Glunz & Jensen PlateWriter 8000, NewsWriter XL Operating Manual

Operating Manual
PlateWriter™ 8000
NewsWriter™ XL
Operating Manual
PlateWriter™ 8000
Edition AB, June 2013
This book has part No 10066404
T11320
This manual is published by: GLUNZ & JENSEN A/S
Selandia Park 1 DK-4100 Ringsted Denmark Phone:+45 57 68 81 81 E-mail: gjhq@glunz-jensen.com Internet: www.glunz-jensen.com
© 2012 Glunz & Jensen A/S. All rights reserved.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
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Table of contents
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Table of contents
0-3
Part 1: Introduction .................................... 1-1
About this manual ................................................1-1
Intended use of this manual .......................................1-1
Reservations ..................................................1-1
Notes, cautions, and warnings ! .....................................1-1
Important ......................................................1-2
Unintended use of the equipment....................................1-2
Safety and use .................................................1-2
The PlateWriter/NewsWriter System ....................................1-3
The PlateWriter/NewsWriter System consists of: .........................1-3
PlateWriter 8000/NewsWriter XL overview ...............................1-4
Part 2: Daily use ......................................2-1
Overview .......................................................2-1
Daily start-up ....................................................2-1
Making a proof...................................................2-3
Creating files for proofs ...........................................2-3
Printing a proof ................................................2-3
Making plates ...................................................2-4
Creating files for plates ...........................................2-4
Loading plates on the PlateWriter 8000/NewsWriter XL ....................2-4
Adjusting the printer exit wheel guide .................................2-5
Imaging the plate .................................................2-6
Finishing .....................................................2-8
Daily shut-down ..................................................2-9
Important notes about switching the power on and off .....................2-9
Control panel function keys .........................................2-10
Part 3: Cleaning and maintenance..........................3-1
Overview .......................................................3-1
Inks and fluids ...................................................3-2
Liquid Dot (1) .................................................3-2
Maintenance Fluid (2) ...........................................3-2
Cleaning Fluid (3) ..............................................3-2
Replacing the ink cartridges..........................................3-3
Care and handling of ink cartridges...................................3-3
Other printer cleaning tasks ..........................................3-4
General ......................................................3-4
Cleaning the printer body .........................................3-4
Cleaning the printer ink system .....................................3-5
Additional printer settings and check .................................3-7
Finishing unit ....................................................3-7
Operating Manual - PlateWriter 8000/NewsWriter XL 1325
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Running the gum rinse program .....................................3-7
Cleaning of gum/finisher and wash rollers .............................3-11
Cleaning the finishing unit body ....................................3-11
Gum/water replenishing system ....................................3-12
Part 4: Using the RIP................................... 4-1
Overview of the Navigator RIP ........................................4-1
Input formats..................................................4-1
Basic concepts and definitions ........................................4-2
Setting up devices ................................................4-4
Creating separation and progressive styles ................................4-4
Separation styles ...............................................4-4
Creating Page Setups for platemaking ...................................4-8
About Page Setups ..............................................4-8
Predefined Page Setups ..........................................4-8
Creating Page Setups ............................................4-9
PlateWriter plug-in functionality ......................................4-12
Platemaker ..................................................4-12
Margins.....................................................4-13
Maintenance .................................................4-13
Imaging Options...............................................4-13
Imaging mode ................................................4-15
Print head row selection .........................................4-16
Screening Options .............................................4-18
Setting the plate size ...........................................4-22
Setting the Gripper and Job Position on the plate ........................4-23
Duplicating and editing existing Page Setups ...........................4-30
Printing a job using the RIP .........................................4-34
Using the Print File command .....................................4-34
Printing several files ............................................4-35
Automating job input to the RIP ......................................4-36
