Gold Medal Sno-Konette 1002S, Sno-Konette 1002-01-100, Sno-Konette 1003S, Sno-Konette 1003SX, Sno-Konette 1009S Instruction Manual

Page 1
Part No 67933
Sno–Konette
Instruction Manual
Deluxe – Model #1002S, 1002-01-100 Standard – Model #1003S, 1003SX DC Model #1009S
Cincinnati, OH 45241-4807 USA
Page 2
Sno-Konette
2
DANGER
DANGER
cause property damage, injury, or death. Any alterations to this equipment will
WARNING
WARNING
WARNING
WARNING
SAFETY PRECAUTIONS
Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
Improper installation, adjustment, alteration, service, or maintenance can
void the warranty and may cause a dangerous condition. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.
008_051514
014_051514
This machinery contains sharp blades. Keep hands and body parts clear at all times.
NEVER put your fingers into the shaver body (the goose-neck, ice chute, or hopper). Serious injury may occur.
ALWAYS wear safety glasses when servicing this equipment.
No user serviceable parts inside. Refer servicing to qualified service personnel.
037_103114
017_103114
010_010914
011_051514
Models #1002S Series, 1003S Series, 1009S
Page 3
Sno-Konette
3
WARNING
WARNING
WARNING
SAFETY PRECAUTIONS (continued)
Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862
DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.
022_060215
012_010914
This machine is NOT to be operated by minors.
Note: Improvements are always being made to Gold Medal’s equipment. This information may
not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and/or reckless operation of this equipment.)
007_010914
Models #1002S Series, 1003S Series, 1009S
Page 4
Sno-Konette
4
Installation Instructions
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Items Included with this Unit
Drain Hose
Setup
This unit has been tested at the factory.
1. Remove all packaging and tape prior to operation.
2. Place unit on a sturdy, level base which can withstand accidental dripping of water and ice.
3. Locate the pusher handle (packed in a separate box). Connect the pusher handle to the
shaver body using the bolt and nut provided.
4. Connect the drain hose to funnel excess water to floor drain or basin tub. Drained water is
not intended for human consumption.
5. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of this
manual).
Models #1002S Series, 1003S Series, 1009S
Page 5
Sno-Konette
5
DANGER
CAUTION
Electrical Requirements
The following power supply must be provided for:
1009S: 12 Volts DC - Customer must supply 12 volt battery for proper machine operation.
Make sure to follow all safety precautions provided by the battery manufacturer. Cables must be attached to the proper polarity.
The following power supply must be provided for:
1002S, 1003S: 120 V~, 972 W, 60 Hz 1002-01-100, 1003SX: 230 V~, 972 W, 50 Hz
Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
A certified electrician must furnish sufficient power for proper machine operation and install any supplied receptacle. We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.
008_051514
Before You Plug In Machine
1. Make sure all machine switches are in the OFF position before plugging the equipment into
the receptacle.
2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the power
supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent electrician
inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install the unit in a level position.
If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.
Models #1002S Series, 1003S Series, 1009S
039_080614
Page 6
Sno-Konette
6
Operating Instructions
To Operate the Sno-Konette:
1. Fill the hopper to within an inch from the top with ice cubes or block ice (no larger than 3 to 4 inches). The larger the pieces, the better the snow.
2. Switch the motor on, and wait for it to reach full speed (this will take a minute or so).
3. Press the pusher handle down against the ice in the hopper. Apply firm and even pressure to make the best snow. Practice will enable you to gauge when to stop. This allows the ice to resettle against the shaver head. You may find that you need to relieve the pressure two or three times during a cycle. Too much pressure will result in snow that is coarse; too little pressure will make the snow mushy.
NOTE: Never allow any foreign or metallic objects around the shaver area of the Sno-Konette. Ice picks, scoops, and debris that may be in the ice often damage blades.
Ice Requirements:
The Sno-Konette can take ice cubes or block ice, if you break the block into pieces approximately 3 to 4 inches in size.
NOTE: The ice will not enter the shaving chute if the pieces are too large.
Models #1002S Series, 1003S Series, 1009S
Page 7
Sno-Konette
7
DANGER
WARNING
Care and Cleaning
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water.
Always unplug the equipment before cleaning or servicing.
025_020314
This machinery contains sharp blades. Keep hands and body parts clear at all times.
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of advertising your product.
Follow the directions below to clean and sanitize the unit after each day of use.
1. With the machine OFF, unplug the unit before attempting to clean.
2. Empty water from pans and clean using appropriate cleaners for the type of machine;
review all manufacturer’s instructions and warnings on cleaning product prior to use.
DO NOT use oven cleaners or abrasive materials as they will damage parts of the machine.
