GMR STENSBALLE Series, STENSBALLE SC 800, STENSBALLE SC 1500, STENSBALLE SC 1000 User Manual
DK GB DE
SE
FR
User manual
STENSBALLE Collector container
Typ SC 800/1000/1500
Registration of Use ............................................................. 3
EC declaration of conformity .............................................. 5
General information ....................................................... 6-10
Operating instructions.................................................. 11-12
Attaching to the carrier vehicle ......................................... 13
Basic adjustment of the Collector container ..................... 14
Before commissioning ................................................. 15-16
Detaching the Collector container .................................... 17
Labelling ........................................................................... 18
Customer services and claims..................................... 19-20
GMR maskiner a/s
DK-8700 Horsens
T. +45 75 64 36 11
www.gmr.dk
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Registration of Use
Stensballe manufactures quality machines for professional users.
The warranty period on our machines is 12 months from the purchase date, and covers any material or
manufacturing defects.
Any parts that have suffered damage as a result of material and production faults will be replaced by
GMR maskiner a/s at no extra charge.
Consequential damage and wearing parts will not be replaced.
PLEASE NOTE!
To maintain warranty, the Dealer is obliged to ll in and return the “Registration for use” below
to GMR maskiner a/s, not later than one month after delivery to the end user.
A condition for any processing of claims is that this “Registration for use” is submitted timely.
This can be done via our website www.gmr.dk
or by completing and scanning/submitting the coupon below to: GMR maskiner a/s
Saturnvej 17
8700 Horsens, Denmark
stensballe@gmr.dk
GB
Registration for use:
Machine number
Model
Delivery date
End user
Address
Dealer
GMR maskiner a/s Page 3
User manual
STENSBALLE Collector Container - SC 800/1000/1500
EC declaration of conformity
EC declaration of conformity
Manufacturer: GMR maskiner a/s
Saturnvej 17, 8700 Horsens, Denmark
Tel.: +45 7564 3611
hereby declares that
GB
machine: Stensballe
machine no.:
date:
is in conformity with the applicable requirements of:
Order of 10 June 2013 implementing Directive 2006/42/EC of the European
Parliament and of the Council as amended, as well as the EMC Directive
2004/108/EC as amended.
Standards applied:
DS/EN ISO 12100:2 011 Safety of machinery - General principles for design
- Risk assessment and risk reduction.
Signature:
Peter Thomsen
Factory Manager
GMR maskiner a/s Page 5
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Information
General information
GB
This Collector container is designed to suction grass surfaces when
connected to a frontal sickle mower, the quantity of grass suctioned
being limited to the performance of the mower. No materials other than
grass and leaves should be suctioned.
The prescribed usage conditions for the sickle mower must be
observed.
NOTE
Important information
Please make sure that the Collector container is
always operated and used with a suitable vehicle.
Contact the manufacturer of your vehicle to determine
if the vehicle is suitable for attaching a Collector
container. When attaching and detaching the
Collector container the securing and fastening points
provided by the manufacturer are to be used.
The permissible axle loads and gross weights of the carrier vehicle
must be observed. Changing the tyres or track width can affect driving
behaviour and permissible loads; furthermore, it may be necessary to
change the suction hose routing.
GMR maskiner a/s Page 6
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Operating and
maintenance instructions
Warranty period
General information
These operating instructions contain important operating and
maintenance instructions that enhance the trouble-free operation and
useful lifetime of the Collector container. We recommend that you read
these carefully and observe the maintenance intervals.
During the warranty period, the Collector container must be checked
once monthly by the authorised workshop. The check must be
documented by the delivery workshop (stamp, date, signature); failure
to observe the maintenance intervals voids the warranty, as damage to
the machine may occur.
In the event of faults on the machine, always look for a specialist
workshop; do not try to perform repairs for which you lack the
necessary experience and possibly the necessary tools.
After expiry of the warranty period, it is mandatory to have the Collector
container checked once yearly by a specialist workshop. We only work
with specialist workshops that have the required specialist knowledge.
These workshops must also check the hydraulic cables and connectors
once a year. The law requires that hoses are completely changed six
years after manufacture.
GB
We cannot be held liable for the machine if modications are made to
the machine without the manufacturer's permission. We also cannot be
held liable if original GMR spare parts are not used.
