Gold Medal 2552, Pop Maxx 2552, Pop Maxx 2552C, Pop Maxx 2552EX, Pop Maxx 2552XJ Instruction Manual

Pop Maxx

Instruction Manual

Model #2552, #2552C, #2552EX, #2552XJ

Part No. 49749

Revised April 2002

Pop Maxx 12/14 Oz. Popcorn Machine

Safety Precautions

All Models #2552, #2552C,

2

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Forward

This manual covers 12/14 Oz. Pop Maxx Popcorn Machine model numbers 2552, 2552C, 2552EX, and
2552XJ. The only difference between the three models and 2552C is the size of the power supply cord
plug. The 2552C has a 20 Amp NEMA 5-20P plug on the power supply cord. The 2552C is intended for
use in Canada. The 2552, 2552 EX, and 2552XJ have a 15 Amp NEMA 5-15P plug on the power supply
cord.

Installation Instructions

Inspection of Shipment:

Unpack the shipping container and thoroughly inspect the machine for any damage that may have occurred
during transit. Notify the freight carrier immediately in order to file a damage claim.

Setup:

Your new Pop Maxx Popcorn Machine is completely assembled and tested at the factory.
Remove all packing material and tape before starting operation.

Electrical Requirements:

The following power supply must be provided:

Model No. 2552: 120 VAC, 60 Hz.
Model No. 2552C: 120 VAC, 60 Hz.
Model No. 2552EX: 240 VAC, 50 Hz.
Model No. 2552 XJ: 100 VAC, 50/60 Hz.

All Models have 1800 Watts.

Your electrician must furnish sufficient current for proper machine operation. It is Gold Medal Products
Company’s recommendation that this machine be fused on a line by itself. Failure to wire properly will void
the warranty and can result in damage to the heat elements, light, motor and etc.

It is Gold Medal Products Company’s recommendation that this machine be plugged directly into a wall
outlet. The use of extension cords is not recommended due to safety reasons and the popper’s
performance will be sacrificed/reduced.

Before You Plug In Machine:

1. Make sure that the wall outlet can accept the three (3) prong grounded plug on the power supply cord.

2. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the outlet
and correct if necessary.

3. DO NOT use a three (3) prong to two (2) prong adapter.

All Models #2552, #2552C,

3

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Operating Instructions

Controls and Their Functions:

A. Light & Warmer Switch: This switch operates the overhead light and corn deck freshener heat element.

B. Kettle Stir Motor Switch: This switch operates the popcorn agitator shaft. This switch must be ON at all
times when popcorn (popped and un-popped) exist in the kettle.

C. Kettle Heat Switch: This switch turns on the heat element located in the popcorn kettle.

Amount of Popcorn and Oil:

The Pop Maxx is equipped with a twelve ounce (355 ml) corn measure cup. Gold Medal Products
Company recommends the use of flavored and colored coconut oil. Coconut oil does not leave black
deposits in the kettle like other oils.

Corn Charge: 12 Oz. (355 ml) or 14 Oz. (414 ml)

Oil Charge: 3.0 Oz. (89 ml) (Use w/ 12 Oz. Popcorn Charge)

OR

4.0 Oz. (118 ml) (Use w/ 14 Oz. Popcorn Charge)

Flavacol (Salt): 1 ½ Tablespoon (12 ml)

For easy operation, use authentic Gold Medal Products Company portion pack oil and corn/salt kits. This
machine was designed for use with the following portion packs:

Corn/Salt Kit: Model No. 2037 MegaPop Corn & Salt Kit

Oil Portion Pack: Model No. 2639 Naks Pop 4 Coconut Oil, 3.8 Oz. (112 ml)

Popping Instructions:

1. Turn both the KETTLE HEAT and KETTLE STIR MOTOR switches ON.

2. Test pop three (3) kernels of corn and one ounce (1 Oz.) of popping oil. When the kernels pop, the kettle
is ready for use.

3. Load both a full corn/oil charge and Flavacol Seasoning Salt into the kettle. Close the lids.

4. When the corn has finished popping, gently dump the kettle.

5. Repeat the cycle with step number 3. Always pop 3 to 5 batches for the best popcorn.

On the final kettle of corn, it is a good idea to turn the KETTLE HEAT switch OFF just as the lids are forced
open by the popping corn. This procedure saves electricity since the kettle has plenty of heat and
eliminates smoke/odor from any oil residue that remains after you have stopped popping.

