Gold Medal 2174DER, 2175DEL, 2175DER, 2174DEL User Manual

Corn Treat
2175DEL, 2175DER
Instruction Manual
Model No. 2174DEL, 2174DER
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
© 2015 Gold Medal Products Co.
Part No. 110106
DANGER
DANGER
cause property damage, injury, or death. Any alterations to this equipment will
WARNING
WARNING
WARNING
WARNING
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
SAFETY PRECAUTIONS
Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
Improper installation, adjustment, alteration, service, or maintenance can
void the warranty and may cause a dangerous condition. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.
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To avoid burns, DO NOT touch the kettle or any heated surface. DO NOT place or leave objects in contact with heated surfaces.
013_092414
ALWAYS wear safety glasses when servicing this equipment.
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No user serviceable parts inside. Refer servicing to qualified service personnel.
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Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862
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WARNING
WARNING
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
SAFETY PRECAUTIONS (continued)
DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.
This machine is NOT to be operated by minors.
Note: Improvements are always being made to Gold Medal’s equipment. This
information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and/or reckless operation of this equipment.)
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2 Cup Acrylic
(2) Aluminum
1 qt. Measure
5 Gallon Measure
Bowl Scraper
20A Receptacle
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Model Description
The Digital Mark 5 Corn Treat Unit has a 5 gallon capacity and is available with either right hand or left hand dump capability (see below for unit description). For electrical specifications, refer to the Electrical Requirements section of this manual.
2174DEL: 120 Volt Corn Treat Junior with Digital Heat Control, Left Hand Dump
2174DER: 120 Volt Corn Treat Junior with Digital Heat Control, Right Hand Dump
2175DEL: 120/208 or 120/240 Volt Mark 5 with Digital Heat Control, Left Hand Dump
2175DER: 120/208 or 120/240 Volt Mark 5 with Digital Heat Control, Right Hand Dump
2175DEL: 120/208 or 120/240 Volt Mark 5 with Digital Heat Control, Left Hand Dump
2175DER: 120/208 or 120/240 Volt Mark 5 with Digital Heat Control, Right Hand Dump
Items Included with this Unit
Measure
Scoops
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(for popped corn)
(for 2175 Models only)
gmpopcorn.com
Counter Mounting Requirements
3” Minimum Clearance
18” Dia.
4 Holes for
6 1/2”
2 3/16”
12 3/8”
14 1/2”
10 1/2”
2”
Dia. X 1/8” Thick
3/4” Minimum
5/16
-18
3/16” Minimum
6” Recommended
26” 15 1/4”
5/16
-18
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
Setup
1. Remove all packaging and tape before starting operation.
2. This unit must be properly fastened to a sturdy counter, see illustration below for counter
mounting requirements.
Between Kettle and Wall
5/16” Dia. Bolts
29”
Fender Washer
for Wood or
Wood Plastic
Products
Grade 5 Bolt
Thickness for Stainless Steel
Grade 5 Nut
Over Wood
(Corn Treat Unit shown)
Minimum Clearance
Between Wall and
Control Box for Service.
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Paddles sh
own in
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
3. Prior to operation, rotate the top paddle from the shipping position into the mixing
position and fix into place with the wing bolt provided (see illustration below).
Make sure the wing bolt is securely set into the hole provided in the shaft, then finger tighten to secure paddle in place.
4. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of this
manual).
Paddle Assembly
Wing Bolts
Correct Mixing Position
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DANGER
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
Electrical Requirements
The following power supply must be provided:
2174DEL and 2174DER: 120 V~, 3408 W, 60 Hz
This unit requires a NEMA 5-20R receptacle. A certified electrician must supply and install the required wall receptacle.
2175DEL and 2175DER: 120/208 or 120/240 V~, 3408 W, 60 Hz
This unit is designed to operate on single phase, 20 AMP, 4 wire supply, 120/208 or 120/240 V~ (2 Hot, 1 Neutral, 1 Ground). All electrical components in this machine are 120 V (motors, heat elements, lights, etc.) and therefore require “Hot to Neutral” connection (NOT “Hot to Hot”). A wall receptacle is supplied with the machine. This receptacle will accept the attachment plug on the machine and must be used.
Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
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A certified electrician must furnish sufficient power for proper machine operation and install any supplied receptacle. We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.
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CAUTION
L14-20 Back View
Green Terminal
Brass
Terminal
Brass
Terminal
Black
Silver
Terminal
L14-20
Receptacle for
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
Receptacle Installation (2175 Series ONLY)
A certified electrician must follow the IMPORTANT instructions below for installation of the L14-20 Receptacle (Gold Medal Item No. 41254) provided with Model 2175 Series units.
If the receptacle is wired incorrectly, the heat elements/kettle and other electrical components could be at 208 or 240 V potential instead of the needed 120 V, resulting in excessive temperatures in the heat elements (i.e.: kettle) and possible fire, and/or damage to electrical components.
