Goldacres Compact 300L Operator's & Parts Manual

Compact 300L
Operator’s & Parts Manual
GA8700995 REV0 DEC 2018
Contents
Introduction ...........................3
Safety ................................4
Goldacres Warranty Statement .............9
Terms & Conditions ....................10
General Information & Specications ........12
Dimensions ...........................13
Power Source .........................14
Filling ...............................14
Spray Application ......................14
Identication ..........................14
Booms ..............................15
Boom Height .........................15
Boom Height Adjustment ................15
Boom Folding .........................16
Boom Fold Adjustment ..................16
Boom Lubrication ......................16
Wheels & Tyres ........................17
Flushing .............................18
Storage .............................18
Pump Troubleshooting ..................18
Pump Wiring. . . . . . . . . . . . . . . . . . . . . . . . . .19
Pump Service Parts - Shuro 2088 .........20
Spray Pump Assembly ..................21
Spray Gun - GunJet AA30L ..............22
Spray Gun - Nozzle ....................23
Chassis Assembly .....................24
Tank & Hoses Assembly .................25
Plumbing Schematic ....................27
Contact
Goldacres
1-3 Morang Crescent,
P: 03 5342 6399
F: 03 5342 6308
info@goldacres.com.au
Disclaimer
Any advice or recommendations given by Goldacres, Goldacres’ dealers, or employees is given in good faith and provided based on the best information available to us. No liability or responsibility is accepted or implied as a result of any information or advice tendered in this operating manual or by Goldacres its agents or employees. The end user accepts all responsibility arising from that advice. No part of this manual may be reproduced without written permission from Goldacres. All photographs and technical information remain the property of Goldacres.
2
Introduction
Congratulations on your purchase of a Goldacres sprayer. For more than a quarter of a century Goldacres has supplied Australian farmers with quality, innovative and technologically advanced spraying solutions - equipment designed in Australia for Australian conditions.
Goldacres not only produce Australia’s nest
range of spraying equipment - we also keenly value the unique relationship we enjoy with owners of our equipment. We are pleased to welcome you as a Goldacres owner and look forward to making your spray applications as
efcient as possible.
Please use this comprehensive resource to gain a full understanding of your equipment, and don’t hesitate to contact your Goldacres Dealer or Goldacres for further information.
Roger Richards General Manager
3
Safety
General
The following pages outline important safety information. At Goldacres safety is a high priority. These safety and warning instructions MUST be followed to ensure the safe operation of your Goldacres equipment.
Explanation of key terms used in this operator’s manual are:
DANGER - You will be killed or seriously hurt if you don’t follow instructions
WARNING - You can be seriously hurt if you don’t follow instructions
CAUTION - You can be hurt if you don’t follow instructions
NOTE - Is used to notify people of installation, operation or maintenance information that is important but not hazard related.
The Operator
All operators of this equipment should be adequately trained in the safe operation of this equipment. It is important that all operator’s have read and fully understand the operators manual prior to using this equipment.
All new operators should be trained in an area without bystanders or obstructions and become familiar with the sprayer prior to operation.
Safety Precautions WARNINGS
• Never stand within the radius of boom wings.
• Keep clear of overhead obstructions.
• CRUSH HAZARD - Keep hands clear of moving parts when carrying out boom fold and unfold sequences.
• Any unauthorised modications to this
equipment may affect its function and create a serious safety risk.
• Never attempt to clean parts or nozzles, by blowing with mouth.
• Never attempt to siphon chemicals, or substances, by sucking.
• It is imperative that the vehicle
manufacturer’s specications be
checked and all instructions for use when transporting, or towing, be adhered to at all times.
• Care should be taken when transferring liquid into the tank to ensure that the gross weight of the equipment does not exceed the carrying, braking and/or towing capacity of the vehicle to which
the equipment is attached as specied
by the vehicle manufacturer.
NOTE: 1 LITRE WATER = 1KG.
• Water weighs 1kg per litre, however conversion factors must be used when spraying liquids that are heavier or lighter than water. Example: liquid urea has a density of 1.28 kg/L and will therefore be
signicantly heavier than water if the tank is lled completely.
• Suitable care should be taken when driving with the equipment attached to the vehicle. Consideration should be given to both the carrying capacity of the vehicle and the gradient of the terrain when determining the speed at which the vehicle can be driven safely.
• Ensure that the maximum speed of the vehicle, when loaded, is within the vehicle manufacturers limitations.
• Ensure equipment is securely fastened, or attached to the vehicle at all times.
• Regularly check the pump mounting bolts. The pump will always vibrate to some degree when operating, and this may work the bolts loose.
CAUTIONS
• Always ensure that there is adequate room for the boom to open.
• Always ensure that the boom is adequately supported when transporting.
• A supply of fresh water should be with the equipment at all times.
• Standard polyethylene tanks are not designed for use with diesel fuel or any
ammable liquid.
• Do not use this machine in ambient temperatures exceeding 40 degrees Celsius.
Continued over page
4
• Ensure that all bolts are tightened and secured before operation.
• Where tted, always ensure that the
boom is securely supported when travelling.