All Models #2552, #2552C,

4

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Care And Cleaning

After completion of a series of poppings, wipe the outside of the kettle with a soft cloth to remove any oil
drippings/residue. DO NOT let this residue burn on! After completion of popping for the day, let the kettle
cool until it is warm to the touch. Unplug the kettle and remove from machine. Use a soft cloth to wipe out
the inside of the kettle, kettle lids, kettle crossbar, agitator and all outside surfaces of the kettle.

DO NOT immerse the kettle in water or any other cleaning solution, this will void the warranty.

It is recommended as a routine maintenance procedure to use authentic Gold Medal Products Company
2095 Heat’n Kleen inside kettle cooking surface cleaner. Heat’n Kleen will remove any oily build-up and
helps maintain a clean cooking surface if used on a routine basis. Heat’n Kleen will not damage the kettle’s
cook surfaces. Contact your local Gold Medal Products Company dealer if additional cleaning strength is
required for extremely dirty kettles.

For fresh corn tomorrow, remove all popped popcorn and place in a clean sealed food container. The
container must be suitable for direct food contact.

Clean the glass and all interior/exterior cabinet surfaces. A regularly cleaned machine is easier to keep
clean. In addition, a clean machine is more appealing to both customers and increases sales. Your local
food service inspectors appreciate a clean machine.

NOTE: DO NOT use any cleaners that contain ammonia. Ammonia based cleaners may crack and/or fog
the plastic parts on the machine.

All Models #2552, #2552C,

5

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Cabinet Parts List

For Models #2552 and #2552C.

Item No. Part No. Description Special Notes

1 40557
2 41349 Hinge, Male, Short Left (2)
3 41350 Hinge, Male, Short Right (2)
4 41351 Hinge, Female, Long Right (2)
5 41352 Hinge, Female, Long Left (2)
6 42532 Kettle Stir Motor Switch
7 42532 Light & Warmer Switch
8 42798 Kettle Heat Switch
9 42947 50 W Coated Light Bulb It is recommended to purchase light bulbs

10 47038 Kettle Drive Motor
11 47047 Lamp Holder
12 47120 Door & Old Maid Pan Knob (3) One (1) #8-32 x 5/16" Screw Per Knob Req.
13 47208 Terminal Block, 8 Point
14 47328 Glide (4) One (1) P/N 42044 Screw Per Foot
15 47561 Magnetic Catch
16 49100 Old Maid Pan
17 49123 Crutch Tip (4) Slips Over Plastic Foot P/N 47236
18 49330 Kettle Receptacle
19 49715 Dome
20 49815 Drop Panel
21 49816 Door, Front (2) 16 3/4" x 8 13/16"
22 49826 Glass (3) 16 7/8" x 21 1/4" It is recommended to purchase glass locally

23 67060 Strain Relief
24 67194NM Gear Block Assembly
25 87085 Power Supply Cord 15 Amp 14 AWG, 3 Conductor

87148 Power Supply Cord (Canada) 20 Amp
26 42222 Tinnerman Clip 8-32
27 75267 Tee Bolt
28 40589 Light Shield Conical
29 41314 Screw 10-24 x 3/4" (4)
30 49777

Corn Deck Freshener Heat Element

Popcorn Decal

*

*

20 Watt Foil

locally.

Call for dimensions.

* Not Shown

All Models #2552, #2552C,

6

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Cabinet Parts List

For Models #2552EX and #2552XJ.

