Gold Medal Pop Maxx 2552EX, Pop Maxx 2552KX, Pop Maxx 2552LX Instruction Manual

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Instruction Manual
Model No. 2552EX, 2552KX, 2552LX
© 2014 Gold Medal Products Co.
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
Part No. 49749EX
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DANGER
DANGER
cause property damage, injury, or death. Any alterations to this equipment will
WARNING
WARNING
WARNING
WARNING
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
SAFETY PRECAUTIONS
Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing.
Improper installation, adjustment, alteration, service, or maintenance can
void the warranty and may cause a dangerous condition. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
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To avoid burns, DO NOT touch the kettle or any heated surface. DO NOT place or leave objects in contact with heated surfaces.
013_010914
ALWAYS wear safety glasses when servicing this equipment.
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No user serviceable parts inside. Refer servicing to qualified service personnel.
011_010914
Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862
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WARNING
WARNING
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
SAFETY PRECAUTIONS (continued)
DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.
This machine is NOT to be operated by minors.
Note: Improvements are always being made to Gold Medal’s equipment. This
information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and/or reckless operation of this equipment.)
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control.
Setup
Your Pop Maxx was adjusted, inspected, and tested before it left the factory. Remove all packing before starting operation.
Accessories Included With Your Machine
Stamped Aluminum Scoop (2552EX-LX) Corn Measure Cup (2552EX-LX) ½ Measure Cup (2552EX-LX) Measure 14.7CC (2552EX-LX) Timer (2552KX) Salt Shaker (2552KX) Pappy’s Decal (2552KX)
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Electrical Requirements
2552EX: 230V, 1380W, 50Hz 2552KX: 230V, 1380W, 50Hz 2552LX: 230V, 1380W, 50Hz
DANGER
Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death.
Do NOT immerse any part of this equipment in water. Do NOT use excessive water when cleaning. Keep cord and plug off the ground and away from
moisture. Always unplug the equipment before cleaning or servicing.
Your electrician must furnish sufficient power for proper machine operation. We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Company’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance.
Before You Plug In Machine
1. Make sure all machine switches are in the OFF position before plugging the equipment
into the receptacle.
2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the
power supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter.
5. Install the unit in a level position.
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Light and
Warmer Switch
Kettle Motor
Switch
Kettle Heat
Switch
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
OPERATING INSTRUCTIONS
Controls and Their Functions
LIGHT AND WARMER SWITCH – Turns on the heat to the bottom corn pan and heat light.
KETTLE MOTOR SWITCH – Turns on the motor which drives kettle agitator shaft.
KETTLE HEAT SWITCH – Turns on the heat element in the popcorn kettle.
Amount of Popcorn and Oil
Your new popper is equipped with a corn, salt, and oil measure cup. We recommend flavored and colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black deposits in your kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.
Corn charge – 12oz – 14oz. Oil charge – 3.5oz. – 4.2oz. Flavacol – 1-1/2 Tablespoon For best results use mega-pop premeasured pouches (Item# 2839)
Popping Instructions
1. Turn both the kettle heat and kettle motor switches “ON.”.
2. Test pop three kernels of corn and one ounce of popping oil. When the kernels pop,
the kettle is ready for use.
3. Load both a full corn/oil charge and Flavacol seasoning salt into the kettle. Close the
lids.
4. When the corn has finished popping, gently dump the kettle.
5. Repeat the cycle, starting with step number 3, until the desired amount of popcorn has
been achieved. Always pop 3 to 5 consecutive batches for the best popcorn.
6. On the final kettle of corn, it is a good idea to turn the kettle heat switch “Off” just as
the lids are forced open by the popping corn. This procedure saves electricity since the kettle has plenty of heat and eliminates smoke/odor from any oil residue that remains after you have stopped popping.
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Pappy’s Kettle Corn Instructions
1. Turn kettle heat, stir motor, and lights to the “ON” position.
2. Pre-heat the kettle for 4 minutes.
3. Add 3/8 part oil and 1 part popcorn into the kettle (No Salt!). Set the timer for 45-60
seconds and then start the timer.
4. Add 2/3 part Pappy’s into kettle when timer goes off. If popping has just started, close
the right door and carefully/quickly add the Pappy’s mix through the left door. Re­open right door.
5. Dump Kettle when popping has nearly stopped, repeat steps 3 and 4.
6. Salt and mix the popped corn thoroughly.
Count Down Timer Instructions
1. Press MIN and SEC together to reset timer to zero.
2. Use MIN and SEC buttons to set time.
3. Press START button to start or stop.
4. The alarm will sound for 60 seconds or press any key to stop alarm. The timer will
return to the set time.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!!
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
CARE AND CLEANING
Clean the Kettle Daily
1. As you popcorn, wipe the kettle with a clean cloth. It is easy to keep the outside clean
when the kettle is warm and the oil is not baked on.
2. CAUTION: The hot kettle will cause burns if you touch it with your hand. Allow the
kettle to cool for at least 1 hour before attempting to clean.
