GMW DIGEM 96 x 48 B5 Operating Instructions Manual

Operating Instructions
DIGEM 96 x 48 B5
A1385 Digital, Panel Mount Measuring Instrument
09/03
Contents
Page
1 Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 External Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Basic Instrument Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Display Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Measuring Range Matching for 0 – 20 mA and 4 – 20 mA . . . . . . . 10
5.3 Measuring Range Matching for Pt100 Temperature Sensor . . . . . . . 10
5.4 Measuring Range Matching with HCAL (hardware calibration). . . . . . 10
5.5 Measuring Range Matching with PCAL (software calibration) . . . . . . 11
5.6 Relay Switching Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.7 Limit Value Switching Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.8 Setting Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.9 Securing the Selected Limit Values . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Setting the Limit Values During Operation . . . . . . . . . . . . . . . . . 13
7 Mean Value Generation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Notes and Warnings
This instrument has left the factory in flawless technical safety condition. In order to maintain this condition, as well as to assure hazard-free operation, the user must observe all notes and warnings which are contained within the operating instructions. If, due to damage, it can no longer be assumed that hazard-free operation is possible, the instrument must be removed from ser-
2 GOSSEN Müller & Weigert
vice. It must be assumed that the instrument can no longer be safely oper­ated if damage is visibly apparent. Before placing the measuring instrument into service, make sure that it has been properly equipped for the required measuring task (correct power supply, inputs and outputs). The instrument version and any possible options are identified on the serial plate. If covers are opened or parts are removed from the instrument, voltage conducting parts may be exposed. Balancing, maintenance and repair of live, open instruments may only be performed by trained personnel who are familiar with the dangers involved.
1 Applications
The easy to program DIGEM 96 x 48 B5 digital indicator is a high precision panel mount instrument with adjustable display range. The display range can even be matched to the 4 to 20 mA and 0 to 20 mA measuring ranges after it has been installed without the use of a calibrator. The measuring instrument is thus suited for applications, for which on-site adjustments to the display range are frequently required. The instrument can optionally be provided with two limit values. Limit value violations are signalled optically by means of two LEDs at the right-hand side of the digital display. Furthermor e, each limit value is assigned to a relay with a changeover contact. The measurement input is of modular design. It can be used for the following measuring tasks depending upon the utilized measuring module:
Direct current, 0 ... 20 mA and 4 ... 20 mA
Direct current, 4 ... 20 mA, with power supply for 24 V / 20 mA 2-wire measuring transducer
•Temperature measurement with Pt 100
Direct voltage from ± 60 mV to ± 200 V
Direct current from ± 2 mA to ± 200 mA
Alternating voltage from 0.2 V to 700 V
Alternating current from 2 mA to 200 mA
2 Mounting
First set the measuring instrument into the panel cutout from the front without the fastening tabs. The fastening tabs are then inserted from the rear into the slots provided for this purpose at the side panels, and are squeezed against the control panel.
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Attention
A
!
If several instruments are mounted at maximum component density , make sure that the maximum operating temperature of 50˚ C is not exceeded, even with internal warming.
Dimensional Drawing
A1
19.9 1
A2
96
+0.8
Panel Cutout 92
96
1
90.5
+0.6
x 45
5
37
126
48
48
42.5
ll dimensions in mm
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119
138
Installation Depth with Relay Outputs
3Terminal Connections
Changeover
Normally Open
Normally Closed
30 29 28 26 25 24
Relay 2
1 2 3 4 5 6 8 9 10 11 13 14 15
+ ~
Measurement
Input
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Relay 1
– ~
Normally Closed Contact
Normally Open Contact
Changeover Contact
Reset
Hold
Lock
0 V / GND
Upper Range Value
Offset Adjustment
+
– +
~
~
24
V
AC / DC
~
~
230 V AC / 50 Hz
Cable Resistance Compensation max. 2 Ω
4-Wire Connection 3-wire 2-wire
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3.1 External Control Inputs
Attention
!
Terminals 8, 9, 10 and 11 are electrically connected to the measure­ment input. External switching elements must be electrically isolated from earth as required by measurement input potential.
Reset and Device Test
The entire display is darkened if a connection is established between terminals 8 and 11.
