GMI 5700 Instruction Manual

5700 - SIL 3 HART® Multiplexer Modem G.M. International ISM0366-2
SIL 3 HART® Multiplexer Modem
suitable for Termination Board
5700
INSTRUCTION MANUAL
2
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
General Description:
The HART® Multiplexer Modem 5700 interfaces up to 256 smart devices (transmitters, I/P, proportional valves, etc…) in a HART® Network. Each device can be fully identified, configured and monitored by a remote PC running an FDT-based software package (PACTware™, etc...) through a dedicated Device Type Manager (DTM). Up to 63 Multiplexer Modem 5700 (16128 loops) can be connected in multi-drop mode to the PC through the RS485 HART® Protocol, whose baudrate can be configured via software. The module is intended to be mounted on the following Termination Boards:
 TB-D5001-HRT-003: to be used with G.M. International AI/AO Termination Boards;  TB-D5001-HRT-004: to be used with DIN-Rail mounted barriers/isolators or direct field connections, for 4-20mA loop signal;  TB-D5001-HRT-005: to be used with DIN-Rail mounted barriers/isolators or direct field connections, for 1-5V loop signal.
Termination board types can be combined to manage different interfaces at the same time, simply respecting maximum number of connected channels.
The HART® Multiplexer Modem 5700 is SIL 3 certified as non-interfering with the signal loops. The module guarantees three-port (supply/interface/channels) isolation.
Functional Safety Management Certification:
G.M. International is certified by TUV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3.
Technical Data
Characteristics
Supply:
24 Vdc nom (18 to 30 Vdc) reverse polarity protected, via Termination Board.
Current consumption @ 24 V: 40 mA typical (in full topology configuration). Power dissipation: 0.5 W @ 24 V typical (modem only), 1 W @ 24 V typical (in full topology configuration).
Isolation (Test Voltage):
Interface/Power Supply: 500 Vrms. Interface/Field channels: 500 Vrms. Power Supply/ Field channels: 500 Vrms.
Input:
Number of channels: 256. HART
®
field device Input: revision 5 to 7.
Interface:
Baudrate: from 1200 to 115200 bps, software configurable. Address: 0 - 62, software configurable. Type: RS-485 differential pair and grounding. Topology: multi-drop, master/slave connection.
Compatibility:
CE mark compliant, conforms to Directives: 2014/34/EU ATEX, 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C. Storage: temperature limits – 45 to + 80 °C.
Safety Description:
ATEX: II 3G Ex nA IIC T4 Gc IECEx : II 3G Ex nA IIC T4 Gc
non-sparking electrical equipment.
Approvals:
ATEX conforms to EN60079-0, EN60079-15 (pending). IECEx conforms to IEC60079-0, IEC60079-15 (pending). SIL 3 conforms to IEC61508:2010 Ed. 2 (pending). TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
Mounting:
on customized Termination Board.
Weight: about 100 g. Location: installation in Safe Area or Zone 2, Group IIC T4. Protection class: IP 20. Dimensions: Width 12.5 mm, Depth 123 mm, Height 120 mm.
Front Panel and Features
SIL 3 according to IEC 61508:2010 Ed. 2. Systematic capability SIL 3. Input from Zone 2, installation in Zone 2. High Density, 256 Input channels. HART® field device input, revision 5 to 7. Three port isolation, Supply/Interface/Channels. EMC Compatibility to EN61000-6-2, EN61000-6-4, EN61326-1 for safety system. ATEX, IECEx, TÜV Certifications (pending). TÜV Functional Safety Certification. Simplified installation using standard customized Termination Boards. RS-485 Interface.
FSM
SIL 3
7 8
5700
SIL 3
CONFIG
POWER
COMM.
OPER.
3
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
Ordering Information
Optional short with 8 for write protection
Terminal block connections
SAFE AREA, ZONE 2
Optional short with 7 for write protection
7
8
Model: 5700
7 8
Function Diagram
SAFE AREA, ZONE 2 GROUP IIC T4
MODEL 5700
Termination
board
connector
=
=
=
Serial
interface
HART
Modem
7
8
optional write
protection
4
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
4/20 mA
signals
AO
AI
...
TB-D5001
-HRT-003
HART Signal
GMITB 2
GMITB 1
12
64 ch.
64 ch.64 ch. 64 ch.
31
RS485
TB-D5001
-HRT-003
64 ch.
TB-D5001
-HRT-003
TB-D5001
-HRT-003
TB-D5001
-HRT-003
TB-D5001
-HRT-003
64 ch.
...
I
P
?
I
I
P
?
I
Barriers
Barriers
...
TB-D5001
-HRT-xxx
DIN-Rail
AI/AO Barr iers
DIN-Rail
AI/AO Barr iers
12
32 ch.
32 ch.32 ch. 32 ch.
31
RS485
TB-D5001
-HRT-xxx
32 ch.