Printing using managed Input Plug-ins or 'Input Queues' ...................4-36
Managing Input Plugins .........................................4-38
Turning on the input system ......................................4-39
Adding a new input source to the list ................................4-39
Copying an input plugin .........................................4-40
Editing the details for an input source................................4-40
Configuring an input plugin .......................................4-41
Deleting an input source .........................................4-41
Enabling and disabling input sources ................................4-41
Using the SpoolFolder input folder ....................................4-42
Creating and configuring a SpoolFolder input source......................4-43
Using the NT Print input ...........................................4-48
Installing the plugin ............................................4-48
Creating
an NT Print Input .......................................4-49
Creating a printer under Windows XP ................................4-51
Using the printer from Windows 2000/XP .............................4-56
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Using more than one method......................................4-56
Enhanced file management and printing for Mac users ....................4-56
Calibrating .....................................................4-57
Why calibrate ................................................4-57
Calibrating your press ...........................................4-57
Including the press calibration in Page Setups ..........................4-62
Why use Intended Press or Tone Curves? ...............................4-63
Including the Intended Press curves in Page Setups ......................4-63
Backup & restore your Navigator RIP configuration for Windows ...............4-64
Configuration backup ...........................................4-64
How to restore your configuration...................................4-64
Part 5: Troubleshooting ................................. 5-1
General ........................................................5-1
Problems with the finishing unit .......................................5-2
Indicator status and error codes .....................................5-2
Problems with the registration system/print head ...........................5-3
Indicator status and error codes .....................................5-3
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
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Part 1: Introduction
About this manual
Intended use of this manual
This manual describes the common use procedures of the PlateWriter/NewsWriter System. It is intended for the daily user and should be kept with the equipment for reference at all times.
"
Printer-specific information relating to operation, maintenance and service can be found in the manuals supplied on the CD with your printer.
Reservations
This manual was written and illustrated using the best possible information avail
-
able at the time of publication.
Any differences between this manual and the equipment reflect improvements intro­duced after the publication of the manual.
Changes, technical inaccuracies and typographical errors will be corrected in subse­quent editions.
As a part of our policy of continuous improvement, we reserve the right to alter de­sign and specifications without further notice.
Notes, cautions, and warnings !
Throughout the manual notes, cautions, and warnings are written in bold like the example below:
$
Always replace a fuse with one of the same size and rating as the old one.
Symbol Meaning Explanation
"
Note
The operator should observe and/or act according to the information in order to obtain the best possible function of the equipment.
$
Caution
The operator must observe and/or act according to the information in order to avoid any mechanical or electrical damage to the equipment.
#
Warning
The operator must observe and/or act according to the information in order to avoid any personal injury.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Introduction
1-1
About this manual
Important
Unintended use of the equipment
Glunz & Jensen A/S do not take any responsibility for any damage or accidents caused by unintended use of the equipment:
As the equipment is certified by accredited test laboratory (UL International Demko A/S) it is absolutely prohibited to make any modifications, electrical nor mechanical, of the equipment. If however this prohibition is disregarded, Glunz & Jensen's war
­ranty will no longer apply and the certification labels for UL, C-UL, and CE certification of the equipment shall be removed as the certification will no longer apply to the equipment.
Safety and use
Before using the equipment it is assumed that it has been properly installed and con
-
figured as described in the installation manuals delivered with the system.
The manufacturer cannot be held responsible for any damage caused by incorrect use of this equipment.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Introduction
1-2
Important
The PlateWriter/NewsWriter System
The PlateWriter/NewsWriter System is an innovative and patented inkjet Computer-to-Plate (iCtP) device.
The PlateWriter/NewsWriter System consists of:
PlateWriter/NewsWriter engine (1)
A specially modified Epson inkjet printer that uses Glunz & Jensen's Liquid Dot fluid to image the i-plates printing plates.
Plate input table (2)
A table for aligning plates prior to entering into the PlateWriter/NewsWriter engine.
Proofer (option) An unmodified Epson Stylus Color 4800, 4880 or 7800, 7880 printer used for proof
-
ing. Plug-ins to drive these printers are supplied with the Harlequin RIP.