2552EX 2552JX

Item No. Part No. Part No. Description Special Notes

1 40557EX 40557
2 41349 41349 Hinge, Male, Short Left (2)
3 41350 41350 Hinge, Male, Short Right (2)
4 41351 41351 Hinge, Female, Long Right (2)
5 41352 41352 Hinge, Female, Long Left (2)
6 42532 42532 Kettle Stir Motor Switch
7 42532 42532 Light & Warmer Switch
8 42798 42798 Kettle Heat Switch
9 13122 40 W Coated Light Bulb It is recommended to purchase

42947 50 W Coated Light Bulb light bulbs locally.
10 47067 47121 Kettle Drive Motor
11 47047 47047 Lamp Holder
12 47120 47120 Door & Old Maid Pan Knob (3) One (1) #8-32 x 5/16" Screw Per

13 47208 47208 Terminal Block, 8 Point
14 47328 47328 Glide (4) One P/N 42044 Screw Per Foot

Corn Deck Freshener Heat Element

*

20 Watt Foil

Knob Required

15 47561 47561 Magnetic Catch
16 49100 49100 Old Maid Pan
17 49123 49123 Crutch Tip (4) Slips Over Plastic Foot P/N 87079
18 49330 49330 Kettle Receptacle
19 49715 49715 Dome
20 49815 49815 Drop Panel
21 49816 49816 Door, Front (2) 16 3/4" x 8 13/16"
22 49826 49826 Glass (3) 16 7/8" x 21 1/4" It is recommended to purchase

glass locally

2 49740 67060 Strain Relief 14 AWG, 3 Conductor
24 67194NM 67194NM Gear Block Assembly
25 42369 87085 Power Supply Cord 15 Amp
26 42222 42222 Tinnerman Clip 8-32
27 75267 75267 Tee Bolt
28 40589 40589 Light Shield Conical
29 41314 41314 Screw 10-24 x 3/4" (4)
30 49777 49777

* Not Shown

Popcorn Decal

*

All Models #2552, #2552C,

7

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Cabinet Assembly

19

12

15

24

2

5

27

8

6

7

4

3

22

20

14

17

16

21

23

25

29

12

All Models #2552, #2552C,

8

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

18

Dome

26

11

All Models #2552, #2552C,

28

10

9

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Kettle Parts List

For Models #2552 and #2552C.

Item No. Part No. Description Special Notes

49739 Lid and Agitator Assembly (Item 1-15)
1 47110 Knob Dump Handle
2 49701 Retaining Ring
3 47060 Spur Gear
4 47106 Neddle Bearing
5 61059 1/4"-20 Thumb Screw (2 Req.) Use W/ Lid/Agitator Assembly
6 49577 Agitator Shaft Assembly 9 1/2" long
7 46649 Set Collar (2)
8 47119 Rear Lid
9 47247 Front Lid Assembly

10 49736 Crossbar Assembly
11 41742
12 76079 Washer 1/4 Lock (2)
13 49571 Dump Handle
14 49011
15 49013

49738 Kettle Bottom Only (Item 16-31)

16 61053 Kettle Lead In Cord Complete
17 61012 8 oz. Kettle Gasket
18 49763 Wire Assembly 2 1/4" long Solid Nickle with Terminals
19 49719 Element Clamp (2)
20 49721 Kettle Weldment
21 49317 5/16-18 Serrated Lock Nut (2)
22 49759 High Limit Spacer 5/8" Dia. 3/8" Thick
23 49758 6-32 x 1 1/8 PH Pan MS ZP Mount Screw
24 40133 6-32 x 3/4 Phil Pan M/S Mount Screw
25 49136 6-32 x 3/16" T-Stat Screw (4)
26 61056 Block, Shell & Kettle (Handle Side) Center Hole Threaded
27 61013 Block, Shell & Kettle All Holes Threaded
28 42569 Wire Assembly 5 1/4" long
29 67888 1600 Watt 120 V Tubular Element Solid Nickle with Terminals
30 76702 Thermostat L525 F (2)
31 61017 Kettle Shell
32 20066
33 20068

Set Screw 10-32 x 3/16 (3)

Stir Rod
Agitator Weight

8-32 x 1/2" Countersunk Screw
8-32 x 1" Countersunk Screw

*

*

*

*

*

Threaded Block
Dump Handle/Threaded Block

* Not Shown

All Models #2552, #2552C,

10

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Kettle Parts List

For Models #2552EX and #2552XJ.

