Gold Medal Products 2002 Operators Manual

Astro Staging Cabinet

Instruction Manual

Model No. 2002, 2002EX

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

Part No. 61987

DANGER

WARNING

Astro Staging Cabinet Model No. 2002, 2002EX

SAFETY PRECAUTIONS

Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

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014_020416

To avoid burns, DO NOT touch heated surfaces. DO NOT place or leave objects in contact with heated surfaces.

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ALWAYS wear safety glasses when servicing this equipment.

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No user serviceable parts inside. Refer servicing to qualified service personnel.

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Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862

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WARNING

Astro Staging Cabinet Model No. 2002, 2002EX

SAFETY PRECAUTIONS (continued)

DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.

This machine is NOT to be operated by minors.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

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Note: Improvements are always being made to Gold Medal’s equipment. This information

may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and/or reckless operation of this equipment.) General images may be used in manual for reference only.

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Bottom frame of

Warmer Unit

Silicone caulk 4

sides where frame meets counter top.

Astro Staging Cabinet Model No. 2002, 2002EX

INSTALLATION INSTRUCTIONS

Inspection of Shipment

After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual).

Manual

Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.

Model Description

The 2002 Series is a popcorn staging cabinet. This product is not intended for volatile food products.

This appliance is intended to be used in household and similar applications such as staff kitchen areas in shops, offices and other working environments; farm houses; by clients in hotels, motels, bed and breakfast or other residential type environments.

Setup

This unit has been tested at the factory.

1. Remove all packaging and tape prior to operation.

2. Place unit on a sturdy, level base for use.

3. For NSF compliance, set unit flush with counter and silicone caulk the 4 sides where

frame meets counter top (see illustration below).

4. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of this

manual).

If equipped with an Old Maid Pan, use minimal amount of caulk under pan opening to avoid interference with the Old Mail Pan.

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DANGER

CAUTION

Astro Staging Cabinet Model No. 2002, 2002EX

Electrical Requirements

The following power supply must be provided:

2002: 120 V~, 2001 W, 60 Hz 2002EX: 230 V~, 2001 W, 50 Hz

Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

A certified electrician must furnish sufficient power for proper machine operation and install any supplied receptacle. We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.

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Before You Plug In Machine

1. Make sure all machine switches are in the OFF position before plugging the equipment

into the receptacle.

2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the

power supply cord.

3. The wall outlet must have the proper polarity. If in doubt, have a competent

electrician inspect the outlet and correct if necessary.

4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).

5. Install the unit in a level position.

If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.

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Left Heater

Right Heater

Astro Staging Cabinet Model No. 2002, 2002EX

OPERATING INSTRUCTIONS

Controls and Their Functions

LIGHT SWITCH

Two position, ON-OFF lighted rocker switch, provides power to the dome and cabinet lighting. The green switch light ON indicates there is power to the lighting

LEFT-RIGHT HEATER SWITCHES

Two position, ON-OFF lighted rocker switch, provides power to the heater for the left or the right hand side of the cabinet.

Light Switch

Switch

Operating Instructions

Follow the instructions below to operate the Staging Cabinet:

1. Turn the Light Switch ON to light up the cabinet interior and the dome sign.

2. Turn the Heater Switches ON for approximately 30 minutes prior to use for optimal

pre-warming of cabinet.

3. Place product on the shelves of the cabinet. For best results, allow adequate space

around product for air to circulate.

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DANGER

WARNING

Astro Staging Cabinet Model No. 2002, 2002EX

Care and Cleaning

Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. DO NOT clean appliance with a water jet. Always unplug the equipment before cleaning or servicing.

To avoid burns, DO NOT touch heated surfaces. DO NOT place or leave objects in contact with heated surfaces.

Good sanitation practice demands that all food preparation equipment be cleaned regularly (only use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of advertising your product.

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Follow the directions below to clean and sanitize the unit each day after use.

