Gold Medal Products 1890 Service Manual

Part No. 12870

Polar Pete

Instruction Manual

Model #1890 & 1890EX

Cincinnati, OH 445241-4807 USA

1890 Polar Pete

DANGER

DANGER

cause property damage, injury, or death. Any alterations to this equipment will

WARNING

WARNING

WARNING

WARNING

SAFETY PRECAUTIONS

Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the

equipment into the receptacle.

Improper installation, adjustment, alteration, service, or maintenance can

void the warranty and may cause a dangerous condition. NEVER make
alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating
this equipment.

008_051514

014_051514

This machinery contains sharp blades. Keep hands and body parts clear
at all times.

037_103114

NEVER put your fingers into the shaver body (the goose-neck, ice chute, or
hopper). Serious injury may occur.

017_103114

ALWAYS wear safety glasses when servicing this equipment.

010_010914

No user serviceable parts inside. Refer servicing to qualified service
personnel.

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1890 Polar Pete

WARNING

WARNING

WARNING

SAFETY PRECAUTIONS (continued)

Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862

DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.

Carefully read all instructions before operation.

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This machine is NOT to be operated by minors.

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Note: Improvements are always being made to Gold Medal’s equipment. This

information may not be the latest available for your purposes. It is critical that
you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold Medal Products Co. does not assume any liability for injury due
to careless handling and/or reckless operation of this equipment.)

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1890 Polar Pete

INSTALLATION INSTRUCTIONS

Inspection of Shipment

After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).

Manual

Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal
Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.

Setup

This unit has been tested at the factory.

1. Remove all packaging and tape prior to operation.

2. Place unit on a sturdy, level base which can withstand accidental dripping of water and ice.

3. Connect the drain hose (provided with unit) to funnel excess water to floor drain or basin

tub. Drained water is not intended for human consumption.

4. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of this

manual).

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1890 Polar Pete

DANGER

CAUTION

Electrical Requirements

The following power supply must be provided:

1890: 120 V~, 720 W, 60 Hz
1890EX: 230 V~, 720 W, 50 Hz

Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the

equipment into the receptacle.

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A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle. We recommend this equipment be on a dedicated and protected circuit.
Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold
Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The
use of extension cords is not recommended due to safety concerns, and may cause sacrificed
and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.

Before You Plug In Machine

1. Make sure all machine switches are in the OFF position before plugging the equipment into

the receptacle.

2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the power

supply cord.

3. The wall outlet must have the proper polarity. If in doubt, have a competent electrician

inspect the outlet and correct if necessary.

4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).

5. Install the unit in a level position.

If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.

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039_080614

1890 Polar Pete

MACHINE OPERATION

Ice Requirements

The Polar Pete can take ice cubes small or medium in size. If using a block of ice, break into pieces
approximately 2 to 3 inches in size. The ice will not enter the shaving chute if the pieces are too
large

Note: Harder ice will result in finer snow; while soft ice will result in coarser snow.

To Operate the Polar Pete

1. Fill the hopper to within an inch of the top with ice cubes (no larger than 2" to 3"). Softened

ice makes better snow and prolongs blade life.

2. Toggle the POWER switch to the ON position.

3. While pushing the MOMENTARY switch, apply downward pressure to the pusher handle.

Apply firm and even pressure to make the best snow. Practice will allow you to gauge when
to stop pressing. This allows the ice to resettle against the shaver head. Too much pressure
will result in snow that is coarse; too little pressure will make the snow mushy.

Note: Never allow any foreign or metallic objects around the shaver area of the 1890. Ice picks,

scoops, and debris in the ice will damage blades.

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1890 Polar Pete

WARNING

Care and Cleaning

DANGER

Machine must be properly grounded to prevent electrical shock to personnel.

DO NOT immerse in water.

Always unplug the equipment before cleaning or servicing.

This machinery contains sharp blades. Keep hands and body parts clear
at all times.

Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of
advertising your product.

Follow the directions below to clean and sanitize the unit after each day of use.

025_020314

037_103114

1. With the machine OFF, unplug the unit before attempting to clean.

2. Empty water from pans and clean using appropriate cleaners for the type of machine;

review all manufacturer’s instructions and warnings on cleaning product prior to use.

DO NOT use oven cleaners or abrasive materials as they will damage parts of the
machine.

DO NOT use Ammonia cleaners, they will damage plastic panels.

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1890 Polar Pete

DANGER

DANGER

cause property damage, injury, or death. Any alterations to this equipment will

WARNING

CAUTION

MAINTENANCE INSTRUCTIONS

Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the

equipment into the receptacle.

Improper installation, adjustment, alteration, service, or maintenance can

void the warranty and may cause a dangerous condition. NEVER make
alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating
this equipment.

008_051514

014_051514

No user serviceable parts inside. Refer servicing to qualified service
personnel.

011_051514

THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.

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1890 Polar Pete

WARNING

Installing New Shaver Blades

This machinery contains sharp blades. Keep hands and body parts clear
at all times.

The section describes the procedure to replace the shaver blades. ALWAYS turn the machine OFF
and unplug unit from the power supply prior to blade inspection or replacement. Use a flashlight
to examine the blades in the shaver body. If the blades appear to be nicked or bent, then the
blades should be replaced.