Attention : This connection
causes resetting of the microprocessor. A segment test is performed for approx. 1 second after this connection has been interrupted. The instrument returns to normal operation after the segment test has been completed.
1234
5
10 11
89
6
Lock Hold Reset
14 15
13
Save Display Value to Memory (Hold)
The currently displayed value is saved to memory if a connection is estab­lished between terminals 9 and 11 during normal display operation. This has no effect on the measuring cycle.
Program Protection (Lock)
Selected parameters are protected against possible change if a connection is established between terminals 10 and 11.
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4 Basic Instrument Settings
Parameter Function Setting Range
bri Display brightness 0 ... 7
0 – 20 mA
AA Lower display range value
AE Upper display range value
4 – 20 mA
AA Lower display range value
AE Upper display range value
Pt100
C / F Display in degrees Celsius or Fahrenheit C / F
2-4L / 3L 2/4-wire of 3-wire connection 2-4L / 3L
HCA
ZEro Lower display range value –1999 ... 9999
SPAn Upper display range value –1999 ... 9999
PCA
OFSt Offset adjustment –1999 ... 9999
SCAL Measurement value multiplier –1.999 ... 9.999
dP
HiLo
(only for instruments with limit values)
Hi-1 Switching point for limit value 1 –1999 ... 9999
Lo-2 Switching point for limit value 2 –1999 ... 9999
HYSt Hysteresis 0 ... 100
ULoc Secure limit values Uloc, Loc
Measuring range selection
Measuring range selection
Measuring range selection
Hardware calibration
Software calibration
Decimal point 0.000 / 00.00 /
Relay switching performance LoLo,
000.0
LoHi, HiHi, HiLo
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5 Programming
The following parameters can be set in the order in which they appear below:
LED display brightness
Measuring range selection
Decimal point The following additional parameters can also be set for instruments with limit
values:
Relay switching performance
Switching point values
Limit value hysteresis
Enabling Programming
In order to enable programming, program protection (Lock) must be released, i.e. contact between terminals 10 and 11 must be interrupted. If programming has not been enabled, accessed.
Loc
is displayed when the programming mode is
Programming Description
The measuring instruments are programmed at the factory as indicated on the serial plate. If programming has been enabled, the basic settings can be changed with the three keys at the front panel.
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Observe selected measuring module.
P
P
P
/F
/3L
P
P
P
Selection see chapter 5.6
P
P
P
P
P
Selection
see chapter 5.9
Programming Overview for Basic Instrument Settings
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Press the P and ⇑ keys simultaneously in order to enter the programming mode. The parameter designation and the corresponding value blink alter­nately. The longer the arrow key is pressed and held, the faster the value is changed. The currently displayed value is not saved until the next parameter is selected by pressing the P key.
Range matching for 0 / 4 – 20 mA and for Pt100 sensors depends upon the measuring module, and may only be selected if the corresponding measuring module is utilized (see specifications on the serial plate).
5.1 Display Brightness
Display brightness can be adjusted with the “bri” parameter. Brightness can be set within a range of 0 to 7. It is set to a default value of 5 at the factory.
5.2 Measuring Range Matching for 0 – 20 mA and 4 – 20 mA
The parameters AA and AE allow for the entry of a display range without any additional calibration.
5.3 Measuring Range Matching for Pt100 Temperature Sensor
This selection allows for the display of temperatures in either ˚C or ˚F, and determines whether 2/4-wire or 3-wire connection is used for the temperature sensor.
5.4 Measuring Range Matching with HCAL (hardware calibration)
This selection allows for adjustment through the use of a calibrator. The input quantities for the lower and upper measuring range values must be applied to the measuring instrument’s input during adjustment. Apply the value which corresponds to the lower measuring range value to the measurement input. Select the ZErO parameter and enter the value which corresponds to the lower measuring range value. Apply the value which corresponds to the upper measuring range value to the measurement input. Select the SPAn parameter and enter the value which corresponds to the upper measuring range value. Save the selected values to memory with the P key. The measuring instru­ment automatically calculates offset and multiplier, and saves these values to memory. Attention: If values which lie outside of the setting range result from the calcu­lation of offset or multiplier, the message ErrP appears and the incorrect entry blinks (e.g. SPAn).
