead cord with a clean SLIGHTLY damp

cloth. DO NOT get moisture into the kettle lead-in cord, severe damage will result.

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