3. Every night, mix a gallon of Heat’n Kleen solution (Gold Medal Part No. 2095)
– (2 tablespoons per gallon of water). Add enough solution to fill the kettle 1/2" deep.
4. Turn on the kettle heat. When the water starts to boil, turn off the kettle heat and
allow the solution to work over-night.
5. Before next use, dump the solution into a bucket and wipe the inside of the kettle with
a cloth. Make sure all of the solution goes into the bucket, and that you do not spill any into the interior cabinet of the machine.
6. Wipe the inside of the kettle with a clean damp cloth.
Clean the Popcorn Machine
1. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless
steel.
2. DO NOT use oven cleaners or abrasive materials as they will damage parts of the
machine.
3. Ammonia cleaners will damage the plastic doors. Use only non-ammonia cleaners,
such as Gold Medal Watchdog Glass Cleaner (Item No. 2588).
DANGER
Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. Always unplug the equipment before cleaning or servicing.
Good sanitation practice demands that all food preparation equipment be cleaned regularly. A clean looking, well-kept machine is one of the best ways of advertising your product.
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Step 1
:
Step 2
:
Step 3
:
soapy water and allow to dry
by putting it into the slot and
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
FILTER CLEANING INSTRUCTIONS
Cleaning the Filters
Your popcorn machine is equipped with an efficient and durable filtration system. The filter should be cleaned every 1-2 weeks to maintain maximum efficiency.
Follow the steps below for proper filter cleaning:
The filter is located on the inside of the popcorn machine directly above the popping kettle.
Remove the filter by gripping the filter itself and pulling straight down.
Clean the filter in warm
overnight. Replace the filter
pushing upward. Make sure the filter frame is flush with the roof of the machine. (As shown above)
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
MAINTENANCE INSTRUCTIONS
DANGER
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, Operating, and Maintenance Instructions thoroughly before installing or servicing this equipment.
DANGER
Do Not immerse the equipment in water. Unplug your machine before servicing.
WARNING
Adequate eye protection must be used when servicing this equipment to prevent eye injury.
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list.
2. When ordering, please include part number, part name, and quantity needed.
3. Please include your model number, serial number, and date of manufacture (located
on the machine nameplate) with your order.
4. Address all parts orders to:
Parts Department Gold Medal Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: (800) 543-0862
(513) 769-7676
Fax: (800) 542-1496
(513) 769-8500 E-mail: info@gmpopcorn.com Web Page: www.gmpopcorn.com
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Element View
19
11
25
7
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Kettle Assembly – 58014EX and 58014KX
1
2
3
1
8
7
6
4 5
14
9
10
13
12
18
15
16
17
16
24
23
22
21
20
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58014EX
58014KX
1
THUMB SCREW 1/4-20 x 1/2
2
61059
61059
2
8-32 X 1/2 PHILL FLAT M/S ZINC
2
20066
20066
3
BLOCK, SHELL AND KETTLE
1
61013
61013
4
8 OZ KETTLE SHELL
1
61017
61017
5
KETTLE LEAD ASSEMBLY
1
61227
61227
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Kettle Assembly – Parts List
58014EX –Used for Model No. 2552EX and 2552LX 58014KX – Used for Model No. 2552KX
Part DescriptionItem Qty.
6 KNOB, DUMP HANDLE 1 47110 47123 7 DUMP HANDLE-BLOCK WELD 1 88769 88769 8 8-32 X 1 PHILL FLAT M/S ZINC 2 20068 20068
8 OZ LID & AGITATOR ASSY (Complete
9
Assembly) 10 FORMED LID (Front Kettle Lid w/Lid Lifter) 1 47261 47261 11 CROSSBAR ASSEMBLY 12/14 EX 1 58015EX 58015 12 AGITATOR SHAFT 12/14 OZ 1 69712 69712 13 NEEDLE BEARING 1 47106 47106 14 AGITATOR BEARING HUB 1 43434 43434 15 SPUR GEAR 1 47060 47060 16 SET SCREW #10-32 X 3/16 4 41742 41742 17 SET COLLAR 5/16 ID 5/8 OD 3 46649 46649 18 STIR ROD POP MAXX 1 69806 69806 19 AGITATOR WEIGHT 1 69715 69715 20 REAR KETTLE LID 1 47119 47119
BOTTOM VIEW / ELEMENT VIEW