Item No. Part No. Part No. Description Special Notes

49739EX 61026 Lid and Agitator Assembly (Item 1-15)
1 47110 47110 Knob Dump Handle
2 49701 49701 Retaining Ring
3 47060 47060 Spur Gear
4 47106 47106 Neddle Bearing
5 61059 61059 1/4"-20 Thumb Screw (2 Req.) Use W/ Lid/Agitator Assembly
6 49577 49577 Agitator Shaft Assembly 9 1/2" long
7 46649 46649 Set Collar (2)
8 47119 47119 Rear Lid
9 47247 47247 Front Lid Assembly

10 49736 49736 Crossbar Assembly
11 41742 41742
12 76079 76079 Washer 1/4 Lock (2)
13 49571 49571 Dump Handle
14 49011 49011
15 49013 49013

49738EX 49738 Kettle Bottom Only (Item 16-31)

16 61053 61053 Kettle Lead In Cord Complete
17 61012 61012 8 oz. Kettle Gasket
18 49763 49763 Wire Assembly 2 1/4" long Solid Nickle with Terminals
19 49719 49719 Element Clamp (2)
20 49721 49721 Kettle Weldment
21 49317 49317 5/16-18 Serrated Lock Nut (2)
22 49759 49759 High Limit Spacer 5/8" Dia. 3/8" Thick
23 49758 49758 6-32 x 1 1/8 PH Pan ZP Mount Screw
24 40133 40133 6-32 x 3/4 Phil Pan M/S Mount Screw
25 49136 49136 6-32 x 3/16" T-Stat Screw (4)
26 61056 61056 Block, Shell & Kettle (Handle Side) Center Hole Threaded
27 61013 61013 Block, Shell & Kettle All Holes Threaded
28 42569 42569 Wire Assembly 5 1/4" long
29 67888EX 67888 1600 Watt 120 V Tubular Element Solid Nickle with Terminals
30 76702 76702 Thermostat L525 F (2)
31 61017 61017 Kettle Shell
32 20066 20066
33 20068 20068

Set Screw 10-32 x 3/16 (3)

Stir Rod
Agitator Weight

8-32 x 1/2" Countersunk Screw
8-32 x 1" Countersunk Screw

*

*

*

*

*

Threaded Block
Dump Handle/Threaded Block

* Not Shown

All Models #2552, #2552C,

11

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Kettle Complete

2

12

8

10

4

6

5

9

3

13

1

16

7

All Models #2552, #2552C,

12

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

Open Kettle

31

28

30

19

20

24

23

21

18

29

22

17

27

26

25

All Models #2552, #2552C,

13

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

ELECTRICAL SCHEMATIC

Wiring diagram for #2552 and #2552C.

All Models #2552, #2552C,

14

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

ELECTRICAL SCHEMATIC

Wiring diagram for #2552EX.

All Models #2552, #2552C,

15

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

ELECTRICAL SCHEMATIC

Wiring diagram for #2552JX.

All Models #2552, #2552C,

16

#2552EX, #2552JX

Pop Maxx 12/14 Oz. Popcorn Machine

WARRANTY

WE WARRANT to the original purchaser the Gold Medal equipment sold by us to
be free from defects in material or workmanship under normal use and service. Our
obligation under this warranty shall be limited to the repair or replacement of any
defective part for a period of six (6) months from the date of sale to the Original
Purchaser with regard to labor and two (2) years with regard to parts and does not
cover damage to the equipment caused by accident, alteration, improper use, voltage,
abuse, or failure to follow instructions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED
OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR
PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTIBILITY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION
ON THE FACE HEREOF. We neither assume, nor authorize any other person
to assume for us, any other obligation or liability in connection with the sale of said
GOLD MEDAL equipment or any part thereof.

The term “Original Purchaser” as used in this warranty shall be deemed to mean that
person, firm, association, or corporation who was billed by the GOLD MEDAL
PRODUCTS COMPANY, or their authorized distributor for the equipment.

THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS COMPANY AT 1-800­543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE
EQUIPMENT
PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING
THE REPAIR OR REPLACEMENT OF PARTS.

NOTE: This equipment is manufactured and sold for commercial use only.

GOLD MEDAL PRODUCTS COMPANY
10700 Medallion Drive
Cincinnati, Ohio 45241-4807 USA

All Models #2552, #2552C,

17

#2552EX, #2552JX