GMS B36 Operating & Maintenance Manual
B36
GÖÇMAKSAN
GÖÇMAKSAN
Rev:01/2013
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CONTENTS
CONTENTS .............................................................................................................................................. 1
LIST OF FIGURES .................................................................................................................................. 2
TAGS USED ON THE MACHINE.......................................................................................................... 3
INTRODUCTION .................................................................................................................................... 4
1. MAIN PARTS OF BENDING MACHINE ......................................................................................... 4
2. MACHINE ASSEMBLY ...................................................................................................................... 5
3. MACHINE RUNNING PROCEDURES ORDER ............................................................................... 6
4. TECHNICAL DATA ............................................................................................................................ 7
5. EQUIPMENT SUPPLIED WITH MACHINE ..................................................................................... 7
6. USING THE MACHINE .................................................................................................................... 8
6.1 Correct Connection of the Irons on the machine ............................................................................ 8
6.2. Incorrect placement of the irons to bu bent on the machine .......................................................... 8
6.3. Incorrect placement of the irons to be bent on the machine .......................................................... 9
7. PROHIBITED USAGE ON THE MACHINE ................................................................................... 10
8. SCOPE OF THE WARRANTY ......................................................................................................... 11
9. PROTECTORS TO BE USED WHEN WORKING WITH THE MACHINE .................................. 11
9.1. Protector apparel .......................................................................................................................... 11
9.2. Work clothes ................................................................................................................................ 12
10. HANDLING THE MACHINE ......................................................................................................... 12
11. CONTROLS AND SETTINGS ON THE MACHINE ..................................................................... 13
11.1. Thermal flow setting range and motor protection switch .......................................................... 14
11.2. Bent Bar Bending setting (45°) .................................................................................................. 15
11.3. Protractor Bending Setting (90°) ............................................................................................... 16
11.4. Hook Bending Settings (180°) ................................................................................................... 17
11.5. Stirrup Bending: ......................................................................................................................... 17
12. MAINTENANCE AND LUBRICATION INSTRUCTIONS .......................................................... 20
10. FAULTS AND SOLUTION OFFERS ............................................................................................. 20
14. MACHINE EQUIPMENT LIST ...................................................................................................... 23
15. MACHINE ASSEMBLY .................................................................................................................. 25
16. MACHINE ELECTRICITY SCHEME ............................................................................................ 26
17. ABOUT COMPANY ........................................................................................................................ 28
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LIST OF FIGURES
Figure 1: Main parts of bending machine ................................................................................................. 4
Figure 2: Leveling the machine on a solid ground .................................................................................... 5
Figure 3: Control buttons .......................................................................................................................... 6
Figure 4: Placing the irons on the machine correctly ................................................................................ 8
Figure 5: Incorrect connection of the irons on the machine ..................................................................... 9
Figure 6: Wrong placement of the irons on the machine ........................................................................ 10
Figure 7: Wrong positioning of the person making bend ....................................................................... 10
Figure 8: Handling the machine .............................................................................................................. 13
Figure 9: Machine control panel and functions ...................................................................................... 13
Figure10: Bent bar bending indicator ..................................................................................................... 16
Figure 11:Representation of Protector Bending...................................................................................... 16
Figure12: Hook Bending demo ............................................................................................................... 17
Figure13: Stirrup bending demo ............................................................................................................. 19
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MAIN SAFETY INFORMATION
➢ This symbol is put before the articles giving warning explanations in order to draw attention of the
trained operator to important functions.
€ This symbol is put before the articles giving warning explanations in order to draw attention of the
trained operator to electrical issues.
This symbol is put before the sentences in order to draw attention of the trained operator to the
master instructions and directive regarding to handling or safety.
TAGS USED ON THE MACHINE
Trademark plate of manufacturer company
Logo plate of manufacturer company
B 36
Model name tag of the machine
CE norm conformity tag
Plate on capacity and technical information of the machine
Machine user's and maintenance manual tag
Handling and carrying hook tag
Electricity panel warning tag
Grounding output tag
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INTRODUCTION
B 36 Mechanic Iron Bending Machine is made only with the purpose of steel material bending.
Using other than the indicated purposes are prohibited. It is possible to mount various apparatuses on
the machine optionally for bending in different shapes.
In order to obtain the best yield from the machine it should be in a situation so that it can be worked
easily and in a position that more productivity might be obtained from the operator. Because of this the
location where the machine is operated should be close to the iron stocks. Besides, it shall be more
useful to cover top of the location where the machine is operated with a shelter. We suggest two
workbenches to be located on two sides of the machine. Length of these workbenches should be as
long as the longest iron that will be bent. Since the operator will be able to work without turning,
lifting any kind of iron, it will enable the operator to work more effectively.
Important Warning !!!
• User's and maintenance manuals must be read.
• Machine should be operated by instructed workers.
• When adjustments such as controlling, maintaining, lubing are being made electricity of the
machine must be cut off.