We reserve the right to make technical changes or improvements;
all information, illustrations or dimensions are non-binding and no
incidental claim can be compensated for this.
GMR maskiner a/s Page 7
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Safety warnings
General information
Read the operating instructions before commissioning the Collector
container and, in case of doubt, contact the authorised dealer.
Only use original GMR spare parts for the Collector container. Original
spare parts can be ordered from your dealer or directly from GMR
maskiner a/s. The Collector container is factory pre-assembled, tested
and ready for use.
The Collector container is a product that has been developed based on
the experience of users such as Galabauer, municipal enterprises and
housing associations.
WARNING
Risk of personal injury or death
A technical procedure or similar which may be
hazardous and result in personal injury or death.
GB
Never
CAUTION
Damage to machinery or accessories
A technical procedure or similar which may result in
damage to the machinery or accessories.
NOTE
Important information
A very important technical procedure or similar.
• let unskilled persons work unsupervised with the machine
• use PTO shafts without EC mark
• use the machine without the protective covers installed by GMR
maskiner a/s
• allow persons to remain within the hazardous area of the machine
• leave the tractor seat while the machine is still operating
• make changes or adjustments while the tractor engine is running
• perform repairs or maintenance work when the tractor has the
machine in a raised position.
GMR maskiner a/s Page 8
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Always
Safety instructions
General information
• check, after 15 hours of operation, that all nuts and bolts are
tightened
• ensure that unauthorised persons stay away from the machine's
working area
• turn off the tractor engine and remove the drive connections before
performing any adjustments, maintenance or repairs.
NOTE
Important information
• Please ensure that no one ever remains within the
hazardous area.
• The machine is provided with various labels and
signs. These must remain on the machine and,
must be replaced if they get damaged. New labels
and stickers can be ordered through your dealer.
• To avoid personal injury, all moving parts of the
machine are installed with covers.
• All covers must be in good working order. If they
are damaged or worn, they must be replaced or
repaired at the dealer.
• The suction hose must be adjusted and, if
necessary, re-shortened after 25 hours of
operation at the latest. The suction hose must
be properly routed and not be sagging, so as to
ensure optimal suction and avoid damage.
• The hydraulic hoses must also be properly
connected and routed to ensure no chang can
occur.
GB
GMR maskiner a/s Page 9
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Warning signs
General information
The machine is provided with warning signs as shown below.
Crush and injury hazard
There is an acute crush and injury hazard.
GB
Caution
Do not reach inside the running turbine.
Caution
Unskilled persons are not permitted to work with the machine.
GMR maskiner a/s Page 10
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Operating instructions
for operating the
STENSBALLE Collector
container SC
Operating instructions
We congratulate you for purchasing the "STENSBALLE SC Collector
container" and thank you for your condence in us.
The STENSBALLE Collector container is a high quality product built in
our factory according to our quality guidelines.
However, we must remind you, the end user, that the container was
designed to extract grass and leaves when connected to a sickle
mower.
You will receive the nal operating instructions upon completion.
You have chosen a STENSBALLE Collector container. Since this
machine is used exclusively for suctioning grass and leaves, you must
pay attention to the following points:
• The carrier vehicle must meet the appropriate condition and
equipment for operating the Collector container.
GB
• The Collector container may only be operated by specialist persons.
• During the emptying procedure, no persons may remain within the
hazardous area (at least 20 m safety distance).
• Under no circumstances should the emptying procedure be carried
out when the vehicle is parked at an angle.
• The suction hose may only be removed when the vehicle and
mower are switched off, and then only for cleaning.
• Under no circumstances should you reach inside the suction turbine
for the suction hose while the engine is running.
GMR maskiner a/s Page 11
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Operating instructions
• Make sure that no more than one person is operating the machine
(*switch off the engine); if the container is in a raised position; the
enclosed locking rod must be xed (crushing hazard).
• Pay attention to the hose length; if a hose is too long this affects its
suction power and it can get damaged!
• The hydraulic system is subject to high pressure; this pressure is
released during servicing or maintenance.
• When cleaning and servicing, make sure that the machine is
secured.
• We cannot accept any liability if modications are made to the
machine.
