Gold Medal Pop Maxx 2552, Pop Maxx 2552KC, Pop Maxx 2552LS Instruction Manual

Part No. 49749

Pop Maxx

Instruction Manual

Models: 2552, 2552KC, and 2552LS

Pop Maxx

2

DANGER

DANGER

lterations to this equipment will

WARNING

WARNING

WARNING

WARNING

SAFETY PRECAUTIONS

Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.

Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any a
void the warranty and may cause a dangerous condition. NEVER make
alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating
this equipment. Make sure all machine switches are in the OFF position
before plugging the equipment into the receptacle.

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To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.

ALWAYS wear safety glasses when servicing this equipment.

No user serviceable parts inside. Refer servicing to qualified service
personnel.

Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862

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Models #2552, #2552LS, #2552KC,

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WARNING

WARNING

SAFETY PRECAUTIONS (continued)

DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.

Carefully read all instructions before operation.

This machine is NOT to be operated by minors.

Note: Improvements are always being made to Gold Medal’s equipment. This information

may not be the latest available for your purposes. It is critical that you call Gold Medal’s
Technical Service Department at 1-800-543-0862 for any questions about your machine
operations, replacement parts, or any service questions. (Gold Medal Products Co. does
not assume any liability for injury due to careless handling and/or reckless operation of
this equipment.)

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Models #2552, #2552LS, #2552KC,

4

Installation Instructions

Inspection of Shipment:

Unpack all cartons and check thoroughly for any damage that may have occurred during transit.
Damage claims should be filed immediately with the transportation company. Gold Medal is not
responsible for damage that occurs in transit.

Setup:

Your new Pop Maxx Popcorn Machine is completely assembled and tested at the factory.
Remove all packing material and tape before starting operation.

Electrical Requirements:

The following power supply must be provided:

Model No. 2552: 120 VAC, 60 Hz. 1440 Watts 12 Amps
Model No. 2552LS: 120 VAC, 60 Hz. 1480 Watts 12.3 Amps
Model No. 2552KC: 120 VAC, 60 Hz. 1440 Watts 12 Amps
.

Your electrician must furnish sufficient current for proper machine operation. We recommend this
popper be on a dedicated and circuit protected line. Failure to wire properly will void the warranty
and can result in damage to the heat elements, light, motor and etc.

It is Gold Medal Products Company’s recommendation that this machine be plugged directly into a
wall outlet. The use of extension cords is not recommended due to safety reasons and the popper’s
performance will be sacrificed/reduced.

Before You Plug In Machine:

1. Make sure that the wall outlet can accept the three (3) prong grounded plug on the power supply
cord.

2. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the
outlet and correct if necessary.

3. DO NOT use a three (3) prong grounded to two (2) prong un-grounded adapter.

Pop Maxx

Operating Instructions

Models #2552, #2552LS, #2552KC,

5

Controls and Their Functions

Kettle Heat

Lights/Warmer

Kettle Motor

Light & Warmer Switch

This switch operates the overhead light and corn deck freshener heat element.

Kettle Motor Switch

This switch operates the popcorn agitator shaft. This switch must be ON at all times when
popcorn (popped and un-popped) is present in the kettle.

Kettle Heat Switch

This switch turns on the heat element located in the popcorn kettle.

Switch

p/n 42798

Switch

p/n 42532

Pop Maxx

Switch

p/n 42532

Models #2552, #2552LS, #2552KC,

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6

Amount of Popcorn and Oil:

Your new popper is equipped with a corn, salt, and oil measure. We recommend flavored and
colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black
deposits in your kettle like other oils. Use only top quality fresh hybrid popcorn from reputable
suppliers.

Corn charge – 12 oz./14 oz.
Oil charge – 3.5 oz./4.2 oz.
Flavacol – 14.7 cc (measure included with accessory kit)
*for best results use mega-pop premeasured pouches (item # 2839)

Popping Instructions:

1. Turn both the KETTLE HEAT and KETTLE STIR MOTOR switches ON.

2. Test pop three (3) kernels of corn and one ounce (1 Oz.) of popping oil. When the kernels pop,
the kettle is ready for use.

3. Load both a full corn/oil charge and Flavacol Seasoning Salt into the kettle. Close the lids.

4. When the corn has finished popping, gently dump the kettle.

5. Repeat the cycle, starting with step number 3, until the desired amount of popcorn has been
achieved. Always pop 3 to 5 consecutive batches for the best popcorn.

On the final kettle of corn, it is a good idea to turn the KETTLE HEAT switch OFF just as the lids are
forced open by the popping corn. This procedure saves electricity since the kettle has plenty of heat
and eliminates smoke/odor from any oil residue that remains after you have stopped popping.