Harlequin RIP platform
A customized workstation accessible by both Mac and PC computers, loaded with the Global Graphics Harlequin RIP. The Harlequin RIP provided is customized by Xitron and it accepts PostScript, PDF, EPS, TIF & JPEG files produced by standard pre-press applications. It RIPs the data and sends output to the PlateWriter/NewsWriter engine or to the Proofer.
PlateWriter/NewsWriter finishing unit (3)
An integrated plate finisher that executes all of the steps necessary to produce press-ready plates, e. g.: curing, gumming and drying of the plates after they are im­aged in the PlateWriter/NewsWriter engine.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Introduction
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The PlateWriter/NewsWriter System
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PlateWriter 8000/NewsWriter XL overview
1 Control panel: from here you control the imaging unit. 2 Input table. 3 Exit table. 4 Curing conveyor: leads the printed plate through the curing sections. 5 Curing oven: dries the ink on the plate and cross-links it to the aluminum base. 6 Gum/finishing bottle: contains the finishing solution applied to the plate in the finishing
section. Solution not accepted by the plate returns into the bottle.
7 Finishing section: cools the plate and applies a combined gum- and plate enhancer to the
plate to protect it from oxidation and to improve its press characteristics and hydrophilic properties when on press.
8 Gum dryer: dries the plate to provide a finished, dry plate. 9 Plate exit tray: holds the finished plates. 10 Ink cartridges: the compartment contains 5 cartridges. 11 Water tank: contains demineralised water for replenish of the gum. 12 Short finisher extension. 13 Registration system: ensures that plates are aligned correctly prior to entering the imaging unit. 14 Exit tray extension.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Introduction
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PlateWriter 8000/NewsWriter XL overview
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15 Waste ink bottle. 16 Status indicator LED: indicates the current status of the finishing unit. 17 Program selector: for selection of the curing oven program. 18 USB-cable: connects the imaging unit with the RIP workstation. 19 Power cable: supply voltage for the imaging unit. 20 Power switch: press here to switch the finishing unit on/off. 21 Power cable: supply voltage for the finishing unit. 22 Control cable: connects the print bed heaters with the finishing unit. 23 Power cable: supply voltage from finishing unit to the print bed heaters. 24 Control cable: connects the register with the finishing unit. 25 USB-cable: connects the finishing unit with the RIP workstation. 26 Control cable: connects the print head protection with the finishing unit. 27 Status indicator LED: indicates the alignment of the plates and the temperature deviation
of the print bed.
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PlateWriter 8000/NewsWriter XL overview
T11325
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Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Introduction
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PlateWriter 8000/NewsWriter XL overview
Part 2: Daily use
Overview
The daily use procedures described in this chapter cover the following issues:
Daily start-up procedure
Loading of plates into the PlateWriter/NewsWriter for printing
Printing of plates
Finishing
Daily shut-down procedure
Daily start-up
Start the RIP workstation (1).
Launch the RIP application (2).
Replace the finisher solution in the finish
-
ing bottle (3) with fresh finisher solution.
"
Half a bottle is sufficient.
Empty the waste ink bottle (4) if it is full.
Refill the water tank (5) with demineral
-
ised water if it is empty.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Daily use
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Overview
1
2
T11250
T32307
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3
5
Switch on the finishing unit on the main switch (6) underneath and make sure that the indicator (7) lights steady green.
The unit will run gum fluid through the system for approximately three minutes to ensure an even gumming of the plates.
"
Finishing unit is ready from power up, also while doing initial jogging.
Switch on the PlateWriter/NewsWriter by pressing the button.
The PlateWriter/NewsWriter initializes and when finished, the display shows ”READY”.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Daily use
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Daily start-up
T323086T32309
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Making a proof
Creating files for proofs
Use your DTP application to prepare a composite output file - please refer to your application manual for help. Select an output page size sufficiently large to accommodate your content and any registration marks or colour bars.
Save the file to a folder, either on the computer running Navigator RIP or on a server.
Printing a proof
In the Navigator RIP open the Output Controller / Monitor window by either pressing Ctrl+O or choosing Output -> Output Controller from the RIP menu.
