gnatus BIO-VAC Installation Manual

OPTION 2
OPTION 1
LOCATION PLANT VACUUM PUMP BIO VAC II / IV / SEC “EXTERNAL CONNECTION” ELECTRICAL INSTALLATION VACUUM PUMP BIO VAC II / IV / SEC AND XRAYS
The vacuum pump can be installed inside the dental ofce (BIO-VAC II E BIO-VAC SEC), in a room aside of the main working or in a room proper for the installation of machinery. It’s important that the room to be protected from humidity, direct exposure to the sun rays and with
good ventilation.
Location of connection points
LOCATION OF CONNECTION POINTS
TOP VIEW
(MEASUREMENTS IN MILIMETERS)
AREA
VACUUM
PUMP
BIO VAC IV / X-RAYS
Voltage(V) Cable diameter (mm²) Distance (m)
127 2,5 Up to 20
127 4,0 Of 21 up to 40
220 2,5 Up to 50
NOTES:
• The distance specied on the table above is from the distribution box up to the installation of the equipment.
• The diameter of the wires that feed the main distribution box must be larger than the ones specied above.
EQUIPAMENTOS MÉDICO-ODONTOLÓGICOS LTDA.
C.N.P.J. 48.015.119/0001-64 - Insc. Est. 582.329.957.115
Rod. Abrão Assed, Km 53+450m
CEP 14097-500 - Ribeirão Preto - S.P. - Brasil
Fone (16) 2102-5000 - Fax (16) 2102-5001
www.gnatus.com.br - e-mail: gnatus@gnatus.com.br
The vacuum pump can be installed inside the dental ofce (BIO-VAC II E BIO-VAC SEC), in a room aside of the main working or in a room proper
for the installation of machinery. It’s important that the room to be
protected from humidity, direct exposure to the sun rays and with good
ventilation.
G - WATER - PVC tube welding acceptable Ø 20 mm, glove at the tip
**
with tin plug of Ø 20 X 1/2 ” in contact with the oor connected to the
water supply.
H - SUCTION - PVC tube welding acceptable Ø 25 mm, glove at the tip with tin plug of Ø 25 x 3/4” in contact with the oor connected to the point “H” of the connection box.
I - DRAINING - PVC tube welding acceptable Ø 40 mm, glove at the
**
tip with tin plug of Ø 25 x 3/4” in contact with the oor connected to the inspection box (with a minimum decline of 2%).
J – SUCTION CONTROLS – Flexible electro duct of Ø 20 mm ending at 50 mm above the oor with wires of 3 x 0,75 mm² (different colors), 200 mm above the electro duct connected to the point J of the connection box.
BIO-VAC SEC
G-WATER - Dispensable point: Operating Dry System. Don’t
**
consume water in its operation.
I-DRAINING - Can be directly connected to common draining.
**
It doesn’t return because it has gravity drainage, thus it doesn’t generate pressure in draining.
POWER OUTLET – Wires of 3x2,5mm² (live wire/ground).
Electrical installation orientation: To ensure a proper functioning of the Equipment, please be aware of the voltage and the wires diameter specied by factory.
BIO VAC II / SEC
Voltage(V) Cable diameter (mm²) Distance (m)
127 2,5 Up to 30
127 4,0 Of 31 up to 50
220 2,5 Up to 50
PRE-INSTALLATION MANUAL
Leaf 01
The well functioning and durability of the gnatus dental set are directly inuenced by the pre-installation, which should done according to instructions in this plant.
Directions to preparing the pre-installation of the dentist’s oce
In order to ensure the correct operation of the dentist’s ofce, we recommend that a qualied technician perform the pre-installation.
For patient and operator safety and a perfect operation of the product, the installation of Gnatus dental clinics shall be performed in compliance
with a grounding of about 10 Ω according to the Regulations NBR 5419/2005 e NBR 5410/2004. Thus, the dental clinics will operate properly and in compliance with safety standards established by NBR IEC, which Gnatus equipment were tested and approved by INMETRO.
Any damage to the equipment caused by a failure (electrical, hydraulic or pneumatic) in the pre-installation will not be covered by the
warranty.
Dear customer
Congratulations. You have made a good choice when you decided to buy a GNATUS QUALITY product comparable to the best products available in the World. This manual is a general presentation of your product and it will give you important details We must also point out to you our chain of authorized dealers.