GB
GMR maskiner a/s Page 12
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Attachment to the carrier vehicle
1. Reverse the vehicle up to the turbine side of the Collector container.
Drive the vehicle slowly, into the middle, between the parking
supports - if necessary, work with the instructor (instructor must not
remain within the hazardous area of the machine) - and reverse the
vehicle up to the coupling elements.
2. The tilt cylinder on the vehicle must be switched off before
attachment.
3. Stop the engine and secure your vehicle from rolling away.
4. Slowly lower the Collector container into the coupling elements
of the carrier vehicle with the aid of the parking supports; before
removing the parking supports, check that the Collector container is
inserted into the coupling elements provided and then fasten these
elements.
5. Properly connect all intended hydraulic cables to the vehicle.
GB
Install and route the suction hose to the carrier vehicle, attach the pump
suction nozzle to the mower and secure. The Collector container must
not be operated without the suction hose being connected; before
starting up the turbine, care must be taken that there are no foreign
bodies inside the turbine, inside the suction hose or beneath the frontal
mower, as these bodies can get sucked in.
1. Prior to commissioning, let the turbine run stationary and check the
hydraulic components for leaks, then slowly take the turbine to full
speed and check all hydraulic connections again.
2. To attach the mower pump suction nozzle, push the nozzle in front
of the hinges, push through the hinge pin and secure with cotter pin
or locking pin.
GMR maskiner a/s Page 13
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Basic adjustment
Basic adjustment of the Collector container
• the speed of the carrier vehicle should be high enough for the
Collector container to reach its optimum work rate of at least
40 l/min.
• the engine speed must be kept constant, no changes in speed may
be made.
• please pay attention to the optimal positioning of the mower and
suction hose - especially the routing of the latter (see operating
instructions).
• when emptying the container, please pay attention to the
surroundings of the hazardous area, and always empty in the
direction of the wind.
• after use, carry out cleaning work, check hose for damage, foreign
bodies (broken glass, cans, stones, etc.).
GB
GMR maskiner a/s Page 14
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Accident hazard
Before commissioning
Before starting the cleaning, switch off all running and rotating parts
and wait until all running and rotating parts have come to a standstill.
• Always wear appropriate protective clothing when cleaning the
suction container, such as gloves or moisture-protective clothing;
foreign bodies may always be present inside the turbine or within
the compressed grass in the blower, which can cause injuries.
• Please look out for damaged parts, safety devices, fasteners,
screws, safety devices and working tools (wind vane); these parts
must be repaired or replaced before the Collector container is
returned to operation.
• After cleaning, repair or maintenance work, all safety devices,
fastenings and protective devices must be brought back into good
working order before the Collector container can be returned to
service.
• When reversing, an instructor is required - take care that this person
is not within the hazardous area.
GB
Accident prevention
In the design and manufacture of the Collector container, special care
has been taken to ensure the operator’s safety.
However, injury and accidents can only be avoided by trained and
instructed persons insofar as these latter recognise the hazards and
behave accordingly.
• Sources of hazard include moving parts, such as the wind blades in
the blower and the tailgate of the Collector container
• A crush hazard exists when attaching or detaching the Collector
container, when raising or lowering the container during the
emptying procedure, as well as when opening and closing the
tailgate.
GMR maskiner a/s Page 15
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Please take note of the
following instructions
Before commissioning
• Do not wear loose clothing as this can catch on rotating parts.
• Fasten attachments using the required devices; please never use
wire or ropes.
• Please make sure that the vehicle is never left unsupervised while
the engine is still in operation. Never leave the driver's seat when
driving slowly. Before leaving the vehicle, switch off all operating
systems and ensure that no unauthorised persons have access to
the machine.
• Any repairs and maintenance must only be carried out with the
engine switched off and the hydraulics lowered.
• Never leave the Collector container inside enclosed spaces.
• After maintenance and repair work, the safety devices must be
completely re-installed; operation without safety devices is not
permitted.
• When attaching or detaching the Collector container, make sure that
the carrier vehicle is secured against rolling away (handbrake). The
Collector container should also be secured against rolling away and
unintentional tilting. Only set down the Collector container on rm
and horizontal ground.
• When reversing, an instructor is required; please ensure that this
person is not within the hazardous area of the machine.
• Please keep in mind that the vehicle with a Collector container
attached requires a different handling than a vehicle with no
Collector container attached.
• Always ensure that you are fully awake when handling this machine
and expect the improbable.