1. With the machine OFF, unplug the unit and allow it to cool before attempting to clean.

2. Make sure to clean all of the pans (racks) in order to sanitize them before each use.

3. Remove bottom cabinet pans and clean out any stray debris.

4. The vertical air ducts, mounted on the inside of the cabinet, disassemble without tools

for easy cleaning.

5. Clean unit with a soft cloth, dampened with soap and hot water.

6. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless

steel, such as Gold Medal Watchdog Stainless Cleaner (Item No. 2088).

DO NOT use oven cleaners or abrasive materials as they will damage parts of the machine.

7. Clean the glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item

No. 2588) is recommended.

Ammonia cleaners will damage the plastic panels. Use only non-ammonia cleaners, such as Gold Medal Watchdog Glass Cleaner (Item No. 2588).

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DANGER

WARNING

CAUTION

Astro Staging Cabinet Model No. 2002, 2002EX

MAINTENANCE INSTRUCTIONS

Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

008_051514

014_020416

No user serviceable parts inside. Refer servicing to qualified service personnel.

THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.

011_051514

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Astro Staging Cabinet Model No. 2002, 2002EX

ORDERING SPARE PARTS

1. Identify the needed part by checking it against the photos, illustrations, and/or

parts list. (General images may be used in manual for reference only.)

2. Use only approved replacement parts when servicing this unit.

3. When ordering, please include part number, part name, and quantity needed.

4. Please include your model number, serial number, and date of manufacture (located

on the machine nameplate/data plate) with your order.

5. Address all parts orders to:

Parts Department Gold Medal Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807

Or, place orders by phone or online:

Phone: (800) 543-0862

(513) 769-7676

Fax: (800) 542-1496

(513) 769-8500 E-mail: info@gmpopcorn.com Web Page: gmpopcorn.com

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Astro Staging Cabinet Model No. 2002, 2002EX

Replacing Broken Glass

Broken glass panels can be easily replaced. Gold Medal Products Co. does not ship glass. It can be obtained from a local glass shop and always purchase tempered glass.

1. Remove all loose pieces of glass.

2. Remove all rigid glass channels from around the glass to be replaced. Set it aside as it

must be reused.

3. Carefully remove the rest of the broken glass.

4. Apply decals (if desired) to the new glass panel.

5. Slide rigid glass channels over the exposed sides and bottom of new glass panel.

6. Fasten new glass panel in machine with the existing glass strips. (On some units, the

front and side glass slide under top and is then lowered into the bottom channel.)

GLASS DIMENSIONS

Front/Side Glass: 32 3/16” X 23 1/16” X 1/8 (3 pieces per unit)

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See Dome Assembly section

See

Door

For Glas

s Panels, see

*

CAUTION: If supply cord is damaged,

Astro Staging Cabinet Model No. 2002, 2002EX

Cabinet Assembly – Parts Breakdown

for parts breakdown.

Replacing Glass section.

10

19, 20

17

16

18

21, 22

23

24

25

14, 15

1, 2

3

4, 5

9

6

7

8

11

12, 13

Hardware Kit section.

26

27

General image shown for parts reference only.

28

29, 30

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32

31*

it must be replaced by Gold Medal Products Co., its service agent, or similarly qualified persons in order to avoid a hazard.

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2002

2002EX

1 BLOWER

40254

40299

2

INTAKE COVER

40184

3 BLOWER BRACKET

40145

4

NOZZLE HEATER, 120V 850W

40153

40280

5

ALUMINUM TUBE

47499

6

EXHAUST BOX WELDED

61992

7

HIGH LIMIT, THERMOSTAT

79058

8

TERMINAL BLOCK, 8 POS

47208

GLASS C

HAN 31 27/32 (for sides of front and

GLASS CHAN 22 7/8 (for top and bottom of glass

11 DUCT COVER LG

40293

12

DUCT PANEL LG

40292

13

DUCT BRACKET

40177

14

MAGNETIC CATCH BRACKET

41340

15

MAGNETIC CATCH

47561

16

LIGHT SHIELD CONICAL

49480

49584

17 LAMP HOLDER

47047

18

REFLECTOR FLOOD

(bulb)