• Area surrounding equipment may become slippery when wet.
NOTES
• Always read and understand the operator’s manual prior to operation of this equipment.
• It is the responsibility of the operator to ensure that there are no decals missing from the equipment and that any damaged or missing decals are replaced prior to operation.
• Goldacres equipment ordered or operated, outside the guideline limitations may not be warranted by Goldacres for successful performance. Operators working outside these limitations do so at their own risk, unless
specic advice has been sought from
and provided by Goldacres in writing.
• Always read and follow the chemical manufacturer’s guidelines for safe application as per the chemical label. Particular attention should be given to the recommended target application rate of the chemical being applied as per the chemical label.
• Inspect the equipment thoroughly for damage and wear before operation.
• Flush chemicals from equipment immediately after use.
• Certain chemicals may be unsuitable for use with Goldacres standard plumbing designs. Consult your Goldacres dealer if in doubt.
• Do not operate the equipment while
under the inuence of any drugs, alcohol
or if excessively tired.
• Make sure that the equipment complies with all relevant road regulations when transporting.
• When draining uids from the equipment
use appropriate, leak proof containers. Do not use food or beverage containers
as someone may consume the contents by mistake.
• After reading the operator’s manual if there is any thing that you do not understand please contact your Goldacres dealer.
Safe Chemical Use
The safe use of Ag chemicals with this equipment is the responsibility of the owner/ operators. All operators should be trained in the safe use of Ag chemicals. Goldacres suggest that a relevant course is completed by owners/operators prior to operation of this equipment as a spray unit.
Personal Protective Equipment (PPE)
Always wear close tting clothing and safety
equipment designed for the job.
Chemicals can be harmful to humans, appropriate PPE should be used when handling chemicals.
Always refer to the chemical manufacturers label for guidelines on the appropriate PPE to use with the chemicals you are using.
Goldacres also suggest that you read and understand the following Australian standards:
• Australian Standard for Chemical protective clothing AS3765
• Australian Standard for Respiratory protection devices AS1715
Airborne particles
Always stand well clear of equipment during operation. Any spray drift is dangerous and may be hazardous to humans and animals.
Fluids under pressure
Do not disconnect any hoses, nozzles
or lters while equipment is operating.
Disconnecting these components while under pressure may result in uncontrolled
uid discharge which may be hazardous.
When the repair is complete ensure that
all ttings and lines are secured before re-
applying pressure.
Continued over page
5
Cuts, Stabs & Punctures
When Servicing machine, be mindful of sharp edges on parts such as trimmed cable ties, hose clamps, cut reinforced hose and the edges of plates and brackets as they could cause cut, stab or puncture injuries.
ATV Safety
• Consult your ATV operator’s manual before mounting this ATV tank.
Do not t the spray tank to the front of your AT V.
• Fully read the Owner’s Manual before mounting this spray unit to an ATV or vehicle.
• Before mounting to an ATV or vehicle
ensure that tment complies with weight restrictions as specied by ATV or vehicle
manufacturer.
• OVERLOADING the ATV or vehicle, or operating it improperly, may cause an accident, injury or death.
• Do not load the ATV in excess of the load limit capacity of the ATV as recommended by the manufacturer.
Filling the spray tank when tted to the ATV will result in changes to the handling and stability of the ATV.
ATV tyres should be inated to the manufacturers recommended operating pressures.
• Do not attach other equipment to the ATV spray tank. This may exceed the ATV spray tank’s designed capacity and function.
• Reduce speed when operating the ATV spray tank when tank is loaded.
• Allow for greater braking distances when the ATV spray tank is loaded.
• To reduce possible ATV instability it is recommended the ATV be stationary if spot spraying on a slope or hill.
• Ensure the ATV or vehicle complies with all relevant regulations for use on farm or public roads.
The weight of the unit signicantly
increases when lled to the maximum
recommended level. Remember: 1 litre of water = 1 kilogram.
• The tank should be empty during attachment or removal of the tank from the AT V.
• Do not allow any other person to ride on the ATV at the same time this ATV spray
tank is tted.
• Do not allow use of this sprayer by minors.
• Do not use the sprayer in the vicinity of other people or animals.
DANGER: Failure to adhere to these recommendations or follow these rules may result in injury or death to the operator and/or bystanders.
Anyone involved in the use or operation of the ATV and ATV spray equipment should be aware of, and trained in appropriate safety recommendations including those contained in this manual.
6
Safety Decals
Understanding safety decals and their purpose assists in the safe operation of your sprayer. Safety decals are there for your protection and it is the responsibility of the owner operator to replace damaged and/or missing safety decals.
Regularly review safety decals with operators. It is very important to ensure that all new machine components and replacement parts include current hazard
identication decals.
Replacement safety decals can be ordered from all Goldacres dealers.
GA8700491 - Compact 300L – Decal kit
7
Warranty
How to make a warranty claim
In the event of a fault or breakdown with your product, that you believe to be a warranty issue, the following steps must be taken.
1. Ensure that you have read the Operator’s Manual and gone through the troubleshooting procedure.
2. If you continue to experience problems then please contact your local authorised Goldacres dealer. They will advise the method of warranty service for your product.