• All of the explanations given under user's and maintenance manual must be complied.
1. MAIN PARTS OF BENDING MACHINE
Figure 1: Main parts of bending machine
3 4 5 6 7 8 9
10
11
1 2 17
15
12
13
14
16
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1
Machine Frame
5
Zero Adjustment
Pin
9
Bending Sleeve
13
Bending Plates
2
Electricity Board Cap
6
Stirrup Pin
10
Retainer
14
Bending Flange
3
Switch Adjustment
Pin
7
Straight Pin
11
Adjustment
spanner
15
Control Panel
4
Sensor Pin
8
Bending Pin
12
Machine Table
16
Foot Pedal
17
Plate
2. MACHINE ASSEMBLY
• Machine should be leveled on a solid ground. Figure 2
• Electricity connection of the machine should be made by competent technicians.
Explanation
Electricity Connection
For main electricity connection plug should be connected to supply line with a 5x4 mm²
isolated cable and then plugged into power outlet.
Grounding connection should be made for safety. Machine shouldn't be operated without
making grounding connection.
Connection of grounding line
The following procedures should be followed for this system.
Connect one end of the grounding to a copper wire (minimum 16 mm²) as it will enable
electrical conductivity. The other end should be either connected with a pipe that has a conductivity
capacity immerged into the ground (preferably into a humid ground) or the copper plate should be
buried into the ground as much as deep.
Figure 2: Leveling the machine on a solid ground
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3. MACHINE RUNNING PROCEDURES ORDER
• Be sure that the machine is assembled in conformance with the Machine Assembly procedures.
• If there is any object on the machine (including the bending apparatus) they must be removed.
• LEFT-RIGHT switch on the control panel of the machine is turned to LEFT or RIGHT position,
MAN AUTO switch is turned to MAN position and machine turning direction is confirmed by
pressing on the foot pedal.
Explanation: Rotation direction is approved by taking the front of the machine as reference (Control
pane side) the clockwise as right and counter-clockwise as left. If the machine is rotating reverse of the
switch it means phases of the electricity supply are feeding reversely. This situation doesn't affect the
running system of the machine. In such case LEFT-RIGHT switch might be turned to the other side or
competent electricians might change the directions of the phases.
After fixing the direction of rotation bending adjustments should start.
Control buttons
Figure 3: Control buttons
1
P1 Button
6
Program On-Off Switch
2
P2 Button
7
On Button
3
P3 Button
8
Off Button
4
Left-Right Switch
9
Power Button
5
Man-Auto Switch
10
Foot Pedal
1 6 7 8 9
10 5 2 3 4
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4. TECHNICAL DATA
Machine Bending Capacity:
Steel Quality
Diameter/Bending Capacity
45 kg/mm²
Ø 36x1
Ø 18x2
Ø14x2
Ø9x4
Ø6x6
65 kg/mm²
Ø 28x1
Ø 16x2
Ø14x2
Ø9x3
Ø6x4
85 kg/mm²
Ø 26x1
Ø 12x2
Ø9x2
Ø9x3
Ø4x6
Steel Quality
Diameter/Bending Capacity
45 kg/mm²
Ø 36x1
Ø 18x2
Ø14x2
Ø9x4
Ø6x6
65 kg/mm²
Ø 28x1
Ø 16x2
Ø14x2
Ø9x3
Ø6x4
85 kg/mm²
Ø 26x1
Ø 12x2
Ø9x2
Ø9x3
Ø4x6
Machine Model: B 36
Machine Name: Mechanical Iron Bending Machine
Machine Dimensions:
Width : 81 Cm
Length : 92 Cm
Height: 85 Cm
Weight : 407 Kg
Specifications of the Motor Used:
Motor power : 3 kW
Motor RPM : 1400 rpm
Motor Voltage : 380 V
Frequency : 50 Hz
5. EQUIPMENT SUPPLIED WITH MACHINE
• Pin: 5 Pieces
• Stirrup Pin : 1 Piece
• Straight Pin : 1 Piece
• Bending Sleeve 5 Pieces
• Adjustment spanner 1 Piece
• SWITCH pin 6 pieces
• Retainer : 1 Piece
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6. USING THE MACHINE
6.1 Correct Connection of the Irons on the machine
Fixing the iron to be bent on the
machine with the help of retainer
(4a)
Fixing the iron to be bent on the
machine with the help of bending
sleeves.(4b)
Fixing the irons to be bent on the
machine with the help of retainer in
multi-iron bending (4c)
Fixing the irons to be bent on the
machine with the help of bending
sleeves in multi-iron bending (4d)
Figure 4: Placing the irons on the machine correctly
6.2. Incorrect placement of the irons to be bent on the machine
Incorrect placement of a single iron
to be bent with bending sleeves
(5a)
Incorrect placement of a single iron to
be bent with retainer (5b)
(4a)
(4b)
(4c)
(4d)
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