41671

41979EX

19

SHELF SUPPORT LH 1617/TS

16056

20

SHELF SUPPORT RH 1617/TS

16057

21

ROCKER SW 3 HOLE

(switch box)

17473

22

ROCKER SWITCH LABEL 3 HL

61986

23

SWITCH, LIGHTED ROCKER GR

42798

24

WIRE SHELF 28 X 2

8 WMR

61999

25

DOOR 11.25 X 31.28 X .22

61997

26

CORN PAN, 28 X 28 WARMER

61995

27 OLD MAID PAN

41838

28

RUBBER F

00T CASE BOTTOM

41282

29 10-

24 x 1 1/8 PAN HEAD

47128

30 10-24 SERRATED LOCK NUT

49363

LEAD

-

IN CORD 20 AMP PLUG

47580

POWER SUPPLY CORD, EXPORT

42369

32

STRAIN RELIEF SR

-31-

2 41735

41735

Astro Staging Cabinet Model No. 2002, 2002EX

Cabinet Assembly – Parts List

Item

9

side glass panels)

10

panels)

Part Description

Part No.

41858 41858

47694 47694

31*

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47054

4705

5

1 DOOR KNOB

41013

2 8-

32 X ½ SCREWS PH PAN W/SEMS

47124

3

ACORN NUT #8

-32

47702

4

TEE BOLT

75267

5

MALE HINGE SHORT LEFT

41349

6 FEMALE HINGE LONG LEFT

41352

7 FEMALE HINGE LONG RIGHT

41351

8

MALE HINGE SHORT RIGHT

41350

3

7 6 5

2

Complete Left Hand Door

Complete Right Hand Door

Astro Staging Cabinet Model No. 2002, 2002EX

Door Hardware Kits – Individual Component Breakdown

1

4

3

8

Hardware Kit (P/N 47054)

(contains all parts shown above)

Item

Part Description

Hardware Kit (P/N 47055)

(contains all parts shown above)

Part Number

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All Models

DOME ASSY PLEX SIGN 28IN (complete

FRONT WRAPPER ASSY

. (assembly includes sign

2 SIGN, LIGHTED DOME 28X28

41301

3

BUSHING, SNAP .500 IN

47236

4

LED STRIP COOL WHITE

55379

5 8-

32 X 3/8 PH PAN W/SEMS

42227

6 8-

32 SERRATED FLANGE NUT

61151

7

LED REFLECTOR, DOME

55535

8

POWER SUPPLY 24VDC 20W

55394

9

MOLDED PLUG

47726

MOLDED RECEPTACLE

(not shown)

41712

10

MAIN WRAPPER, 28 X 28

41785

2

4

7

8 9 3

General image shown for parts reference only.

Astro Staging Cabinet Model No. 2002, 2002EX

Dome Assembly

1

10

3

5, 6

7

1

Item

assembly includes items shown below)

1

and dome lighting components)

Part Description

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Part No.

41345

41797

gmpopcorn.com

Astro Staging Cabinet Model No. 2002, 2002EX

Wiring Diagram

Model No. 2002

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Astro Staging Cabinet Model No. 2002, 2002EX

Model No. 2002EX

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10700 Medallion Drive, Cincinnati, Ohio 45241

-

4807 USA

Astro Staging Cabinet Model No. 2002, 2002EX

WARRANTY

Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for “Perishable Parts” on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co.

The term “Original Purchaser” as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.

THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.

NOTE: This equipment is manufactured and sold for commercial use only.

Phone: (800) 543-0862 Fax: (800) 542-1496 (513) 769-7676 (513) 769-8500

© 2017 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

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