GB
GMR maskiner a/s Page 16
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Detaching the Collector container
• Check that the Collector container is empty; if necessary, empty the
container
• Park the vehicle on solid and horizontal ground
• The Vehicle must be secured against rolling away
• Stop the engine and lower the hydraulics
• Insert and secure the telescopic parking supports in the laterally
provided square holes of the Collector container. Crank the
telescopic parking supports down to the ground
• Release the hydraulic connections and hydraulic cables and place
them down properly. Release the suction hose, remove the suction
hose and pump suction nozzle and place them at a safe distance
• Secure the coupling points to the container and release the
container from the carrier vehicle
• Crank the Collector container upwards via the telescopic parking
supports until the carrier vehicle is free and the Collector container
can be moved out, while at the same time checking the stability of
the container
• The carrier vehicle can now be moved slowly underneath the
container.
GB
GMR maskiner a/s Page 17
Care for the ground
www.gmr.dk
Type:
kW:
No.:
Kg.
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Type plate
Labelling
The machine is equipped with a type plate with an engraved machine
number. The rst two digits of the machine number indicate the year of
manufacture. The machine number is unique to the particular machine,
and GMR maskiner a/s will always be able to refer back to that machine
if the number is quoted.
This plate also states the weight of the machine in kg and its power
requirement in kW.
GB
CE labelling
The label indicates that the machine complies with the EC Machinery
Directive, the year of manufacture and the manufacturer’s website.
GMR maskiner a/s
Page 18
User manual
STENSBALLE Collector Container - SC 800/1000/1500
Customer services and claims
Service It is the dealer’s responsibility to deliver the machine (and assemble if
required), to start it on delivery or rst use, and to instruct the operator
about the use and maintenance of the machine (including tightening
nuts and bolts).
The dealer is also obliged to make sure that the user manual and spare
parts list is delivered to the customer and that the registration for use
is completed correctly and sent to GMR maskiner a/s no later than 1
month after delivery to the user. (See page 3)
Claims The warranty period on GMR machines is 12 months from the purchase
date, and covers any material or manufacturing defects. These parts
will be replaced by GMR maskiner a/s free of charge. Consequential
damage and wear and tear will not be replaced.
Any components which are not manufactured by GMR maskiner a/s are
included under the terms of the warranty to the extent authorised by the
supplier of the parts in question.
GMR maskiner a/s reserves the right to assign a claim of this kind
to the relevant supplier and not to reach a decision until the relevant
supplier has responded.
GB
The following must be observed when working on a claim:
• report the claim to GMR maskiner before the repair is started
• agree a time period with GMR maskiner for qualied technicians to
carry out the repair
• any labour costs will only be approved at a xed net price.
If GMR maskiner a/s has not authorised repair work in advance, any
invoice submitted for repair work will not be approved.
At GMR maskiner a/s' request, before the claim can nally be handled,
any parts that were replaced must be sent carriage paid to the factory.
GMR maskiner a/s retains the exclusive right to determine the extent to
which a part shall be replaced or repaired.
GMR maskiner a/s Page 19
User manual
STENSBALLE Collector Container - SC 800/1000/1500
In the event
of a complaint
Customer services and claims
The warranty does not cover:
• normal wear and tear or damage which has resulted from
inadequate maintenance.
• damage caused by collision.
• non-compliance with the product's technical specications or if the
product is used for a purpose other than that described in the ser
manual.
If the product is altered or if non-original spare parts are used, all rights
under the warranty will be rendered void.
The purchaser does not have the right to require that design changes
on future models are implemented in a pre-existing machine.
Complaints must be registered directly with GMR maskiner a/s.
Complete a complaint report, stating the machine type, production
number and date of its delivery to the customer, and send it to us. This
is done via the dealer login on our website www.gmr.dk.
If questions arise about claims on imported machines, we reserve
the right to present the claim to the manufacturer before making any
decision about whether the claim can be accepted.
GB
Our machinery is subject to the EC Machinery Directive and quality
assured within the European Union. We make every effort to comply
with these requirements and do our utmost to supply high quality
machinery.
Horsens, 01.06.2017
GMR maskiner a/s
GMR maskiner a/s Page 20
Copyright, GMR maskiner a/s ©
Saturnvej 17
DK-8700 Horsens
www.gmr.dk
28032019
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