Pappy’s Kettle Corn Instructions

1. Turn kettle heat, stir motor, and lights to the ON position

2. First Batch Online: pre-heat kettle for 4 minutes.

3. Add 3/8 part oil and 1 part popcorn into the kettle (No Salt!). Start timer for 45-60 seconds.

4. Add 2/3 part Pappy’s into kettle when timer goes off. If popping has just started, close the right

door and carefully/quickly add the Pappy’s mix through the left door. Re-open right door.

5. Dump Kettle when popping has nearly stopped, repeat steps 3 and 4. Salt and mix the popped

corn thoroughly. Pop at least 5 batches.

Models #2552, #2552LS, #2552KC,

7

Count Down timer Instructions

1. Press MIN and SEC together to reset timer to zeo.

2. Use MIN and SEC buttons to set time.

3. Press START button to start or stop.

4. The alarm will sound for 60 seconds or press any key to stop alarm. The timer will return to the

set time.

5. Timer part number - 63012

Pop Maxx

Models #2552, #2552LS, #2552KC,

8

Care And Cleaning

After completion of a series of popping, wipe the outside of the kettle with a soft cloth to remove any
oil drippings/residue. DO NOT let this residue burn on! After completion of popping for the day, let
the kettle cool until it is warm to the touch. Unplug the kettle and remove from machine. Use a soft
cloth to wipe out the inside of the kettle, kettle lids, kettle crossbar, agitator and all outside surfaces
of the kettle.

DO NOT immerse the kettle in water, or any other cleaning solution, this will void the warranty.

It is recommended, as a routine maintenance procedure, to use authentic Gold Medal Products
Company 2095 Heat’n Kleen inside kettle cooking surface cleaner. Heat’n Kleen will remove any
oily build-up, and helps maintain a clean cooking surface, if used on a routine basis. Heat’n Kleen
will not damage the kettle’s cook surface. Contact your local Gold Medal Products Company dealer
if additional cleaning strength is required for extremely dirty kettles.

For fresh corn tomorrow, remove all popped popcorn and place in a clean sealed food container.
The container must be suitable for direct food contact.

Clean the glass and all interior/exterior cabinet surfaces using Gold Medal’s non-ammonia watchdog
glass cleaner – item #2588. A regularly cleaned machine is easier to keep clean. In addition, a clean
machine is more appealing to both customers and increases sales. Your local food service
inspectors appreciate a clean machine.

NOTE: DO NOT use any cleaners that contain ammonia. Ammonia based cleaners may crack
and/or fog the plastic parts/doors on the machine.

Pop Maxx

Models #2552, #2552LS, #2552KC,

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9

Filter Cleaning Instructions

Your popcorn machine is equipped with an efficient and durable filtration system. However, the
filter should be cleaned every 1-2 weeks to maintain efficiency. Follow the steps below for
proper filter cleaning:

1. The filter is located on the inside of the popcorn machine, directly above the popping

kettle.

2. Remove the filter by gripping the filter itself, and pulling straight down. (As shown

below.)

1. Clean the filter in warm soapy water, and allow to dry overnight. Replace the filter by

putting it into the slot, and pushing upward. (As shown below) Make sure the filter frame
is flush with the roof of the machine. (As shown above)

Models #2552, #2552LS, #2552KC,

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MAINTENANCE INSTRUCTIONS

Models #2552, #2552LS, #2552KC,

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ORDERING SPARE PARTS

1. Identify the needed part by checking it against the photos, illustrations, and/or the parts list.

2. When ordering, please include part number, part name, and quantity needed.

3. Please include the machine’s model name, serial number, and date of manufacture (located on the
machine nameplate) with your order.

4. Address all parts orders to:

Parts Department

Gold Medal Products Co.

10700 Medallion Drive

Cincinnati, Ohio 45241-4807

[phone]
[phone]

Fax: [phone]

or, place orders at:

E-mail: [e-mail]

Web Page: www.gmpopcorn.com

Models #2552, #2552LS, #2552KC,

Pop Maxx

12

Kettle with Bonded

-

On

Kettle Gasket

Dump Handle Assy

Lead

-

in Cord Assy.

Kettle Shell Assy.

Thermostat 482F

- 76708

Thermostat 550F High limit

-

Thermostat Shunt Bar

Dump Handle Knob

Twist Lock Plug (Plug Only)

Kettle Breakdown Kettle Complete – P/N 58014

Complete
P/N 61226

P/N 49329

P/N 47110

P/N 49571

P/N 61017

P/N 47193

(For 2552KC - Thermostat

450F P/N 76089)

(For 2552KC - Thermostat

77108

525F P/N 76702)

Heat Elements

P/N 58012

P/N 61012

Models #2552, #2552LS, #2552KC,

13

Bearing Hub (Included

Spur Gear

Set Collar (3)

Front Kettle Lid

Crossbar Assy.