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5.5 Measuring Range Matching with PCAL (software calibration)
Adjustment is performed without a calibrator for measuring range matching with PCAL by calculating the offset magnitude and the multiplication factor. Offset and multiplier are then set directly in digital format.
Offset Calculation (OFSt)
The offset value is the number of digits by which the display is offset from the “normal” zero point. The offset value is calculated with the following equation and does not take any possible decimal point into consideration:
Offset AA
AA = lower display range value SA = lower signal range value (lower input range value) AE = upper display range value SE = upper signal range value (upper input range value)
SA (AE AA)×
=
-------------------------------­SE SA
Multiplier Calculation (SCAL)
The display range is matched to the input signal range with the SCAL multi­plier. The calculation is based upon the following equation:
SE
SCAL
Example: Assuming the measuring instrument is configured as follows: 0 ... 10 V signal range corresponds to a display range of 0.0 ... + 100.0. Configuration needs to be changed to the following: 2 ... 10 V signal range corresponds to a display range of – 10.0 ... + 100.0. This results in the following:
OFSt 100
SCAL
SA = 2 V, AA = – 100; SE = 10 V, AE = +1000;
(AE-AA)
=
-----------
----------------
2000
(SE-SA)
2 (1000 – (–100))
375==
-------------------------------------­10 – 2
10
1000 100–()
0.6875==
-----------
----------------------------------
2000
10 – 2
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5.6 Relay Switching Performance
Display information depends upon selected relay switching performance, i.e. LoLo, LoHi, HiHi or HiLo.
LoLo = Both relays for limit values 1 and 2 are active,
LoHi = The relay for limit value 1 is active, if the measurement value is less than
HiHi = Both relays for limit values 1 and 2 are active, if the measurement value
HiLo = The relay for limit value 1 is active, if the measurement value exceeds limit
Select the required function with the and keys. Save values to memory with the P key.
if the measurement value is less than the selected limit values.
limit value 1. The relay for limit value 2 is active, if the measurement value exceeds limit value 2.
exceeds the selected limit values.
value 1. The relay for limit value 2 is active, if the measurement value is less than limit value 2.
5.7 Limit Value Switching Points
Depending upon the selected switching function, either Lo-1 and a numeric value, or Hi-1 and a numeric value blink alternately at the display. The numeric value corresponds to limit value 1. Select the required value with the and keys. Save values to memory with the P key. Depending upon the selected switching function, either Lo-2 and a numeric value, or Hi-2 and a numeric value blink alternately at the display. The numeric value corresponds to limit value 2. Select the required value with the and keys. Save values to memory with the P key.
5.8 Setting Hysteresis
HYST and a numeric value blink alternately at the display. The numeric value corresponds to the selected hysteresis in ± format. Select the desired hysteresis with the and keys. Save values to memory with the P key.
5.9 Securing the Selected Limit Values
Either Uloc or Loc is displayed.
Uloc = The selected limit values can be changed, even if programming is protected
Loc = The selected limit values are protected against unauthorized or inadvertent
against unauthorized or inadvertent changes by means of an external connection between terminals 10 and 11.
change by the program protection function. Then the limit values cannot be changed.
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Select the required values with the ⇑ and ⇓ keys. Save values to memory with the P key. The measuring instrument saves all of the settings to memory and returns to the normal operating mode.
6 Setting the Limit Values During Operation
Limit values can only be adjusted during operation if they have not been secured during programming. Press the P and keys simultaneously in order to enter the limit value adjustment mode. Depending upon the selected switching function, either Lo-1 and a numeric value, or Hi-1 and a numeric value blink alternately at the display. The numeric value corresponds to limit value 1. Select the required value with the and keys. Save the value with the P key and proceed to the next parameter. Depending upon the selected switching function, either Lo-2 and a numeric value, or Hi-2 and a numeric value blink alternately at the display. The numeric value corresponds to limit value 2. Select the required value with the and keys. Save value to memory with the P key. The measuring instrument saves the selected values to memory and returns to the normal operating mode. Note: If the instrument has been secured against unauthorized or inadvertent changes to the limit values, Loc appears at the displays. Adjustment is not possible in this case.
