AC 100T
Operating instructions
Pneumatic Crimper AC 100T
Date of issue: 05/2010
Keep for future use!
AC 100T SAFETY
05/10 1
Basic information
The basic prerequisitefor ensuring safe use and continuous operation of the AC 100T is knowledge
of and compliance with the safety instructions.
It is a question of your own safety!
All persons working with the AC 100T must observe the notes on safety.
In addition, rules and regulations that apply to the place of use, particularly regarding accident
prevention, must be observed.
Symbols
The following symbols will be used in these operating instructions:
Indicates a possible
accident or injury hazard
and/or possible
damage
to the AC 100T.
!
Indicates notes on application.
Dangerousness of the machine
The AC 100T has been constructed according to recognised technical safety regulations and has
undergone a safety examination and received official acceptance.
It is equipped with safety devices.
However, operating error and misuse could present a danger to
life and limb of the operator,
the machine.
The AC 100T should only be used
for the designated application and
in perfect condition with regard to technical safety.
All persons involved with commissioning, operating and maintaining the AC 100T, must
be appropriately qualified and
follow these operating instructions precisely.
AC 100T SAFETY
05/10 2
Designated use
The AC 100T is to be used exclusively for crimping wire-end ferrules with cross sections between 4
and 10 mm². Under no circumstances should large metal parts or similar objects be introduced, the
die set will be ruined.
Unauthorised amendments to the AC 100T are prohibited for safety reasons!
!
Observation of all instructions and compliance with the prescribed operating
conditions are part of the designated use.
Sources of danger
The AC 100T must only be operated when the finger guard plate is screwed on.
Only filtered compressed air with a maximum pressure of 6 bar can be used.
Disconnect the machinefrom the compressed air before working on the AC 100T, during breaks and
when the device is not in use. Do not pull on the compressed air tubing to disconnect.
Work places
The following should be avoided for operation and storage:
damp or dusty places,
places which are subject to high levels of heat, direct sunlight or low temperatures (operating
range: 15 °C to 35 °C).
Protect the compressed air tubing from heat, oil and sharp edges.
Safety devices
The AC 100T has a finger guard plate at the front as a contact safety device.
Under no circumstances should this be removed.
The AC 100T is stopped when disconnected from the compressed air supply.
Permitted operators
Only authorised and instructed operators can work on the AC 100T.
The operator is responsible to third parties in the working area.
The owner must
make the operating instructions available to the operator and
make sure that the operator has read and understood them.
Guarantee
AC 100T SAFETY
05/10 3
In principle, our "General terms of purchase and delivery" apply. These are available to the owner
when the contract is concluded at the latest.
Guarantee and liability claims resulting from damage to personnel or property are inadmissible if the
following points have been violated:
Non-designated use of the AC 100T.
Inappropriate working places.
Inappropriate use and use which goes beyond that described in the operating instructions.
Unauthorised structural amendments to the AC 100T.
Continued use of the AC 100T when a malfunction has been established.
Repairs carried out inappropriately.
!
Only use original spare parts.
AC 100T DESCRIPTION
05/10 4
Application
The AC 100T is a pneumatic crimping tool for wire-end ferrules with a cross-section of between 4
and 10 mm².
The AC 100T comprises a tabletop unit and a foot-operated switch. As both hands are free to insert
the wire with fitted wire-end ferrules, the AC 100T is ideally suited to pre-confectioning cables.
Components
1 Tabletop unit
2 Compressed-air tubing
3 Foot-operated switch
4 Switch
5 Storage compartment for wire-end ferrules
6 Head
7 Finger guard plate
8 Die set
Accessories
9 Table clamp
Fig. 1 Spare parts
AC 100T OPERATION
05/10 5
Commissioning
Check whether finger guard plate (1) is present
and is sitting firm.
Check whether the die set (2) is free from foreign
matter.
Check whether the pneumatic tubing nuts (3)
have been tightened firmly.