037_103114
DO NOT use Ammonia cleaners, they will damage plastic panels.
Models #1002S Series, 1003S Series, 1009S
Page 8
Sno-Konette
8
DANGER
DANGER
tions to this equipment will
WARNING
CAUTION
MAINTENANCE INSTRUCTIONS
Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any altera void the warranty and may cause a dangerous condition. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.
008_051514
014_051514
No user serviceable parts inside. Refer servicing to qualified service personnel.
011_051514
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.
027_010914
Models #1002S Series, 1003S Series, 1009S
Page 9
Sno-Konette
9
WARNING
Installing New Shaver Blades
This machinery contains sharp blades. Keep hands and body parts clear at all times.
The section describes the procedure to replace the shaver blades. ALWAYS turn the machine OFF and unplug unit from the power supply prior to blade inspection or replacement. Use a flashlight to examine the blades in the shaver body. If the blades appear to be nicked or bent, then the blades should be replaced.
037_103114
Blade Replacement
1. With the machine OFF, unplug the unit from the power supply.
2. Remove motor cover (keep all fasteners as they will be used to reinstall the cover).
3. Use a permanent marker and put a guide mark on the motor shaft where the shaver head
stops; also place a small guide mark on the cabinet where the motor sets (reference shaver cut away view on next page).
4. To remove the shaver head from the motor shaft, loosen the motor mounting bolts. (If unit
has a hopper support and guide, it must also be removed).
5. Pull motor back until the (2) Allen head set screws on the shaver head are visible. Loosen
the (2) set screws (do not remove set screws).
6. Carefully guide the shaver head off of the motor shaft and through the hopper. If the shaver
head is frozen to the shaft, pull the motor back trapping the shaver head against the inside of the hopper, until the shaver head disengages.
7. After removing the shaver head, check the motor shaft for burrs and corrosion (use a fine
tooth file to remove any burrs or corrosion).
8. Remove blades from shaver head. Replace old blades with a new set (blades may be re-
sharpened).
9. Position new blades on shaver head and insert blade mounting screws until finger tight.
10. Set the blade thickness to 1/32” using a height gauge (thickness of a dime), reference Set
Blade Height illustration shown on next page. Make sure the blade height is even across the shaver head.
11. Tighten the blade mounting screws completely. Check the blade height again to ensure the
blades did not move while tightening the screws.
12. Carefully guide the shaver head through the hopper and back onto the motor shaft; realign
head with guide mark made on the shaft in Step 3 above. (The pusher handle may be used to help press the shaver head onto the shaft.)
Models #1002S Series, 1003S Series, 1009S
Page 10
Sno-Konette
10
Height Gauge 1/32”
Set top of blade flush with
Blade Mounting Screw
Shaver Blade
Shaver Head
With a permanent marker, mark
(2) Set Screws (fasten on
With a permanent marker, mark
Motor
13. The shaver head set screws must be on the flat side of the motor shaft. Once aligned, fasten set
screws securely.
14. Adjust the motor to realign with guide mark made on the cabinet in Step 3, then refasten motor
mounting bolts (if unit has a hopper support and guide, it must also be reinstalled). Check the shaver head to make sure it is not rubbing against the back of the hopper and the blades are not touching the pusher handle or sides of hopper; adjust as needed.
Note: Replace any shims that were between the motor base and the mounting surface.
15. Reinstall motor cover.
Cut Away View of Shaver Head on Motor Shaft
General shaver image shown for reference only (models may vary).
shaft where shaver head stops. Shaver Head
Set Blade Height
flat side of motor shaft)
height gauge, as shown.
Mounting Bolts
cabinet where motor sets.
(thickness of a dime)
Models #1002S Series, 1003S Series, 1009S
Page 11
Sno-Konette
11
ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list.
2. Use only approved replacement parts when servicing this unit.
3. When ordering, please include part number, part name, and quantity needed.
4. Please include your model number, serial number, and date of manufacture (located on the
machine nameplate/data plate) with your order.
5. Address all parts orders to:
Parts Department Gold Medal Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: (800) 543-0862
(513) 769-7676
Fax: (800) 542-1496
(513) 769-8500 E-mail: info@gmpopcorn.com Web Page: gmpopcorn.com
Models #1002S Series, 1003S Series, 1009S
Page 12
Sno-Konette
12
Pusher Handle Assy.