Only dealers that make part of this chain will be able to keep your equipment constantly new for they count on technical assistants who
have been trained and on spedic tools for the correct maintenance of your equipment. Doubts and information: GNATUS Call center (55-16) 2102-5000.
Please, read it and keep this with you.
Dental set ergonomic installation
To obtain the best ofce space distribution, the place must be chosen to provide comfort to the operator in order to obtain good productivity.
For this reason the equipment installation must be done under
the strict recommendations by the I.S.O.(International Standards Organization) and the I.D.F. (International Dental Federation).
To asses the equipment installation the I.S.O./I.D.F. made as a standard to divide the room in areas (see illustration). To perform
this division, imagine the face of a clock, trace the concentric circuits
(A),(B),(C) with its radius of 0.5, 1.0, 1.5 meters respectively,
considering the center as the patient’s mouth lying on the chair.
Divide the room in two areas: to the right and to the left of the dental chair.
These areas are reserved to the dentist and his/her assistant respectively.
AREA LIMITTED BY THE CIRCLE (A):
It’s where everything is transferred to the patient’s mouth (the instruments and the tip of the hand pieces). This room should also have two stools.
AREA LIMITED BETWEEN CIRCLES (A) AND (B):
It’s the useful area that can be reached by the movements of a stretched arm.
AREA LIMITED BETWEEN CIRCLES (B) AND (C):
Sinks and cabinets are inside this area and once the drawers are open these
should reach the area within circle (B).
THEREFORE, THE DENTAL OFFICE SHOULD HAVE NO MORE THAN 3 METERS WIDE TO BE ERGONOMIC.
Cautions when installing the compressed air
We recommend that the air used to activate the equipment be
ltered to avoid oil, humidity and solid particles be introduced in the
interior of the it affecting important internal parts such as valves, etc. This procedure helps to maintain internal components and hand pieces in good shape.
It’s very important to choose the compressor specications well to
assure the best possible performance of all the equipment.
• Ideal working pressure for a Gnatus dental set = 80 PSI
• Maximum air consuption of a Gnatus dental set = 80 l/min
POWER RATING
SYNCRUS DENTAL CHAIR GL/G4/G3
SYNCRUS DENTAL CHAIR GLX/G8
LED DENTAL LIGHT - 5 LEDs
PERSUS L DENTAL LIGHT
X-RAY TIMEX 70 E / SOMMO
OPTILIGHT LD MAX
OPTILIGHT MAX
OPTILIGHT PRIME / COLOR
JET-SONIC
AMALGAMIX II
BIO-VAC IV
BIO-VAC II
BIO-VAC SEC
AUTOCLAVE BIOCLAVE 12L/ VELOX
AUTOCLAVE BIOCLAVE 21L
BIO AQUA WATER DISTILLER
INTRA-ORAL CAMERA
AIR COMPRESSOR 40L 127/220V
AIR COMPRESSOR 65L 127/220V
SEALER BIOPACK 127/220V
ULTRASONIC CLEANER 2L 127/220V
ULTRASONIC CLEANER 6L 127/220V
Cód.300038800 Rev.12
Cód.51000000051 Rev.12
200 VA
530 VA
60 VA
55 VA
1200 VA
17 VA
8 VA
5 VA
60 VA
90 VA
1650 VA
1100 VA
770 VA
1600VA
1700VA
750VA
14 VA
830/1100VA
1660/2200VA
570/460VA
150/160VA
290/310VA
CONNECTIONS FOR MORE THAN ONE DENTAL SET INSTALLATION PROCEDURE “KIT OUT BOX SOMMO XRAYS”
D
Command lid
rear view
Extender cable connection
B
A
05
06
02
01
03
E
C
Extender cable
Electrical
command
box
BIO-VAC SEC (TO THREE DENTAL SET)
MAXIMUM NUMBER OF DENTAL SET SUPPORTED BY DENTAL SET
BIO-VAC SEC (3 )
MAXIMUM NUMBER OF DENTAL SET SUPPORTED BY DENTAL SET
BIO-VAC lV (4 )
MAXIMUM NUMBER OF DENTAL SET SUPPORTED BY DENTAL SET
BIO-VAC ll (2 )
BIO-VAC IV (TO FOUR DENTAL SET)
BIO-VAC II (TO TWO DENTAL SET)
BIO-VAC IV
The maximum distance allowed between a BIO-VAC IV and only one dental set is 15 m. Installing the equipment within a distance above the recommended one
could affect the equipment’s performance.