21 8 OZ KETTLE GASKET 1 61012 61012 22 12/14 OZ SHUNT BAR (Terminal) 2 77879 77879 23 12/14 KETTLE WITH HEATER 1 58011EX 58011EX 24 482°F THERMOSTAT 2 76708 25 450°F THERMOSTAT 2 76089
1 58016EX 58016
Part Number
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2552EX
2552KX
2552LX
1
77769
77769
1
77780
2
MALE HINGE SHORT LEFT
2
41349
41349
41349
4
2552 DOOR
2
77774
77774
77774
6
GLIDE
4
47328
47328
47328
8
OLD MAID PAN
1
49100
49100
49100
9
KNOB LID LEFT
3
47120
47120
47120
11
EXPORT POWER SUPPLY
1
42369
42369
42369
13
MALE HINGE SHORT RIGHT
2
41350
41350
41350
15
MAGNET .5x.5x.1 GLASS LCK
3
51113
51113
51113
8
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Cabinet Assembly - Exterior
2, 3
4
1
9, 10 15
13, 14
5
6
7
12
11
9, 10
Qty.Part DescriptionItem
DOME NON-LIGHTED
1
LIGHTED DOME
3 LH FEMALE STEEL HINGE 2 61359 61359 61359
5 DROP PANEL 1 77730 77730 77730
7 CRUTCH TIP BLACK 70 DURO 4 49123 49123 49123
10 8-32 X 3/8 PH PAN W/SEMS 3 42227 42227 42227
12 STRAIN RELIEF SR 7K-2 1 49740 49740 49740
14 RH FEMALE STEEL HINGE 2 61373 61373 61373
Part Number
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2552EX
2552KX
2552LX
11
GEAR BLOCK ASSEMBLY
1
67194
67194
67194
3
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Cabinet Assembly - Interior
2
4
5
Inside Filter Box
14
1
13
12
6
11
9, 10
7
8
Part Number
Qty.Part DescriptionItem
1 SMALL SWITCH BOX 1 48501 48501 48501 2 SWITCH, LIGHTED ROCKER 1 42798 42798 42798 3 SWITCH, DPST ROCKER 2 42532 42532 42532 4 FILTER 5 X 10 X 2 1 69850 69850 69850 5 FILTER SPRING CLIP 2 62666 62666 62666 6 COATED FLOOD 1 13122 13122 13122 7 REAR HANGER ARM 1 61050 61050 61050 8 FRONT HANGER ARM 1 61049 61049 61049 9 SPUR GEAR 1 47060 47060 47060
10 SET SCREW (#10-32 X 3/16) 1 41742 41742 41742
12 KETTLE RECPT 1 49330 49330 49330 13 MAGNETIC CATCH 1 47561 47561 47561 14 MAGNETIC CATCH BRACKET 1 41340 41340 41340
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7
Heated Corn Deck
Dome Interior View
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Electrical Breakdown – Heated Corn Deck and Dome Interior
1
Bottom View (Element View)
3
2
10
9
4
8
5
6
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2552EX
2552KX
2552LX
1
230V 20W FOIL HEATER
1
40557EX
40557EX
40557EX
6
TERMINAL BLOCK
1
47208
47208
47208
7
KETTLE DRIVE MOTOR
1
47067
47067
47067
8
UPPER CTRL SHLF STIFFENER
1
77765
77765
77765
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Electrical Breakdown Parts List – Heated Corn Deck and Dome Interior
Part Number
Qty.Part DescriptionItem
2 BLOWER PLUG AND CORD 2 47199 47199 47199 3 EXHAUST BLOWER 2 48037 48037 48037 4 SMALL SWITCH BOX 1 48501 48501 48501 5 KETTLE RECPT 1 49330 49330 49330
9 LIGHT SHIELD CONICAL 1 40589 40589 40589
10 LAMP HOLDER 1 47047 47047 47047
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2552LX
1
POPCORN SIGN
1
49575
3
FLUORESCENT TUBE LOCK
2
12502
5
LIGHT STARTER
1
41023
7
MOLDED PLUG
1
47726
9
LIGHT TUBE
1
41057
3
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Dome Lighting Breakdown – Model No. 2552LX
1
2
9
4
5
8
2 DOME 1 777 80
4 LIGHT TUBE HOLDER STARTER 1 410 21
6 LIGHT BALLAST 1 41722
8 LIGHT TUBE HOLDER 1 410 20
6
7
Part No.
Qty.Part DescriptionItem
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2552EX
2552KX
2552LX
1
MEASURE 1/2 CUP
1
47149
47149
47149
2
12 OZ VOL CORN MEASURE
1
47148
47148
47148
3
MEASURE 14.7CC
1
47679
47679
47679
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Accessories
1
2
4
3
5
6
Part Number
Qty.Part DescriptionItem
4 STAMPED ALUM SCOOP 1 2071 2071 2071 5 SALT SHAKER 1 63016 6 TIMER, LCD RESETABLE 1 63012 7 GLASS DECAL PAPPYS 1 49158KC
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
WIRING DIAGRAM
Model No. 2552EX and 2552KX
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Pop Maxx Model No. 2552EX, 2552KX, 2552LX
Model No. 2552LX
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10700 Medallion Drive, Cincinnati, Ohio 45241
-
4807 USA
Pop Maxx Model No. 2552EX, 2552KX, 2552LX
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for “Perishable Parts” on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
Phone: (800) 543-0862 Fax: (800) 542-1496 (513) 769-7676 (513) 769-8500
© 2014 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.
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