Lead
-
in Power Cord
M
otor P/N
55448
P/N 22041
Lamp Holder
Strain Relief
Bulb
Plastic Sno Pan
Switch, Toggle SPST
(1009S) P/N 43141
Momentary Switch
(1002S) P/N 47201
Rocker Switch (1003S)
P/N 42798
30 AMP Toggle Switch
P/N 38971
P/N 22005
View of DC Model 1009S
P/N 49837
(Models 1003S &
1003SX Only)
P/N 87065
(1003S Only)
Export Model
1003SX Bulb
P/N 87444
(Export Motor,
P/N 39022EX)
P/N 22072
P/N 87810
Model 1009S
P/N 89045
P/N 22038
(Export Power Cord
P/N 42369)
Model 1009S
Power Supply Cord
Assembly P/N 22043
Model 1009S
12V DC Motor
Models #1002S Series, 1003S Series, 1009S
Page 13
Sno-Konette
13
Shaver Hea
d
2 Hole Blade Set
Set Screw 5/16
-
18 x 3/8 (x2)
P/N 74127
Drain Pan, Counter
P/N 22015
P/N 12061
P/N 22017
(includes blade
mounting screws)
Ice Scoop P/N 39068
Snow Dipper P/N 1088
Models #1002S Series, 1003S Series, 1009S
Page 14
Sno-Konette
14
PARTS LIST
Model #
1002S
Part No.
47201 47201 42798 42798 Rocker Switch Switch
43141 30 AMP TOGGLE SWITCH 13140 13015 ROCKER SW. LABEL ON/OFF
1088 1088 1088 1088 1088 6 oz Sno Dipper 39018 39018 39018 39018 39018 6 oz. Cup Dispenser with Bracket 39068 39068 39068 39068 39068 Ice Scoop
22228 22228 61115 61115
22222 22222 Dome Sign (Glass) for 1002S 41020 Light Tube Holder 41021 Light Tube Holder Starter 41022 Light Ballast 41023 Light Starter 41057 Light Tube
55379 LED Strip Cool White 55394 Power Supply 24VDC 20W 49837 49837 Lamp Holder 87065 87444 40 Watt Light Bulb
61112 61112 Light Cover (Clear Plastic) 47010 47010 47010 47010 Label, "Safe Operating Instructions" 47155 47155 47155 47155 47155 Rubber Feet (4 Req) 49132 49132 49132 49132 49132 Grip Nut (5/16-8; Motor Mounting; 4) 74119 74119 74119 74119 Label, "Warning Disconnect Power" 41163 41163 41163 41163 41163 Hose Clamp with Screw 77747 77747 77747 77747 77747 Slot Head Hex Screw (#8-32 x 3/4") cabinet 12018 12018 12018 12018 12018 Blade Mounting Screw (8-32 x 3/8" Brass)
12480 12480 12480 Decal 12061 12061 12061 12061 12061 DRAIN PAN, COUNTER 12156 12156 12156 12156 12156 3 ft. Tubing 12038 12038 12038 12038 12038 Front Glass (15" x 18") 12039 12039 12039 12039 12039 Side Glass (15" x 11 15/16") 40567 40567 40567 40567 40567 GLASS CHAN 11 ½ (for glass side panels) 42651 42651 42651 42651 42651 GLASS CHAN 18 1/16 (for glass front panel)
49214 49214 49214 49214 49214
22037 CIRCUIT BREAKER 40 AMP 55448 55448 1/4 HP MOTOR
39022EX 39022EX
22041 12 VOLT DC MOTOR
Model #
1002-01-100
Part No.
Model #
1003S
Part No.
Model # 1003SX
Part No.
Model #
1009S
Part No.
Description
Dome Assy (1002S) or Motor Cover Assy (1003S)
GLASS CHAN 15 1/8 (for side edges of all glass panels)
MOTOR, 1/3 HP 60/50 HZ
Models #1002S Series, 1003S Series, 1009S
Page 15
Sno-Konette
15
ELECTRICAL SCHEMATIC – MODEL #1002S
Models #1002S Series, 1003S Series, 1009S
Page 16
Sno-Konette
16
ELECTRICAL SCHEMATIC – MODEL #1003S
Models #1002S Series, 1003S Series, 1009S
Page 17
Sno-Konette
17
ELECTRICAL SCHEMATIC – MODEL #1003SX
Models #1002S Series, 1003S Series, 1009S
Page 18
Sno-Konette
18
ELECTRICAL SCHEMATIC – MODEL #1002-01-100
Models #1002S Series, 1003S Series, 1009S
Page 19
Sno-Konette
19
ELECTRICAL SCHEMATIC – MODEL #1009S
Models #1002S Series, 1003S Series, 1009S
Page 20
Sno-Konette
20
10700 Medallion Drive, Cincinnati, Ohio 45241
-
4807 USA
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for “Perishable Parts” on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
gmpopcorn.com
Phone: (800) 543-0862 Fax: (800) 542-1496 (513) 769-7676 (513) 769-8500
© 2015 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.
Models #1002S Series, 1003S Series, 1009S
Loading...