GLW AC 100 Operating Instructions Manual

AC 100

Operating instructions
Pneumatic Crimper AC 100

Date of issue: 05/2010

Keep for future use!

AC 100 SAFETY

AC 100 SAFETY

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Basic information

The basicprerequisitefor ensuringsafe use and continuous operationof the AC 100 isknowledge of
and compliance with the safety instructions.

It is a question of your own safety!

All persons working with the AC 100 must observe the notes on safety.

In addition, rules and regulations which apply to the place of use, particularly regarding accident
prevention, must be observed.

Symbols

The following symbols will be used in these operating instructions:

indicates a possible

accident or injury hazard

and/or possible

damage

to the AC 100.

!

indicates notes on application.

Dangerousness of the machine

The AC 100 has been constructed according to recognised technical safety regulations and has
undergone a safety examination and received official acceptance.

It is equipped with safety devices.
However, operating error and misuse could present a danger to

 life and limb of the operator,
 the machine.

The AC 100 should only be used

 for the designated application and
 in perfect condition with regard to technical safety.

All persons involved with commissioning, operating and maintaining the AC 100, must

 be appropriately qualified and
 follow these operating instructions precisely.

AC 100 SAFETY

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Designated use

The AC 100 is to be used exclusively for crimping wire-end ferrules with cross sections between 4
and 10 mm². Under no circumstances should large metal parts or similar objects be introduced; the
die set will be ruined.

Unauthorised amendments to the AC 100 are prohibited for safety reasons!

!

Observation of all instructions and compliance with the prescribed operating

conditions are part of the designated use.

Sources of danger

The AC 100 must only be operated when the finger guard plate is screwed on.
Only filtered compressed air with a maximum pressure of 6 bar can be used.
Disconnect the machine from the compressed air before working on the AC 100, during breaks and

when the device is not in use. Do not pull on the compressed air tubing to disconnect.

Work places

The following should be avoided for operation and storage:

 damp or dusty places,
 places which are subject to high levels of heat, direct sunlight or low temperatures (operating

range: 15 °C to 35 °C).

Protect the compressed air tubing from heat, oil and sharp edges.

Safety devices

The AC 100 has a finger guard plate at the front as a contact safety device.
Under no circumstances should this be removed.
The AC 100 is stopped when disconnected from the compressed air supply.

Permitted operators

Only authorised and instructed operators can work on the AC 100.
The operator is responsible to third parties in the working area.
The owner must

 make the operating instructions available to the operator and
 make sure that the operator has read and understood them.