Model 2175 Series ONLY
Front View
Connect to
Connect to White
Before You Plug In Machine
1. Make sure all machine switches are in the OFF position before plugging the equipment
into the receptacle.
2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the
power supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
(Hot) Wire
(Neutral) Wire
X
W
Connect to Green
G
(Ground) Wire
Connect to Red
Y
(Hot) Wire
5. Install the unit in a level position.
If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.
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gmpopcorn.com
Control Panel View
Kettle Dump Handle
Heat/Motor
Motor Only
Digital Heat
Control
Hole Plug
2 Position Bracket
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
OPERATING INSTRUCTIONS
Controls and Their Functions
HEAT/MOTOR SWITCH
Two position, ON/OFF lighted rocker switch – provides power to the heating elements in the bottom of the kettle, and powers the agitator motor to turn for 30 seconds of every minute. The green switch light ON indicates there is power to these features.
Note: It is normal for the motor to stop for 30 seconds of every minute (when the Motor
Only Switch is OFF).
MOTOR ONLY SWITCH
Two position, ON/OFF lighted rocker switch – provides power to the agitator motor to run continuously.
Note: The main function of this switch is for mixing the product/popcorn at the
end of the cooking cycle with the kettle in the tilt position, and it is used for “cleaning mode”.
CIRCUIT BREAKER
The Circuit Breaker protects the Motor and Heat Control from an overload condition.
KETTLE DUMP HANDLE
The Kettle Dump Handle tilts the kettle from the upright, cook position, to the mix position or the dump position.
Switch
(used to hold kettle
in mix position)
Switch
Circuit Breaker
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gmpopcorn.com
Digital Heat Control
Heat Indicator Light
Buzzer Indicator Light
ON when the buzzer
off).
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
DIGITAL HEAT CONTROL
The Digital Heat Control adjusts the Set Point Temperature of the unit. The machine comes from the factory preset to achieve a Product Cook Temperature of 280°F. See Heat Control Adjustment/Calibration section for adjusting the Product Cook Temperature.
Note: The sound of the buzzer signals kettle heat shut-off. The buzzer will continue to
sound until the unit is turned off or until the unit temperature falls below set point.
Buttons/Indicator Light Descriptions
UP Button / DOWN Button
– adjusts the Set point Temperature UP or DN
when in programming mode.
Access Button
– accesses programming mode to change Set Point Temperature, see
Heat Control Adjustment section.
Mode Button
– exits programming mode and locks in adjustments, see Heat Control
Adjustment section.
Digital Display – display shows temperature of the kettle; this is not the same as the product
temperature. (Reference the Digital Heat Control Adjustment/Calibration section.)
Heat Indicator Light – light is ON when the unit is heating. See image below for indicator
descriptions.
Buzzer Indicator Light – See image below for indicator light description.
Light is ON when the unit is heating. It goes OFF when the buzzer sounds (signaling heat shut-off).
Light comes
sounds (signaling heat shut-
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gmpopcorn.com
Corn Treat - Digital Model No. 2174DER, 2175DEL, 2175DEL, 2175DER
Digital Heat Control Adjustment/Calibration
Product Cook Temperature is the actual temperature of the PRODUCT (Caramel Corn Mix); this is measured with an accurate candy thermometer. Infrared temperature readers are NOT recommended.
Set Point Temperature is the temperature setting of the KETTLE; this is the temperature needed to get the Carmel Corn Mix up to the finished Product Cook Temperature of 280°F. The digital display shows the kettle temperature, NOT the product temperature.
Note: The Set Point Temperature will be higher than the product temperature.
Refer to the candy thermometer for accurate product temperature.
Digital Heat Control Adjustment
The machine comes from the factory preset to achieve a Product Cook Temperature of 280°F. Small adjustments may need to be made for mix used or cooking conditions. If the product is ready, either before or after the buzzer sounds, then follow the steps listed to increase or decrease the Set Point Temperature of the kettle:
Note: The sound of the buzzer signals kettle heat shut-off.
1. To change the Set Point Temperature, press the key. The display shows SP
followed by a temperature number flashing. Use the arrow keys to set the desired temperature.
2. Once the temperature is set, press the key to lock in the new temperature.
Digital Heat Control Calibration (Performed at the Factory)
This unit has been calibrated at the factory. Other than small adjustments made for mix used or cooking conditions (see above Digital Heat Control Adjustments), the unit is ready for use and should not need calibration.
To reset the Digital Heat Control back to factory settings follow the procedure shown below.
Note: For calibration purposes only, corn oil is used to determine the Digital Heat Control
temperature setting which will produce an accurate finished product temperature of 280°F.
1. Start with a clean unit, which is cool before attempting to calibrate.
2. Fill the mixing bowl with a one inch depth of corn oil.
3. Turn the Heat/Motor Switch ON.
4. Use an accurate candy thermometer to measure the temperature of the oil in the
mixing bowl. (Infrared temperature readers are NOT recommended.)
5. Set the digital control set point temperature to 350°F.
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