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Blade Replacement

1. With the machine OFF, unplug the unit from the power supply.

2. Remove motor cover (keep all fasteners as they will be used to reinstall the cover).

3. Use a permanent marker and put a guide mark on the motor shaft where the shaver head

stops; also place a small guide mark on the cabinet where the motor sets (reference shaver
cut away view on next page).

4. To remove the shaver head from the motor shaft, loosen the motor mounting bolts. (If unit

has a hopper support and guide, it must also be removed).

5. Pull motor back until the (2) Allen head set screws on the shaver head are visible. Loosen

the (2) set screws (do not remove set screws).

6. Carefully guide the shaver head off of the motor shaft and through the hopper. If the shaver

head is frozen to the shaft, pull the motor back trapping the shaver head against the inside
of the hopper, until the shaver head disengages.

7. After removing the shaver head, check the motor shaft for burrs and corrosion (use a fine

tooth file to remove any burrs or corrosion).

8. Remove blades from shaver head. Replace old blades with a new set (blades may be re-

sharpened).

9. Position new blades on shaver head and insert blade mounting screws until finger tight.

10. Set the blade thickness to 1/32” using a height gauge (thickness of a dime), reference Set

Blade Height illustration shown on next page. Make sure the blade height is even across the
shaver head.

11. Tighten the blade mounting screws completely. Check the blade height again to ensure the

blades did not move while tightening the screws.

12. Carefully guide the shaver head through the hopper and back onto the motor shaft; realign

head with guide mark made on the shaft in Step 3 above. (The pusher handle may be used to
help press the shaver head onto the shaft.)

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1890 Polar Pete

With a permanent marker, mark

Shaver Head

(2) Set Screws (fasten on

With a permanent marker, mark

Motor

Height Gauge 1/32”

Set top of blade flush with

Shaver Blade

Shaver Head

Set Blade Height

13. The shaver head set screws must be on the flat side of the motor shaft. Once aligned, fasten

set screws securely.

14. Adjust the motor to realign with guide mark made on the cabinet in Step 3, then refasten

motor mounting bolts (if unit has a hopper support and guide, it must also be reinstalled).
Check the shaver head to make sure it is not rubbing against the back of the hopper and the
blades are not touching the pusher handle or sides of hopper; adjust as needed.

Note: Replace any shims that were between the motor base and the mounting surface.

15. Reinstall motor cover.

Cut Away View of Shaver Head on Motor Shaft

General shaver image shown for reference only (models may vary).

shaft where shaver head stops.

flat side of motor shaft)

cabinet where motor sets.

Mounting
Bolts

height gauge, as shown.

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(thickness of a dime)

Blade Mounting Screw

1890 Polar Pete

ORDERING SPARE PARTS

1. Identify the needed part by checking it against the photos, illustrations, and/or

parts list.

2. Use only approved replacement parts when servicing this unit.

3. When ordering, please include part number, part name, and quantity needed.

4. Please include your model number, serial number, and date of manufacture (located on the

machine nameplate/data plate) with your order.

5. Address all parts orders to:

Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807

Or, place orders by phone or online:

Phone: [phone]

[phone]

Fax: [phone]

[phone]
E-mail: [e-mail]
Web Page: gmpopcorn.com

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1890 Polar Pete

Shaver Body

P/N 12850

Head

P/N 12851

Scarf

P/N 12852

Front Panel

Glide (x4)

Pivot Rod

Cutter Head Stabilizer Kit

#1890 ASSEMBLY

P/N 12670

Grip Lock Nut (x2)

P/N 49132

P/N 12421

P/N 49656

Crutch Tip (x4)

P/N 49123

P/N 12861

Glass Fastener (x4)

P/N 12703WH

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1890 Polar Pete

Switch, Lighted Rocker

Momentary Switch

Plunger

Name/Switch Plate

P/N 12860

Universal Electrical Box

P/N 22704

Drain Fitting

P/N 12668

Drain Hose

– 3FT

P/N 41163

Not Shown:

P/N 1206

#1890 ASSEMBLY

P/N 12853

P/N 38971

P/N 42798

P/N 22034

Hose Clamp

Sno Dipper

P/N 1088

Cup Dispenser

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1890 Polar Pete

Set Screw ¼

- 20 x 3/8 (x2)

P/N 74125

Shaver Head

2 Hole Blade, Polar Pete (x2)

P/N 12867

SHAVER HEAD

P/N 22015

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1890 Polar Pete

ELECTRICAL SCHEMATIC

MODEL #1890

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1890 Polar Pete

ELECTRICAL SCHEMATIC

MODEL #1890EX

16

1890 Polar Pete

10700 Medallion Drive, Cincinnati, Ohio 45241

-

4807 USA

WARRANTY

Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to
be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts,
f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and
which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period
of two (2) years from the date of original sale to the original purchaser of equipment when
recommended operating instructions and maintenance procedures have been followed. These
are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or
consequential damages. No claim under this warranty will be honored if the equipment covered
has been misused, neglected, damaged in transit, or has been tampered with or changed in any
way. No claim under this warranty shall be honored in the event that components in the unit at
the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty
is effective only when electrical items have been properly attached to city utility lines only at
proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.

The term “Original Purchaser” as used in this warranty shall be deemed to mean that person,
firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO.,
or their authorized distributor for the equipment.

THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.

NOTE: This equipment is manufactured and sold for commercial use only.

gmpopcorn.com

Phone: [phone] Fax: [phone]
[phone] [phone]

© 2015 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website
display, without its express written consent.

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