Needle Bearing

Rear Kettle Lid

Agitator Shaft Assy.

P/N 69712

Set Screw for Spur

Set Screws for Set

P/N 47751

Stir Rod

P/N 69806

Agitator Weight

with 41093 shaft assy.)

P/N 43434

P/N 47060

Gear

P/N 41742

P/N 46649

Collars (2)

P/N 41123

P/N 58015

P/N 69715

Lid and Agitator Assembly available complete as P/N 58016

Pop Maxx

Lid and Agitator Assembly

P/N 47106

(Includes 43434

Bearing Hub)

P/N 41120

Models #2552, #2552LS, #2552KC,

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Glass (3 pieces

– same size)

Door (2)

Old Maid Pan

Knob

Power Supply Cord 15

Dome

Corn Pan

Drop Panel

See next page for RH and LH

Magnetic Catch

Cabinet Assembly

P/N 77769

Bracket for Magnetic Catch

P/N 47561

P/N 41340

P/N 49826

Dimensions:

16 7/8” X 21 ¼”

Door Hardware Components

P/N 77774

P/N 49100

P/N 47120

P/N 77778

P/N 77730

Amp

P/N 87085

Models #2552, #2552LS, #2552KC,

Pop Maxx

15

61380

7

1

4

8

Complete Door Hardware Kit (P/N 61380)

Door Hardware Kit 61380

Individual Component Breakdown

2

3

5

6

9

(contains all parts shown above)

Item

1 KNOB LID LIFT 47120
2 TEE BOLT 75267
3 8-32 X 5/16 SLOTTED HEX 49594
4 8-32 X 3/8 PH PAN W/SEMS 42227
5 ACORN NUT #8-32 47702
6 MALE HINGE SHORT LEFT 41349
7 FEMALE HINGE LEFT HAND 61359
8 FEMALE HINGE RIGHT HAND 61373
9 MALE HINGE SHORT RIGHT 41350

Part Description

Part No.

Models #2552, #2552LS, #2552KC,

Pop Maxx

16

12 oz Unimaxx Kettle

Kettle Lead Assy

Kettle Receptacle

Magnetic Catch

Box Filter

Front Hanger Arm

Rear Hanger Arm Assy.

–

50 W Flood Light

Small Switch Box

Gear Block Assy

Switch Box Label

Magnetic Catch

Spur Gear

Switch, Dpst Rocker

P/N 48501

P/N 69850

(5x10x2)

(Coated)

P/N 42947

P/N 61049

P/N 67194

P/N 42532

Switch, Lighted Rocker

P/N 42798

Complete

P/N 58014

P/N 48502

P/N 47060

Set Screw for

Spur Gear
P/N 41742

P/N 47561

Bracket

P/N 41340

P/N 49330

with Dump Pin

P/N 61050

P/N 61226

Lighted Sign Components for Model 2552LS Only:

Light Tube Holder: 41020
Light tube Holder Starter: 41021

Light Ballast 120V: 41022
Light Starter: 41023

L ight Tube: 41057

Models #2552, #2552LS, #2552KC,

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Exhaust Blower (2)

Light Shield

P/N 40589

Kettle Drive Motor

Kettle

Receptacle

20 Watt Foil Heater

Lamp Holder

Terminal block

(Under Bottom Cover)

P/N 40557

Motor Plate Assembly

P/N 48018

Conical

P/N 47047

P/N 49330

P/N 47038

P/N 47208

Models #2552, #2552LS, #2552KC,

18

Electrical Schematic Model 2552

Pop Maxx

Models #2552, #2552LS, #2552KC,

19

Electrical Schematic Model 2552LS

Pop Maxx

Models #2552, #2552LS, #2552KC,

20

Electrical Schematic Model 2552KC

Pop Maxx

Models #2552, #2552LS, #2552KC,

Pop Maxx

21

10700 Medallion Drive, Cincinnati, Ohio 45241

-

4807 USA

Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to
be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts,
f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and
which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period
of two (2) years from the date of original sale to the original purchaser of equipment when
recommended operating instructions and maintenance procedures have been followed. These
are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or
consequential damages. No claim under this warranty will be honored if the equipment covered
has been misused, neglected, damaged in transit, or has been tampered with or changed in any
way. No claim under this warranty shall be honored in the event that components in the unit at
the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty
is effective only when electrical items have been properly attached to city utility lines only at
proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.

The term “Original Purchaser” as used in this warranty shall be deemed to mean that person,
firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO.,
or their authorized distributor for the equipment.

THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.

NOTE: This equipment is manufactured and sold for commercial use only.

Phone: [phone] Fax: [phone]
[phone] [phone]

WARRANTY

gmpopcorn.com

© 2014 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website
display, without its express written consent.

Models #2552, #2552LS, #2552KC,