Be sure that Disable Output is checked.
Select Navigator -> Print file from the RIP menu. Choose an appropriate Proofing Page Setup and a file type (.ps, .pdf, .eps, .jpg or .tif) from the dialogue. Navigate to the folder containing your composite files, choose one file, and click on Print.
The file will be ripped and will appear in the Active Queue of the Output Moni- tor/Controller window.
Uncheck Disable Output in the Output Controller/Monitor window. The proof will be printed.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Daily use
2-3
Making a proof
Making plates
Creating files for plates
Use your DTP application to prepare separation output files - please refer to your application manual for help.
Select an output page size sufficiently large to accommodate your content and any registration marks or colour bars - it should not be the same size as your plate. The RIP will position a smaller page correctly on your plate for you.
Save the file to a folder, either on the computer running Navigator RIP or on a server.
Loading plates on the PlateWriter 8000/NewsWriter XL
The registration system ensures that plates are fed into the printer correctly. The register pins enable correct and easy alignment prior to entering the printer.
Press the button, place the plate on the input table and slide the plate into the printer, until plate reaches the register pins.
Align the plate according to the register pins. Observe the LED control on the front panel of the printer. If LED: –
lights green - the plate is placed according to register pins - correctly,
is off - the plate is not placed according to register pins - incorrectly.
When LED lights green, press the button and plate will enter the printer automat
-
ically. If LED lights is off, repeat the procedure again.
"
It is possible to unscrew the small removable registration pin and move it to the right for large size plates.
"
LED flashes green even before the plate is inserted. This indicates deviation in temperature on the print bed. When less than 3 flashes, then the temperature is ready to image plates.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Daily use
2-4
Making plates
Adjusting the printer exit wheel guide
The printer exit wheel guide prevents the plates from raising upwards, and to avoid the risk of crash and damage the print head.
Open the front cover, press the button and slide the rollers to make it fit the edges of the plate.
"
Remember to adjust the printer exit wheel guide every time the plate size is changed.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Daily use
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Making plates
T32311
Imaging the plate
In the Navigator RIP open the Output Controller / Monitor window by either pressing Ctrl+O or choosing Output -> Output Controller from the RIP menu.
Be sure that Disable Output is checked.
Select Navigator -> Print file from the RIP menu. Choose an appropriate PlateWriter Page Setup that matches your print job and the orientation of the loaded plate, then choose a file type (.ps, .pdf, .eps, .jpg or .tif). Navigate to the folder containing your separation files, choose the files, and click on Print.
The files will be ripped and will appear in the Active Queue of the Output Moni- tor/Controller window.
The ink (colour) of each separation will be displayed in brackets after the job name, and if there are multiple pages, then each page will be designated with a numeric value.
Select your file and click on Info.
The ThroughPut Info window appears.
Be sure that Change all pages in job is checked.
Operating Manual PlateWriter 8000/News/Writer XL 1325
Daily use
2-6
Imaging the plate
Click on Page layout... to open the Page Layout window.
Check that the size of your plate is correctly entered in the Media Width [MW] and Media Length [ML] boxes. Most plates will be imaged landscape in the PlateWriter/NewsWriter. Depending on whether you are loading the plates in por­trait or landscape and whether you have a portrait or landscape press, different se­lection to select the Center page on Media Length and set the Left Margins have to be made. If you load the plate in portrait and have a landscape press, be sure [LM] to accommodate the normal unprintable area on your press. (also known as the Grip).
If you have a portrait press, and have loaded the plate portrait, then make sure to se­lect the Center page on Media Width and set the Top Margin [TM] to accommo­date the normal unprintable area on your press.
Click OK in the Page Layout window and in the ThroughPut Info window.
Drag all but the first separation of your job to the Held Queue.
Uncheck Disable Output in the Output Controller/Monitor window. The first plate will be printed.
Remove the plate from the PlateWriter/NewsWriter and place it on the front of the PlateWriter/NewsWriter finishing unit, see finishing procedure in the following sec
-
tion.