Whenever installed between 04 dental sets the equipment should be placed in the middle. The dental set furthest away shouldn’t be over 5 m.
BIO-VAC SEC
The maximum distance allowed between a BIO-VAC SEC and only one dental set is 7 m. Installing the equipment within a distance above the recommended one
could affect the equipment’s performance.
Whenever installed between 03 dental sets the equipment should be placed in
the middle.
BIO-VAC II
The maximum distance allowed between a BIO-VAC II and only one dental set is 5 m. Installing the equipment within a distance above the recommended one
could affect the equipment’s performance.
Whenever installed between 02 dental sets the equipment should be placed in
the middle.
INTERNAL CONNECTION POINTS (CONNECTION BOX)
COMPRESSED AIR (POINT A)
01
0202
03
ELECTRICAL (POINT B)
04
04
05
02
WATER (POINT G)
08
11
12
06
03
01
01 - Bio-Vac 02 - Conection Box 03 - Pvc Tube (Sucction) 04 - Three Ducting Wire (Suction Controls)
ELECTRICAL CONTROL OF THE
ASPIRATORS BIO-VAC (POINT J)
02
10
13
09
05
04
Built-in Electrical connection in the electrical control box
- Prepare the installation previously; the extender cable must be passed through the electrical control boxes, making the connection
previously prepared to interconnect the X-Rays (A) and the Kit Out Box (B).
- Remove the nishing lid from the X-Rays command (01), then, using an 11mm drill make a hole in the delimited area as shown below
(C). Now, pass one of the extender cable ends (02) through the lid hole (C) performing the connection of it to the remote control output.
- Connect the other end of the extender cable (03) to the command lid of the Kit Out Box (D);
- Using a Philips screwdriver xe the Out Box command lid (D) into the electrical control box by means of two crews (05 e 06). Finish the
procedure connecting by remote control (E).
02
02
07
SEWER INDEPENDENT OF
THE WATER UNIT (POINT D)
INDEPENDENT SEWER BIO-VAC
(POINT I)
18
17
20
20
18
09
05
02
19
*01 - Copper tube Ø1/4”
26
*02 - Finished oor *03 - Compressed air supply *04 - 3 threads 2,5mm² *05 - Flexible corrugated electricaldute Ø20mm *06 - Power inlet *07 - Linked to the point J of Bio Vac 08 - Connection inlet water Ø1/2” *09 - 3 threads 0,75mm² (in different collors) *10 - Link water inlet *11 - Soldered glove and with plug of brass Ø20mm x 1/2” *12 - Soldered knee 90º Ø20mm *13 - Soldered PVC tube Ø20mm 14 - Supressed *15 - Soldered glove and with plug of brass Ø25mmx3/4” *16 - Soldered knee 90º Ø25mm *17 - Soldered plug of reduction far away *18 - Soldered PVC tube Ø40mm *19 - Inspection box 150x150x50mm 20 - Hose Adapter Ø3/4” *23 - Soldered PVC tube Ø25mm *24 - Linked with of point H da Bio-Vac *25 - Linked with of point H da caixa de ligação *26 - Linked with of point J da caixa de ligação
02
14
15
16
17
19
15
16
18
IMPORTANT: The dimensions and facilities are to an only clinic. For other situations to request the orientation of the authorized resale.
GNATUS reserves the right to alter the specications of its products without prior notice.
INTERNAL CONNECTION POINTS (BIO-VAC)
SUCTION BIO-VAC (POINT H)
15
16
20
23
02
25
WATER (POINT G)
11
12
08
02
10
13
SEWER INDEPENDENT (POINT I)
15
16
17
ELECTRICAL CONTROL OF THE
ASPIRATORS BIO-VAC (POINT J)
INTERCONNECTION SUCTION WITH
BIO-VAC (POINT H)
20
02
15
16
23
* Material not supplied by Gnatus
24
Nota:
The positioning of the
Out Box Kit can be
followed as installation
of X-rays.