TB-D5001
-HRT-xxx
TB-D5001
-HRT-xxx
TB-D5001
-HRT-xxx
TB-D5001
-HRT-xxx
32 ch.
..
I
P
?
I
I
P
?
I
Loop Diagrams (IS Applications):
SAFE AREA, ZONE 2 GROUP IIC T4
HAZARDOUS AREA ZONE 0 (ZONE 20) GROUP IIC
RS485 HART®
4/20 mA or 1-5 V
HART®
4/20 mA + HART®
Fig. 1: Barriers on Termination Boards
Fig. 2: Barriers on DIN-Rail
RS485/USB or Ethernet converter
Workstation PC running instrument management software up to 16128 HART
®
devices
Up to 63 HART
®
Mux 5700 modules
Up to 4
TB-D5001-HRT-003
HART
®
transmitters
and valve positioners
Process control system e.g. DCS,PLC
RS485/USB or Ethernet converter
Workstation PC running instrument management software up to 16128 HART
®
devices
Process control system e.g. DCS,PLC
Up to 63 HART
®
Mux 5700 modules
HART
®
transmitters
and valve positioners
0 1 62
0 1 62
Up to 8
TB-D5001-HRT-xxx
004 xxx
5
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
...
TB-D5001
-HRT-xxx
DIN-Rail
AI/AO Isolators
12
32 ch.
32 ch.32 ch. 32 ch.
31
RS485
TB-D5001
-HRT-xxx
TB-D5001
-HRT-xxx
TB-D5001
-HRT-xxx
TB-D5001
-HRT-xxx
TB-D5001
-HRT-xxx
..
I
P
?
I
I
P
?
I
32 ch. 32 ch.
4/20 mA
signals
AO
AI
...
TB-D5001
-HRT-003
HART Signal
GMITB 2
GMITB 1
12
64 ch.
64 ch.64 ch. 64 ch.
31
RS485
TB-D5001
-HRT-003
64 ch.
TB-D5001
-HRT-003
64 ch.
...
I
P
?
I
I
P
?
I
Isolators
Isolators
Loop Diagrams (Non-IS Applications):
SAFE AREA, ZONE 2 GROUP IIC T4
Fig. 3: Isolators on Termination Boards
Fig. 4: Isolators on DIN-Rail or Direct Field Connections
RS485/USB or Ethernet converter
Workstation PC running instrument management software up to 16128 HART
®
devices
Up to 63 HART
®
Mux 5700 modules
Up to 4
TB-D5001-HRT-003
Process control system e.g. DCS,PLC
HART
®
transmitters
and valve positioners
RS485/USB or Ethernet converter
Workstation PC running instrument management software up to 16128 HART
®
devices
Process control system e.g. DCS,PLC
Up to 63 HART
®
Mux 5700 modules
HART
®
transmitters
and valve positioners
RS485 HART®
4/20 mA or 1-5 V
HART®
4/20 mA + HART®
0 1 62
0 1 62
Up to 8
TB-D5001-HRT-xxx
004 xxx
6
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
DIN-Rail mounting and overall dimensions
All dimensions are expressed in millimeters [inches]
Ref. Nr Q.ty Description Material
1 2 T35 Din Rail Adapter PA
2 4 3.5 x 9.5 Self tapping screw Stainless Steel
3 4 M3 External Tooth loch Washer Stainless Steel
4 4 M3 Washer Stainless Steel
Bottom view
Assembly TB-OPT-001 kit
2
3 4
2
3 4
1
7
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
Mounting and removing Termination Board onto DIN-Rail
Mounting
2.
Removing
Screwdriver
1.
2.
Pull the Termination Board upwards and
remove from DIN-Rail
1.
Push to engage
8
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
Wall mounting and overall dimensions for M4 self tapping screw
Bottom view
Assembly TB-OPT-001 kit
5
6 7
5
6 7
Ref. Nr Q.ty Description Material
5 4 M4 x 8 Screw Stainless Steel
6 4 M4 External Tooth lock Washer Stainless Steel
7 8 M4 Washer Stainless Steel
8 4 Self Tapping Spacer NI - Plated Brass
7 7
8 8
All dimensions are expressed in millimeters [inches]
9
5700 - SIL 3 HART
®
Multiplexer Modem G.M. International ISM0366-2
Wall mounting and overall dimensions for M4 thread screw
Bottom view
Assembly TB-OPT-001 kit
9
10 11
9
10 11
Ref. Nr Q.ty Description Material
9 4 M4 x 8 Screw Stainless Steel
10 8 M4 External Tooth lock Washer Stainless Steel
11 8 M4 Washer Stainless Steel
12 4 Threaded Spacer NI - Plated Brass
13 4 M4 Nut Stainless Steel
11 11
12 12
10 10 13 13
All dimensions are expressed in millimeters [inches]
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