For subsequent plates, make sure that Disable Output is checked, load a plate into the PlateWriter/NewsWriter, drag one separation from the Held Queue to the Ac
-
tive Queue, and then uncheck Disable Output.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Daily use
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Imaging the plate
Finishing
Use +/- buttons on the program selector
(1) to select program:
0 = diagnostic 1 = small 0.15 mm plates (e.g. 330 x 492) 2 = large 0.15 mm plates (e.g. 459 x 525) 3 = small 0.20 mm plates (e.g. 400 x 511) 4 = large 0.20 mm plates (e.g. 625 x 914) 5 = small 0.30 mm plates (e.g. 530 x 650) 6 = large 0.30 mm plates (e.g. 785 x 1030) 7 = gumming only/gum rinse
"
Program 0 is for technicians only!
Make sure that the indicator (2) lights steady green.
"
For the various indicator status and error codes please see Part 5 “Trou­bleshooting”.
Place the printed plate (3) on the con­veyor making sure that the front edge is placed over the plate sensor (4).
If the curing oven has already reached the correct working temperature, the con­veyor will take the plate through the oven, otherwise it moves the plate slightly forward and then it stops until the oven is ready.
While the indicator (5) lights steady green or flashing green, plates can be put on the conveyor if the program selector is not changed. Program selector can be changed only when the indicator lights steady green.
"
Recommended distance between two consecutive plates is at least 50 mm. It is important that the plates are not pushed forward by hand into the oven.
"
It is recommended to make a space of at least 300 mm or approx. two minutes between every 4-8 plates in order for the gum replenish system to work properly.
When the plate is cured and finished then it appears on the exit tray (6).
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Daily use
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Imaging the plate
T32312
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T32314
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If a plate is placed on the curing conveyor during the 13 minute gum rinse program, then the plate will be processed as usually but without any heat. Consecutive plates can be run as long as there is always a plate present in the finishing unit. When the last plate has exited the finishing unit, then gum rinse program is restarted and after 13 minutes stops and finishing unit is deactivated. It is no longer possible to activate the finishing unit by placing a plate on the curing conveyor. This ensures that finishing unit is not accidentally used for normal processing. To run any program, switch to required program by using program selector.
Daily shut-down
Switch the unit into OFF-mode by pressing key. All lights turn off and the dis
-
play will go blank.
Important notes about switching the power on and off
Never switch off the main power while the printer is running. The printing heads may be left uncapped. If the machine is left unused with the printing heads uncapped for a prolonged period, the printing heads may become irreversibly clogged.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Daily use
2-9
Daily shut-down
Control panel function keys
The PlateWriter 8000/NewsWriter XL is equipped with the function keys located on the control panel.
(1) Power button - turns the printer on/off.
(2) Pause/reset button - the printer enters the pause state, when this button is pressed
in READY mode. When selecting JOB CANCEL, it functions as the reset button. This buttons clears errors, when it is possible.
(3) Cleaning button - performs the normal cleaning for the print head (all colours). If you notice the print quality has declined, this will improve the print quality.
(4) Ink cover button - slightly opens the ink cover, selecting OPEN RIGHT COVER indicated on the display.
(5) Cut button - cut the roll plate by the built-in cutter.
(6) Secure button - this button locks or unlocks the plate presser.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Daily use
2-10
Control panel function keys
Check
OK
Menu
AA
1 2
3
4
5
6
Part 3: Cleaning and maintenance
Overview
This section describes the various procedures for care and maintenance such as:
Printer
Cleaning the printer body
Cleaning the printer ink system
Additional printer settings and check
Finishing unit
Topping up the gum/finisher solution (daily)
Replacing the gum/finisher solution (weekly)
Running the gum rinse program (weekly)
Cleaning of the gum/finisher and wash rollers (monthly)
For more information about cleaning and maintenance see the Maintenance Chart.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Cleaning and maintenance
3-1
Overview
Inks and fluids
The PlateWriter/NewsWriter requires the use of various inks and fluids for processing, cleaning and maintenance purposes:
Liquid Dot (1)
The Liquid Dot ink is supplied in special cartridges and used in the imaging channels to create a hydrophobic image on the printing plate.