7 Mean Value Generation
This parameter can only be configured if programming has been enabled. If programming has not been enabled, Loc appears at the display. Press the and keys simultaneously. FILt and a numeral blink alternately at the display. The numeral indicates the number of measured values which are used for mean value generation. Example: 0 = no mean value generation
Any of the following settings can be used for displayed mean values:
The instrument automatically selects mean value generation based upon 32 measurements for Pt100 sensors.
2 = mean value generation with 2 measured values No mean value,
Mean value based upon 2, 4, 8, 16 or 32 measurements.
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8Technical Data Display
Type 7 segment LED Display Color red, optionally green Display Range –1999 to 9999 Character Height approx. 13.2 mm Polarity “–” is displayed automatically Decimal Point programmable Overflow Display
_ _ _ _
Input
Module depends on version: see serial plate
Voltage Module
Input Impedance > 1 M for measurements > 2 V
Current Module
Voltage Drop max. 2 V
Temperature Module, Pt100
Sensor Current 2 mA for Pt100
> 70 k for measurements < 2 V
Error Limits
For Basic Instrument
Without Modules ± (0.1% of rdg. + 1 digit) DC Module ± (0.1% of rdg. + 2 digits)
Temperature Coefficient < 80 ppm/K SMRR > 35 dB at 50 Hz CMRR > 120 dB with ref. to MB 200.00 mV at 50 Hz
AC Module (arithmetic)
Intrinsic Error at 45 ... 65 Hz ± (0.2% of rdg. 30 ... 1 kHz ± (0.3% of rdg. + 5 digits) Temperature Coefficient ± (0.01% + 0.01 mV) / K
TRUE RMS Module
Intrinsic Error at 45 ... 65 Hz ± (0.2% of rdg. + 3 digits) 20 Hz ... 1 kHz ± (0.3% of rdg. + 5 digits) Crest Factor 6 (additional 0.5% of rdg.) Temperature Coefficient ± (0.01% of rdg.
rdg. = measurement value (reading)
+ 3 digits)
+ 0.01 mV) / K
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Temperature Module, Pt100
Max. Error ± (0.4% of rdg. + 3 digits) Temperature Coefficient < 150 ppm / K Offset Drift < 0.1 digit / K
Control Inputs
Device Test (Test) by means of floating contact Save Display Value (Hold) by means of floating contact Program Protection (Lock) by means of floating contact
Relays
Contacts 1 changeover contact each Switching Capacity 5 A / 230 V AC, 5 A / 24 V DC Switching Time max. 400 ms Switching Hysteresis adjustable from 0 to ± 100 digits
Supply Power
230 / 115 V AC +15% –10% or
Power Consumption max. 2 VA
18 V ... 36 V DC / 24 V AC ± 15%
Electrical Safety
Versions EN 911010-1.01
Protection Class II Overvoltage Category II Fouling Factor 2 Protection EN 60529/ VDE 0470-1 Housing Front Panel IP 54, or IP 65 if an additional seal is installed
Terminals IP 20
EMC
Interference Immunity EN 61000-4­Interference Emission EN 61000-3-
between the control panel and the instrument
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Operating Voltage
DC Volt Module 300 V AC Volt Module, 100/700V 600/700 V (protective impedance) DC/AC Current Module 300 V Temperature Modules 50 V
Ambient Conditions
Operating Temperature 0 ... 50˚ C Storage Temperature – 20 ... 70˚ C Relative Humidity max. 85% Utilization Category DIN 40040: KWG Vibration Resistance EN 61010-1.01
Housing
Material plastic, ABS Front Panel Dimensions 96 x 48 mm Panel Cutout Bezel Height 5 mm Installation Depth without limit values: max. 126 mm
Weight approx. 0.3 kg Terminals screw terminal blocks Mounting plastic mounting tabs
Printed in Germany • Subject to change without notice
GOSSEN Mueller & Weigert Kleinreuther Weg 88 D–90408 Nuremberg, Germany Phone: +49 911 3502-0 Fax: +49 911 3502-307/305 e-mail: info@g-mw.de http://www.g-mw.de
+0.8
+0.6
92
x 45
mm
plus wiring, with limit values: max. 138 mm
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