Introduce the table clamp into the bore hole in
the tabletop unit and screw tightly to the
worktable.
Check the compressed-air supply:
min. 4 bar, max. 6 bar filtered air.
Connect the free connection (5) on the foot
switch to the compressed-air supply.
Operation
Introduce stripped wire, with wire-end ferrules
already fitted, at the side (1) in the hole
assigned to the cross-section.
Press the switch (2), the crimping process will
be triggered.
Release the switch (3), the crimped wire can be
removed again (4).
Fig. 2 Commissioning
Fig. 3 Operation
AC 100T MAINTENANCE
05/10 6
The AC 100T must be opened.
Disconnect compressed air!
Cleaning
Unscrew hexagon socket screw (1).
Pull out the die set (2).
Clean die set (3) and lightly oil pivot (4).
Push in die set (5).
Tighten hexagon socket screw (6).
Lubrication
Unscrew the head (1).
Remove the spring (2) and piston (3).
Lubricate the two arms of the die set (4)
(e. g. Gleitmo 746).
Insert piston and spring.
Insert head (5) and fasten fingertight.
Pay attention that the arms of the die set (4)
are correctly engaged in the piston (3).
Fig. 4 Cleaning
Fig. 5 Lubrication
AC 100T SPARE PARTS
05/10 7
The following spare parts can be ordered with the
appropriate Article No.
Address
GLW GmbH
Steinbeisstraße 2
D-88353 Kisslegg
Tel. 00 49 (0) 7563 9123-0
Fax 00 49 (0) 7563 9123-99
Fig.6 Spare parts
No.
Part
Article No.
No.
Part
Article No.
1 Compressed-air tubing 2534 9 Head section 10005
2 Tabletop unit, complete 10060 10 Pivot pin 2503
3 Body 2531 11 Die set 10001
4 Adhesive rubber pads 2537 12 Finger spring 2502
5 Sealing ring 2520 13 Hexagon socket screw 2504
6 Piston 2507 14 Finger guard plate 10000
7 Spring 2506 15 Foot-operated switch 2536
8 Head, complete 10040 16 Table clamp 2538
AC 100T TECHNICAL DATA
05/10 8
Instrument...........................................................................................................Pneumatic Crimper
Crimping range.................................................................................................................4 -10 mm²
Compressed-air connection.............................................................................................. min. 4 bar
........................................................................................................................................ max. 6 bar
Air consumption............................................................................................. 0.2 l/Crimping at 5 bar
Dimensions (diameter x length x height) .............................................................200 x 135 x 75 mm
Weight ......................................................................................................................approx. 1 000 g
Name plate
Type
Crimping range
Compressed air connection
Model year
Series number
Manufacture
EU Symbol
AC 100T EC Declaration of conformity
05/10 9
Manufacturer: GLW GmbH
Address: Steinbeisstraße 2
88353 Kisslegg
Germany
We hereby declare that the machine described in the following complies with the appropriate
fundamental health andsafety requirements of the EC Directives regarding machinerywith regard to
its design and construction as well as the equipment that we have introduced onto the market. This
declaration is rendered invalid in the case of amendments to the machine that have not been
authorised by our company.
Designation of the
equipment: Pneumatic Crimper
Machine type: AC 100 T
Appropriate
EC Directive: 2006/42/EG
Harmonisation DIN EN ISO 12100-1 und -2:2004
standard DIN EN ISO 13857:2008
used: DIN EN 349:2008
Place, Date Kisslegg, 10. December 2009
Legally binding signature:
Particulars regarding signatory: Bruno Weiland
GLW GmbH
Steinbeisstraße 2
88353 Kisslegg
Germany
Tel. 00 49 (0) 7563 9123-0
Fax 00 49 (0) 7563 9123-99
The company GLW retains the copyright to these
operating instructions.
It is not permitted to reprint, reproduce or
translate, even excerpts, without our consent.
2010 GLW GmbH
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