Hole for the
extender cable
Extender cable
connection
INSTALLATION PROCEDURE “KIT OUT BOX SOMMO XRAYS”
A
B
02
05
06
E
03
01
04
A2
A3
04
A2
A3
C
Extender cable
D
Command lid
rear view
Extender cable connection
Purpose
Optionally the digital control can be coupled to the equipment and positioned out side the clinic room by
using the Kit Out Box.
Composition of the Kit:
01 - Command Lid Sommo XR for wall xing A2 - Plug S 6 A3 - Slotted Screw AAT 4.2 x 30mm 04 - Fixing plate wall panel
A3
A4
05 - Steel Philips screw 3.5 x 16mm 06 - Steel Philips screw 3.5 x 10mm 07 - Extender cable Sommo XR control wall panel (10m)
BIOVAC IV INSTALLATION OUTSIDE THE DENTIST’S OFFICE
BIO-VAC IV installed in the Water Unit
14
14
18
02
NOTE:
Use items (A2, A3 e 04) only when the
electrical installation do not have a
The installation can be perfomerd in two ways. They are:
- Electrical connection built-in on the “electrical control box”
- External electrical connection “without electrical control box”
built-in electrical control box.
External electrical connection “without electrical control box”
- Previously prepare the installation; the extender cable must be passed in order to prepare the interconnection between the X-Rays command
(A) and the Kit Out Box (B).
- Perform the leveling of the xing plate (04) and mark the place where it will be installed;
- Using a 6 mm drill, make the holes in each of the marks. Make sharp holes, straight and in an appropriate depth, according to the plastic
plug length (A2);
- After perform the drilling, fully insert the plugs (A2) in its respective holes;
- Connect one end of the extender cable (03) to the command lid of the Kit Out Box (D);
- Position the xing plate (04) fastening it by means of two screws (A3);
- At least, using a Philips screwdriver, fast the command lid (D) to the xing plate (04). Finalize the procedure by connecting the remote
control (E).
06
01
03
04
08
07
D
The model of vacuum pump (Bio-Vac lV) requires the use of independent draining.
01 - 3 Ø 0,75mm² wires – Suction control 02 - Hose, Svl Vacum Ar Ø 3/4” - Suction 03 - Hose, Pu Green 6,0x8,5 mm - Water 04 - Hose, Svl Vacum Ar Ø 3/4” – Water unit drain 06 - Ø 3/4” hose adapter 07 - 90º 3/4” elbow 08 - 3/4” threaded nipple 09 - Ø 1/2” water inlet connection 11 - Connector
11
BIO-VAC IV installed in the Suction Kit
H
G
06
09
16
J
09
03
06
01
11
I
12
G
H
16
J
* Material not supplied by GNATUS
12 - Hose, Svl Vacuum Ar Ø3/4” - Drain 14 - Power cord - Electricity network 16 - 3 Ø 0,75mm² wires – Suction control (Electricaldute)
*
18 - Hose, Svl Vacuum Ar Ø3/4” - Suction H - Point - Suction
*
I - Point - Drain
*
G - Point - Water
*
J - Point - Suction Controls
*
D - Point - Water unit drain
*
Nota:
The positioning of the
Out Box Kit can be
followed as installation
of X-rays.
14
14
18
H
G
06
09
16
J
15
J
13
01
11
10
17
12
01
03
06
11
H
I
16
Extender cable
connection
The model of vacuum pump (Bio-Vac lV) requires the use of independent draining.
01 - 3 Ø 0,75mm² wires – Suction control 03 - Hose, Pu Green 6,0x8,5 mm - Water 06 - Ø 3/4” hose adapter 09 - Ø 1/2” water inlet connection 10 - Ø 1/2” hose adapter 11 - Connector 12 - Hose, Svl Vacuum Ar Ø3/4” - Drain 13 - Hose, Svl Vacum Ar Ø 1/2” – Suction 14 - Power cord - Electricity network
15 - Hose svl Sanf. Ø 3/4” 16 - 3 Ø 0,75mm² wires – Suction control (Electricaldute)
*
17 - Threadable reducer 3/4” to 1/2” 18 - Hose, svl Vacuum Ar Ø3/4” - Suction H - Point - Suction
*
I - Point - Drain
*
G - Point - Water
*
J - Point - Suction Controls
*
* Material not supplied by GNATUS
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