Maintenance Fluid (2)
The Maintenance Fluid is a general purpose fluid supplied in special cartridges, and is used to help keeping the ink system clean.
Cleaning Fluid (3)
The Cleaning Fluid is supplied in a small bottle, and is used together with a cleaning stick to wipe around the print head, wiper and head cap seal, to remove dried out ink. The Cleaning Fluid is also used for dripping in and wetting the head cap to prevent the ink from drying out the ink pump system.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Cleaning and maintenance
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Inks and fluids
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Replacing the ink cartridges
If ink runs out, replace the cartridges as described in the following.
$
Never use any ink other than genuine Liquid Dot ink from Glunz & Jensen. Doing so may result in malfunction or faulty operation.
Care and handling of ink cartridges
Give attention to the following points when handling ink cartridges.
Never attempt to install any ink other than a Liquid Dot cartridge.
Never attempt to disassemble.
Never drop or allow to fall. The impact from a fall may cause damage, making the cartridge unusable.
Store unopened in a well-ventilated location where the temperature is from 5ºC (41ºF) to 40ºC (104ºF).
Once an ink cartridge has been installed, never remove it until the ink has been used up, except when moving the machine. Frequent insertion and removal may cause air to enter the ink tube, resulting in dot drop-out or other problems in printing quality.
After removing an ink cartridge, never allow the machine to stand with the ink-car­tridge port remaining empty — install a new ink cartridge immediately. Failure to do so may result in clogging of the heads.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Cleaning and maintenance
3-3
Replacing the ink cartridges
Other printer cleaning tasks
General
Exposed areas of the machine may become soiled with ink during printing. The cleaning methods described below let you continue printing without affecting the printed media or the machine.
$
When carrying out any cleaning other than cleaning using cleaning sticks, switch off the main power (before turning off the main power, press the key. Never lubricate the mechanisms. Never clean with solvents (such as benzine or thinners). Never touch the printing heads or allow the printing heads to come in contact with anything except ink.
Cleaning the printer body
Use a cloth moistened with water then wrung well, and wipe gently to clean all sur­faces.
Wipe the operating panel and LCD display gently with a clean, soft cloth.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Cleaning and maintenance
3-4
Other printer cleaning tasks
Cleaning the printer ink system
For cleaning the printer ink system we refer to the maintenance video placed on the desktop of the RIP workstation.
For this cleaning task is needed the maintenance kit with the 100 ml WB Cleaning Fluid, 8 cleaning sticks and a pipette.
Turn off the power of the imaging unit.
Turn on the imaging unit into Serviceman Mode by pressing the while pressing
u, q, and button simultaneously. Keep u, q, and depressed until PLEASE WAIT is shown in the display.
Press u button and select Maintenance -> Wiper Exchange -> Sequence and then click on the button (then the carriage unit moves and the wiper cleaner assy moves to the replacement position).
Open the front cover.
1237 Operating Manual - PlateWriter 8000/NewsWriter XL
Cleaning and maintenance
3-5
Other printer cleaning tasks
OK
OK
OK
Tilt the holder for the wiper, so that the wiper stands in an upraised position. Moisten a cleaning stick with the WB Cleaning Fluid and clean any residue of ink off the wiper.
Then use the same cleaning stick to clean residue of ink off the flushing box.
When done turn the imaging unit off while the front cover is still opened. Turning it off will result in the wiper moving back and the head caps are uncovered.
Moisten a cleaning stick with the WB Cleaning Fluid and then clean the head cap seal (rubber lip). Also gently clean the foam inside each top cap for any residue of ink if needed.
Operating Manual - PlateWriter 8000/NewsWriter XL 1237
Cleaning and maintenance
3-6
Other printer cleaning tasks
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