Warranty Duration
Goldacres' standard warranty is 12 months from date of purchase.
Warranty Inclusions
• Chassis
• Steel Boom Components
• Tanks
• Electrical wire and connectors, (non­contaminated)
• Consoles and controllers
• Electrical motors and drivers
• Wheels, tyres and rims
• Pins and bushes*
• Pump housing
• Hydraulics
• Axle frame only
• Shockers and dampeners
• Wire cables
• Springs
• Drive chains*
• Wheel bearings*
*Failure caused by lack of lubrication not covered.
Warranty Exclusions
• Pump diaphragms
• Pump Seals
• Pump check valves
• Pump O-rings
• Filters and lter screens
• Filter O-rings
• Chemical Hoses
• Solenoid Diaphragms
• Hand Gun, lance or wand seals and O-rings
• Consumables, chemicals, fuels
• Items controlled by or tted to Non
Genuine parts or devices
• Contamination or corrosion of components
• Hose reel seal sand O-rings
• Pressurised sprayer seals and O-rings
• Belts, couplings
• Adjustment of components
• Brake pads and components
• Globes / Bulbs
• Fuses
• Oil / uids / lters (Unless contaminated
or lost due to a warrantable failure)
• Boom break away tips
• Boom break away hinges
• Boom protectors
• Nozzles
• Nozzle Bodies
• Nozzle Body Brackets
• Nozzle Diaphragms and seals
• Wiper Blades
• Skid plates
• Wear plates
• Damaged items
• Worn or wearing items
8
Goldacres Warranty Statement
This warranty is the only warranty applicable to Goldacres new products (Products) and to the maximum extent as permitted by law, is expressly in lieu of any other conditions or warranties expressed or implied in relation to the Product.
In Australia, Goldacres Products come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
This Warranty gives you additional protection for
your Goldacres product and identies a preferred
approach to resolving warranty claims which will be the quickest and simplest for all parties subject to the exclusions, terms and conditions below.
Goldacres warrants its authorized Dealers who in turn warrants the original purchaser (Owner) that each new Goldacres Product will be free from proven defect in materials and workmanship for twelve (12) months from the date of delivery to the
rst owner according to conditions outlined herein.
Subject only to legislative obligations to the contrary, Goldacres shall not be liable for incidental or consequential damage resulting from ownership or use of a Product.
Goldacres does not authorize any person to create for it any other obligation or liability in connection with these products.
The repair of the defective Product qualifying under this warranty will be performed without charge for labour and parts by any authorized Goldacres service outlet within a reasonable time following the delivery of the Product, at the cost of the owner, to the service outlet / place of business advised
Goldacres in its absolute discretion may choose to pay the cost of replacement or repair of the product.
If the Product will be repaired or replaced, using parts as supplied by Goldacres, repair may include, at Goldacres discretion, the replacement of parts with functionally equivalent remanufactured, reconditioned or new parts.
Goldacres may request failed parts to be returned to the factory.
Conditions of Warranty Coverage
The warranty covers only conditions resulting directly from defects in workmanship or materials used under normal use and service conditions.
The Warranty is not transferable.
The owner is responsible for the performance of
regular maintenance and service as specied in
the owner’s / operators manual applicable to the
product. Failure to follow regular maintenance as advised may invalidate the warranty.
The owner must provide the Goldacres Dealer with prompt written notice of the defect (within 14 days of it occurring) and allow reasonable time for repair and/or replacement.
Goldacres warranty cover excludes:
• Claims resulting from misuse, use of
incompatible chemical or uids, exceeding the Product’s specications including overloading,
impact damage, negligence, accidental damage or failure to perform recommended service or service intervals or use the Product with good care.
• Failure due to faulty or inadequate electrical
sources of power. 12 volt power sources must be checked for suitability to operate the product.
• The time taken to remove and re-install
warranted parts, products or components tted
to other than Goldacres brand products will not be covered by Goldacres Warranty. Only labour and parts directly attributable to the repair of the Goldacres unit is covered.
• The cleaning of parts or products before or after
the warranty repair. Cleaning time is considered a customer expense.
• Any Goldacres Product which has been repaired
by other than an authorized Goldacres dealer in a way which, in the sole and absolute judgment of Goldacres, adversely affects its performance or reliability.
• The replacement of maintenance items such as
diaphragms, batteries, belts, etc.
• Loss of time, inconvenience, loss of use of
the product, liability to third parties or any other consequential damages including damage to
crops, prots or revenue, other commercial losses
inconvenience or cost of rental or replacement equipment.
• Incidental costs associated with a warranty
repair including any travel costs, out of hours labour charges, transportation costs, freight costs or any communications costs.
• Goldacres products purchased at auction or in
used condition.
Procedure for claiming:
Claims must be made through a Goldacres Dealer. To make a claim under this Warranty, you should
• Contact your local Goldacres Dealer,
• Phone 1300 301 853 to locate a Goldacres
Dealer.
Owners returning products to a Goldacres Dealer will require the original Dealer tax invoice, a copy of the tax invoice or delivery docket and any instruction manuals, information booklets or guides that were shipped with the Product.
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